CN117404603A - Pipeline with slag accumulation preventing function and fuel supply device - Google Patents

Pipeline with slag accumulation preventing function and fuel supply device Download PDF

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Publication number
CN117404603A
CN117404603A CN202311367893.9A CN202311367893A CN117404603A CN 117404603 A CN117404603 A CN 117404603A CN 202311367893 A CN202311367893 A CN 202311367893A CN 117404603 A CN117404603 A CN 117404603A
Authority
CN
China
Prior art keywords
pipeline
valve
separation device
slag
preventing function
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311367893.9A
Other languages
Chinese (zh)
Inventor
刘海鹏
陈瑞清
解世宁
刘厚全
罗祯伟
吴建成
蓝芝少
马华
蔡志亮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baowu JFE Special Steel Co Ltd
Original Assignee
Baowu JFE Special Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Baowu JFE Special Steel Co Ltd filed Critical Baowu JFE Special Steel Co Ltd
Priority to CN202311367893.9A priority Critical patent/CN117404603A/en
Publication of CN117404603A publication Critical patent/CN117404603A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D1/00Pipe-line systems
    • F17D1/02Pipe-line systems for gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/02Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D3/00Arrangements for supervising or controlling working operations
    • F17D3/01Arrangements for supervising or controlling working operations for controlling, signalling, or supervising the conveyance of a product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Cyclones (AREA)

Abstract

The embodiment of the invention provides a pipeline with a slag accumulation preventing function and a fuel supply device, and the pipeline with the slag accumulation preventing function comprises a gas pipe, wherein a cyclone separation device is arranged on the gas pipe, a Y-shaped filter is connected to a gas outlet of the cyclone separation device, a vertical pipe is connected to a slag outlet at the bottom of the cyclone separation device, and a magnetic sealing assembly is arranged at the bottom of the vertical pipe. The pipeline with the slag accumulation preventing function can be effectively separated, the service life of a follow-up accurate control valve can be prolonged, and the fault phenomena of dead air leakage and slow valve core blocking response are effectively reduced.

