CN117463891A - Dysmorphism piece riveting and visual detection equipment - Google Patents
Dysmorphism piece riveting and visual detection equipment Download PDFInfo
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- CN117463891A CN117463891A CN202311802782.6A CN202311802782A CN117463891A CN 117463891 A CN117463891 A CN 117463891A CN 202311802782 A CN202311802782 A CN 202311802782A CN 117463891 A CN117463891 A CN 117463891A
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- 238000001514 detection method Methods 0.000 title claims abstract description 84
- 230000000007 visual effect Effects 0.000 title claims abstract description 19
- 206010066054 Dysmorphism Diseases 0.000 title description 4
- 230000007246 mechanism Effects 0.000 claims abstract description 139
- 239000000523 sample Substances 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 15
- 230000004438 eyesight Effects 0.000 claims description 14
- 239000000872 buffer Substances 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 12
- 238000011179 visual inspection Methods 0.000 claims description 9
- 238000009826 distribution Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000012797 qualification Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 description 9
- 238000007689 inspection Methods 0.000 description 6
- 230000003068 static effect Effects 0.000 description 6
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 4
- 210000003128 head Anatomy 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- 239000004332 silver Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 241001206158 Blepsias cirrhosus Species 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 210000000887 face Anatomy 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000013473 artificial intelligence Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000004556 brain Anatomy 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000003909 pattern recognition Methods 0.000 description 1
- 230000004382 visual function Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/14—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by turning devices, e.g. turn-tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses special-shaped piece riveting and visual detection equipment which comprises a base, a cam divider, a rotary table, a carrier, a tool, a feeding detection mechanism, a feeding mechanism, a riveting machine, a visual detection mechanism, a blanking detection mechanism and a vibration disc. The invention can realize full automation of part loading and unloading, and has high degree of free adjustment of mechanical structure and strong adaptability; the visual detection system is added, so that the qualification of the riveted parts can be automatically detected instead of manual work, and the working efficiency, the accuracy and the automation degree of equipment are greatly improved; the quality and the reliability of the product can be improved, the manual operation is reduced, the enterprise benefit is increased, and the technical progress of related industries is promoted.
Description
Technical Field
The invention is applied to the fields of automobiles, electronic manufacturing, mechanical manufacturing and the like, and particularly relates to special-shaped piece riveting and visual detection equipment.
Background
The riveting technology is mainly used for riveting an airplane in the early years, and belongs to the military technology. But in recent years, riveting technology is increasingly widely applied to civil production, such as circuit boards, control cabinets and the like.
The traditional riveting point stamping equipment exists in a large number in the market, and is mostly manual or semi-automatic equipment based on factors such as cost and the like through investigation. The automation degree and the flexibility degree are still low, and the riveting precision is low, so that the improvement of the automation degree of civil riveting is more and more urgent.
Disclosure of Invention
The invention mainly solves the technical problems of providing the special-shaped piece riveting and visual detection equipment, which can realize full automation of part feeding and discharging, and has high degree of free adjustment of a mechanical structure and strong adaptability; the visual detection system is added, so that the qualification of the riveted parts can be automatically detected instead of manual work, and the working efficiency, the accuracy and the automation degree of equipment are greatly improved; the quality and the reliability of the product can be improved, the manual operation is reduced, the enterprise benefit is increased, and the technical progress of related industries is promoted.
In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides a dysmorphism piece riveting and vision detection equipment, including base, cam divider, carousel, carrier, frock, material loading detection mechanism, feed mechanism, riveter, vision detection mechanism, unloading detection mechanism and vibration dish, the cam divider sets up in the middle of the base upper surface, the drive end at cam divider top is fixed to the carousel level, the carrier is provided with a plurality of and equidistant annular distribution and fixes in the carousel upper surface border outside, the lateral surface of carrier is provided with concave constant head tank, the frock is T type structure and sets up in carrier top and longitudinal end and be located the constant head tank, feed detection mechanism includes first feed detection mechanism, second feed detection mechanism and the third feed detection mechanism that the structure is the same, feed mechanism includes first feed mechanism, second feed mechanism, third feed mechanism, fourth feed mechanism and the fifth feed mechanism that the structure is the same, the riveting machine comprises a first riveting machine and a second riveting machine which are identical in structure, wherein the first feeding detection mechanism, the first feeding mechanism, the second feeding detection mechanism, the second feeding mechanism, the third feeding mechanism, the fourth feeding mechanism, the fifth feeding mechanism, the third feeding detection mechanism, the first riveting machine, the second riveting machine, the visual detection mechanism and the blanking detection mechanism are annularly fixed on a base and correspond to tools on a turntable one by one, the vibration disk comprises a first vibration disk, a second vibration disk, a third vibration disk, a fourth vibration disk and a fifth vibration disk, and the first vibration disk, the second vibration disk, the third vibration disk, the fourth vibration disk and the fifth vibration disk are respectively used for the first feeding mechanism, the second feeding mechanism, the third feeding mechanism, and feeding by a fourth feeding mechanism and a fifth feeding mechanism.
