CN117429678A - Full-automatic vacuum plastic packaging machine for medical reagent plate - Google Patents

Full-automatic vacuum plastic packaging machine for medical reagent plate Download PDF

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Publication number
CN117429678A
CN117429678A CN202210822405.8A CN202210822405A CN117429678A CN 117429678 A CN117429678 A CN 117429678A CN 202210822405 A CN202210822405 A CN 202210822405A CN 117429678 A CN117429678 A CN 117429678A
Authority
CN
China
Prior art keywords
reagent
bag
drying agent
bagging
pushing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210822405.8A
Other languages
Chinese (zh)
Inventor
陈延辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Harbin Sancai Technology Development Co ltd
Original Assignee
Harbin Sancai Technology Development Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Harbin Sancai Technology Development Co ltd filed Critical Harbin Sancai Technology Development Co ltd
Priority to CN202210822405.8A priority Critical patent/CN117429678A/en
Publication of CN117429678A publication Critical patent/CN117429678A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/02Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas
    • B65B31/024Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas specially adapted for wrappers or bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/02Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas
    • B65B31/025Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas specially adapted for rigid or semi-rigid containers
    • B65B31/028Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas specially adapted for rigid or semi-rigid containers closed by a lid sealed to the upper rim of the container, e.g. tray-like container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/20Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/12Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
    • B65B43/14Feeding individual bags or carton blanks from piles or magazines
    • B65B43/16Feeding individual bags or carton blanks from piles or magazines by grippers
    • B65B43/18Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/26Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
    • B65B43/30Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/26Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
    • B65B43/34Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/46Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/54Means for supporting containers or receptacles during the filling operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/20Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Abstract

The invention provides a full-automatic vacuum plastic packaging machine for medical reagent plates, which comprises a reagent plate feeding unit, a drying agent throwing unit, a packaging bag feeding unit, a bag opening conveying unit, a pushing bagging unit and a vacuumizing thermoplastic packaging unit. The technical problem to be solved is that the automatic feeding, drying agent throwing, reagent plate bagging, vacuumizing, thermoplastic sealing and other works can be automatically completed, human intervention is not needed in the production process, vacuumizing air leakage is avoided, drying agent throwing forgetting and other human errors are forgotten, the packaging efficiency and the product consistency are improved, and the production cost is saved.

