CN117431786A - Pulping and pulp molding integrated machine - Google Patents
Pulping and pulp molding integrated machine Download PDFInfo
- Publication number
- CN117431786A CN117431786A CN202311623550.4A CN202311623550A CN117431786A CN 117431786 A CN117431786 A CN 117431786A CN 202311623550 A CN202311623550 A CN 202311623550A CN 117431786 A CN117431786 A CN 117431786A
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- Prior art keywords
- pulp
- pulping
- barrel
- forming
- suction
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- 238000004537 pulping Methods 0.000 title claims abstract description 117
- 238000000465 moulding Methods 0.000 title claims abstract description 46
- 239000002002 slurry Substances 0.000 claims abstract description 82
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 48
- 238000007731 hot pressing Methods 0.000 claims description 93
- 238000007664 blowing Methods 0.000 claims description 18
- 239000000706 filtrate Substances 0.000 claims description 17
- 238000000605 extraction Methods 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 6
- 239000011087 paperboard Substances 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 13
- 239000000047 product Substances 0.000 description 11
- 238000012360 testing method Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000123 paper Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011359 shock absorbing material Substances 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J5/00—Manufacture of hollow articles by transferring sheets, produced from fibres suspensions or papier-mâché by suction on wire-net moulds, to couch-moulds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
- D21B1/30—Defibrating by other means
- D21B1/34—Kneading or mixing; Pulpers
- D21B1/345—Pulpers
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Paper (AREA)
Abstract
The invention provides a pulping and pulp molding integrated machine, which comprises a frame, a pulping mechanism, a pulp sucking forming mechanism and an air source mechanism, wherein a pulping area, an air source area and a pulp sucking forming area are arranged on the frame; the pulping mechanism is arranged on the pulping area and comprises a pulping barrel, a thick pulp barrel, a water barrel and a pulp supply barrel, wherein the pulping barrel is communicated with the thick pulp barrel through a first pulping pipeline, the thick pulp barrel is communicated with the pulp supply barrel through a second pulping pipeline, and the water barrel is communicated with the pulp supply barrel through a third pulping pipeline; the pulp sucking forming mechanism is arranged in the pulp sucking forming area, and the pulp sucking forming mechanism is communicated with the pulp feeding barrel through a pulp feeding pipeline; the air source mechanism is arranged in the air source area, the air source mechanism is connected with the thick slurry barrel through a first pulping air pipe, and the air source mechanism is connected with the slurry supply barrel through a second pulping air pipe; the air source mechanism is connected with the pulp sucking forming mechanism through a pulp sucking forming air pipe assembly.
Description
Technical Field
The invention relates to the technical field of pulp molding, in particular to a pulping and pulp molding integrated machine.
Background
The pulp molding technology is one kind of paper product producing technology and may be used widely in producing bowl, dish, cup cover, packing material, shock absorbing material, cushion material, etc. The product prepared by the pulp molding technology is easy to recycle, and accords with the energy-saving and carbon-reducing trend of environment-friendly recycling, so that the product is more and more valued by enterprises and consumers. At present, in the existing pulp molding, pulp is required to be carried out on raw materials of plant fibers by using a separate pulp device to obtain pulp, then the pulp is required to be conveyed into a pulp tank of a pulp suction molding device, the pulp is sucked through a pulp suction mold of the pulp suction molding device to obtain a wet blank, and the wet blank is dehydrated by cold pressing and hot pressing or directly hot pressing, so that an initial paper product is obtained. However, there are the following problems in this way: the pulp equipment and the pulp suction forming equipment are independent equipment, the pulp equipment is provided with an air source system for suction, the pulp suction forming equipment is also provided with the air source system for suction, so that the pulp equipment and the pulp suction forming equipment are huge, two sets of air source systems are required to be arranged, and the equipment cost is high; in addition, the pulp equipment and the pulp sucking forming equipment are all used for mass production, so that the production cost can be guaranteed, the moulds of the pulp sucking forming equipment are all used for producing mass products, and when different samples are required to be subjected to production tests, if the moulds for producing mass products are manufactured for production tests, the sizes of the moulds are large, the manufacturing cost is high, and the produced mass samples are high in testing cost.