In a preferred embodiment of the present invention, any one of the first feeding detection mechanism, the second feeding detection mechanism, or the third feeding detection mechanism includes a first mounting frame, a first cylinder, a first movable frame, a first probe, and a first sensor, where the first mounting frame is longitudinally distributed, the first cylinder is fixed on the top of the first mounting frame, the driving end is provided with the first movable frame downward, the first probe is provided with a plurality of first probes and longitudinally fixed on the lower part of the first movable frame, and the first sensor is provided with a plurality of first probes and fixed on the upper part of the first movable frame and in one-to-one correspondence with the tops of the plurality of first probes.
In a preferred embodiment of the invention, any one of the first feeding mechanism, the second feeding mechanism, the third feeding mechanism, the fourth feeding mechanism or the fifth feeding mechanism comprises a first adjusting seat, a second mounting frame, a first wire slot, a second cylinder, a first guide rail sliding block, a third cylinder, a second movable frame, a first air valve, a first suction nozzle, a fourth cylinder, a second sensor, a fifth cylinder and a bearing seat, wherein the second mounting frame is distributed in a T-shaped structure, the bottom of the second mounting frame is fixed on the base through the first adjusting seat, the first wire slot is fixed at the top of the second mounting frame, the second cylinder and the first guide rail sliding block are respectively and transversely fixed at the front part of the second mounting frame, the driving end of the second cylinder is connected with the third cylinder fixed on the first guide rail sliding block, the third cylinder is longitudinally distributed and provided with the second movable frame downwards, the second movable frame is longitudinally distributed with a plurality of first suction nozzles with the first air valves, the fourth cylinder is horizontally fixed at the longitudinal ends of the second movable frame, the fourth cylinder is horizontally fixed at the front sides of the second cylinders, the fourth cylinder is horizontally distributed with the fifth cylinder is provided with the driving end of the fifth cylinder, the fourth cylinder is horizontally distributed with the fifth vibration disc is vertically distributed at the driving end of the fourth vibration disc is vertically arranged at the driving end of the fifth vibration disc is vertically arranged on the vibration disc, and is vertically arranged on the vibration disc is vertically or is vertically arranged with vibration disc or is vertically or is in vibration disc and has or has vibration.
In a preferred embodiment of the present invention, any one of the first riveting machine and the second riveting machine includes a second adjusting seat, a third mounting frame, a sixth cylinder, a second guide rail slider, an inclined wedge block, a guide post, a bearing roller, a jacking seat, a jacking block, a seventh cylinder, a first pressing plate, a third sensor, a third adjusting seat, a spin riveting machine, and a fourth sensor, wherein the third mounting frame is longitudinally distributed, the bottom is fixed on the base through the second adjusting seat, the sixth cylinder is transversely distributed at the bottom of the third mounting frame and is arranged forwards, the front side of the driving end of the sixth cylinder is provided with a second guide rail slider fixed at the bottom of the third mounting frame, the driving end of the sixth cylinder is connected with an inclined wedge block positioned on the second guide rail slider, the top of the inclined wedge block is provided with an inclined downward slope from the back to the front, the bottom of the third mounting frame on two sides of the second guide rail slider is provided with a longitudinally distributed guide post, the guide post is provided with a jacking seat in a sliding manner, the bottom of the jacking seat is provided with a bearing roller corresponding to the seventh cylinder, the top is correspondingly arranged at the top of the third mounting frame and is longitudinally distributed at the top of the third mounting frame, the top is correspondingly arranged at the top of the third mounting frame is longitudinally distributed at the top of the third mounting frame, the top corresponds to the longitudinally distributed cylinder is provided with a vertically distributed top of the third pressing plate is provided with a vertically-distributed top seat, and is correspondingly arranged at the top of the third cylinder is provided with a vertically-lifting seat is vertically distributed at the top has a vertically-arranged top seat.
In a preferred embodiment of the present invention, the visual detection mechanism includes a fourth mounting frame, an eighth air cylinder, a second pressure plate, a fifth sensor, a camera and a light source, wherein the fourth mounting frame is longitudinally fixed on the base, the eighth air cylinder is longitudinally fixed on the front side of the fourth mounting frame, the driving end is upward provided with the second pressure plate, the eighth air cylinder is provided with two fifth sensors, the camera is longitudinally fixed on the top of the fourth mounting frame, the lens is downward arranged, and the light source is in a circular structure and is arranged on the outer ring of the lens of the camera and is fixed on the fourth mounting frame.
