CN117377384A - Monitoring of milking devices - Google Patents
Monitoring of milking devices Download PDFInfo
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- CN117377384A CN117377384A CN202280031370.4A CN202280031370A CN117377384A CN 117377384 A CN117377384 A CN 117377384A CN 202280031370 A CN202280031370 A CN 202280031370A CN 117377384 A CN117377384 A CN 117377384A
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- Prior art keywords
- fluid
- line section
- light
- milk
- monitoring
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- 238000001514 detection method Methods 0.000 claims abstract description 59
- 238000012806 monitoring device Methods 0.000 claims abstract description 44
- 239000000203 mixture Substances 0.000 claims abstract description 23
- 238000004458 analytical method Methods 0.000 claims description 45
- 238000000034 method Methods 0.000 claims description 41
- 230000023077 detection of light stimulus Effects 0.000 claims description 3
- 235000013336 milk Nutrition 0.000 description 101
- 239000008267 milk Substances 0.000 description 101
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- 238000011156 evaluation Methods 0.000 description 49
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- 239000004202 carbamide Substances 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical class 0.000 description 3
- 244000144980 herd Species 0.000 description 3
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Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01J—MANUFACTURE OF DAIRY PRODUCTS
- A01J5/00—Milking machines or devices
- A01J5/013—On-site detection of mastitis in milk
- A01J5/0135—On-site detection of mastitis in milk by using light, e.g. light absorption or light transmission
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01J—MANUFACTURE OF DAIRY PRODUCTS
- A01J7/00—Accessories for milking machines or devices
- A01J7/02—Accessories for milking machines or devices for cleaning or sanitising milking machines or devices
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Animal Husbandry (AREA)
- Environmental Sciences (AREA)
- Investigating Or Analysing Materials By Optical Means (AREA)
- External Artificial Organs (AREA)
Abstract
The invention relates to an assembly (1) comprising: ■ A milking device (2) having a line section (3) for a fluid; ■ Monitoring device (4) for monitoring a composition of a fluid as it flows through a pipeline section (3), comprising: -a °light source unit (5) emitting light into the pipeline section (3); -a detection unit (6) for spectrally resolved recording of the light emerging from the line section (3), the detection unit (6) being provided for outputting a signal by means of which the composition of the fluid flowing through the line section (3) can be determined.
Description
Technical Field
The present invention relates to monitoring a milking device based on analysis of a fluid, in particular milk.
Background
Raw milk is an important food and important raw material for the food industry. To protect the consumer, raw milk needs to meet specific national and international quality requirements for technical processability and for market management.
In milking devices and milking methods in general, and in particular in cases where milking is automated and automated with semi-automated and fully automated milking systems, an extended functionality plays an important role. In particular, it is important to ensure that the quality criteria of milk, in particular the testing of significantly altered milk, are ensured.
It is known to spectroscopically analyze the composition of expressed milk, either indirectly or directly after the milking process. In this case, the characteristic absorption spectrum of the component is utilized. In case light having a specific wavelength is introduced into the milk, the light is absorbed by the milk if the milk has a component that absorbs the wavelength.
It is known from the prior art to use LEDs with a fixed wavelength for spectroscopic analysis. This is possible with simple components, which require only one light sensor and one simple evaluation electronics in addition to one LED. However, such a member is only sensitive to a specific component. Thus, it is already necessary to determine when constructing the component, which component this should be. According to the prior art, the analysis of a plurality of different components requires great effort, for example by laboratory studies. Alternatively, it is necessary to use a plurality of members having different LEDs. In the case of a plurality of LEDs, it is necessary to switch them on one after the other separately and thus analyze the wavelengths separately from one another. For each LED, one spectral value is recorded.
Disclosure of Invention
The object of the present invention is to provide a possibility, starting from the described prior art, to monitor a milking device based on the composition of the fluid flowing through the milking device with little effort.
The object is achieved by an assembly and a method according to the independent claims. Further advantageous embodiments are specified in the dependent claims.
According to the present invention, an assembly is provided. The assembly comprises:
■ A milking device having a line section for a fluid;
■ A monitoring device for monitoring a composition of a fluid as it flows through a section of a pipeline, the monitoring device comprising:
a light source unit that emits light into the pipeline section;
a detection unit for spectrally resolved recording of the light emerging from the line section, which detection unit is provided for outputting a signal by means of which the composition of the fluid flowing through the line section can be determined.
The assembly is used for analyzing a fluid, preferably milk, in particular milk. The milk may be analyzed indirectly or directly after the milking process. In this case, milk can be understood not only as pure milk, but also as contaminated milk. The mixture of pure milk and blood or chemicals such as detergents or infusions constitutes contaminated milk and is also referred to herein as "milk". Alternatively, the fluid may be, for example, a detergent.
Analysis is understood to mean that the fluid is investigated in terms of its composition. In this case, milk as a fluid may be studied in terms of ingredients such as fat, protein and lactose or in terms of contaminants such as antibiotics, macerators, cleaners or water. It can also be determined whether solid particles, flocs, foam and bubbles are contained in the milk. In the case of a detergent, the composition of the detergent can be determined.
The analysis may consist in distinguishing between the presence and absence of particular substances without quantifying these substances. It can thus be determined whether the milk is contaminated or whether the cleaning agent contains a specific substance. Alternatively or additionally, it may be determined, for example, how much fat the milk has.