Therefore, it is necessary to provide a pulping and pulp molding integrated machine integrating pulping, an air source system and a pulp sucking molding module, so as to reduce the production cost of sample testing and facilitate the opening of a small die to produce samples.
Disclosure of Invention
The invention aims to provide a pulping and pulp molding integrated machine integrating pulping, an air source system and a pulp sucking molding module, so as to reduce the sample testing production cost and facilitate the opening of a small die to produce samples.
In order to achieve the above purpose, the invention provides a pulping and pulp molding integrated machine, which comprises a frame, a pulping mechanism, a pulp sucking forming mechanism and an air source mechanism, wherein a pulping area, an air source area and a pulp sucking forming area are arranged on the frame; the pulping mechanism is arranged on the pulping area and comprises a pulping barrel, a thick pulp barrel, a water barrel and a pulp supply barrel, wherein the pulping barrel is used for pulping paper boards, the pulping barrel is communicated with the thick pulp barrel through a first pulping pipeline, the first pulping pipeline is used for conveying thick pulp formed in the pulping barrel into the thick pulp barrel, the thick pulp barrel is communicated with the pulp supply barrel through a second pulping pipeline, the second pulping pipeline is used for conveying thick pulp in the thick pulp barrel into the pulp supply barrel, the water barrel is communicated with the pulp supply barrel through a third pulping pipeline, and the third pulping pipeline is used for conveying water in the water barrel into the pulp supply barrel; the pulp sucking forming mechanism is arranged in the pulp sucking forming area, the pulp sucking forming mechanism is communicated with the pulp supplying barrel through a pulp supplying pipeline, and the pulp supplying pipeline is used for conveying the pulp in the pulp supplying barrel to the pulp sucking forming mechanism; the air source mechanism is arranged in the air source area, the air source mechanism is connected with the thick slurry barrel through a first pulping air pipe, the air source mechanism can blow thick slurry of the thick slurry barrel through the first pulping air pipe, the air source mechanism is connected with the slurry supply barrel through a second pulping air pipe, and the air source mechanism can blow slurry of the slurry supply barrel through the second pulping air pipe; the air source mechanism is connected with the pulp suction forming mechanism through a pulp suction forming air pipe assembly, and the air source mechanism can blow or exhaust air to the pulp suction forming mechanism through the pulp suction forming air pipe assembly.
Preferably, the water bucket is communicated with the pulping barrel through a fourth pulping pipeline, and the fourth pulping pipeline is used for conveying water in the water bucket into the pulping barrel.
Preferably, the thick pulp barrel, the water barrel and the pulp supply barrel are sequentially arranged on the pulping area from top to bottom.
Preferably, the air source mechanism comprises an air supply module for supplying air and an air extraction module for extracting air, the pulp suction forming air pipe module comprises a pulp suction and air blowing pipeline module and a pulp suction and air extraction pipeline module, the air supply module is respectively connected with the first pulp making air pipe, the second pulp making air pipe and the pulp suction and air blowing pipeline module, the air extraction module is connected with the pulp suction and air extraction pipeline module, and the pulp suction and air blowing pipeline module and the pulp suction and air extraction pipeline module are respectively connected with the pulp suction forming mechanism.