In a preferred embodiment of the invention, the blanking detection mechanism comprises a fifth mounting seat, a ninth cylinder, a third movable frame, a first buffer, a sixth sensor, a second thimble, a fourth adjusting seat, a sixth mounting frame, a tenth cylinder, a seventh sensor, a tray, an eleventh cylinder, an eighth sensor, a third guide rail sliding block, a second wire slot, a second buffer, a twelfth cylinder, a fourth movable frame, a second air valve and a second suction nozzle, wherein the fifth mounting seat is longitudinally fixed on the base, the ninth cylinder is longitudinally fixed on the front side of the fifth mounting seat, a third movable frame which moves up and down is arranged at the driving end of the ninth cylinder, the fifth mounting seat is provided with a first buffer which is longitudinally distributed and corresponds to the bottom of the third movable frame, two sixth sensors are arranged at the side edge of the ninth cylinder, a plurality of second thimble which is longitudinally distributed and corresponds to the tool are arranged at the top of the third movable frame, the sixth mounting frame is longitudinally fixed on the base through a fourth adjusting seat, the tenth air cylinder is transversely fixed on the lower part of the sixth mounting frame, two seventh sensors are arranged on the tenth air cylinder, the driving end of the tenth sensor is provided with a horizontally moving and obliquely distributed tray, the eleventh air cylinder is transversely fixed on the top of the front side of the sixth mounting frame, two eighth sensors are arranged on the eleventh air cylinder, the third guide rail sliding block is transversely fixed on the sixth mounting frame on the front side of the eleventh air cylinder, the driving end of the eleventh air cylinder is connected with a twelfth air cylinder arranged on the third guide rail sliding block, the second wire slot is fixed on the top of the sixth mounting frame, the sixth mounting frame on the other side of the third guide rail sliding block is provided with a transversely distributed second buffer corresponding to the twelfth air cylinder, the twelfth cylinder is longitudinally distributed, the driving end of the twelfth cylinder faces downwards and is provided with a fourth movable frame, and the fourth movable frame is provided with a plurality of longitudinally distributed second suction nozzles with second air valves.
The beneficial effects of the invention are as follows: the special-shaped piece riveting and visual detection equipment can realize full automation of part loading and unloading, and has high degree of free adjustment of a mechanical structure and strong adaptability; the visual detection system is added, so that the qualification of the riveted parts can be automatically detected instead of manual work, and the working efficiency, the accuracy and the automation degree of equipment are greatly improved; the quality and the reliability of the product can be improved, the manual operation is reduced, the enterprise benefit is increased, and the technical progress of related industries is promoted.
Drawings
For a clearer description of the technical solutions of the embodiments of the present invention, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the description below are only some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art, wherein:
FIG. 1 is a perspective view of a preferred embodiment of a profile riveting and vision inspection apparatus according to the present invention;
FIG. 2 is a perspective view of the installation of a cam dispenser, turntable, carrier and tooling of a preferred embodiment of the profile riveting and vision inspection apparatus of the present invention;
FIG. 3 is a perspective view of a first loading inspection mechanism of a preferred embodiment of a form riveting and vision inspection apparatus of the present invention;
FIG. 4 is a perspective view of a first loading mechanism of a preferred embodiment of a profile riveting and vision inspection apparatus of the present invention;
FIG. 5 is a perspective view of a first riveter of a preferred embodiment of a form riveting and vision inspection apparatus of the present invention;
FIG. 6 is a perspective view of a visual inspection mechanism of a preferred embodiment of a profile riveting and visual inspection apparatus of the present invention;
fig. 7 is a perspective view of a blanking detection mechanism of a preferred embodiment of the special-shaped piece riveting and vision detection apparatus of the present invention.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 in conjunction with fig. 2, an embodiment of the present invention includes:
the utility model provides a dysmorphism riveting and vision detection equipment, includes base 1, cam divider 2, carousel 3, carrier 4, frock 5, material loading detection mechanism, feed mechanism, riveter, vision detection mechanism 6, unloading detection mechanism 7 and vibration dish.
The cam divider 2 is disposed in the middle of the upper surface of the base 1 and is used for providing high-precision rotation, and a cam rotation sensor 201 is disposed on the cam divider 2 and corresponds to the cam 202, so as to cooperatively implement stepping motion.
The turntable 3 is horizontally fixed at the driving end of the top of the cam divider 2 and synchronously rotates along with the driving of the cam divider 2.
The carrier 4 is provided with a plurality of and equidistant annular distribution and fixes in the carousel 3 upper surface border outside, the lateral surface of carrier 4 is provided with concave constant head tank 401, frock 5 is T structure and sets up in carrier 4 top and vertical end and be located constant head tank 401, and frock 5 movable mounting is on carrier 4, jack-up during convenient riveting rivets soon.
The feeding detection mechanism comprises a first feeding detection mechanism 8, a second feeding detection mechanism 9 and a third feeding detection mechanism 10 which are identical in structure, wherein the first feeding detection mechanism 8 and the second feeding detection mechanism 9 are used for detecting before silver point feeding and detecting after silver point feeding, and the third feeding detection mechanism 10 is used for detecting before riveting.