In particular, the absence of a particular ingredient may be determined by: the component is not present in the fluid in a measurable amount. For example, it may be investigated whether milk contains blood and/or urea. Milk contaminated with blood and/or urea in an elevated form can then be sorted out, preferably before the milk is mixed with other milk. Furthermore, blood in milk may be indicative of injury to the animal from which the milk is derived. If blood is identified, the corresponding animal may be examined to verify the health of the animal. Further, the analysis may consist in quantifying the components. Thus, for example, the proportion of protein, fat and/or lactose in the milk can be determined, or the proportion of detergent in the cleaning fluid can be determined.
The assembly may facilitate monitoring of the milking device, in particular process monitoring of the milking device. For example, changes over time in the composition of the fluid may be identified by the assembly. This is important especially in the concentration of detergent in milk. By means of which the lactation cycle or pregnancy of the animal can be identified. In addition, the component can be used for identification of streams. Thus, for example, a distinction can be made between a milking process and a cleaning process. Preferably, the component is arranged to output the operating instructions in response to the determined result, for example in the form of an alarm or alert.
The assembly includes a milking device. The milking device comprises one or more milking stalls. For each milking parlour, the milking device preferably has a respective milking implement. The milking implement is preferably connected with the milk box of the milking device via a line system. The milking device may further have a cleaning device for cleaning the line system and/or the milking tool. Preferably, the milking device comprises all components from milking until milk is delivered, for example to a transport vehicle. The milking device may also be referred to as a milking system or a milking apparatus.
The milking device comprises a line section for a fluid to be analyzed. A line section is understood to be a part of a line through which a fluid can flow. The line section may be, for example, part of a hard pipe or a hose. The pipeline section has at least one inlet through which fluid can be introduced into the pipeline section and at least one outlet through which fluid can leave the pipeline section. The at least one inlet and the at least one outlet are different from each other. The pipeline section does not have to be separately delimited from the rest of the pipeline. It is particularly unnecessary for the line section to extend over exactly one pipe element. The at least one inlet and the at least one outlet define only the start and end points of the pipeline section and do not for example need to coincide with joints between mutually arranged pipe members. The line section is only physically defined to the extent that the assembly is provided for analysing a fluid within the line section. This means that the line section extends at least over the measuring region in which the fluid can be analyzed. However, the measurement area does not have to comprise the entire line section. It is particularly possible that the measuring region does not extend over the entire line cross section.
The monitoring of the fluid may take place at any location of the milking device. As monitoring points, in particular any point can be considered, which is flown through by milk that is circulated or is also flown through by milk that is not circulated. For a flushable milk any position from the teatcups (quarter area) of the milking implement up to the milk tank may be considered. For non-circulating milk, all lines and components through which, for example, branched colostrum or contaminated milk (for example contaminated with antibiotics) flow can be considered. The ranges of the circulated and non-circulated milk may overlap each other or be completely separated from each other. The described position determination is for milk, which does not mean that at these positions milk is necessarily the fluid to be monitored. The cleaning agent flowing through the line section between the two milking processes, through which milk flows during the milking process, can thus also be the fluid to be monitored.
Preferably, milk of a specific nipple may be analyzed. Preferably, in this case, a respective monitoring site is provided for each nipple, so that the milk of the animal can be analyzed individually for each nipple. In the case of cows, the analysis may also be referred to as "quarter individuals". Alternatively or additionally, the monitoring site may be arranged downstream of the milk collection piece, so that milk may be analyzed specifically for each animal. Alternatively or additionally, the monitoring site may be arranged between the milking parlour and the milk tank. Alternatively or additionally, the monitoring site may be arranged in the area of a convergence of milk of a plurality of milking stalls. Alternatively or additionally, the monitoring site may be arranged directly at the milk tank. It is also conceivable to provide a monitoring location between the automatic cleaning device and the milking parlour. In the line for non-circulating milk, a monitoring site may also be arranged.
The assembly also has a monitoring device. The monitoring device is provided for monitoring the composition of the fluid as it flows through the pipeline section. The monitoring device may be fixedly connected to the line section. Alternatively, the monitoring device can be temporarily brought onto the line section for monitoring.
It is sufficient that the assembly has a single monitoring device. However, the assembly may also have two or more monitoring devices. These monitoring devices can monitor the fluid at the same time at different monitoring sites. The monitoring accuracy can be improved. At the same time, by comparing the measured values, it can be checked whether defects or wear interfere with the measurement.
By monitoring, contamination of the fluid can be identified in particular, for example in the case of milk being contaminated with antibiotics, macerations, detergents and/or water. Alternatively or additionally, flocculation, foaming and/or bubbles in the fluid may be identified, for example, by phase identification or by physical analysis. Furthermore, the filling level of the line section can be detected. For process monitoring, milk flow identification, flow analysis, defect identification (e.g., seal defects), and/or comparison between expected and actual conditions may be performed. Furthermore, the monitoring device may be used to monitor cleaning and/or to optimize cleaning. The monitoring device may also be used for quality inspection by monitoring the impregnating agent, cleaning agent and/or water as fluid. Furthermore, the wear may be monitored using a monitoring device, for example in the case of a silicone hose or a silicone component of the milking device. This is the case because fat or other substances may diffuse into the silicone material. This can be recognized by the monitoring device.