Preferably, the pulp sucking forming mechanism comprises a pulp tank, a first lifting driving mechanism, a pulp sucking forming lower die, a moving driving mechanism, a pulp sucking forming upper die, a hot pressing upper die, a second lifting driving mechanism and a hot pressing lower die, wherein the pulp tank is arranged on the pulp sucking forming area, and the pulp supply pipeline is communicated between the pulp tank and the pulp supply barrel; the first lifting driving mechanism is arranged on the pulp sucking forming area, penetrates through the pulp tank along the up-down direction and is connected with the pulp sucking forming lower die, and is used for driving the pulp sucking forming lower die to lift, and the pulp sucking forming lower die enters the pulp tank to suck pulp or leaves the pulp tank; the movable driving mechanism is arranged on the pulp suction forming area, and the pulp suction forming upper die and the hot pressing upper die are respectively arranged on the movable driving mechanism; the second lifting driving mechanism is arranged on the pulp suction forming area, and the hot pressing lower die is arranged on the second lifting driving mechanism; the slurry suction forming upper die and the hot pressing upper die are driven to move by the moving driving mechanism, so that the slurry suction forming upper die moves to be right above the slurry suction forming lower die and the hot pressing upper die moves to be right above the hot pressing lower die, or the slurry suction forming upper die moves to be right above the hot pressing lower die and the hot pressing upper die moves to a position staggered from the upper part of the hot pressing lower die; the pulp sucking and blowing pipeline module is respectively connected with the pulp sucking forming lower die, the pulp sucking forming upper die, the hot pressing upper die and the hot pressing lower die to blow air for the pulp sucking forming lower die, the pulp sucking forming upper die, the hot pressing upper die and the hot pressing lower die; the pulp sucking and air exhausting pipeline module is respectively connected with the pulp sucking forming lower die, the pulp sucking forming upper die, the hot pressing upper die and the hot pressing lower die, so as to respectively suck air for the pulp sucking forming lower die, the pulp sucking forming upper die, the hot pressing upper die and the hot pressing lower die.
Preferably, the pulp sucking forming mechanism further comprises a sample stage, and the sample stage is arranged on the pulp sucking forming area and used for placing a sample obtained by pulp sucking forming.
Preferably, the pulp suction forming lower die, the hot pressing lower die and the sample table are arranged along the same straight line direction, the moving driving mechanism is a transverse moving driving module, and the pulp suction forming upper die and the hot pressing upper die are arranged above the pulp suction forming lower die and the hot pressing lower die along the same straight line direction.
Preferably, the pulping and pulp molding integrated machine further comprises a filtrate tank assembly, wherein the filtrate tank assembly is arranged in the pulp suction forming area, the filtrate tank assembly is respectively connected between the pulp tank and the thick pulp barrel through pipelines, and the filtrate tank assembly can filter the pulp in the pulp tank to form thick liquid and convey the thick liquid to the thick pulp barrel.
Preferably, the filtrate tank assembly is connected with the water bucket through a pipeline, and the filtrate tank assembly can convey the water obtained by filtration to the water bucket.
Compared with the prior art, the pulping and pulp molding integrated machine provided by the invention is provided with the pulping mechanism, the pulp sucking forming mechanism and the air source mechanism, three pulping, air source system and pulp sucking forming modules are integrated into a whole, and samples can be produced by opening small moulds, so that customers such as mould manufacturers, school laboratories and the like can conveniently test the produced samples, and the moulds for producing a large number of batches are not required to be manufactured and used, so that the sample test production cost is effectively reduced, and the pulping mechanism and the pulp sucking forming mechanism can share one air source mechanism, so that the equipment cost is greatly saved, and the factory floor area occupied by equipment is saved.
Drawings
Fig. 1 is a perspective view of a pulp-making and pulp-molding integrated machine according to the present invention.
Fig. 2 is a top view of the pulping and pulp molding integrated machine of the present invention.
FIG. 3 is a perspective view of the pulping and pulp molding integrated machine of the present invention with a portion of the frame removed.
Fig. 4 is a perspective view of a pulp molding mechanism of the pulp molding machine of the present invention.
Fig. 5 is a perspective view showing a pulp tank, a first lifting driving mechanism and a pulp-sucking lower die of the pulp-making and pulp-molding integrated machine according to the present invention.
Fig. 6 is a perspective view showing a movable driving mechanism, a suction forming upper die and a hot pressing upper die of the pulp-making and pulp-molding integrated machine according to the present invention.