Description

Full-automatic vacuum plastic packaging machine for medical reagent plate
Technical Field
The invention relates to the technical field of automatic packaging equipment, in particular to a full-automatic vacuum plastic packaging machine for medical reagent plates.
Background
The medical reagent board is used for storing biological detection reagent, and before leaving factory, the reagent board needs to be put into a special plastic package bag for packaging in a vacuumizing plastic package mode, and a drying agent needs to be put into the packaging process to prevent the reagent board from being wetted.
The packing process mainly has material loading, puts in drier, reagent board bagging-off, evacuation heat plastic envelope, and owing to special wrapping bag bore is little, and the surplus is little when reagent board bagging-off, current packagine machine can't satisfy the packing demand of this product, and at present, above-mentioned process all needs the manual work to accomplish, makes mistakes easily and causes the huge cost of packaging process.
Disclosure of Invention
The invention aims to solve the technical problem of providing a full-automatic vacuum plastic packaging machine for medical reagent boards, which can automatically complete the work of feeding, putting drying agent, bagging reagent boards, vacuumizing, thermoplastic packaging and the like, does not need human intervention in the production process, avoids vacuumizing and air leakage, forgets to put drying agent and other human errors, improves the packaging efficiency and the product consistency, and saves the production cost.
In order to solve the technical problems, the invention provides a full-automatic vacuum plastic packaging machine which comprises a reagent plate feeding unit, a drying agent throwing unit, a packaging bag feeding unit, a bag opening conveying unit, a pushing bagging unit and a vacuumizing thermoplastic packaging unit. The reagent board feeding unit is used for storing reagent boards to be packaged and sequentially throwing the reagent boards into the pushing bagging unit. The drying agent delivery unit is used for storing drying agents, cutting large rolls of drying agents into independent small bags and delivering the small bags to the pushing bagging unit. The packaging bag feeding unit is used for storing the special packaging bags for the reagent boards and sucking the special packaging bags to the bagging station. The bag opening and conveying unit is used for opening the packaging bag, receiving the reagent plate and the drying agent conveyed by the pushing and bagging unit, and conveying the packaged reagent plate and the drying agent to the vacuumizing thermoplastic sealing unit. The pushing bagging unit is connected with the reagent plate feeding unit, the drying agent throwing unit, the packaging bag feeding unit and the bag opening conveying unit and is used for receiving the reagent plate thrown by the reagent plate feeding unit and the drying agent thrown by the drying agent throwing unit and packaging the reagent plate and the drying agent into the packaging bag which is opened by the bag opening conveying unit. The vacuumizing thermoplastic sealing unit is used for receiving the bagged reagent plates and the drying agent conveyed by the bag opening conveying unit, vacuumizing, thermoplastic sealing the reagent plates and the drying agent, and sealing the reagent plates and the drying agent into a finished product.
In addition to the above scheme, the reagent plate feeding unit comprises a bin blanking mechanism and a receiving tray mechanism, and the reagent plate feeding unit is respectively used for controlling the throwing of the reagent plate in the bin, receiving the thrown reagent plate and moving to the pushing bagging unit.
Further, the feed bin blanking mechanism comprises a reagent plate feed bin, a feed bin cylinder and a feed bin claw. The reagent board bin is used for bearing the reagent boards to be packaged, and the bin cylinder is used for controlling the displacement of the bin claw. The bin claw is used for fixing and throwing the reagent plate to be packaged.
Further, the material receiving disc mechanism comprises a material receiving cylinder and a material receiving disc. The receiving tray is in a rod shape and is fixed on a receiving cylinder at a pushing station of the pushing bagging unit, and the receiving cylinder is used for controlling the displacement of the receiving tray. The receiving tray is used for bearing the reagent plate falling from the storage bin and transferring the reagent plate to the pushing station.
In addition to the above, the desiccant delivery unit includes a desiccant cutting mechanism and a desiccant dispensing mechanism, wherein the desiccant cutting mechanism is used for cutting the coiled desiccant into individual desiccant sachets and delivering the desiccant into the desiccant dispensing mechanism. The drying agent distributing mechanism is used for respectively throwing cut drying agent small bags into each pushing station.
Further, the drying agent cutting mechanism comprises a drying agent driving module, an auxiliary rotating wheel and a cutting module, wherein the drying agent driving module is used for driving the coiled drying agent to rotate. The auxiliary rotating wheel is used for positioning and transmitting the drying agent strips to the cutting module. The cutting module is used for identifying and cutting the drying agent into independent small bags.
Further, the drying agent distributing mechanism comprises a movable guide seat, a linear sliding table, a distributing stepping motor, a fixed guide pipe and a baffle cylinder. The movable guide seat is fixed on the linear sliding table, is driven by the separating stepping motor to move on the linear sliding table, and is used for taking the small bags of the dryer cut by the cutting module and distributing the small bags into each fixed guide pipe. The linear sliding table is used for fixing the movable guide seat and driving the movable guide seat to displace. The separate stepping motor is used for driving the movable guide seat to displace. The fixed conduit is secured to the movable guide for receiving and dispensing desiccant sachets over the reagent plate station. The baffle cylinder is used for controlling falling and throwing of the desiccant pouch.