The monitoring device may also be used to separate calf milk. For this purpose, milk can be analyzed in a line section which is part of a branch line through which calf milk branches off. Thus ensuring the quality of the calf milk.
The monitoring device has a light source unit and a detection unit. By means of the light source unit, light can be introduced into the pipeline section, for example through a window in the boundary of the pipeline section. By means of the detection unit, the light coming out of the pipeline section can be recorded, for example, by means of another window in the boundary of the pipeline section or by means of the previously described window. The detection unit is preferably adapted to the light source unit. It is particularly preferred that the detection unit covers the entire spectral range emitted by the light source unit. The detection unit and the light source unit are preferably arranged such that light coming out of the line section from the light source unit can be detected by the detection unit. The detection unit has one or more detectors. The light source unit and the detection unit are used for spectral analysis of the fluid. This is possible in the following way: the detection unit is arranged for spectrally resolved recording of the light. This means that the wavelength dependent light intensity can be recorded by the detection unit. Thus, a plurality of individual spectral values can be acquired by the detection unit, in particular from the entire wavelength spectrum of the light coming out of the line section from the light source unit. For spectrally resolved recording of light, the detection unit preferably comprises means for spectral decomposition of the light, for example an interferometer or a dispersive element such as a grating or a prism. In the case of a dispersive element, the dispersive element is preferably rotatably supported. Alternatively, a spatially resolved detector, for example a CCD chip, can be used, by means of which spectrally resolved light can be measured at the measurement time point. In this case, the measurement accuracy results in particular from the resolution of the CCD chip.
Preferably, the detection unit has a detector and an interferometer. An interferometer is a device that generates interference by dividing one light beam into two partial light beams and by combining the two partial light beams with an optical path difference. The interferometer and the detector are constructed and arranged such that light emerging from the line section can be spectrally resolved by the interferometer and subsequently detected by the detector. By spectrally resolving the light with an interferometer, the detection unit can record the light in a spectrally resolved manner. The interferometer thus makes it possible to determine a plurality of individual spectral values within a preferably continuous wavelength spectrum of the light source unit in the event of light emerging from the line section. The interferometer may be, for example, a michelson interferometer or a fabry-perot interferometer. Both interferometers have a movable mirror. Preferably, the interferometer has a flexible element, in particular exactly one flexible element, which generates different sub-spectra of the entire spectrum of the light source unit.
The detection unit may be automatically adjusted and/or calibrated by feedback of the reference value. The detection unit may be adapted customer-specific and/or herd-specific. Furthermore, the time-dependent changes of the light source unit can be compensated.
The assembly is thus arranged for analysing the fluid in the line section when the light source unit and the detection unit are aligned with the line section. The measuring region formed by the light source unit and the detection unit is therefore lowered into the line section for analysis of the milk. In this regard, the line section is prominent compared to other line sections. It is sufficient that the component exists only as such during analysis. The monitoring unit may be removed from the pipeline section before and after analysis.
The component preferably comprises a microelectromechanical system, abbreviated MEMS. MEMS are components with a movable microstructure. The microstructure may be manipulated by mechanical loading or by application of a voltage. Thus, the detection unit may be implemented as follows: interferometers with movable mirrors are implemented as such microstructures. The light source units may be arranged in a fixed orientation relative to the MEMS, for example in the form of common components or in a common housing. The light source unit and the detection unit are preferably arranged in fixed positions and orientations relative to each other. Such a device is particularly small, robust and simple to integrate, and allows relatively simple analysis outside the laboratory. Furthermore, such a device can be produced relatively simply and advantageously in large quantities.
The monitoring device has light source units, which means that one or more light source units are provided. The light source unit preferably includes one or more light sources. If the light source unit has a plurality of light sources, the light sources are preferably constituted identically to each other. Alternatively, a continuous spectrum covering the desired spectral range may be obtained by LEDs as light sources adapted to each other. The plurality of light sources may be arranged such that the entire measurement area is illuminated uniformly. The light sources may be the same or different. A particularly broad wavelength spectrum can be obtained by combining different light sources. It is also conceivable that the light source unit has a plurality of discontinuous light sources, for example a vapor lamp, in particular a sodium vapor lamp or a mercury vapor lamp. The light source unit may also be formed in the following manner: an external radiation source is coupled in, for example via an optical waveguide. In this case, the light source unit is formed only by the optical waveguide.
With the described assembly, the fluid in the pipeline section can be analyzed. The fluid can thus be analyzed as it flows through the pipeline section. No sample needs to be collected and analyzed. On the one hand, collecting the sample will be more costly than analysis in the flowing pipeline section. On the other hand, the results of sample analysis are often delayed. If the milk has been mixed with other milk after the sample has been taken, perhaps the whole milk thus needs to be recovered. Conversely, by analysis in the line section, contaminated milk can be sorted out, for example, particularly quickly and simply, in particular before the milk is mixed with other milk. Furthermore, the described assembly allows for a complete analysis of the fluid, not just the analysis of the sample. For example, the monitoring device may be used to analyze the milk directly after milking before it is mixed with other milk in the milk tank.