Detailed Description
In order to describe the technical content and constructional features of the present invention in detail, the following description will be made with reference to the embodiments in conjunction with the accompanying drawings.
Referring to fig. 1 to 3, a pulping and pulp molding integrated machine 100 of the present invention includes a frame 1, a pulping mechanism 2, a pulp suction forming mechanism 3 and an air source mechanism 4. The machine frame 1 is provided with a pulping area 11, an air source area 12 and a pulp sucking forming area 13.
The pulping mechanism 2 is arranged on the pulping area 11, the pulping mechanism 2 comprises a pulping barrel 21, a thick pulp barrel 22, a water barrel 23 and a pulp supply barrel 24, the pulping barrel 21 is used for pulping paper boards, the pulping barrel 21 is communicated with the thick pulp barrel 22 through a first pulping pipeline, the first pulping pipeline is used for conveying thick pulp formed in the pulping barrel 21 into the thick pulp barrel 22, the thick pulp barrel 22 is communicated with the pulp supply barrel 24 through a second pulping pipeline, the second pulping pipeline is used for conveying thick pulp in the thick pulp barrel 22 into the pulp supply barrel 24, the water barrel 23 is communicated with the pulp supply barrel 24 through a third pulping pipeline, and the third pulping pipeline is used for conveying water in the water barrel 23 to the pulp supply barrel 24; the thick slurry in the thick slurry tank 22 can be conveyed into the slurry supply tank 24 through the second slurry making pipeline according to the preset formula concentration, and the water in the water tank 23 can be conveyed into the slurry supply tank 24 through the third slurry making pipeline, so that the thick slurry and the water can be obtained into the required slurry in the slurry supply tank 24 according to the proper proportion.
The pulp sucking forming mechanism 3 is arranged in the pulp sucking forming area 13, the pulp sucking forming mechanism 3 is communicated with the pulp supplying barrel 24 through a pulp supplying pipeline, and the pulp supplying pipeline is used for conveying the pulp in the pulp supplying barrel 24 to the pulp sucking forming mechanism 3; the slurry formed in the slurry supply tub 24 is supplied to the slurry suction forming mechanism 3 through a slurry supply pipe, so that the slurry suction forming mechanism 3 performs a slurry suction forming process using the slurry to produce a desired sample or product.
The air source mechanism 4 is arranged in the air source area 12, the air source mechanism 4 is connected with the thick slurry barrel 22 through a first pulping air pipe, the air source mechanism 4 can blow thick slurry of the thick slurry barrel 22 through the first pulping air pipe, so that the thick slurry of the thick slurry barrel 22 flows, and the phenomenon that solid components in the thick slurry are deposited in the thick slurry barrel 22 is avoided;
the air source mechanism 4 is connected with the pulp feeding barrel 24 through the second pulping air pipe, the air source mechanism 4 can blow pulp to the pulp of the pulp feeding barrel 24 through the second pulping air pipe, so that the pulp of the pulp feeding barrel 24 flows, the phenomenon that solid components in the pulp are deposited in the pulp feeding barrel 24 is avoided, the subsequent pulp sucking and forming process production is influenced, and the pulp concentration is ensured to reach the production requirement.
The air source mechanism 4 is connected with the pulp suction forming mechanism 3 through a pulp suction forming air pipe assembly, and the air source mechanism 4 can blow or exhaust the pulp suction forming mechanism 3 through the pulp suction forming air pipe assembly.
Referring to fig. 3, in the present embodiment, the water tub 23 is communicated with the pulping tub 21 through a fourth pulping pipe for conveying water in the water tub 23 into the pulping tub 21. The water in the water tub 23 is fed into the pulp crushing tub 21 through the fourth pulping pipe so that the pulp crushing tub 21 is supplied with water first, so that the pulp crushing tub 21 crushes the paper board with water so as to form thick pulp and is fed into the thick pulp tub 22 through the first pulping pipe. By reusing the water in the water tub 23 to supply water to the pulp crushing tub 21, the water tub 23 is not required to be additionally provided, and the cost is effectively reduced.
