CN117333595A - Method and device for displaying defects of water-cooled wall of boiler, electronic equipment and storage medium - Google Patents
Method and device for displaying defects of water-cooled wall of boiler, electronic equipment and storage medium Download PDFInfo
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- 238000001514 detection method Methods 0.000 claims abstract description 152
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- 238000004590 computer program Methods 0.000 claims description 17
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- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
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Abstract
The invention discloses a method and a device for displaying defects of a water-cooled wall of a boiler, electronic equipment and a storage medium. The method comprises the following steps: acquiring defect data of the boiler water wall, and determining that the defect data corresponds to a target detection area of the boiler water wall; determining a first detection area of a first model and a second detection area of a second model according to the target detection area, wherein the first model is used for describing a three-dimensional structure of the boiler water-cooled wall, the second model is used for describing a two-dimensional structure formed after the boiler water-cooled wall is unfolded, the first detection area is an area of the first model, the target detection area is mapped on the area of the first model, and the second detection area is an area of the second model, the target detection area is mapped on the area of the second model; and displaying the defect data in the first detection area and the second detection area according to a preset mode. According to the method and the device, the defect data are displayed in the first model and the second model, so that the problem that various defects of the boiler water wall cannot be displayed in an integrated and visual mode is solved.
Description
Technical Field
The invention relates to the technical field of boiler equipment detection, in particular to a method and a device for displaying defects of a boiler water wall, electronic equipment and a storage medium.
Background
The health state of the boiler water-cooled wall is directly related to the operation safety and reliability of the generator set, so that the boiler water-cooled wall needs to be subjected to local or whole defect inspection when the generator set is scheduled to be overhauled every time, and the parts with serious defects are replaced or protected.
After the defect detection is carried out on the boiler water wall, the defect needs to be recorded and displayed so as to accurately determine the defect degradation condition of the boiler water wall according to the recorded and displayed defect result, the defect display mode is carried out through a single table or picture at present, but the mode cannot integrally and visually display various defects of the boiler water wall.
Disclosure of Invention
The invention provides a method, a device, electronic equipment and a storage medium for displaying defects of a boiler water wall, which are used for solving the problem that various defects of the boiler water wall cannot be displayed in an integral and visual manner.
According to an aspect of the invention, there is provided a method for displaying defects of a water wall of a boiler, the method comprising:
acquiring defect data of a boiler water wall, and determining that the defect data corresponds to a target detection area of the boiler water wall;
determining a first detection area of a first model and a second detection area of a second model according to the target detection area, wherein the first model is used for describing a three-dimensional structure of the boiler water wall, the second model is used for describing a two-dimensional structure formed after the boiler water wall is unfolded, the first detection area is an area of the first model, which is mapped by the target detection area, and the second detection area is an area of the second model, which is mapped by the target detection area;
and displaying the defect data in the first detection area and the second detection area according to a preset mode.
According to another aspect of the present invention, there is provided a boiler water wall defect display apparatus, comprising:
the target detection area determining module is used for acquiring defect data of the boiler water wall and determining that the defect data corresponds to a target detection area of the boiler water wall;
the reference detection area determining module is used for determining a first detection area of a first model and a second detection area of a second model according to the target detection area, wherein the first model is used for describing a three-dimensional structure of the boiler water wall, the second model is used for describing a two-dimensional structure formed after the boiler water wall is unfolded, the first detection area is an area of the target detection area mapped on the first model, and the second detection area is an area of the target detection area mapped on the second model;
and the display module is used for displaying the defect data in the first detection area and the second detection area in a preset mode.
According to another aspect of the present invention, there is provided an electronic apparatus including:
at least one processor; and
a memory communicatively coupled to the at least one processor; wherein,
the memory stores a computer program executable by the at least one processor to enable the at least one processor to perform the method for demonstrating defects of a boiler water wall according to any one of the embodiments of the present invention.
According to another aspect of the present invention, there is provided a computer readable storage medium storing computer instructions for causing a processor to implement the method for displaying defects of a water wall of a boiler according to any one of the embodiments of the present invention when executed.