In addition, the packaging bag feeding unit comprises a bag taking cylinder, a bag taking sucker fixing frame, a bag taking sucker module, a packaging bag bin and a bagging station, wherein the bag taking cylinder is connected with the bag taking sucker fixing frame and used for driving displacement of the bag taking sucker fixing frame. The bag taking sucker fixing frame is fixed on the bag taking cylinder and connected with the bag taking sucker module for driving displacement to the bag taking sucker module. The bag taking sucker module is fixed on the bag taking sucker fixing frame and is used for sucking the packaging bag from the packaging bag bin to the bagging station. The packaging bag bin is used for storing packaging bags. The bagging station is used for bearing the packaging bag and bagging actions.
As the supplement of above-mentioned scheme, open bag delivery unit includes pneumatic slip table, delivery table, snatchs the cylinder, open bag sucking disc mount, open bag sucking disc module, blocks cylinder, baffle. The pneumatic sliding table is connected with the conveying table and used for driving the displacement of the conveying table. The conveying table is fixed on the pneumatic sliding table and connected with the grabbing cylinder and is used for conveying the reagent plates with bags. The grabbing cylinder is fixed on the conveying table and connected with the bag opening sucker fixing frame and used for driving the bag opening sucker fixing frame to move. The bag opening sucker fixing frame is fixed to the grabbing cylinder and connected with the bag opening sucker module and used for driving displacement of the bag opening sucker module. The bag opening sucker module is fixed on the bag opening sucker fixing frame and used for sucking the packaging bag to be packaged. The blocking cylinder is fixed on the conveying table and connected with the baffle plate and used for driving the baffle plate to move. The baffle is fixed in and stops the cylinder for push away the sealing station with last batch of finished product when following the transport platform displacement.
In addition to the above scheme, the pushing and bagging unit comprises a stepping mechanism and a bagging mechanism. The step mechanism is connected with the bagging mechanism and is used for controlling the reagent plate to move to the drying agent feeding unit to pick up the drying agent from the reagent plate feeding unit to pick up the reagent plate, and then the reagent plate is moved to the bag opening conveying unit to carry out bagging. The bagging mechanism is fixed to the stepping mechanism and used for pushing the reagent plate and the drying agent into the packaging bag which is arranged at the bagging station and is opened.
Further, the stepping mechanism comprises a pushing stepping motor, a pushing sliding table and a pushing station. The pushing stepping motor is fixed on the pushing sliding table and used for driving the pushing sliding table to move. The pushing sliding table is connected with the pushing station and used for transmitting displacement of the pushing station. The pushing station is fixed on the pushing sliding table and used for bearing the reagent plate to be packaged and the bagging mechanism.
Further, bagging-off mechanism includes bagging-off cylinder, push rod link, push pedal, props a mouthful claw, spring, wherein, the bagging-off cylinder is fixed in pushing away the material station for the displacement of drive push rod link. The push rod connecting frame is fixed to the bagging cylinder and used for driving the displacement of the push plate. The push plate is fixed on the push rod connecting frame and used for pushing the reagent plate to be packaged into the opened packaging bag. The opening supporting claw is fixed at the pushing station and used for supporting the bag opening into a square shape in the bagging process, so that the reagent plate can be conveniently and smoothly bagged. The spring is fixed on the opening supporting claw and used for retracting the opening supporting claw after bagging is finished, so that the opening supporting claw for the next bagging can smoothly extend into the bag.
The vacuumizing thermoplastic sealing unit comprises a pressing cylinder, a sealing cover, a sealing station, a vacuum vacuumizing nozzle, a sealing cylinder and a heat seal. The lower pressure cylinder is connected with the sealing cover and used for controlling the displacement of the sealing cover. The sealing cover is fixed on the lower pressing cylinder and connected with the sealing cylinder, and is used for sealing the reagent plate to be sealed at the sealing station. The sealing station is used for receiving the to-be-sealed reagent plates conveyed by the bag opening conveying unit and carrying a sealing procedure. The vacuum suction nozzle is fixed at the sealing station and is used for vacuumizing the reagent plate to be sealed. And the sealing cylinder is fixed on the sealing cover and used for driving the displacement of the heat seal. The heat sealing strip is fixed on the sealing cylinder and is used for thermally sealing the vacuumized reagent plate. After the thermoplastic sealing is finished, the finished product is pushed away from the sealing station by a baffle plate of the bag opening conveying unit, and the whole-wheel packaging work is completed.