Referring to fig. 3, in the present embodiment, the thick stock barrel 22, the water barrel 23 and the stock barrel 24 are sequentially disposed on the pulping area 11 from top to bottom. On one hand, the arrangement mode can save the area space occupied by the equipment, and on the other hand, the thick paste barrel 22 and the water barrel 23 are positioned above the paste supply barrel 24, so that the thick paste in the thick paste barrel 22 and the water in the water barrel 23 are favorably conveyed.
Referring to fig. 1 to 3, in the present embodiment, the air source mechanism 4 includes an air supply module 41 for supplying air and an air extraction module 42 for extracting air, the pulp suction molding air pipe assembly includes a pulp suction air blowing pipeline module and a pulp suction air extraction pipeline module, the air supply module 41 is connected with the first pulp making air pipe, the second pulp making air pipe and the pulp suction air blowing pipeline module respectively, the air extraction module 42 is connected with the pulp suction air extraction pipeline module, and the pulp suction air blowing pipeline module and the pulp suction air extraction pipeline module are connected with the pulp suction molding mechanism 3 respectively.
Referring to fig. 4 to 6, in the present embodiment, the slurry suction forming mechanism 3 includes a slurry tank 31, a first lifting driving mechanism 32, a lower slurry suction forming mold 33, a moving driving mechanism 34, an upper slurry suction forming mold 35, an upper hot pressing mold 36, a second lifting driving mechanism 37 and a lower hot pressing mold 38, wherein the slurry tank 31 is disposed on the slurry suction forming area 13, and a slurry supply pipe is connected between the slurry tank 31 and the slurry supply barrel 24; the first lifting driving mechanism 32 is arranged on the pulp sucking forming area 13, the first lifting driving mechanism 32 penetrates through the pulp tank 31 along the up-down direction and is connected with the pulp sucking forming lower die 33, the first lifting driving mechanism 32 is used for driving the pulp sucking forming lower die 33 to lift, and the pulp sucking forming lower die 33 enters the pulp tank 31 to suck pulp or leaves the pulp tank 31; the movable driving mechanism 34 is arranged on the pulp suction forming area 13, and the pulp suction forming upper die 35 and the hot pressing upper die 36 are respectively arranged on the movable driving mechanism 34; the second lifting driving mechanism 37 is arranged on the pulp suction forming area 13, and the hot pressing lower die 38 is arranged on the second lifting driving mechanism 37; the upper suction forming die 35 and the upper hot pressing die 36 are driven to move by the moving driving mechanism 34, so that the upper suction forming die 35 moves to the position right above the lower suction forming die 33 and the upper hot pressing die 36 moves to the position right above the lower hot pressing die 38, or so that the upper suction forming die 35 moves to the position right above the lower hot pressing die 38 and the upper hot pressing die 36 moves to the position staggered from the position above the lower hot pressing die 38.
The pulp sucking and blowing pipeline module is respectively connected with the pulp sucking and forming lower die 33, the pulp sucking and forming upper die 35, the hot pressing upper die 36 and the hot pressing lower die 38 to respectively blow air for the pulp sucking and forming lower die 33, the pulp sucking and forming upper die 35, the hot pressing upper die 36 and the hot pressing lower die 38; the suction pipe die set is connected with the suction forming lower die 33, the suction forming upper die 35, the hot pressing upper die 36 and the hot pressing lower die 38 respectively to suck air for the suction forming lower die 33, the suction forming upper die 35, the hot pressing upper die 36 and the hot pressing lower die 38 respectively.