The feeding mechanism comprises a first feeding mechanism 11, a second feeding mechanism 12, a third feeding mechanism 13, a fourth feeding mechanism 14 and a fifth feeding mechanism 15 which are identical in structure, wherein the first feeding mechanism 11 is used for silver point feeding, the second feeding mechanism 12 is used for feeding L pieces, the third feeding mechanism 13 is used for feeding the static contact piece 1, the fourth feeding mechanism 14 is used for feeding the static contact piece 2, and the fifth feeding mechanism 15 is used for feeding movable contacts.
The riveting machine comprises a first riveting machine 16 and a second riveting machine 17 which are identical in structure and are used for sequentially fixing products in a spin riveting mode.
The first feeding detection mechanism 8, the first feeding detection mechanism 11, the second feeding detection mechanism 9, the second feeding mechanism 12, the third feeding mechanism 13, the fourth feeding mechanism 14, the fifth feeding mechanism 15, the third feeding detection mechanism 10, the first riveting machine 16, the second riveting machine 17, the visual detection mechanism 6 and the blanking detection mechanism 7 are annularly fixed on the base 1 and correspond to the tools 5 on the turntable 3 one by one to form a complete working cycle.
The vibration disc comprises a first vibration disc 18, a second vibration disc 19, a third vibration disc 20, a fourth vibration disc 21 and a fifth vibration disc 22, wherein the first vibration disc 18, the second vibration disc 19, the third vibration disc 20, the fourth vibration disc 21 and the fifth vibration disc 22 are respectively used for feeding silver points, L pieces, the static contact pieces 1, the static contact pieces 2 and movable contacts of the first feeding mechanism 11, the second feeding mechanism 12, the third feeding mechanism 13, the fourth feeding mechanism 14 and the fifth feeding mechanism 15.
Referring to fig. 3, the first feeding detection mechanism 8 includes a first mounting frame 801, a first cylinder 802, a first movable frame 803, a first probe 804, and a first sensor 805.
The first mounting frames 801 are longitudinally distributed, the first air cylinders 802 are fixed at the top of the first mounting frames 801, the driving ends of the first air cylinders 802 are provided with first movable frames 803 downward, and the first air cylinders 802 drive the first movable frames 803 to move up and down.
The first probe 804 is provided with a plurality of first probes and is longitudinally fixed at the lower part of the first movable frame 803, and the first probe 804 is driven by the first cylinder 802 to synchronously perform lifting motion.
The first sensors 805 are provided with a plurality of first probes 804 and are fixed on the upper part of the first movable frame 803 in a one-to-one correspondence with the tops of the plurality of first probes 804, and the first sensors 805 are used for sensing the detection results of the first probes 804.
As shown in fig. 4, taking the first feeding mechanism 11 as an example, the first feeding mechanism includes a first adjusting seat 1101, a second mounting frame 1102, a first wire groove 1103, a second cylinder 1104, a first rail slider 1105, a third cylinder 1106, a second movable frame 1107, a first air valve 1108, a first suction nozzle 1109, a fourth cylinder 1110, a second sensor 1111, a fifth cylinder 1112, and a carrier 1113.
The second mounting frame 1102 is distributed in a T-shaped structure, the bottom of the second mounting frame 1102 is fixed on the base 1 through the first adjusting seat 1101, and the first wire groove 1103 is fixed on the top of the second mounting frame 1102 and used for stable and safe wiring.
The second air cylinder 1104 and the first guide rail sliding block 1105 are respectively and transversely fixed at the front part of the second installation frame 1102, the driving end of the second air cylinder 1104 is connected with a third air cylinder 1106 fixed on the first guide rail sliding block 1105, and the second air cylinder 1104 drives the third air cylinder 1106 to linearly move on the first guide rail sliding block 1105.
The third cylinder 1106 is longitudinally distributed, a second movable frame 1107 is arranged at the driving end downwards, a plurality of first suction nozzles 1109 with first air valves 1108 are longitudinally distributed on the second movable frame 1107, and the third cylinder 1106 drives the first suction nozzles 1109 to perform lifting movement and then to absorb, pick and place.
The fourth cylinder 1110 is horizontally fixed to the front side of the longitudinal end of the second mounting frame 1102, for providing a moving stroke for taking the material. Two second sensors 1111 are provided at the sides of the fourth cylinder 1110 for controlling the moving stroke of the fourth cylinder 1110.
The driving end at the top of the fourth cylinder 1110 moves horizontally and is provided with a fifth cylinder 1112 distributed longitudinally, and the fifth cylinder 1112 is used for jacking up to facilitate material taking. The driving end of the fifth cylinder 1112 faces upwards and is provided with a bearing seat 1113, the bearing seat 1113 corresponds to the discharge end of the first vibration disk 18, the second vibration disk 19, the third vibration disk 20, the fourth vibration disk 21 or the fifth vibration disk 22, and the fifth cylinder 1112 drives the bearing seat 1113 to move the discharge end to receive the material.