Compared with the prior art, the full-automatic vacuum plastic packaging machine for the medical reagent plate has the technical advantages that automatic discharging, automatic bag opening and bagging of the reagent plate, the drying agent and the packaging bag are realized, a series of automatic packaging actions such as automatic vacuumizing and automatic thermoplastic sealing of the packaging bag filled with the reagent plate and the drying agent are realized, and the four groups of packaging lines work simultaneously, so that the packaging efficiency is greatly improved. And in the bag taking process, the bag taking sucker module is matched with the bag taking cylinder to repeatedly displace, so that the bag taking action effect is ensured. In the bagging process, the opening supporting claw stretches into the bag and expands along with the displacement of the reagent plate, so that the smooth bagging is ensured, the bagging is completed, and the opening supporting claw is matched with the spring to retract, so that the smooth stretching of the next bagging is ensured. The device has compact integral structure and small space occupation, and can be installed in an elevator for transportation.
Drawings
FIG. 1 is a schematic view of an embodiment of the present invention
FIG. 2 is an overall side view of an embodiment of the present invention
FIG. 3 is a schematic diagram of a reagent plate feeding unit according to an embodiment of the present invention
FIG. 4 is a schematic front view of a desiccant delivery unit according to an embodiment of the invention
FIG. 5 is a schematic diagram of a desiccant delivery unit in a reverse side of an embodiment of the invention
FIG. 6 is a schematic diagram of a packing bag feeding unit according to an embodiment of the present invention
FIG. 7 is a schematic view of an open bag transporting unit according to an embodiment of the present invention
FIG. 8 is a schematic diagram of a pushing and bagging unit in an embodiment of the invention
FIG. 9 is a schematic diagram of a vacuum thermal sealing unit according to an embodiment of the invention
FIG. 10 is a schematic plan view of a vacuum thermal sealing unit according to an embodiment of the invention
Legend description: 00. a body; 01. an electric control box; 02. an operation panel; 1. a reagent plate feeding unit; 100. a reagent plate; 11. a bin blanking mechanism; 12. a receiving tray mechanism; 111. a reagent plate bin; 112. a stock bin cylinder; 113. a feed bin claw; 121. a material receiving cylinder; 122. a receiving tray; 2. a desiccant delivery unit; 200. a drying agent; 21. a desiccant cutting mechanism; 22. a desiccant dispensing mechanism; 211. a desiccant drive module; 212. an auxiliary rotating wheel; 213. a cutting module; 221. a movable guide seat; 222. a linear sliding table; 223. a step motor is arranged separately; 224. fixing the catheter; 225. a baffle cylinder; 3. a packaging bag feeding unit; 300. packaging bags; 31. a bag taking cylinder; 32. a sucker fixing frame; 33. a bag taking sucker module; 34. packaging bag bin; 35. bagging; 4. a bag opening conveying unit; 41. a pneumatic sliding table; 42. a conveying table; 43. grabbing an air cylinder; 44. a bag opening sucker fixing frame; 45. a bag opening sucker module; 46. blocking the cylinder; 47. a baffle; 5. pushing and bagging units; 51. a step mechanism; 52. a bagging mechanism; 511. a pushing stepping cylinder; 512. pushing a material sliding table; 513. a pushing station; 521. bagging an air cylinder; 522. a push rod connecting frame; 523. a push plate; 524. opening supporting claws; 525. a spring; 6. a vacuumizing thermoplastic sealing unit; 61. a pressing cylinder; 62. sealing cover; 63. a sealing station; 64. a vacuum pumping nozzle; 65. sealing the air cylinder; 66. and (5) heat sealing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it should be noted that the described embodiments are exemplary embodiments of the present invention, which are used to help understand the present invention, but do not limit the present invention, and further, the technical features of the embodiments of the present invention described below may be combined with each other as long as they do not form a conflict with each other.
Referring to fig. 1-9, a full-automatic vacuum plastic packaging machine for medical reagent boards in this embodiment includes a machine body 00, an electric cabinet 01, an operation panel 02, a reagent board feeding unit 1, a desiccant feeding unit 2, a packaging bag feeding unit 3, a bag opening conveying unit 4, a pushing bagging unit 5 and a vacuumizing thermoplastic packaging unit 6. The raw material reagent board 100, the drying agent 200 and the packaging bag 300 are required to be manually operated and are respectively placed in the reagent board bin 111, the drying agent driving module 211 and the packaging bag bin 34, wherein the reagent board is cuboid and horizontally placed in the reagent board bin 111, the drying agent 200 is in a round scroll shape, the axle center is fixed on the axle of the drying agent driving module 211, the packaging bag 300 is a rectangular hard plastic package bag, the square packaging bag is piled in the packaging bag bin 34, after the preparation work is finished, a machine is started through the operation panel 02, and the machine starts to operate. The whole process of loading the reagent plate of the exemplary embodiment of the present invention to the desiccant and then filling the reagent plate into the packaging bag and vacuum-pumping and heat-sealing will be described in detail.
After the machine is started, referring to fig. 8 and 1, the stepping mechanism 51 in the pushing and bagging unit 5 starts to operate, and the pushing stepping motor 511 in the pushing and bagging unit 5 is started to drive the pushing sliding table 512 to rotate, so that the pushing station 513 is driven to move to the feeding end, namely the side of the reagent plate feeding unit 1.
With reference to fig. 3, 8 and 1, the receiving cylinder 121 is then activated to drive the receiving tray 122 to move upwards, and the receiving tray 122 passes through the circular hole in the pushing station 513 to a position below the reagent plate bin 111, and leaves a gap of the reagent plate 100. Subsequently, the bin cylinder 112 is started to drive the bin claw 113 to move outwards, and at the moment, the reagent plate 100 falls downwards under the influence of gravity and is supported by the receiving tray 122, wherein the shape of the reagent plate bin 111 is consistent with the outer edge of the reagent plate 100, and the direction and the shape of the falling process are ensured to be in a controllable range.