Description

Pipeline with slag accumulation preventing function and fuel supply device
Technical Field
The invention relates to the field of gas delivery, in particular to a pipeline with a slag accumulation preventing function and a fuel supply device.
Background
Various kiln equipment in the metallurgical industry adopts a main pipe and branch pipes to supply fuel and combustion improver, and a heating furnace in a steel plant can use coal gas generated by in-plant coke oven and blast furnace production as fuel, namely coke oven coal gas, blast furnace coal gas or mixed coal gas of the two, wherein the water content and impurities in the coal gas are more, and the pipeline corrosion and valve blockage of the kiln equipment are more easily caused. Particularly, the heating furnace or the heat treatment furnace of the steel rolling production line can cause abnormal combustion of the burner of the furnace due to the large number of burners, corroded pipeline and blocked valve, and has the heating function and accuracy decline, so that the thermal uniformity of the heated material can not meet the design quality requirement.
The burner gas supply branch pipeline of the existing kiln equipment has no pipeline rust slag and impurity separation function, slag is easy to accumulate in the burner gas supply branch pipeline, if slag accumulation exists, the pipeline is required to be completely disassembled, purged or cleaned section by section, and the kiln equipment can be stopped for a long time; meanwhile, impurities in the gas are easy to cause valve blockage, the service life of the valve is short (an explosion-proof valve is used for kiln equipment, the unit price is expensive), the pipeline cleaning and maintenance workload is large, the cost is high, and the like.
In view of this, the present application is specifically proposed.
Disclosure of Invention
The invention aims to provide a pipeline with a slag accumulation preventing function and a fuel supply device, which can reduce slag accumulation in the pipeline and avoid the influence of slag accumulation on subsequent equipment.
Embodiments of the invention may be implemented as follows:
in a first aspect, the invention provides a pipeline with a slag accumulation preventing function, which comprises a gas pipe, wherein a cyclone separation device is arranged on the gas pipe, a Y-shaped filter is connected to a gas outlet of the cyclone separation device, a vertical pipe is connected to a slag outlet at the bottom of the cyclone separation device, and a magnetic sealing assembly is arranged at the bottom of the vertical pipe.
In an alternative embodiment, a first valve is arranged on one side of the cyclone separation device, which is far away from the Y-shaped filter, a second valve is arranged on one side of the Y-shaped filter, which is far away from the cyclone separation device, and a second purging port is arranged between the second valve and the Y-shaped filter.
In an alternative embodiment, a first purge port is provided between the cyclonic separating apparatus and the first valve.
In an alternative embodiment, the first valve is a pneumatic ball valve; and/or, the second valve is a pneumatic angle seat valve.
In an alternative embodiment, the cyclone separation device comprises a shell and a central cylinder positioned in the shell, an air inlet of the cyclone separation device is positioned on the side wall of the shell and tangential to the shell, an air outlet of the cyclone separation device is positioned at the top of the central cylinder, a slag outlet of the cyclone separation device is positioned below the central cylinder, and the vertical pipe is positioned below the central cylinder and is coaxially arranged with the central cylinder.
In an alternative embodiment, a funnel-shaped baffle ring is coaxially arranged in the vertical pipe and the vertical pipe.
In an alternative embodiment, a gap for the passage of particulate material is provided between the top of the funnel-shaped baffle ring and the inner wall of the standpipe.
In an alternative embodiment, the upper end of the funnel-shaped baffle ring is connected with a separation cylinder, and a particle material channel is arranged between the separation cylinder and the inner wall of the vertical pipe.
In an alternative embodiment, the standpipe and/or the separating drum are provided with deceleration ribs, which are arranged along the axial direction of the standpipe.
In a second aspect, the present invention provides a fuel supply apparatus, including a pipeline with a slag accumulation preventing function according to any one of the foregoing embodiments.
The beneficial effects of the embodiment of the invention include, for example:
the pipeline with the slag accumulation preventing function can be effectively separated, the service life of the follow-up accurate control valve can be prolonged, and the fault phenomena of dead closing, air leakage and slow valve core blocking response are effectively reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a pipeline structure with slag accumulation prevention function in one embodiment;
FIG. 2 is a schematic view of a cyclone separator and standpipe in another embodiment.