Wherein, the slurry supply pipeline can convey the slurry in the slurry supply barrel 24 into the slurry tank 31 of the slurry suction forming mechanism 3, the first lifting driving mechanism 32 can drive the slurry suction forming lower die 33 to descend into the slurry tank 31, at the moment, the slurry suction and blowing pipeline module can firstly blow the slurry in the slurry tank 31 by utilizing the slurry suction and blowing pipeline module to blow the slurry to the slurry suction forming lower die 33, so that the slurry is uniform, then the slurry suction and forming lower die 33 enters the slurry, the slurry suction pipeline module sucks air through the slurry suction and forming lower die 33, the first lifting driving mechanism 32 drives the slurry suction and forming lower die 33 to ascend away from the slurry tank 31, so that the slurry suction and forming lower die 33 is adsorbed on the slurry suction and forming lower die 33, then the slurry suction and forming upper die 35 is clamped to obtain wet blanks, the slurry suction and blowing pipeline module can blow the slurry through the slurry suction and blowing pipeline module can vacuum-suck the slurry through the slurry suction and forming upper die 35, after the pulp suction forming lower die 33 descends and the pulp suction forming upper die 35 is separated, the wet blank can stay on the pulp suction forming upper die 35, then, the pulp suction forming upper die 35 and the hot pressing upper die 36 are driven by the moving driving mechanism 34 to move together, the pulp suction forming upper die 35 moves to a position right above the hot pressing lower die 38 and the hot pressing upper die 36 is staggered above the hot pressing lower die 38, the hot pressing upper die 38 is driven by the moving driving mechanism 34 to ascend so as to be matched with the pulp suction forming upper die 35, the pulp suction forming upper die 35 is blown by the pulp suction blowing pipeline module, the hot pressing lower die 38 is blown by the pulp suction air suction pipeline module so as to transfer the wet blank onto the hot pressing lower die 38, then, the pulp suction forming upper die 35 and the hot pressing upper die 36 are driven by the moving driving mechanism 34 to move, the upper suction forming die 35 is moved to the position right above the lower suction forming die 33 and the upper hot pressing die 36 is moved to the position right above the lower hot pressing die 38, the second lifting driving mechanism 37 drives the lower hot pressing die 38 to ascend so as to be clamped with the upper hot pressing die 36 and hot-pressed to obtain a required product, then the lower hot pressing die 38 is blown by the suction blowing pipeline module, the upper hot pressing die 36 is pumped by the suction pumping pipeline module, after the lower hot pressing die 38 descends and is separated from the upper hot pressing die 36, the product is transferred to the upper hot pressing die 36, and then the upper suction forming die 35 and the upper hot pressing die 36 are driven by the moving driving mechanism 34 to move to the position right above the lower hot pressing die 38 and the upper hot pressing die 36 is staggered from the upper hot pressing die 38 so as to facilitate the lower hot pressing die 38 to discharge the product. This is repeated.
Further, the pulp-sucking moulding mechanism 3 further comprises a sample stage 39, and the sample stage 39 is arranged on the pulp-sucking moulding zone 13 and is used for placing samples obtained by pulp-sucking moulding. The suction forming lower die 33, the hot pressing lower die 38 and the sample stage 39 are arranged in the same straight line direction, the moving driving mechanism 34 is a traversing driving module, and the suction forming upper die 35 and the hot pressing upper die 36 are arranged above the suction forming lower die 33 and the hot pressing lower die 38 in the same straight line direction. The transverse moving driving module drives the pulp sucking forming upper die 35 and the hot pressing upper die 36 to transversely move, so that the pulp sucking forming upper die 35 moves to be right above the pulp sucking forming lower die 33 and the hot pressing upper die 36 moves to be right above the hot pressing lower die 38, or so that the pulp sucking forming upper die 35 moves to be right above the hot pressing lower die 38 and the hot pressing upper die 36 moves to be right above the sample table 39. When the upper hot press mold 36 is moved to just above the sample stage 39, the upper hot press mold 36 releases the product thereon to drop onto the sample stage 39.