Preferably, the light source unit emits light having a continuous wavelength spectrum into the pipeline section. The continuous wavelength spectrum is understood to mean that there is a wavelength range by which each wavelength in the light emitted by the light source unit is contained. Thus, the wavelength spectrum has at least one section without gaps. This does not exclude that the wavelength spectrum has a plurality of consecutive sections with respective gaps between each consecutive section. Preferably, however, the wavelength spectrum has no gaps as a whole. The wavelength spectrum is preferably a broadband continuous wavelength spectrum. The term "broadband" is to be understood with respect to the detection range of the detection unit. The wavelength spectrum preferably has wavelengths which are at least 200nm, in particular at least 500nm, apart from one another. In this case, the wavelength spectrum covers a broad wavelength range of at least 200nm or 500nm, respectively, each wavelength in the light being comprised by this wavelength range. Particularly preferably, the wavelength spectrum covers at least wavelengths in the range 1350 to 2500 nm. The wavelength spectrum is preferably in the near infrared range and/or the mid-infrared range. In this case, the analysis of the fluid involves infrared spectroscopy. However, it is also conceivable for the wavelength spectrum to cover the visible range entirely or entirely and/or the UV range entirely or entirely. It is particularly preferred that the wavelength spectrum covers a wavelength range through which chemical bonds in the fluid to be analyzed can be excited. So-called spectral fingerprints of the fluid can be determined. The wavelength spectrum of the light emitted by the light source unit is preferably continuous in at least one section. For example, the wavelength spectrum may be a planck spectrum, e.g., that is present in blackbody radiation.
By the light source unit having a continuous spectrum, the fluid can be analyzed in terms of various components. In particular, this can be done in the manner of a dispersive spectrum. Thus, the monitoring device is not limited to analysis of individual components. Therefore, when the monitoring device is constructed, the specification of the specific component is unnecessary. It is not even necessary to specify a particular fluid to be monitored. In this connection, the monitoring device can be used particularly flexibly.
The detection unit outputs a signal by means of which the composition of the fluid flowing through the line section can be determined. The signal preferably contains only information about the light recorded spectrally resolved with the detection unit.
The monitoring device may have an evaluation unit. The evaluation unit is preferably provided for analysing the fluid in terms of composition by means of the signal of the detection unit. The evaluation unit may be arranged in the housing together with the light source unit and the detection unit. In this case, the entire analysis may be performed in the monitoring apparatus.
Alternatively or in addition to using the evaluation unit (which is part of the assembly), the analysis of the fluid may also take place outside the assembly, for example by a central server and/or by a cloud application. The component preferably has an interface via which the signal of the detection unit can be output, in particular to an external evaluation unit, which is provided for identifying the constituent parts of the fluid by means of the signal of the detection unit. The assembly and the external evaluation unit may be connected to each other by a cable, by a wireless connection and/or by an internet connection.
The evaluation is preferably carried out in the form of a fourier transform spectrum, in particular in the form of an infrared fourier transform spectrum (abbreviated FTIR). On the spectrum thus obtained, it is possible to identify which components are present in the fluid. For example, it may be determined whether the spectrum has a peak at a characteristic wavelength of a particular component. The components may also be quantified. For this purpose, the height of the peaks can be determined.
For analysing the fluid, the signal emitted by the detection unit may be evaluated by means of a dispersive spectrum. For this purpose, preferably a complex evaluation algorithm is used, with which the presence and optionally the concentration of the constituents of the fluid can be calculated. The evaluation algorithm uses the measured spectral information as input parameter and calculates therefrom the desired feature quantity or value to be determined.
The evaluation algorithm may be obtained from a separate system by means of reference data and/or by using a machine learning procedure. The signal output by the detection unit contains information about the light recorded by the detection unit. In particular in the case of light source units with continuous spectrum, the monitoring device can be reconfigured particularly simply for analysis of other components. In particular, no hardware modifications are required for this. Instead, it is sufficient to change the evaluation algorithm. The measurement accuracy can also be adjusted by adapting the software of the evaluation unit, for example in coordination with the measurement duration. Thus, by changing the software, e.g. by a software update, the analysis can be changed. In particular, by means of a software update, the functional scope of the evaluation can be extended, for example by releasing previously prohibited functions or by releasing a functional extension (actual addition of functions). The manner of operation of the evaluation can thus be modified without structural changes.
Analysis of the fluid may be performed by means of light reflected and/or absorbed by the fluid. In order to use the reflected light, the light source unit and at least one detector of the detection unit are arranged on the same side of the pipeline section. Thus, the light of the light source unit may be introduced into the line section, reflected by the fluid in the line section, and from the line section to the at least one detector of the detection unit. The light source unit and the detection unit may be arranged adjacent to each other, for example in a common housing. This solution is preferred because of the possibility of such a compact construction. In particular, in this variant, the monitoring device comprises a MEMS.
For using the absorbed light, at least one detector of the light source unit and the detection unit is arranged on opposite sides of the line section from each other. In this case, the line section is arranged between the light source unit and the at least one detector of the detection unit. Thus, light of the light source unit may be introduced into the line section and from there into the detector if not absorbed by the fluid in the line section.