Referring to fig. 5, the first riveting machine 16 is taken as an example, and includes a second adjusting seat 1601, a third mounting frame 1602, a sixth cylinder 1603, a second guide rail slider 1604, an inclined wedge 1605, a guide post 1606, a bearing roller 1607, a jacking seat 1608, a jacking block 1609, a seventh cylinder 1610, a first pressing plate 1611, a third sensor 1612, a third adjusting seat 1613, a spin riveting machine 1614, and a fourth sensor 1615.
The third mounting frame 1602 is longitudinally distributed and the bottom is fixed on the base 1 by a second adjusting seat 1601, and the second adjusting seat 1601 can adjust the position of the third mounting frame 1602 to meet the working accuracy.
The sixth air cylinder 1603 is laterally disposed at the bottom of the third mounting frame 1602 and the driving end is disposed forward for providing a driving force in a horizontal direction.
The front side of the driving end of the sixth cylinder 1603 is provided with a second guide rail slider 1604 fixed at the bottom of the third mounting rack 1602, the driving end of the sixth cylinder 1603 is connected with an inclined wedge block 1605 positioned on the second guide rail slider 1604, and the sixth cylinder 1603 drives the inclined wedge block 1605 to linearly move on the second guide rail slider 1604.
The top of the inclined wedge 1605 is provided with inclined downward slopes from back to front, and bottom supports with different heights can be provided by the inclined surfaces.
The bottom of the third mounting rack 1602 at two sides of the second guide rail slider 1604 is provided with guide posts 1606 longitudinally distributed for providing longitudinal movement guidance.
The guide post 1606 is provided with a lifting seat 1608 in a sliding manner, a bearing roller 1607 is provided at the bottom of the lifting seat 1608 and corresponds to the top of the inclined wedge block 1605, and when the sixth cylinder 1603 drives the inclined wedge block 1605 to move forward, the bearing roller 1607 rolls on the inclined surface and drives the lifting seat 1608 to move upward along the guide post 1606.
The middle of the top of the jacking seat 1608 is provided with jacking blocks 1609 with cylindrical structures longitudinally distributed corresponding to the bottom of the tooling 5, and the jacking blocks 1609 can jack the tooling 5 from the carrier 4 so as to be convenient for riveting.
The seventh cylinders 1610 are longitudinally distributed and fixed in the middle of the front side of the third mounting frame 1602, and the driving end is upward and configured to provide a longitudinal moving driving force.
The driving end of the seventh cylinder 1610 is provided with a first pressing plate 1611 that is horizontally distributed, and the seventh cylinder 1610 drives the first pressing plate 1611 to lift and press the part. The seventh cylinder 1610 is provided with two third sensors 1612 for controlling the movement stroke of the seventh cylinder 1610.
The spin riveting machine 1614 is longitudinally fixed on the top of the front side of the third installation seat through a third adjusting seat 1613, the driving end is arranged downwards, and when the part is pressed, the spin riveting machine 1614 descends to perform riveting action.
The third mounting rack 1602 is provided with fourth sensors 1615 distributed transversely above the pressing plate and corresponding to the spin riveting machine 1614, and senses the movement stroke of the spin riveting machine 1614.
As shown in fig. 6, the visual inspection mechanism 6 includes a fourth mounting frame 601, an eighth air cylinder 602, a second pressing plate 603, a fifth sensor 604, a camera 605, and a light source 606.
The fourth mounting frame 601 is longitudinally fixed on the base 1, the eighth air cylinder 602 is longitudinally fixed on the front side of the fourth mounting frame 601, the driving end faces upwards and is provided with a second pressing plate 603, and the eighth air cylinder 602 drives the second pressing plate 603 to do lifting motion. The eighth cylinder 602 is provided with two fifth sensors 604 for controlling the movement stroke of the eighth cylinder 602.
The camera 605 is longitudinally fixed at the top of the fourth mounting frame 601, and the lens is arranged downwards, so that photographing detection is performed on the riveted part.
The light source 606 is disposed on the lens outer ring of the camera 605 in a circular structure and is fixed on the fourth mounting frame 601, so as to provide sufficient brightness for the camera 605.
Introducing computer vision detection technology, machine vision is an interdisciplinary subject in many fields such as artificial intelligence, neurobiology, psychophysics, computer science, image processing, pattern recognition, etc. Machine vision mainly uses a computer to simulate the visual function of a human, but is not merely a simple extension of human eyes, but more importantly has a part of the function of human brain, namely, information is extracted from an image of an objective object, is processed and understood, and is finally used for actual detection, measurement and control. In recent years, with the continuous development and perfection of computer technology, especially multimedia technology, and digital image processing and analysis theory, along with the rapid development and application of large-scale integrated circuits, machine vision technology has been widely studied. A new detection technology, namely a computer vision detection technology, is a detection method which uses an image as a means or a carrier for detecting and transmitting information when detecting a detected target, and aims to extract useful signals from the image.