The bin cylinders 112 are then started to drive the bin claws 113 to move inwards to clamp the reagent plates 100, so that each receiving tray 122 is guaranteed to only hold one reagent plate 100, then the receiving cylinders 121 are started to drive the receiving trays 122 to move downwards, in the moving process, the reagent plates 100 are contacted with the edge chamfer of the pushing station 513, and the receiving trays 122 pass through round holes in the pushing station 513. At this point the reagent plate is affected by gravity and the edge chamfer of the pushing station, steadily falling to the pushing station 513. So far, the reagent plate feeding process is completed.
Referring next to fig. 4 and 5, the desiccant driving module 211 is started to drive the auxiliary rotating wheel 212 to rotate, drive the desiccant 200 to leave from the desiccant roll to form a strip shape, and move the desiccant to the cutting module 213, and then the cutting module 213 is started, wherein the cutting module 213 comprises a sensor, and after the sensor automatically recognizes the cut mark on the package bag 200, the blade in the cutting module 213 cuts the desiccant 200 from the strip shape into small bags.
Referring next to fig. 4 and 5, the desiccant 200 falls into the desiccant dispensing mechanism 22. The separating stepper motor 223 is started to drive the linear sliding table 222 to move, the movable guide seat 221 is driven to move left and right, the movement of the separating stepper motor is precisely controlled by the PLC in the electric cabinet 01, the movable guide seat 221 is positioned at the rightmost side when the first knife is cut under the cutting module 213, the falling drying agent 200 in the drying agent cutting mechanism 21 falls into the leftmost fixed guide pipe 224 on the movable guide seat 221, then the separating stepper motor 223 is started to drive the linear sliding table 222 to move, the movable guide seat 221 is driven to move leftwards, and at the moment, the falling drying agent 200 of the drying agent cutting mechanism 21 falls into the leftmost second fixed guide pipe 224 on the movable guide seat 221. Similarly, in each round of packaging work, the desiccant delivery unit 2 cuts four pouches of desiccant 200 and drops into four fixed ducts 224, respectively.
With reference to fig. 8, 4 and 1, the stepping mechanism 51 in the pushing and bagging unit 5 starts to operate, the pushing stepping motor 511 is started to drive the pushing sliding table 512 to move, the pushing station 513 is driven to move leftwards to be right below the drying agent feeding unit 2, and with reference to fig. 4 and 5, the baffle cylinder 225 is started, and the drying agent 200 falls from the fixed conduit 224 to be located above the reagent plate 200 in the pushing station 513. The dryer feeding process has been completed so far.
Referring next to fig. 6 and 2, the bag taking cylinder 31 in the bag feeding unit 3 is started to drive the sucker fixing frame 32 to move upwards, and drive the single sucker taking module 33 to move upwards to the position below the bag storage bin 34, at this time, the sucker in the bag taking sucker module 33 is closely attached to the lowest bag 300 in the bag storage bin 34. Then the vacuum generator in the bag-taking sucker module is started, so that negative pressure is generated in the sucker in the bag-taking sucker module 33, and the lower surface of the packaging bag 300 is tightly sucked by the sucker in the bag-taking sucker module 33 under the action of pressure difference. The bag take cylinder 31 then repeats the small up and down motions to disengage the bag from the other bags 200 in the bag magazine 34.
Then the bag taking cylinder 31 is started to drive the sucker fixing frame 32 to move downwards, and the bag taking sucker module 33 is driven to suck the packaging bag 300 to move downwards to the bagging station 35. At this time, the vacuum generator in the bag taking suction disc module 33 continuously works, so that the packaging bag 300 is ensured to be horizontally placed at the bagging station 35, and the bag opening of the packaging bag 300 faces the pushing bagging unit 5.
Referring to fig. 7, 6 and 2, the blocking cylinder 46 of the bag opening and conveying unit 4 is started to drive the baffle 47 to retract upwards, and then the pneumatic sliding table 41 is started to drive the conveying table 42 to move rightwards to the position right above the bagging station 35. Then the grabbing cylinder 43 is started to drive the bag opening sucker fixing frame 44 to move downwards, and drive the bag opening sucker module 45 to move downwards until the sucker in the bag opening sucker module 45 clings to the upper surface of the packaging bag 300 on the bagging station 35. Then the vacuum generator in the bag opening suction cup module 45 is started, so that negative pressure is generated in the suction cup of the bag opening suction cup module 45, and the upper surface of the packaging bag 300 is tightly sucked by the suction cup in the bag opening suction cup module 45 under the action of pressure difference. Subsequently, the grabbing cylinder 43 is started to drive the bag opening sucker fixing frame 44 to move upwards, and drive the bag opening sucker module 45 to move upwards. At this time, the upper and lower surfaces of the packing bag 300 are opened by the bag-taking suction cup module 33 and the bag-opening suction cup module 45, and are changed from the approximately planar shape to the open three-dimensional shape.
With reference to fig. 8, 6 and 2, the stepping mechanism 51 in the pushing and bagging unit 5 starts to operate, and the pushing stepping motor 511 is started to drive the pushing sliding table 512 to move, so that the pushing station 513 is driven to move leftwards to the right (right in the drawing) of the bagging station 35. Wherein the position of the opening-supporting claw 524 of the bagging mechanism 52 in the pushing and bagging unit 5 reaches the opening of the bag 300 to be opened. The bagging mechanism 52 located at the pushing and bagging unit 5 starts bagging, wherein the bagging cylinder 521 is started to drive the push rod connecting frame 522 to move to drive the push plate 523 to move, at this time, the reagent plate 100 and the drying agent 200 are located in the pushing station 513, the push plate 523 is located at the rear (right side in the drawing) of the pushing station, and the reagent plate 100 and the drying agent are pushed to leave the pushing station 513 together when the push plate 523 moves to enter the bagging station 35.