According to the technical scheme, defect data of the boiler water wall are obtained, and the defect data are determined to correspond to a target detection area of the boiler water wall; then determining a first detection area of a first model and a second detection area of a second model according to the target detection area, wherein the first model is used for describing a three-dimensional structure of the boiler water-cooled wall, the second model is used for describing a two-dimensional structure formed after the boiler water-cooled wall is unfolded, the first detection area is an area of the target detection area mapped on the first model, and the second detection area is an area of the target detection area mapped on the second model; finally, the defect data are displayed in the first detection area and the second detection area according to a preset mode, so that the problem that various defects of the boiler water wall cannot be displayed in an integral and visual mode is solved.
It should be understood that the description in this section is not intended to identify key or critical features of the embodiments of the invention or to delineate the scope of the invention. Other features of the present invention will become apparent from the description that follows.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a flow chart of a method for displaying defects of a water wall of a boiler according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a device for displaying defects of a water-cooled wall of a boiler according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of an electronic device for implementing the method for displaying defects of a water-cooled wall of a boiler according to an embodiment of the present invention.
Detailed Description
In order that those skilled in the art will better understand the present invention, a technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.
It should be noted that the terms "first," "second," and "object" in the description of the present invention and the claims and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate such that the embodiments of the invention described herein may be implemented in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Example 1
Fig. 1 is a flowchart of a method for displaying defects of a boiler water wall, which is provided by the embodiment of the present invention, where the method may be performed by a device for displaying defects of a boiler water wall, the device for displaying defects of a boiler water wall may be implemented in the form of hardware and/or software, and the device for displaying defects of a boiler water wall may be configured in an electronic device having a network communication function. As shown in fig. 1, the method includes:
s110, acquiring defect data of the boiler water wall, and determining that the defect data corresponds to a target detection area of the boiler water wall.
Specifically, there are many kinds of defect inspection for the boiler water wall, such as manual manners, that is, manners of robot detection, image recognition, etc. have appeared in recent years through manual modes, that is, measurement by hand-held instruments, visual observation, etc., by which defect data of the boiler water wall are obtained, and different position information on the boiler water wall is included in the defect data, and a target detection area, that is, an entity detection area corresponding to a defect, can be accurately determined according to the position information.
S120, determining a first detection area of the first model and a second detection area of the second model according to the target detection area.
The first model is used for describing a three-dimensional structure of the boiler water wall, the second model is used for describing a two-dimensional structure formed after the boiler water wall is unfolded, the first detection area is an area of the first model, the target detection area is mapped on the area of the first model, and the second detection area is an area of the second model, the target detection area is mapped on the area of the second model.
The first model is constructed by three-dimensional modeling of the boiler water wall according to a design drawing of the boiler water wall, and the second model is constructed by a two-dimensional structure formed by unfolding the boiler water wall along a vertical folding angle of the boiler water wall according to the design drawing of the boiler water wall.
Specifically, the position data in the design drawing and the position data of the target detection area of the boiler water wall in the defect data have a preset proportional relationship, and because the boiler water wall is designed and built according to the design drawing, the position information of the boiler water wall of the real reaction entity can be equal in proportion by constructing the first model and the second model according to the design drawing.
Correspondingly, determining target position data of a target detection area of the boiler water wall according to position data in the defect data, and then determining a first detection area of the first model and a second detection area of the second model according to a preset proportional relation and the target position data, namely scaling the target position data according to the preset proportional relation and combining a design drawing to find out the first detection area of the first model and the second detection area of the second model, so that the target detection area is mapped onto the first model and the second model.
S130, displaying the defect data in the first detection area and the second detection area according to a preset mode.
The preset mode comprises mapping or layer coverage. The defect data may also include a determination of defect type and water wall thickness.