Referring to fig. 7, the blanking detection mechanism 7 includes a fifth mounting seat 701, a ninth cylinder 702, a third movable frame 703, a first buffer 704, a sixth sensor 705, a second thimble 706, a fourth adjustment seat 707, a sixth mounting frame 708, a tenth cylinder 709, a seventh sensor 710, a tray 711, an eleventh cylinder 712, an eighth sensor 713, a third guide rail slider 714, a second wire slot 715, a second buffer 716, a twelfth cylinder 717, a fourth movable frame 718, a second air valve 719, and a second suction nozzle 720.
The fifth mounting seat 701 is longitudinally fixed on the base 1, the ninth air cylinder 702 is longitudinally fixed at the front side of the fifth mounting seat 701, a third movable frame 703 that moves up and down is arranged at the driving end, and the ninth air cylinder 702 drives the third movable frame 703 to move up and down.
The fifth mounting seat 701 is provided with first buffers 704 longitudinally distributed corresponding to the bottom of the third movable frame 703, for buffering when the bottom of the third movable frame 703 descends.
Two sixth sensors 705 are disposed at the side of the ninth cylinder 702, for controlling the movement stroke of the ninth cylinder 702.
The top of the third movable frame 703 is provided with a plurality of second ejector pins 706 longitudinally distributed and vertically corresponding to the tooling 5, and when the third movable frame 703 is lifted up, the part can be lifted out of the tooling 5 through the second ejector pins 706.
The sixth mounting frame 708 is longitudinally fixed on the base 1 by a fourth adjusting seat 707, and the fourth adjusting seat 707 facilitates adjustment of the sixth mounting frame 708.
The tenth cylinder 709 is laterally fixed to a lower portion of the sixth mounting bracket 708 for providing a driving force for lateral movement. The tenth cylinder 709 is provided with two seventh sensors 710 for controlling a moving stroke of the tenth cylinder 709. The driving end of the tenth sensor is provided with a horizontally moving and obliquely distributed tray 711, and the tray 711 is driven by a tenth cylinder 709 to perform horizontally moving blanking.
The eleventh cylinder 712 is laterally fixed to the front top of the sixth mounting frame 708 for providing a driving force for the longitudinal movement. The eleventh cylinder 712 is provided with two eighth sensors 713 for controlling a moving stroke of the eleventh cylinder 712.
The third rail slide block 714 is transversely fixed on the sixth mounting frame 708 at the front side of the eleventh air cylinder 712, the driving end of the eleventh air cylinder 712 is connected with a twelfth air cylinder 717 arranged on the third rail slide block 714, and the eleventh air cylinder 712 drives the twelfth air cylinder 717 to linearly move on the third rail slide block 714.
The second wire chase 715 is secured to the top of the sixth mount 708 for stable and safe wiring.
The sixth mounting frame 708 on the other side of the third guide rail slider 714 is provided with a second buffer 716 distributed transversely corresponding to the twelfth cylinder 717, and provides a buffer for the movement of the twelfth cylinder 717.
The twelfth cylinder 717 is longitudinally distributed, a fourth movable frame 718 is arranged at the driving end facing downwards, a plurality of longitudinally distributed second suction nozzles 720 with second air valves 719 are arranged on the fourth movable frame 718, the twelfth cylinder 717 drives the second suction nozzles 720 to descend to adsorb the ejected parts, and then the parts are sent to the tray 711 for blanking.
In the actual use process, the cam divider 2 drives the turntable 3 to rotate step by step under the drive of the motor, whether the turntable 3 rotates in place or not is detected by the first feeding detection mechanism 8, whether the product is in the tool 5 or not is detected by the turntable 3 to rotate, silver spot feeding is carried out by the first feeding mechanism 11 through the first vibration disk 18, whether silver spot feeding is completed in the tool 5 is detected by the second feeding detection mechanism 9, the turntable 3 rotates, L piece feeding is carried out by the second feeding mechanism 12 through the second vibration disk 19, the turntable 3 rotates, static contact piece 1 feeding is carried out by the third feeding mechanism 13 through the third vibration disk 20, the turntable 3 rotates, static contact piece 2 feeding is carried out by the fourth feeding mechanism 14 through the fourth vibration disk 21, the turntable 3 rotates, movable contact feeding is carried out by the fifth feeding mechanism 15 through the fifth vibration disk 22, whether feeding is complete in the tool 5 is detected by the third feeding detection mechanism 9, the turntable 3 rotates, the first riveting machine 16 detects the turntable 6 rotates, and whether the visual detection mechanism detects the turntable 6 or the qualified riveting part is detected by the visual detection mechanism, and whether the visual detection of the turntable 6 is up to the qualified or the failure detection results of the rotating mechanism is achieved.