Icon: 100-gas delivery pipe; 200-cyclone separation device; 210-a central cylinder; 220-air inlet; 230-an air outlet; a 300-Y filter; 400-vertical tube; 410-a magnetic seal assembly; 420-a funnel-shaped baffle ring; 430-a separator cartridge; 500-a first valve; 600-second valve; 700-a first purge port; 800-a second purge port.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should be noted that, if the terms "upper", "lower", "inner", "outer", and the like indicate an azimuth or a positional relationship based on the azimuth or the positional relationship shown in the drawings, or the azimuth or the positional relationship in which the inventive product is conventionally put in use, it is merely for convenience of describing the present invention and simplifying the description, and it is not indicated or implied that the apparatus or element referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus it should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, if any, are used merely for distinguishing between descriptions and not for indicating or implying a relative importance.
It should be noted that the features of the embodiments of the present invention may be combined with each other without conflict.
Referring to fig. 1, the present embodiment provides a pipeline with a slag accumulation preventing function, which includes a gas pipe 100, a cyclone separation device 200 is disposed on the gas pipe 100, a Y-type filter 300 is connected to a gas outlet 230 of the cyclone separation device 200, a vertical pipe 400 is connected to a slag outlet at the bottom of the cyclone separation device 200, and a magnetic sealing assembly 410 is disposed at the bottom of the vertical pipe 400.
The cyclone separation device 200 is arranged on the pipeline with the slag accumulation preventing function in the embodiment, the gas in the gas pipe 100 is primarily separated, the particle impurities in the gas are removed, then the gas is filtered again through the Y-shaped filter 300, the particles in the gas are further removed, the probability of blocking a subsequent valve by solid particle impurities is reduced, meanwhile, the abrasion of the solid particle impurities on the subsequent valve is reduced, and the service life of the valve is prolonged.
In this embodiment, a standpipe 400 is disposed on the bottom slag hole of the cyclone separator 200, so that the separated solid particulate impurities are discharged into the standpipe 400, and are accumulated in the standpipe 400, and after the materials in the standpipe 400 accumulate to a certain extent, the magnetic sealing component 410 at the bottom is opened, so that the accumulated particulate impurities are discharged. In this embodiment, the separated impurities contain a large amount of rust, the main component is ferroferric oxide, and the magnetic sealing component 410 is provided to provide attraction force for the magnetic particle impurities, and the magnetic particle impurities are relatively uniformly distributed in the particle impurities, so that floating of the particle impurities and the movement of the settled magnetic particle impurities along with the airflow to the subsequent pipelines can be inhibited to a certain extent. It should be noted that, the structure of the magnetic sealing assembly 410 in this embodiment is not particularly required, and a conventional sealing structure, such as a sealing cover, may be used, the sealing cover may be in threaded connection with the standpipe 400, the sealing cover may be made of magnetic material, or a magnetic block may be fixed inside the sealing cover; the length of standpipe 400 can generally need to be set to 20-100cm.
In general, for the case that the particle size of some impurity particles is large, the existing cyclone separation device 200 can be directly adopted, but the gas pipe 100 in this embodiment can be used for conveying coke oven gas, blast furnace gas or a mixed gas of the coke oven gas and blast furnace gas, the water content and the impurity content of these gases are relatively large, and the particle size of the particle impurities therein is small, only tens of micrometers or even several micrometers, so that the standpipe 400 needs to be arranged to cooperate with the magnetic seal assembly 410 to perform gas-solid separation.
The pipeline with the slag accumulation preventing function can be effectively separated, the service life of the follow-up accurate control valve can be prolonged, and the fault phenomena of dead closing, air leakage and slow valve core blocking response are effectively reduced.
In an alternative embodiment, a first valve 500 is disposed on a side of the cyclone separating apparatus 200 away from the Y-shaped filter 300, a second valve 600 is disposed on a side of the Y-shaped filter 300 away from the cyclone separating apparatus 200, and a second purge port 800 is disposed between the second valve 600 and the Y-shaped filter 300.
In this embodiment, the second purge port 800 is disposed on the side of the Y-filter 300 away from the cyclone separator 200, and in cooperation with the arrangement of the first valve 500 and the second valve 600, a purge air source may be connected to the second purge port 800, and the magnetic seal assembly 410 is opened to clean the pipeline, so that the particulate impurities accumulated in the pipeline are discharged from the bottom of the standpipe 400, which is favorable for deep cleaning the pipeline.
In an alternative embodiment, a first purge port 700 is provided between the cyclone separation device and the first valve 500, and when the pipeline is cleaned, the first valve 500 and the second valve 600 may be closed, and simultaneously the first purge port 700, the second purge port 800 and the magnetic sealing assembly 410 at the bottom of the standpipe 400 are opened, so that the pipeline between the first valve 500 and the cyclone separation device may be cleaned.
In an alternative embodiment, the first valve 500 is a pneumatic ball valve; and/or, the second valve 600 is a pneumatic angle seat valve.