Specifically, the defect types of the detection area of the boiler water wall are determined according to the defect data, different defect types are represented by graphics with different shapes (for example, an inverted triangle represents water wall corrosion, a circle represents water wall crack, a star represents water wall coking), the transparency of the graphics represents the severity of the defect, different transparency intervals correspond to different severity of the defect (for example, the severity can be general, medium and serious, the three levels correspond to different transparency intervals, but the division of the severity is not limited to the division mode, and the division can be carried out according to the requirements), and then the graphics corresponding to the defect types are marked on the first detection area and the second detection area, so that maintenance personnel can quickly and intuitively find the area with serious defect, repair is quickly carried out during maintenance, attention is strengthened during operation, and the risk of water wall accidents is reduced.
Meanwhile, the water wall thickness of a detection area of the boiler water wall is determined according to the defect data, the water wall thickness and the color in the color level diagram have a preset corresponding relation (for example, the color level diagram is used for representing the thickness reduction degree of the water wall, the brighter the color is for representing the thickness reduction more serious), then the target color corresponding to the water wall thickness is determined according to the preset corresponding relation, and the target color is marked in the first detection area and the second detection area, so that maintenance personnel can quickly and intuitively find the area with serious defect, repair is fast in maintenance, attention is strengthened in operation, and the risk of water wall accidents is reduced.
Optionally, because the first model and the second model are marked with the defect data after each defect detection, when maintenance personnel need to check and compare, the maintenance personnel respond to the defect data checking operation to display the defect data after different defect detection corresponding to the detection area, so that the maintenance personnel can check and compare, that is, the maintenance personnel can check one or more defect conditions at the same time, or detect the defect conditions of one or more times, so as to avoid the condition that the defect degradation cannot be obtained quickly due to the incapability of being compared with the historical defect detection results, and can help the maintenance personnel analyze the cause of the defect generation according to the defect degradation condition and adjust the combustion strategy.
According to the technical scheme, defect data of the boiler water wall are obtained, and the defect data are determined to correspond to a target detection area of the boiler water wall; then determining a first detection area of a first model and a second detection area of a second model according to the target detection area, wherein the first model is used for describing a three-dimensional structure of the boiler water-cooled wall, the second model is used for describing a two-dimensional structure formed after the boiler water-cooled wall is unfolded, the first detection area is an area of the target detection area mapped on the first model, and the second detection area is an area of the target detection area mapped on the second model; finally, the defect data are displayed in the first detection area and the second detection area according to a preset mode, so that the problem that various defects of the boiler water wall cannot be displayed in an integral and visual mode is solved.
Example two
Fig. 2 is a schematic structural diagram of a boiler water wall defect display device according to an embodiment of the present invention, where the embodiment may be suitable for a case of visually displaying a detected defect of a boiler water wall, the boiler water wall defect display device may be implemented in a form of hardware and/or software, and the boiler water wall defect display device may be configured in any electronic device having a network communication function. As shown in fig. 2, the apparatus includes:
the target detection area determining module 210 is configured to obtain defect data of a boiler water wall, and determine that the defect data corresponds to a target detection area of the boiler water wall;
the reference detection area determining module 220 is configured to determine a first detection area of a first model and a second detection area of a second model according to the target detection area, where the first model is used for describing a three-dimensional structure of the boiler water wall, the second model is used for describing a two-dimensional structure formed after the boiler water wall is unfolded, the first detection area is an area where the target detection area is mapped on the first model, and the second detection area is an area where the target detection area is mapped on the second model;
and the display module 230 is configured to display the defect data in the first detection area and the second detection area according to a preset manner.
Optionally, the first model is constructed by three-dimensional modeling of the boiler water wall according to a design drawing of the boiler water wall, and the second model is constructed by a two-dimensional structure formed by unfolding the boiler water wall along a vertical folding angle of the boiler water wall according to the design drawing of the boiler water wall.
Optionally, the position data in the design drawing and the position data of the target detection area of the boiler water wall in the defect data have a preset proportional relationship;
correspondingly, the reference detection area determining module is used for:
determining target position data of a target detection area of the boiler water wall according to the position data in the defect data;
and determining a first detection area of the first model and a second detection area of the second model according to the preset proportional relation and the target position data.