In conclusion, the special-shaped piece riveting and visual detection equipment disclosed by the invention can realize full automation of part feeding and discharging, and is high in degree of freedom of mechanical structure adjustment and strong in adaptability; the visual detection system is added, so that the qualification of the riveted parts can be automatically detected instead of manual work, and the working efficiency, the accuracy and the automation degree of equipment are greatly improved; the quality and the reliability of the product can be improved, the manual operation is reduced, the enterprise benefit is increased, and the technical progress of related industries is promoted.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related arts are included in the scope of the present invention.
Claims (6)
1. The utility model provides a special-shaped piece riveting and vision detection equipment, its characterized in that includes base, cam divider, carousel, carrier, frock, material loading detection mechanism, feed mechanism, riveter, vision detection mechanism, unloading detection mechanism and vibration dish, the cam divider sets up in the middle of the base upper surface, the drive end at cam divider top is fixed to the carousel level, the carrier is provided with a plurality of and equidistant annular distribution and fixes in the carousel upper surface border outside, the lateral surface of carrier is provided with concave constant head tank, the frock is T type structure and sets up in carrier top and vertical end is located the constant head tank, material loading detection mechanism includes first material loading detection mechanism, second material loading detection mechanism and the third material loading detection mechanism that the structure is the same, feed mechanism includes first material loading mechanism, second material loading mechanism, third material loading mechanism, fourth material loading mechanism and fifth material loading mechanism that the structure is the same, the riveting machine comprises a first riveting machine and a second riveting machine which are identical in structure, wherein the first feeding detection mechanism, the first feeding mechanism, the second feeding detection mechanism, the second feeding mechanism, the third feeding mechanism, the fourth feeding mechanism, the fifth feeding mechanism, the third feeding detection mechanism, the first riveting machine, the second riveting machine, the visual detection mechanism and the blanking detection mechanism are annularly fixed on a base and correspond to tools on a turntable one by one, the vibration disk comprises a first vibration disk, a second vibration disk, a third vibration disk, a fourth vibration disk and a fifth vibration disk, and the first vibration disk, the second vibration disk, the third vibration disk, the fourth vibration disk and the fifth vibration disk are respectively used for the first feeding mechanism, the second feeding mechanism, the third feeding mechanism, and feeding by a fourth feeding mechanism and a fifth feeding mechanism.
2. The special-shaped piece riveting and visual inspection device according to claim 1, wherein any one of the first feeding detection mechanism, the second feeding detection mechanism and the third feeding detection mechanism comprises a first mounting frame, a first air cylinder, a first movable frame, a first probe and a first sensor, wherein the first mounting frame is longitudinally distributed, the first air cylinder is fixed at the top of the first mounting frame, the driving end of the first air cylinder is downwards provided with the first movable frame, the first probe is provided with a plurality of first probes and is longitudinally fixed at the lower part of the first movable frame, and the first sensor is provided with a plurality of first probes and is fixed at the upper part of the first movable frame in one-to-one correspondence with the tops of the plurality of first probes.
3. The special-shaped piece riveting and visual inspection device according to claim 1, wherein any one of the first feeding mechanism, the second feeding mechanism, the third feeding mechanism, the fourth feeding mechanism and the fifth feeding mechanism comprises a first adjusting seat, a second mounting frame, a first wire slot, a second cylinder, a first guide rail sliding block, a third cylinder, a second movable frame, a first air valve, a first suction nozzle, a fourth cylinder, a second sensor, a fifth cylinder and a bearing seat, wherein the second mounting frame is distributed in a T-shaped structure, the bottom of the second mounting frame is fixed on the base through the first adjusting seat, the first wire slot is fixed on the top of the second mounting frame, the second cylinder and the first guide rail sliding block are respectively and transversely fixed on the front part of the second mounting frame, the driving end of the second cylinder is connected with a third cylinder fixed on the first guide rail sliding block, the third cylinder is longitudinally distributed and the driving end is downwards provided with a second movable frame, the second movable frame is longitudinally distributed with a plurality of first suction nozzles with first air valves, the fourth cylinder is horizontally fixed on the front side of the longitudinal end of the second mounting frame, two second sensors are arranged on the side edge of the fourth cylinder, the driving end of the top of the fourth cylinder horizontally moves and is provided with a longitudinally distributed fifth cylinder, the driving end of the fifth cylinder is upwards provided with a bearing seat, and the bearing seat corresponds to the discharging ends of the first vibration disc, the second vibration disc, the third vibration disc, the fourth vibration disc or the fifth vibration disc.