It should be noted that, referring to fig. 8, 6, and 2, during the process of pushing the reagent plate 100 and the desiccant 200 by the pushing plate 523, the edge of the reagent plate 100 touches the inside of the opening claw 524 of the bagging mechanism 52. The outer sides of the propping claws 524 are fixed at the outer side edge of the pushing station 513 by bearings, and the propping claws 524 generate rotary motion under the force conduction action of the reagent plate 100, and the claw parts are propped up along with the displacement of the reagent plate. Since the opening holding claw 524 is in the package 300 at this time under a series of actions of the pushing stepper motor 511 before, the opening holding claw 524 contacts the inner edge of the package 300 and holds it open during the opening process, the shape of the opened package 300 is changed from an originally irregular opening to an opening having the same shape as the reagent plate 100, and the opening is slightly larger than the reagent plate 100 in size. At the same time, the reagent sheet 100 and the desiccant 200 enter the inside of the package 300 in response to the opening of the package. The design and the application of the structure ensure the smooth bagging of the reagent plate 100, and avoid the difficult problem that the reagent plate 100 is large and is difficult to automatically bag because the bag opening is too small. Then, as the reagent sheet 100 is completely inserted into the packing bag 300, the force applied to the edge of the mouth supporting claws 524 by the reagent sheet 100 is completely removed, the springs 525 on the mouth supporting claws 524 are deformed by the force previously generated by the mouth supporting claws 524, and after the force is removed, the elastic force generated by the springs 525 makes the mouth supporting claws restore to the original shape. The design and application ensures that the jaws of the jaws are retracted, so that the jaws 524 can smoothly extend into the package 300 during the next packaging process. Subsequently, the bag-taking suction cup module 33 in the bag-feeding unit 3 stops sucking the lower surface of the bag 300, and the bag 300 is suspended in half-empty by the suction force of the bag-opening suction cup module 45 in the pushing and bagging unit 5 at this time, so far, the reagent sheet bagging process is completed.
Next, referring to fig. 7, 9, and 2, the blocking cylinder 46 in the bag opening conveying unit 4 is activated, the shutter 47 is driven to fall, and then the air slide table 41 is activated. The conveying table 42 is driven to move leftwards to be above the sealing station 63, then, the bag opening sucker module 45 stops sucking the upper surface of the packaging bag 300, the packaging bag 300 falls onto the sealing station 63 under the action of gravity, and at the moment, the packaging bag slides to the appointed position of the sealing station 63 under the action of the chamfering positioning groove of the sealing station 63.
Referring to fig. 7 and 6, the blocking cylinder 46 in the bag opening and conveying unit 4 is started, the baffle 47 is driven to rise, and then the pneumatic slide table 41 is started. The conveyor table 42 is driven to displace rightward to just above the bagging station 35. At this time, the bag opening and conveying unit 4 leaves the vacuumizing thermoplastic sealing unit 6, and the next round of bagging is performed in cooperation with other units.
With reference to fig. 9 and 10, the pressing cylinder 61 in the vacuumizing thermoplastic sealing unit 6 is started to drive the sealing cover 62 to move downwards until the sealing strips at the edge of the sealing cover 62 completely fit the sealing station 63. The package with the reagent plate and desiccant therein is now completely enclosed by the seal 62 at the sealing station 63. The vacuum nozzle 64 is then activated to create a substantial negative pressure, which is generated simultaneously within the seal cap 62 by the vacuum nozzle 66. At the same time, the seal cylinder 65 is activated to displace the heat seal 66 downwardly, pressing down against the mouth of the bag 300, but leaving a thread void. At this time, since the initial state of the inside of the packing bag 300 is still the atmospheric pressure, the air inside the packing bag 300 is discharged from the air gap by the air pressure difference due to the rapid decrease of the air pressure outside thereof, and the inside of the packing bag 300 becomes a form similar to a vacuum at this time.
Referring to fig. 9, 10, 7 and 2, the heat sealing strip 66 is energized to generate huge heat, the mouth of the package 300 is instantaneously melted under the effect of high temperature, at this time, the heat sealing strip 66 is de-energized, the upper and lower surfaces of the mouth of the package 300 are rapidly cooled and tightly bonded together, and then the sealing cylinder 65 and the pressing cylinder 61 are started to drive the heat sealing strip 66 and the sealing cover 62 to be lifted. Subsequently, the baffle 47 of the bag opening conveying unit 4 pushes the packaged finished product away from the sealing station 63 along with the next displacement, so that the reagent plate 100, the drying agent 200 and the packaging bag 300 are packaged into finished products after a series of processes of feeding, bagging, vacuumizing, thermoplastic sealing and the like, the automation of the processes is realized, the production efficiency and the yield are greatly improved, and the labor cost and the error rate are reduced.
The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, and yet fall within the scope of the invention.