Optionally, the display module includes a first display unit for:
determining the defect type of the detection area of the boiler water wall according to the defect data, wherein different defect types are represented by graphs with different shapes, the transparency of the graph is used for representing the severity of the defect, and different transparency intervals correspond to different severity of the defect;
and marking the graph corresponding to the defect type in the first detection area and the second detection area.
Optionally, the display module includes a second display unit for:
determining the thickness of the water-cooling wall of the detection area of the boiler water-cooling wall according to the defect data, wherein the thickness of the water-cooling wall has a preset corresponding relation with the color in the tone scale chart;
and determining a target color corresponding to the thickness of the water-cooled wall according to the preset corresponding relation, and marking the target color in the first detection area and the second detection area.
The preset mode comprises mapping or layer coverage.
Optionally, the display module further includes a third display unit, configured to:
marking defect data after each defect detection on the first model and the second model;
and responding to the defect data checking operation to display the defect data after different defects corresponding to the detection area are detected, so that maintenance personnel can check and compare the defect data conveniently.
The device for displaying the defects of the water-cooled wall of the boiler provided by the embodiment of the invention can execute the method for displaying the defects of the water-cooled wall of the boiler provided by any embodiment of the invention, and has the corresponding functional modules and beneficial effects of the execution method.
Example III
According to embodiments of the present disclosure, the present disclosure also provides an electronic device, a readable storage medium and a computer program product.
FIG. 3 shows a schematic structural diagram of an electronic device that may be used to implement the method for exhibiting defects in a boiler water wall in accordance with an embodiment of the present invention. Electronic devices are intended to represent various forms of digital computers, such as laptops, desktops, workstations, personal digital assistants, servers, blade servers, mainframes, and other appropriate computers. Electronic equipment may also represent various forms of mobile devices, such as personal digital processing, cellular telephones, smartphones, wearable devices (e.g., helmets, glasses, watches, etc.), and other similar computing devices. The components shown herein, their connections and relationships, and their functions, are meant to be exemplary only, and are not meant to limit implementations of the inventions described and/or claimed herein.
As shown in fig. 3, the electronic device 10 includes at least one processor 11, and a memory, such as a Read Only Memory (ROM) 12, a Random Access Memory (RAM) 13, etc., communicatively connected to the at least one processor 11, in which the memory stores a computer program executable by the at least one processor, and the processor 11 may perform various appropriate actions and processes according to the computer program stored in the Read Only Memory (ROM) 12 or the computer program loaded from the storage unit 18 into the Random Access Memory (RAM) 13. In the RAM 13, various programs and data required for the operation of the electronic device 10 may also be stored. The processor 11, the ROM 12 and the RAM 13 are connected to each other via a bus 14. An input/output (I/O) interface 15 is also connected to bus 14.
Various components in the electronic device 10 are connected to the I/O interface 15, including: an input unit 16 such as a keyboard, a mouse, etc.; an output unit 17 such as various types of displays, speakers, and the like; a storage unit 18 such as a magnetic disk, an optical disk, or the like; and a communication unit 19 such as a network card, modem, wireless communication transceiver, etc. The communication unit 19 allows the electronic device 10 to exchange information/data with other devices via a computer network, such as the internet, and/or various telecommunication networks.
The processor 11 may be a variety of general and/or special purpose processing components having processing and computing capabilities. Some examples of processor 11 include, but are not limited to, a Central Processing Unit (CPU), a Graphics Processing Unit (GPU), various specialized Artificial Intelligence (AI) computing chips, various processors running machine learning model algorithms, digital Signal Processors (DSPs), and any suitable processor, controller, microcontroller, etc. The processor 11 performs the various methods and processes described above, such as the boiler water wall defect display method.