The pneumatic angle seat valve has high precision and sensitivity, so that the first valve 500 and the second valve 600 are preferably selected from the pneumatic angle seat valves in general. However, in the application scenario of the embodiment, because the content of impurity particles in the gas at the position of the first valve 500 is high, the phenomena of dead gas leakage prevention and slow valve core blocking response are easy to occur when the pneumatic angle seat valve is adopted, so that the first valve 500 selects the pneumatic ball valve.
In an alternative embodiment, the cyclone separation device comprises a shell and a central cylinder 210 positioned in the shell, an air inlet 220 of the cyclone separation device is positioned on the side wall of the shell and tangential to the shell, an air outlet 230 of the cyclone separation device is positioned at the top of the central cylinder 210, a slag outlet of the cyclone separation device is positioned below the central cylinder 210, and a vertical pipe 400 is positioned below the central cylinder 210 and is coaxially arranged with the central cylinder 210.
When the general cyclone separation device works, high-density particle components in the gas spirally descend along the inner wall of the shell and leave from the slag outlet; the lighter gas component enters the central cartridge 210 from the bottom of the central cartridge 210 and then gradually rises and exits from the gas outlet 230. The vertical tube 400 and the central tube 210 are coaxially arranged, so that the high-density particle components can continuously spirally descend along the inner wall of the vertical tube 400, the insufficient contact state of the gas and the solid phase is maintained, the floating of the particle impurities is reduced, and the falling particle impurities are restrained from moving along with the airflow to the subsequent pipelines again.
In an alternative embodiment, as shown in fig. 2, a funnel-shaped baffle ring 420 is disposed coaxially with the standpipe 400 in the standpipe 400, so as to prevent the settled particulate impurities from moving again along with the airflow into the subsequent pipeline.
In an alternative embodiment, a gap for the passage of particulate material is provided between the top of the funnel-shaped baffle ring 420 and the inner wall of the standpipe 400.
The gas at the slag discharging port of the cyclone separation device has a certain speed, and can continuously spirally descend along the inner wall of the vertical pipe 400, so that solid particles in the gas still have higher content at a position close to the inner wall of the vertical pipe 400, a gap is formed between the top of the funnel-shaped baffle ring 420 and the inner wall of the vertical pipe 400, the gas with higher content of the solid particles is favorable for continuously downwards moving, the gas with lower content of the solid particles in the middle part can upwards move under the action of the suction force of the central cylinder 210 or the extrusion force of the gas below, the floating of the particle impurities is further reduced, the falling particle impurities are restrained from moving along with the gas flow to the subsequent pipelines again, and the separation effect is maintained.
In addition, the baffle ring is funnel-shaped, so that after the gas with higher solid particle content passes through the gap, the expansion speed is reduced, the impact of the gas on the deposited solid particle impurities below is avoided, and the secondary floating of the deposited solid particle impurities is avoided.
In an alternative embodiment, a separation cylinder 430 is connected to the upper end of the funnel-shaped baffle ring 420, and a particulate material channel is provided between the separation cylinder 430 and the inner wall of the standpipe 400.
The presence of the separation barrel 430 facilitates separation of the gas having a higher solids content from the gas having a lower solids content in the middle while maintaining the gas stable and reducing turbulence between the two streams. It should be noted that, the separation barrel 430 and the baffle ring in this embodiment may be connected to the inner wall of the standpipe 400 through a connecting rod, a connecting block, or the like, or may be detachably connected to the magnetic seal assembly 410, and removed together with the magnetic seal assembly 410, so as to facilitate cleaning. Preferably, the top end of the divider 430 is located at the inlet of the standpipe 400, and in some embodiments the divider 430 may be located slightly downward, but not too far from the inlet of the standpipe 400.
In an alternative embodiment, the standpipe 400 and/or the separation cylinder 430 are provided with deceleration ribs, and the deceleration ribs are arranged along the axial direction of the standpipe 400, so as to avoid impact of gas on solid particle impurities deposited below and avoid secondary floating of the deposited solid particle impurities.
In this embodiment, a pneumatic ball valve or a manual ball valve is additionally installed at an air inlet portion of a pipeline to control the on/off of an air source of the branch pipeline, then a first purge port 700 with sealing on/off functions is configured on the pipeline, then the pipeline is connected with a cyclone separation device 200, a sealing plug with a powerful magnet is designed at the bottom of a slag collecting vertical pipe 400 of the cyclone separation device 200, and thus impurities such as rust conveyed along with air are firmly sucked by the powerful magnet when separated by the cyclone separation device 200 and fall into the slag collecting vertical pipe 400 of the cyclone separation device 200, which is beneficial to avoiding secondary floating entering a subsequent conveying pipeline. The gas purified by the cyclone separation device 200 is continuously conveyed backwards, the Y-shaped filter 300 is additionally arranged on the output pipeline of the cyclone separation device 200 for fine filtration, the second purging port 800 with sealing opening and closing functions is further arranged on the output pipeline of the Y-shaped filter 300, then the pipeline is connected with the pneumatic angle seat valve for accurately controlling the output of conveying gas, and the fine filtration of the Y-shaped filter 300 can better ensure the functional precision of the pneumatic angle seat valve and prolong the service life.