If the detection unit has a plurality of detectors, these are preferably all arranged on the same side of the pipeline section. Thus, either reflected light can be recorded by all detectors or the absence of absorbed light can be recorded by all detectors. It is also conceivable for the detection unit to have one or more detectors, respectively, not only on one side of the light source unit but also on the opposite side. In this case, not only the reflected light but also the absorbed light may be considered.
In a preferred embodiment, the milking device further has a main line, from which the line section branches off and opens into the main line.
The line section extends parallel to the main line. Thus, in this embodiment, not all of the fluid is analyzed. However, the monitoring device allows for a more comprehensive analysis of the fluid than a single sample study. Finally, a portion of the fluid flow may be continuously studied with the described assembly.
The term "main line" differs from the term "branch line" only in relation to the following: analysis of the fluid takes place in the branched line section and thus in the separate line section. The main line does not have to have a larger flow cross section than the branched line section.
Upstream of the measuring region, the line section preferably has a filter screen. The filter screen can be arranged, for example, at a branching point, at which a branch line branches off from the main line. The solid particles of the respective smallest size can be kept away from the pipeline section by means of a screen. Thus, clogging of the line section can be prevented.
In a further preferred embodiment of the assembly, the line section is closable, in particular by a closing element in the line section.
In this embodiment, the fluid may be completely blocked for analysis. The analysis is performed discontinuously. A particularly high measurement accuracy can thus be achieved.
In another preferred embodiment of the assembly, the light source unit comprises an incandescent light emitting source.
Incandescent sources emit a continuous spectrum of wavelengths. Furthermore, they are relatively advantageous. The incandescent source is preferably a halogen lamp. Such halogen lamps have a high and directional intensity.
In a further preferred embodiment of the assembly, the line section has an at least partially transparent region, and the monitoring device is configured as a handheld device such that: when the handheld device is held onto the at least partially transparent area of the line section, light emitted by the light source unit enters the line section and light coming out of the line section reaches the detection unit.
In principle, any transparent milk guiding area of the milking device is suitable for spectroscopic analysis. This is used in the present embodiment in the following ranges: monitoring is performed with a handheld device that can be held onto such transparent areas of the pipeline section. This is particularly flexible in the following ranges: the handheld device can be used without great effort at different points of the milking device, for example, in order to study the respective composition of milk there. The milking device preferably comprises all areas through which milk or cleaning agent flows, from the teatcups of the milking implement up to the milk tank, and from the cleaning controller up to the outflow. The monitoring device may be used in any location of such a widely defined milking device.
The at least partially transparent region is formed in a boundary of the pipeline section. Through the at least partially transparent region, light can enter the line section and exit the line section. The region is at least partially transparent, which means that the region is transparent for at least one spectral range. It is sufficient that this region is transparent to the wavelengths relevant for the analysis.
The at least partially transparent region may be configured as a viewing window in the boundary of the line section. Different viewing windows may be provided at different locations in the milking device. Each viewing window can then be considered as a monitoring site. To use a viewing window for monitoring, the handheld device may be held to the viewing window. Where spectra can be collected and analyzed. Multiple monitoring devices may be used simultaneously at multiple different monitoring sites.
Alternatively, a line section, for example made of silicone, which is already at least partially transparent itself, can also be used. In this case, the at least partially transparent region may extend over the entire line section. When the appropriate wavelength range is used (e.g., in the infrared range), the silicone hose is transparent. The monitoring can then be performed at any point of any silicone hose of the milking device.
It is also conceivable that the monitoring device or a part thereof can be fitted onto a line section embodied as a hose, in particular in the manner of a hose clamp. This is of interest in particular in the case of silicone hoses. Thus, the monitoring device or a part thereof may be fixed at any point of the silicone hose of the milking device, depending on the desired application.
As a further aspect of the invention, a method for analyzing a fluid in a line section of a milking device is provided. The method comprises the following steps:
a) Introducing light into the pipeline section;
b) Spectrally resolved detection of light exiting the pipeline section;
c) The fluid is analyzed in terms of composition by means of the light detected according to step b).
The described advantages and features of the described assembly may be applied to and transferred to the method and vice versa. The method is preferably performed using the described components. The assembly is preferably adapted to perform the method. The described method may also be referred to as online analysis.
It is sufficient that steps a) to c) are performed once respectively. Thus, a transient record can be obtained. Preferably, however, steps a) to c) are performed a plurality of times, respectively. A series of spectra can thus be acquired and separately evaluated. In particular, the fluid can be analyzed at constant time intervals. Thus, the development over time during the milking process or during the cleaning process may be recorded.
In a preferred embodiment of the method, an evaluation algorithm is created by machine learning prior to step c), in which the fluid is analyzed using the evaluation algorithm.
To create the evaluation algorithm, the signals of the detection units are fed to the machine learning program together with the corresponding reference values. The reference value may be obtained as follows: the fluid analyzed as described is additionally analyzed, for example, by laboratory studies. In this case, a pattern between the characteristic of the signal of the detection unit and the reference value is identified.
The machine learning program may be part of a separate device. In particular, the machine learning program may be installed on a computer that is not part of the components described herein. For example, the machine learning program may be installed on a development tool.