Referring to fig. 1 to 3, the pulping and pulp molding integrated machine 100 of the present invention further includes a filtrate tank assembly 5, wherein the filtrate tank assembly 5 is disposed in the pulp suction forming area 13, the filtrate tank assembly 5 is respectively connected between the pulp tank 31 and the thick pulp barrel 22 through pipelines, and the filtrate tank assembly 5 can filter the pulp in the pulp tank 31 to form thick liquid and convey the thick liquid to the thick pulp barrel 22, thereby recycling the pulp in the pulp tank 31 and ensuring that the concentration of the pulp in the pulp tank 31 is maintained in accordance with the production requirements. Further, the filtrate tank assembly 5 is connected with the water bucket 23 through a pipeline, and the filtrate tank assembly 5 can convey the filtered water to the water bucket 23, so that the filtered water is recycled, and the production cost is saved.
In summary, the pulping and pulp molding integrated machine 100 of the invention is provided with the pulping mechanism 2, the pulp sucking forming mechanism 3 and the air source mechanism 4, integrates pulping, air source system and pulp sucking forming three modules, can produce samples by opening small moulds, is convenient for customers such as mould manufacturers, school laboratories and the like to test the produced samples, does not need to manufacture and use moulds for producing a large number of batches, and effectively reduces development cost; and the pulping mechanism 2 and the pulp sucking forming mechanism 3 can share one air source mechanism 4, so that the equipment cost is greatly saved, and the plant area occupied by equipment is saved.
The foregoing disclosure is only illustrative of the preferred embodiments of the present invention and is not to be construed as limiting the scope of the invention, which is defined by the appended claims.
Claims (9)
1. A pulping and pulp molding integrated machine, comprising:
the machine frame is provided with a pulping area, an air source area and a pulp sucking forming area;
the pulping mechanism is arranged on the pulping area and comprises a pulping barrel, a thick pulp barrel, a water barrel and a pulp supply barrel, wherein the pulping barrel is used for pulping paper boards, the pulping barrel is communicated with the thick pulp barrel through a first pulping pipeline, the first pulping pipeline is used for conveying thick pulp formed in the pulping barrel into the thick pulp barrel, the thick pulp barrel is communicated with the pulp supply barrel through a second pulping pipeline, the second pulping pipeline is used for conveying thick pulp in the thick pulp barrel into the pulp supply barrel, the water barrel is communicated with the pulp supply barrel through a third pulping pipeline, and the third pulping pipeline is used for conveying water in the water barrel to the pulp supply barrel;
the pulp sucking forming mechanism is arranged in the pulp sucking forming area, the pulp sucking forming mechanism is communicated with the pulp supplying barrel through a pulp supplying pipeline, and the pulp supplying pipeline is used for conveying pulp in the pulp supplying barrel to the pulp sucking forming mechanism;
the air source mechanism is arranged in the air source area, the air source mechanism is connected with the thick slurry barrel through a first pulping air pipe, the air source mechanism can blow thick slurry of the thick slurry barrel through the first pulping air pipe, the air source mechanism is connected with the slurry supply barrel through a second pulping air pipe, and the air source mechanism can blow slurry of the slurry supply barrel through the second pulping air pipe; the air source mechanism is connected with the pulp suction forming mechanism through a pulp suction forming air pipe assembly, and the air source mechanism can blow or exhaust air to the pulp suction forming mechanism through the pulp suction forming air pipe assembly.
2. The integrated pulping and pulp molding machine of claim 1, wherein the water bucket and the pulping barrel are communicated through a fourth pulping pipeline, and the fourth pulping pipeline is used for conveying water in the water bucket into the pulping barrel.
3. The integrated pulping and pulp molding machine according to claim 1, wherein the thick stock barrel, the water barrel and the pulp supply barrel are sequentially arranged on the pulping area from top to bottom.