Claims (13)

1. A full-automatic vacuum plastic packaging machine for medical reagent board, its characterized in that: the device comprises a reagent plate feeding unit, a drying agent throwing unit, a packaging bag feeding unit, a bag opening conveying unit, a pushing bagging unit and a vacuumizing thermoplastic sealing unit; the reagent plate feeding unit is used for storing reagent plates to be packaged and sequentially throwing the reagent plates into the pushing bagging unit; the drying agent delivery unit is used for storing drying agents, cutting large rolls of drying agents into independent small bags and delivering the small bags to the pushing bagging unit; the packaging bag feeding unit is used for storing the special packaging bags for the reagent boards and sucking the special packaging bags to the bagging station; the bag opening and conveying unit is used for opening the packaging bag, receiving the reagent plate and the drying agent conveyed by the pushing and bagging unit, and conveying the packaged reagent plate and the drying agent to the vacuumizing thermoplastic sealing unit; the pushing and bagging unit is connected with the reagent plate feeding unit, the drying agent throwing unit, the packaging bag feeding unit and the bag opening conveying unit and is used for receiving the reagent plate thrown by the reagent plate feeding unit and the drying agent thrown by the drying agent throwing unit and packaging the reagent plate and the drying agent into the packaging bag which is opened by the bag opening conveying unit; the vacuumizing thermoplastic sealing unit is used for receiving the bagged reagent plates and the drying agent conveyed by the bag opening conveying unit, vacuumizing, thermoplastic sealing the reagent plates and the drying agent, and sealing the reagent plates and the drying agent into a finished product.
2. The fully automatic vacuum plastic packaging machine for medical reagent sheets as claimed in claim 1, wherein: the reagent board material loading unit includes feed bin blanking mechanism and connects charging tray mechanism, is used for controlling the reagent board that the reagent board put in and receive the reagent board that drops in the feed bin respectively and moves to pushing away material bagging unit.
3. The fully automatic vacuum plastic packaging machine for medical reagent sheets as claimed in claim 2, wherein: the feed bin blanking mechanism comprises a reagent plate feed bin, a feed bin cylinder and a feed bin claw; the reagent plate storage bin is used for bearing the reagent plates to be packaged, and the storage bin cylinder is used for controlling the displacement of the storage bin clamping jaw; the bin claw is used for fixing and throwing the reagent plate to be packaged.
4. The fully automatic vacuum plastic packaging machine for medical reagent sheets as claimed in claim 2, wherein: the material receiving disc mechanism comprises a material receiving cylinder and a material receiving disc; the material receiving disc is in a rod shape and shuttles to a material pushing station of the material pushing and bagging unit and is fixed on a material receiving cylinder, and the material receiving cylinder is used for controlling the displacement of the material receiving disc; the receiving tray is used for bearing the reagent plate falling from the storage bin and transferring the reagent plate to the pushing station.
5. The fully automatic vacuum plastic packaging machine for medical reagent sheets as claimed in claim 1, wherein: the drying agent delivery unit comprises a drying agent cutting mechanism and a drying agent distributing mechanism, wherein the drying agent cutting mechanism is used for cutting coiled drying agent into independent drying agent small bags and delivering the independent drying agent small bags into the drying agent distributing mechanism; the drying agent distributing mechanism is used for respectively throwing cut drying agent small bags into each pushing station.
6. The fully automatic vacuum plastic packaging machine for medical reagent sheets as claimed in claim 5, wherein: the drying agent cutting mechanism comprises a drying agent driving module, an auxiliary rotating wheel and a cutting module, wherein the drying agent driving module is used for driving coiled drying agent to rotate; the auxiliary rotating wheel is used for positioning and transmitting the drying agent strips to a cutting module, and the cutting module is used for identifying and cutting the drying agent into independent small bags.
7. The fully automatic vacuum plastic packaging machine for medical reagent sheets as claimed in claim 5, wherein: the drying agent distributing mechanism comprises a movable guide seat, a linear sliding table, a distributing stepping motor, a fixed guide pipe and a baffle cylinder; the movable guide seat is fixed on the linear sliding table, is driven by the separating stepping motor to move on the linear sliding table, and is used for taking the small bags of the dryer cut by the cutting module and distributing the small bags into each fixed guide pipe; the linear sliding table is used for fixing the movable guide seat and driving the movable guide seat to displace; the separate stepping motor is used for driving the displacement of the movable guide seat; the fixed guide pipe is fixed on the movable guide seat and is used for receiving the small desiccant bags and distributing the small desiccant bags above the reagent plate station; the baffle cylinder is used for controlling falling and throwing of the desiccant pouch.
8. The fully automatic vacuum plastic packaging machine for medical reagent sheets as claimed in claim 1, wherein: the packaging bag feeding unit comprises a bag taking cylinder, a bag taking sucker fixing frame, a bag taking sucker module, a packaging bag bin and a bagging station, wherein the bag taking cylinder is connected with the bag taking sucker fixing frame and used for driving the bag taking sucker fixing frame to move; the bag taking sucker fixing frame is fixed on the bag taking cylinder and connected with the bag taking sucker module for driving displacement to the bag taking sucker module; the bag taking sucker module is fixed on the bag taking sucker fixing frame and is used for sucking the packaging bag from the packaging bag bin to the bagging station; the packaging bag bin is used for storing packaging bags; the bagging station is used for bearing the packaging bag and bagging actions.