The evaluation algorithm can be created with a separate device and then, if the monitoring apparatus has an evaluation unit, the evaluation algorithm is sent to the evaluation unit. Alternatively, the evaluation algorithm created with the separate device may be sent from the separate device to the server for analyzing milk. For this purpose, no permanent connection between the separate device and the evaluation unit or server is required. The signal of the detection unit may be transmitted to the individual devices in various ways, for example via the internet or via a cable connection. If the monitoring device has an evaluation unit, the created evaluation algorithm can be transmitted to the evaluation unit in the same way. The individual devices may be spatially separated from the evaluation unit or may be arranged together with the evaluation unit in a common housing.
The evaluation algorithm may be created or modified by the evaluation unit or the server for fluid analysis itself by machine learning, for example by using artificial intelligence.
It is sufficient that the evaluation algorithm is created once. For example, the plurality of signals of the detection unit can be processed with the respectively corresponding reference values during the learning phase. Preferably, the evaluation algorithm is modified, in particular at regular time intervals. For this purpose, in a new learning phase, a new evaluation algorithm can be created or the evaluation algorithm up to now can be updated. The described component preferably comprises means for creating an evaluation algorithm from the signals of the detection unit and the corresponding reference values. The apparatus preferably has a machine learning program. In this case, the evaluation unit is provided for analyzing the milk using an evaluation algorithm by means of the signal of the detection unit. A server for analysing the fluid may also be considered as the device.
The method preferably further comprises:
d) Outputting a signal if the component identified in step c) exceeds the respective limit value.
For example, through step d), the farmer may be provided with operating instructions: how to respond to the presence of a particular ingredient. For example, the component may have a display device by means of which the operating instructions are displayed in response to the signal output in step d). Alternatively or additionally, the signal output in step d) may be implemented automatically. For example, if blood is identified in the milk, the milk thus contaminated may be automatically sorted out by switching the corresponding valve in response to the signal output in step d). Additionally, operational instructions may be displayed to the farmer: the related cows were examined for injury.
In a further preferred embodiment of the method, steps a) to c) are carried out at least two monitoring sites, and the results obtained in step c) for the at least two monitoring sites are compared with one another.
The two monitoring points can be arranged in the same line section or in different line sections. For example, two monitoring sites may be formed by respective viewing windows. However, it is not necessary that each monitoring site should be identified as a monitoring site by a structural feature. Each monitoring site has been defined as a monitoring site in the following manner: a corresponding monitoring is performed at the monitoring site.
If the results of the two monitoring sites are compared with each other, it can be identified what happens between the two monitoring sites. For example, the first monitoring site may be arranged before a possibly critical point of the milking device and the second monitoring site may be arranged after the possibly critical point. By comparing measurements before and after a point that may be critical, the effect of that point on the fluid can be studied. For example, if contamination occurs at a point that may be critical, this may be identified. This can be used to find out the detrimental effects that may be caused by a defect. It is therefore preferred to arrange pumps, seals, valves and/or elbows between the two monitoring sites. They respectively form points which may be critical, where deposition may occur, for example in dead water areas.
In a further preferred embodiment of the method, in step c) it is determined whether at least one predetermined component in the fluid exceeds a respective limit value.
In this embodiment, the presence or absence of one or more specific components is studied. This is of interest for example for blood and urea as components of milk. In this case, the distinction between the presence and absence is made by means of a predetermined threshold value.
In a further preferred embodiment of the method, the evaluation algorithm used in step c) is modified.
In this embodiment, the fluid analysis is performed first with a first evaluation algorithm and then with a second evaluation algorithm. For example, the evaluation algorithm may be modified from a first evaluation algorithm to a second evaluation algorithm by a software update. The first evaluation algorithm and the second evaluation algorithm differ from each other, for example, in terms of the detectable composition of the fluid, in terms of the achievable measurement accuracy and/or in terms of the fluid to be analyzed.
In a further preferred embodiment of the method steps a) and b) are performed with a handheld device, in which step c) the handheld device transmits the information recorded according to step b) to a central computer, in which step c) the central computer also performs the analysis and transmits the results to the handheld device.
In this embodiment, the handheld device can be constructed relatively simply and advantageously. Analysis is performed with a central computer so that the handheld device does not need to have the computing power required for this. The transmission between the handheld device and the central computer may sometimes be by radio. Particularly preferably, the transmission between the handheld device and the central computer takes place via the internet, in particular by means of a mobile data connection.
The data determined by the monitoring device may for example be transmitted to a herd management system on a central computer. The central computer may be configured as a cloud application. Instead of a single central computer, it is also possible to use a plurality of computers or a plurality of computer elements which interact with one another.
The results determined by the central computer may be sent directly to the handheld device. Preferably, the results are displayed by a handheld device. Alternatively or additionally, the results may be displayed and/or further processed, e.g. by a herd management system or by any other mobile or fixed terminal device.
In a further preferred embodiment of the method, steps a) to c) are performed cyclically, with corresponding calibrations being performed between successive cycles.
The spectrum emitted by the light source unit may vary with time. The spectrum may also change each time the light source unit is turned on. It is therefore preferable to measure the spectrum emitted by the light source unit at regular intervals as a reference. It is particularly preferred that the respective reference spectrum is acquired immediately before each measurement for analysis. If the analysis is performed by means of reflected light, the spectrum measured for analysis can be compared with a reference spectrum measured with an ideal reflector. If the analysis is carried out by means of absorbed light, the spectrum measured for analysis can be compared with a reference spectrum measured when the line section is empty.