4. The pulping and pulp molding integrated machine according to claim 1, wherein the air source mechanism comprises an air supply module for supplying air and an air extraction module for extracting air, the pulp suction molding air pipe assembly comprises a pulp suction air blowing pipeline module and a pulp suction air extraction pipeline module, the air supply module is respectively connected with the first pulping air pipe, the second pulping air pipe and the pulp suction air blowing pipeline module, the air extraction module is connected with the pulp suction air extraction pipeline module, and the pulp suction air blowing pipeline module and the pulp suction air extraction pipeline module are respectively connected with the pulp suction molding mechanism.
5. The integrated pulping and pulp molding machine according to claim 4, wherein the pulp suction forming mechanism comprises a pulp tank, a first lifting driving mechanism, a pulp suction forming lower die, a moving driving mechanism, a pulp suction forming upper die, a hot pressing upper die, a second lifting driving mechanism and a hot pressing lower die, the pulp tank is arranged on the pulp suction forming area, and the pulp supply pipeline is communicated between the pulp tank and the pulp supply barrel; the first lifting driving mechanism is arranged on the pulp sucking forming area, penetrates through the pulp tank along the up-down direction and is connected with the pulp sucking forming lower die, and is used for driving the pulp sucking forming lower die to lift, and the pulp sucking forming lower die enters the pulp tank to suck pulp or leaves the pulp tank; the movable driving mechanism is arranged on the pulp suction forming area, and the pulp suction forming upper die and the hot pressing upper die are respectively arranged on the movable driving mechanism; the second lifting driving mechanism is arranged on the pulp suction forming area, and the hot pressing lower die is arranged on the second lifting driving mechanism; the slurry suction forming upper die and the hot pressing upper die are driven to move by the moving driving mechanism, so that the slurry suction forming upper die moves to be right above the slurry suction forming lower die and the hot pressing upper die moves to be right above the hot pressing lower die, or the slurry suction forming upper die moves to be right above the hot pressing lower die and the hot pressing upper die moves to a position staggered from the upper part of the hot pressing lower die;
the pulp sucking and blowing pipeline module is respectively connected with the pulp sucking forming lower die, the pulp sucking forming upper die, the hot pressing upper die and the hot pressing lower die to blow air for the pulp sucking forming lower die, the pulp sucking forming upper die, the hot pressing upper die and the hot pressing lower die; the pulp sucking and air exhausting pipeline module is respectively connected with the pulp sucking forming lower die, the pulp sucking forming upper die, the hot pressing upper die and the hot pressing lower die, so as to respectively suck air for the pulp sucking forming lower die, the pulp sucking forming upper die, the hot pressing upper die and the hot pressing lower die.
6. The integrated pulping and pulp molding machine of claim 5, wherein the pulp-suction forming mechanism further comprises a sample stage disposed on the pulp-suction forming zone and configured for placement of a sample obtained by pulp-suction forming.
7. The integrated pulping and pulp molding machine according to claim 6, wherein the pulp-sucking molding lower die, the hot-pressing lower die and the sample stage are arranged in the same straight line direction, the moving driving mechanism is a traversing driving module, and the pulp-sucking molding upper die and the hot-pressing upper die are arranged above the pulp-sucking molding lower die and the hot-pressing lower die in the same straight line direction.
8. The integrated pulping and pulp molding machine according to claim 5, further comprising a filtrate tank assembly disposed in the pulp suction forming zone, the filtrate tank assembly being connected between the pulp tank and the thick pulp barrel through pipes, respectively, the filtrate tank assembly being capable of filtering the pulp in the pulp tank to form a thick liquid and conveying the thick liquid to the thick pulp barrel.
9. The integrated pulping and pulp-molding machine of claim 8, wherein the filtrate tank assembly is connected to the water tub by piping, the filtrate tank assembly being operable to deliver filtered moisture to the water tub.
Priority Applications (1)
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CN202311623550.4A CN117431786A (en) | 2023-11-29 | 2023-11-29 | Pulping and pulp molding integrated machine |
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CN202311623550.4A CN117431786A (en) | 2023-11-29 | 2023-11-29 | Pulping and pulp molding integrated machine |
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CN117431786A true CN117431786A (en) | 2024-01-23 |
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