In some embodiments, the boiler water wall defect display method may be implemented as a computer program tangibly embodied on a computer-readable storage medium, such as storage unit 18. In some embodiments, part or all of the computer program may be loaded and/or installed onto the electronic device 10 via the ROM 12 and/or the communication unit 19. When the computer program is loaded into RAM 13 and executed by processor 11, one or more steps of the boiler water wall defect display method described above may be performed. Alternatively, in other embodiments, the processor 11 may be configured to perform the boiler water wall defect display method in any other suitable manner (e.g., by means of firmware).
Various implementations of the systems and techniques described here above can be implemented in digital electronic circuitry, integrated circuit systems, field Programmable Gate Arrays (FPGAs), application Specific Integrated Circuits (ASICs), application Specific Standard Products (ASSPs), systems On Chip (SOCs), complex Programmable Logic Devices (CPLDs), computer hardware, firmware, software, and/or combinations thereof. These various embodiments may include: implemented in one or more computer programs, the one or more computer programs may be executed and/or interpreted on a programmable system including at least one programmable processor, which may be a special purpose or general-purpose programmable processor, that may receive data and instructions from, and transmit data and instructions to, a storage system, at least one input device, and at least one output device.
A computer program for carrying out methods of the present invention may be written in any combination of one or more programming languages. These computer programs may be provided to a processor of a general purpose computer, special purpose computer, or other programmable data processing apparatus, such that the computer programs, when executed by the processor, cause the functions/acts specified in the flowchart and/or block diagram block or blocks to be implemented. The computer program may execute entirely on the machine, partly on the machine, as a stand-alone software package, partly on the machine and partly on a remote machine or entirely on the remote machine or server.
In the context of the present invention, a computer-readable storage medium may be a tangible medium that can contain, or store a computer program for use by or in connection with an instruction execution system, apparatus, or device. The computer readable storage medium may include, but is not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any suitable combination of the foregoing. Alternatively, the computer readable storage medium may be a machine readable signal medium. More specific examples of a machine-readable storage medium would include an electrical connection based on one or more wires, a portable computer diskette, a hard disk, a Random Access Memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing.
To provide for interaction with a user, the systems and techniques described here can be implemented on an electronic device having: a display device (e.g., a CRT (cathode ray tube) or LCD (liquid crystal display) monitor) for displaying information to a user; and a keyboard and a pointing device (e.g., a mouse or a trackball) through which a user can provide input to the electronic device. Other kinds of devices may also be used to provide for interaction with a user; for example, feedback provided to the user may be any form of sensory feedback (e.g., visual feedback, auditory feedback, or tactile feedback); and input from the user may be received in any form, including acoustic input, speech input, or tactile input.
The systems and techniques described here can be implemented in a computing system that includes a background component (e.g., as a data server), or that includes a middleware component (e.g., an application server), or that includes a front-end component (e.g., a user computer having a graphical user interface or a web browser through which a user can interact with an implementation of the systems and techniques described here), or any combination of such background, middleware, or front-end components. The components of the system can be interconnected by any form or medium of digital data communication (e.g., a communication network). Examples of communication networks include: local Area Networks (LANs), wide Area Networks (WANs), blockchain networks, and the internet.
The computing system may include clients and servers. The client and server are typically remote from each other and typically interact through a communication network. The relationship of client and server arises by virtue of computer programs running on the respective computers and having a client-server relationship to each other. The server can be a cloud server, also called a cloud computing server or a cloud host, and is a host product in a cloud computing service system, so that the defects of high management difficulty and weak service expansibility in the traditional physical hosts and VPS service are overcome.
It should be appreciated that various forms of the flows shown above may be used to reorder, add, or delete steps. For example, the steps described in the present invention may be performed in parallel, sequentially, or in a different order, so long as the desired results of the technical solution of the present invention are achieved, and the present invention is not limited herein.
The above embodiments do not limit the scope of the present invention. It will be apparent to those skilled in the art that various modifications, combinations, sub-combinations and alternatives are possible, depending on design requirements and other factors. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of the present invention.