In an ideal case, each individual measurement can be compared with a reference measurement. Temporary fluctuations in the intensity of the light source can thus also be compensated for. Thus, in the described embodiment, a corresponding calibration is performed between cycles. The calibration is correspondingly carried out between step c) of the first cycle and step a) of the cycle following the first cycle.
As another aspect, a method for analyzing a fluid in a milking device is provided. The method comprises the following steps:
a) Branching a portion of the fluid from a line section of the milking device;
B) Introducing light into the fluid branched off according to step a);
c) Spectrally resolved detection of light emerging from the fluid;
d) The fluid is analyzed in terms of composition by means of the light detected according to step C).
The described advantages and features of the assembly and the above method are applicable to and transferable to the presently described method and vice versa.
In the presently described method, the fluid is not analyzed on-line, but rather after sampling. Thus, no measurement is made during the flow of fluid through the pipeline section. Thus, for example, in step a), fluid can be extracted from the line section at the extraction site and placed into the vessel. Steps B) to D) are similar to the online analysis described above. In this case, however, it is not necessary for the monitoring device to be aligned with the line section as described for the assembly. Instead, it is preferred that the line section has an extraction site where fluid can be extracted and placed into the container. Preferably, the monitoring device is arranged during monitoring such that the light source unit emits light into the container and the detection unit is provided for spectrally resolved recording of the light emerging from the container.
The milking device preferably has corresponding branch lines at different locations. Milk may be collected and analyzed from these branch lines, for example. Subsequently, depending on the analysis result, the milk may be transported to the milking device again or discarded. Milk may also be filled and stored for later analysis.
Preferably, the milking device has respective extraction devices at a plurality of locations, by means of which samples of fluid can be extracted from the respective line sections. On the extraction device, for example, the extracted milk can be collected and analyzed, for example, by a monitoring device configured as a handheld device. Subsequently, depending on the analysis result, the milk may be transported to the milking device again or discarded. Milk may also be filled and stored for later analysis.
In conventional milking, samples may be manually collected in containers from the front milk and mechanically analyzed.
Drawings
The invention is explained in more detail below with the aid of the figures. The drawings illustrate particularly preferred embodiments, but the invention is not limited to these embodiments. The drawings and the dimensional proportions depicted in the drawings are illustrative only. The drawings are as follows:
fig. 1 shows a first embodiment of an assembly according to the invention;
FIG. 2 shows a second embodiment of an assembly according to the invention;
fig. 3 shows a third embodiment of the assembly according to the invention.
Detailed Description
Fig. 1 shows an assembly 1 with a milking device 2. The milking device 2 comprises milking means 18 and a milk tank 17. The milking tool 18 is connected to the milk tank 17 via a main line 7. A branch line 20 is arranged parallel to main line 7, branch line 20 branching off main line 7 and opening into main line 7 again. The main line 7 and the branch line 20 are likewise part of the milking device 2. A fluid such as milk may be analyzed in the line section 3 of the branch line 20. The milking implement 18 is connected to the milk tank 17 via the branch line 20 and, in this connection, via the line section 3. For analyzing the fluid, the assembly 1 has a monitoring device 4. The monitoring device 4 has a halogen lamp as a light source unit 5, which emits light with a continuous wavelength spectrum into the line section 3. The monitoring device 4 also has a detection unit 6 for the spectrally resolved recording of the light emerging from the line section 3. The detection unit 6 is connected to an evaluation unit 19 of the monitoring device 4. The evaluation unit 19 is provided for analysing the fluid in terms of composition by means of the signal of the detection unit 6. For example, the fluid may be analyzed when it is directed through the line section 3 starting from the milking tool 18. During the analysis, it can be determined whether at least one predetermined component in the fluid exceeds a corresponding threshold value. The monitoring device 4 is designed as a handheld device 10 that can be held on the line section 3. For this purpose, the line section 3 has an at least partially transparent region 8.
Fig. 2 shows an assembly 1 similar to the assembly of fig. 1. Here, only the light source unit 5 and the detection unit 6 are arranged on opposite sides of the line section 3. Thus, according to fig. 2, the absorption of light can be measured, whereas according to fig. 1, the reflection can be measured.
Fig. 3 shows an assembly 1 with a milking device 2. The milking device 2 has a milking tool 18 with, for example, four teat cups 11. The expressed milk may be led from the teat cups 11 through the milk collection piece 12 into the milking line 13. Through the milking line 13 milk may be introduced into the milk tank 17 via the milk sluice 14 and the distributor 15. The vacuum for milking is located upstream of the milk gate 14. There is no vacuum downstream of the milk lock 14. During milking, the distributor 15 is adjusted such that the milking line 13 is connected to the milk tank 17. The milk tank 17 may be connected to more than one milking tool 18 shown.
The lines of the milking device 2 may be cleaned with a cleaning fluid. For this purpose, when the milking process is not being performed, a cleaning fluid is introduced from the cleaning fluid tank 16 into the teatcups 11 via the feed line 21. The cleaning fluid can reach the distributor 15 through the teat cup 11, the milk collection piece 12, the milking line 13 and the milk gate 14 and exert a cleaning effect at this point. The cleaning fluid may be recovered from the dispenser 15 via the outflow 22 or returned to the cleaning fluid tank 16.