4. The special-shaped piece riveting and visual inspection device according to claim 1, wherein any one of the first riveting machine and the second riveting machine comprises a second adjusting seat, a third mounting frame, a sixth air cylinder, a second guide rail sliding block, an inclined wedge block, a guide pillar, a bearing roller, a jacking seat, a jacking block, a seventh air cylinder, a first pressing plate, a third sensor, a third adjusting seat, a spin riveting machine and a fourth sensor, wherein the third mounting frame is longitudinally distributed, the bottom of the third mounting frame is fixed on a base through the second adjusting seat, the sixth air cylinder is transversely distributed at the bottom of the third mounting frame and the driving end is arranged forwards, the front side of the driving end of the sixth air cylinder is provided with the second guide rail sliding block fixed at the bottom of the third mounting frame, the driving end of the sixth air cylinder is connected with the inclined wedge block positioned on the second guide rail sliding block, the top of the inclined wedge block is provided with an inclined downward inclined surface from back to front, the third mounting bracket bottom of second guide rail slider both sides is provided with the guide pillar of longitudinal distribution, set up the slip on the guide pillar and be provided with the jacking seat, the bottom of jacking seat is provided with the bearing gyro wheel and corresponds with wedge top to one side, be provided with the jacking piece of cylindrical structure longitudinal distribution and correspond with frock bottom in the middle of the top of jacking seat, seventh cylinder longitudinal distribution fixes at third mounting bracket front side middle part and drive end up setting, the drive end of seventh cylinder is provided with the first clamp plate of horizontal distribution, be provided with two third sensors on the seventh cylinder, the riveting machine is vertically fixed at the front side top of third mount pad and the drive end sets up down through the third regulation seat, the third mounting bracket is provided with the fourth sensor of transverse distribution and corresponds with the riveting machine above the clamp plate.
5. The special-shaped piece riveting and visual inspection device according to claim 1, wherein the visual inspection mechanism comprises a fourth mounting frame, an eighth air cylinder, a second pressing plate, a fifth sensor, a camera and a light source, the fourth mounting frame is longitudinally fixed on a base, the eighth air cylinder is longitudinally fixed on the front side of the fourth mounting frame and the driving end is provided with the second pressing plate upwards, two fifth sensors are arranged on the eighth air cylinder, the camera is longitudinally fixed on the top of the fourth mounting frame and the lens is downwards arranged, and the light source is arranged on the lens outer ring of the camera in a circular structure and is fixed on the fourth mounting frame.
6. The special-shaped piece riveting and visual inspection device according to claim 1, wherein the blanking detection mechanism comprises a fifth mounting seat, a ninth cylinder, a third movable frame, a first buffer, a sixth sensor, a second thimble, a fourth adjusting seat, a sixth mounting frame, a tenth cylinder, a seventh sensor, a tray, an eleventh cylinder, an eighth sensor, a third guide rail sliding block, a second wire slot, a second buffer, a twelfth cylinder, a fourth movable frame, a second air valve and a second suction nozzle, wherein the fifth mounting seat is longitudinally fixed on the base, the ninth cylinder is longitudinally fixed on the front side of the fifth mounting seat and is provided with a third movable frame which moves up and down at the driving end, the fifth mounting seat is provided with first buffers longitudinally distributed corresponding to the bottom of the third movable frame, the side edge of the ninth cylinder is provided with two sixth sensors, the top of the third movable frame is provided with a plurality of second ejector pins which are longitudinally distributed and vertically correspond to the fixture, the sixth mounting frame is longitudinally fixed on the base through a fourth adjusting seat, a tenth air cylinder is transversely fixed on the lower part of the sixth mounting frame, two seventh sensors are arranged on the tenth air cylinder, the driving end of the tenth sensor is provided with a tray which horizontally moves and obliquely distributes, the eleventh air cylinder is transversely fixed on the top of the front side of the sixth mounting frame, two eighth sensors are arranged on the eleventh air cylinder, a third guide rail sliding block is transversely fixed on the sixth mounting frame on the front side of the eleventh air cylinder, the driving end of the eleventh air cylinder is connected with a twelfth air cylinder which is arranged on the third guide rail sliding block, the second wire slot is fixed on the top of the sixth mounting frame, the second installation frame on the other side of the third guide rail sliding block is provided with a second buffer which is transversely distributed and corresponds to the twelfth air cylinder, the twelfth air cylinder is longitudinally distributed, the driving end of the twelfth air cylinder is downwards provided with a fourth movable frame, and the fourth movable frame is provided with a plurality of second suction nozzles which are longitudinally distributed and provided with second air valves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311802782.6A CN117463891A (en) | 2023-12-26 | 2023-12-26 | Dysmorphism piece riveting and visual detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311802782.6A CN117463891A (en) | 2023-12-26 | 2023-12-26 | Dysmorphism piece riveting and visual detection equipment |
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| CN117463891A true CN117463891A (en) | 2024-01-30 |
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| CN202311802782.6A Pending CN117463891A (en) | 2023-12-26 | 2023-12-26 | Dysmorphism piece riveting and visual detection equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118180253A (en) * | 2024-05-15 | 2024-06-14 | 江西伟创丰电路有限公司 | Plate cutting machine for processing copper substrate |
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2023
- 2023-12-26 CN CN202311802782.6A patent/CN117463891A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118180253A (en) * | 2024-05-15 | 2024-06-14 | 江西伟创丰电路有限公司 | Plate cutting machine for processing copper substrate |
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