When the slag accumulation of the cyclone separation device 200 needs to be cleaned, the slag accumulation in the vertical pipe 400 can be cleaned by removing the sealing plug with the powerful magnet, if the cleaning with higher requirements is needed, the first purging port 700 and the second purging port 800 can be opened after removing the sealing plug with the powerful magnet, and meanwhile, compressed air or nitrogen can be input to purge and clean even the cleaning liquid meeting the requirements, and the pipeline can be prevented from being damaged.
Another embodiment of the present invention provides a fuel supply apparatus, including a pipeline with a slag accumulation preventing function according to any one of the foregoing embodiments.
When the embodiment is applied to a fuel supply device of kiln equipment, rust and impurities in a burner gas supply branch pipeline can be cleaned, even cleaned, on the condition that a pipeline is not disassembled; the service life of the end accurate control valve can be directly prolonged, the fault phenomena (such as quick-cut valves like pneumatic angle seat valves) that the valve is not dead and air-tight and the valve core is slow in blocking response are reduced, and the practical application effect is good.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any changes or substitutions easily contemplated by those skilled in the art within the scope of the present invention should be included in the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. The utility model provides a pipeline with prevent long-pending sediment function, its characterized in that includes the gas-supply pipe, be provided with cyclone on the gas-supply pipe, be connected with Y type filter on cyclone's the gas outlet, be connected with the standpipe on cyclone's the slag notch of bottom, the standpipe bottom is provided with magnetic seal assembly.
2. The pipeline with the slag accumulation preventing function according to claim 1, wherein a first valve is arranged on one side, far away from the Y-shaped filter, of the cyclone separation device, a second valve is arranged on one side, far away from the cyclone separation device, of the Y-shaped filter, and a second purging port is arranged between the second valve and the Y-shaped filter.
3. The pipeline with the slag accumulation preventing function according to claim 2, wherein a first purging port is arranged between the cyclone separation device and the first valve.
4. A pipeline with slag accumulation prevention function as in claim 3 wherein the first valve is a pneumatic ball valve; and/or, the second valve is a pneumatic angle seat valve.
5. The pipeline with slag accumulation preventing function according to claim 1, wherein the cyclone separation device comprises a shell and a central cylinder positioned in the shell, an air inlet of the cyclone separation device is positioned on the side wall of the shell and tangential to the shell, an air outlet of the cyclone separation device is positioned at the top of the central cylinder, a slag outlet of the cyclone separation device is positioned below the central cylinder, and the vertical pipe is positioned below the central cylinder and is coaxially arranged with the central cylinder.
6. The pipeline with slag accumulation preventing function according to claim 5, wherein a funnel-shaped baffle ring is coaxially arranged in the vertical pipe and the vertical pipe.
7. The pipeline with slag accumulation prevention function according to claim 6, wherein a gap for passing particulate materials is arranged between the top of the funnel-shaped baffle ring and the inner wall of the vertical pipe.
8. The pipeline with slag accumulation preventing function according to claim 7, wherein the upper end of the funnel-shaped baffle ring is connected with a separation cylinder, and a granular material channel is arranged between the separation cylinder and the inner wall of the vertical pipe.
9. The pipeline with slag accumulation preventing function according to claim 8, wherein a deceleration rib is arranged on the vertical pipe and/or the separation barrel, and the deceleration rib is arranged along the axis direction of the vertical pipe.
10. A fuel supply apparatus comprising the pipe line having the slag accumulation preventing function as claimed in any one of claims 1 to 9.
CN202311367893.9A 2023-10-20 2023-10-20 Pipeline with slag accumulation preventing function and fuel supply device Pending CN117404603A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311367893.9A CN117404603A (en) 2023-10-20 2023-10-20 Pipeline with slag accumulation preventing function and fuel supply device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311367893.9A CN117404603A (en) 2023-10-20 2023-10-20 Pipeline with slag accumulation preventing function and fuel supply device

Publications (1)

Publication Number Publication Date
CN117404603A true CN117404603A (en) 2024-01-16

Family

ID=89488542

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311367893.9A Pending CN117404603A (en) 2023-10-20 2023-10-20 Pipeline with slag accumulation preventing function and fuel supply device

Country Status (1)

Country Link
CN (1) CN117404603A (en)

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