9. The fully automatic vacuum plastic packaging machine for medical reagent sheets as claimed in claim 1, wherein: the bag opening and conveying unit comprises a pneumatic sliding table, a conveying table, a grabbing cylinder, a bag opening sucker fixing frame, a bag opening sucker module, a blocking cylinder and a baffle plate, wherein the pneumatic sliding table is connected with the conveying table and used for driving the conveying table to move; the conveying table is fixed on the pneumatic sliding table, connected with the grabbing cylinder and used for conveying the reagent plates with bags; the grabbing cylinder is fixed on the conveying table and connected with the bag opening sucker fixing frame and used for driving the bag opening sucker fixing frame to move; the bag opening sucker fixing frame is fixed on the grabbing cylinder, connected with the bag opening sucker module and used for driving the bag opening sucker module to move; the bag opening sucker module is fixed on the bag opening sucker fixing frame and used for sucking a packaging bag to be packaged; the blocking cylinder is fixed on the conveying table and connected with the baffle plate and used for driving the baffle plate to displace; the baffle is fixed in and stops the cylinder for push away the sealing station with last batch of finished product when following the transport platform displacement.
10. The fully automatic vacuum plastic packaging machine for medical reagent sheets as claimed in claim 1, wherein: the pushing and bagging unit comprises a stepping mechanism and a bagging mechanism; the step mechanism is connected with the bagging mechanism and is used for controlling the reagent plate to move to the drying agent feeding unit to pick up the drying agent from the reagent plate feeding unit to pick up the reagent plate, and then moving to the bag opening conveying unit to carry out bagging; the bagging mechanism is fixed to the stepping mechanism and used for pushing the reagent plate and the drying agent into the packaging bag which is arranged at the bagging station and is opened.
11. The fully automatic vacuum plastic packaging machine for medical reagent sheets as claimed in claim 10, wherein: the stepping mechanism comprises a pushing stepping motor, a pushing sliding table and a pushing station; the pushing stepping motor is fixed on the pushing sliding table and used for driving the pushing sliding table to move; the pushing sliding table is connected with the pushing station and used for transmitting the displacement of the pushing station; the pushing station is fixed on the pushing sliding table and used for bearing the reagent plate to be packaged and the bagging mechanism.
12. The fully automatic vacuum plastic packaging machine for medical reagent sheets as claimed in claim 10, wherein: the bagging mechanism comprises a bagging air cylinder, a push rod connecting frame, a push plate, a port opening claw and a spring, wherein the bagging air cylinder is fixed at a pushing station and used for driving the push rod connecting frame to displace; the push rod connecting frame is fixed on the bagging cylinder and used for driving the displacement of the push plate; the pushing plate is fixed on the push rod connecting frame and is used for pushing the reagent plate to be packaged into the opened packaging bag; the opening supporting claw is fixed at the pushing station and is used for supporting the bag opening into a square shape in the bagging process, so that the reagent plate can be conveniently and smoothly bagged; the spring is fixed on the opening supporting claw and used for retracting the opening supporting claw after bagging is finished, so that the opening supporting claw for the next bagging can smoothly extend into the bag.
13. The fully automatic vacuum plastic packaging machine for medical reagent sheets as claimed in claim 1, wherein: the vacuumizing thermoplastic sealing unit comprises a pressing cylinder, a sealing cover, a sealing station, a vacuum vacuumizing nozzle, a sealing cylinder and a heat seal; the lower pressure cylinder is connected with the sealing cover and used for controlling the displacement of the sealing cover; the sealing cover is fixed on the lower pressing cylinder and connected with the sealing cylinder, and is used for sealing the reagent plate to be sealed at the sealing station; the sealing station is used for receiving the reagent plates to be sealed conveyed by the bag opening conveying unit and carrying a sealing procedure; the vacuum suction nozzle is fixed at the sealing station and is used for vacuumizing the reagent plate to be sealed; the sealing cylinder is fixed on the sealing cover and used for driving the displacement of the heat seal; the heat sealing strip is fixed on the sealing cylinder and is used for thermally sealing the vacuumized reagent plate; after the thermoplastic sealing is finished, the finished product is pushed away from the sealing station by a baffle plate of the bag opening conveying unit, and the whole-wheel packaging work is completed.
CN202210822405.8A 2022-07-13 2022-07-13 Full-automatic vacuum plastic packaging machine for medical reagent plate Pending CN117429678A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210822405.8A CN117429678A (en) 2022-07-13 2022-07-13 Full-automatic vacuum plastic packaging machine for medical reagent plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210822405.8A CN117429678A (en) 2022-07-13 2022-07-13 Full-automatic vacuum plastic packaging machine for medical reagent plate

Publications (1)

Publication Number Publication Date
CN117429678A true CN117429678A (en) 2024-01-23

Family

ID=89555842

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210822405.8A Pending CN117429678A (en) 2022-07-13 2022-07-13 Full-automatic vacuum plastic packaging machine for medical reagent plate

Country Status (1)

Country Link
CN (1) CN117429678A (en)

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