The milking device 2 comprises milking means 18, a milk collection piece 12, a milking line 13, a milk gate 14, a dispenser 15, a cleaning fluid tank 16, a milk tank 17 and lines therebetween, which lines comprise a feed line 21 and an outflow piece 22.
The monitoring device 4 in the form of a handheld device 10 can be held at different monitoring points 9 on the respective at least partially transparent regions 8 of the respective line sections 3. Thus, the milk or cleaning fluid can be monitored in terms of composition. The mapped position of each monitoring site 9 is exemplary. It is sufficient that the assembly 1 has any one of the monitoring sites 9 drawn. The assembly 1 may also have any combination of multiple ones of the mapped monitoring sites 9, or may also have all of the mapped monitoring sites 9. Furthermore, the assembly 1 may have one or more further monitoring points.
List of reference numerals
1. Assembly
2. Milking device
3. Pipeline section
4. Monitoring device
5. Light source unit
6. Detection unit
7. Main pipeline
8. At least partially transparent region
9. Monitoring part
10. Hand-held device
11. Milking cup
12. Milk collecting piece
13. Milking line
14. Milk gate
15. Dispenser
16. Cleaning fluid tank
17. Milk pot
18. Milking tool
19. Evaluation unit
20. Branch line
21. Supply line
22. Outflow piece
Claims (9)
1. An assembly (1), the assembly comprising:
■ A milking device (2) having a line section (3) for a fluid;
■ Monitoring device (4) for monitoring a composition of a fluid as it flows through a pipeline section (3), comprising:
a light source unit (5) which emits light into the line section (3);
-a detection unit (6) for spectrally resolved recording of the light emerging from the line section (3), the detection unit (6) being provided for outputting a signal by means of which the composition of the fluid flowing through the line section (3) can be determined.
2. The assembly (1) according to claim 1, wherein the milking device (2) further has a main line (7), and the line section (3) branches off from the main line (7) and opens into the main line (7).
3. Assembly (1) according to any of the preceding claims, wherein the line section (3) has an at least partially transparent region (8) and the monitoring device (4) is configured as a hand-held device (10) such that: when the handheld device (10) is held onto the at least partially transparent region (8) of the line section (3), light emitted by the light source unit (5) enters the line section (3) and light coming out of the line section (3) reaches the detection unit (6).
4. A method for analyzing a fluid in a line section (3) of a milking device (2), the method comprising:
a) Introducing light into the pipeline section (3);
b) -spectrally resolved detection of the light emerging from the line section (3);
c) The fluid is analyzed in terms of composition by means of the light detected according to step b).
5. A method according to claim 4, wherein the method is performed with an assembly (1) according to any one of claims 1 to 3.
6. Method according to claim 4 or 5, wherein steps a) to c) are carried out on at least two monitoring sites (9) and the results obtained in step c) for the at least two monitoring sites (9) are compared with each other.
7. The method according to any of claims 4 to 6, wherein steps a) and b) are performed with a handheld device (10) which in step c) transmits the information recorded according to step b) to a central computer, and in step c) the central computer also performs the analysis and transmits the results to the handheld device (10).
8. The method according to any one of claims 4 to 7, wherein steps a) to c) are performed cyclically and the corresponding calibration is performed between successive cycles.
9. A method for analyzing a fluid in a milking device (2), the method comprising:
a) Branching off a portion of the fluid from the line section (3) of the milking device (2);
b) Introducing light into the fluid branched off according to step a);
c) Spectrally resolved detection of light emerging from the fluid;
d) The fluid is analyzed in terms of composition by means of the light detected according to step C).
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DE102021110953.1A DE102021110953A1 (en) | 2021-04-28 | 2021-04-28 | Monitoring a milking device |
DE102021110953.1 | 2021-04-28 | ||
PCT/EP2022/059101 WO2022228841A1 (en) | 2021-04-28 | 2022-04-06 | Monitoring a milking machine |
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EP (1) | EP4329479A1 (en) |
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SE515187C2 (en) | 1998-08-26 | 2001-06-25 | Alfa Laval Agri Ab | Fluid sensing device and method especially for use in milking machines |
IL146404A0 (en) * | 2001-11-08 | 2002-07-25 | E Afikin Computerized Dairy Ma | Spectroscopic fluid analyzer |
WO2006105990A2 (en) * | 2005-04-08 | 2006-10-12 | Westfaliasurge Gmbh | Milking device and milking method |
WO2013081534A1 (en) * | 2011-12-01 | 2013-06-06 | Delaval Holding Ab | Milking system and method for cleaning in a milking system |
DE102012005205A1 (en) | 2012-03-16 | 2013-09-19 | Gea Farm Technologies Gmbh | Method for determining the quality and / or composition of milk, in particular during a milking process |
AU2013325306B2 (en) | 2012-10-01 | 2017-03-30 | Delaval Holding Ab | Optical device for detecting abnormalities in milk |
CN106461461A (en) | 2014-01-03 | 2017-02-22 | 威利食品有限公司 | Spectrometry systems, methods, and applications |
DE102018111675A1 (en) | 2018-05-15 | 2019-11-21 | Gea Farm Technologies Gmbh | Measuring arrangement for optical measurements of milk during a milking process |
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BR112023021021A2 (en) | 2023-12-12 |
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