Claims (10)
1. The method for displaying the defects of the water-cooled wall of the boiler is characterized by comprising the following steps of:
acquiring defect data of a boiler water wall, and determining that the defect data corresponds to a target detection area of the boiler water wall;
determining a first detection area of a first model and a second detection area of a second model according to the target detection area, wherein the first model is used for describing a three-dimensional structure of the boiler water wall, the second model is used for describing a two-dimensional structure formed after the boiler water wall is unfolded, the first detection area is an area of the first model, which is mapped by the target detection area, and the second detection area is an area of the second model, which is mapped by the target detection area;
and displaying the defect data in the first detection area and the second detection area according to a preset mode.
2. The method of claim 1, wherein the first model is constructed from a design drawing of the boiler water wall by three-dimensional modeling of the boiler water wall, and the second model is constructed from a two-dimensional structure formed from the boiler water wall by unfolding the boiler water wall along a vertical fold angle of the boiler water wall.
3. The method of claim 2, wherein the position data in the design drawing has a preset proportional relationship with the target position data of the detection area of the boiler water wall in the defect data;
correspondingly, determining the first detection area of the first model and the second detection area of the second model according to the target detection area comprises the following steps:
determining target position data of a target detection area of the boiler water wall according to the position data in the defect data;
and determining a first detection area of the first model and a second detection area of the second model according to the preset proportional relation and the target position data.
4. The method of claim 1, wherein displaying the defect data in the first detection area and the second detection area in a preset manner comprises:
determining the defect type of the detection area of the boiler water wall according to the defect data, wherein different defect types are represented by graphs with different shapes, the transparency of the graph is used for representing the severity of the defect, and different transparency intervals correspond to different severity of the defect;
and marking the graph corresponding to the defect type in the first detection area and the second detection area.
5. The method of claim 1, wherein displaying the defect data in the first detection area and the second detection area in a preset manner comprises:
determining the thickness of the water-cooling wall of the detection area of the boiler water-cooling wall according to the defect data, wherein the thickness of the water-cooling wall has a preset corresponding relation with the color in the tone scale chart;
and determining a target color corresponding to the thickness of the water-cooled wall according to the preset corresponding relation, and marking the target color in the first detection area and the second detection area.
6. The method of claim 1, wherein the predetermined pattern comprises a map or a layer overlay.
7. The method of claim 1, wherein the defect data is displayed after the first detection area and the second detection area in a preset manner, the method further comprising:
marking defect data after each defect detection on the first model and the second model;
and responding to the defect data checking operation to display the defect data after different defects corresponding to the detection area are detected, so that maintenance personnel can check and compare the defect data conveniently.
8. A boiler water wall defect display device, characterized in that includes:
the target detection area determining module is used for acquiring defect data of the boiler water wall and determining that the defect data corresponds to a target detection area of the boiler water wall;
the reference detection area determining module is used for determining a first detection area of a first model and a second detection area of a second model according to the target detection area, wherein the first model is used for describing a three-dimensional structure of the boiler water wall, the second model is used for describing a two-dimensional structure formed after the boiler water wall is unfolded, the first detection area is an area of the target detection area mapped on the first model, and the second detection area is an area of the target detection area mapped on the second model;
and the display module is used for displaying the defect data in the first detection area and the second detection area in a preset mode.
9. An electronic device, the electronic device comprising:
at least one processor; and
a memory communicatively coupled to the at least one processor; wherein,
the memory stores a computer program executable by the at least one processor to enable the at least one processor to perform the boiler water wall defect display method of any of claims 1-7.
10. A computer readable storage medium storing computer instructions for causing a processor to perform the method of exhibiting a boiler water wall defect of any one of claims 1-7.
Priority Applications (1)
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CN202311266430.3A CN117333595A (en) | 2023-09-27 | 2023-09-27 | Method and device for displaying defects of water-cooled wall of boiler, electronic equipment and storage medium |
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CN202311266430.3A CN117333595A (en) | 2023-09-27 | 2023-09-27 | Method and device for displaying defects of water-cooled wall of boiler, electronic equipment and storage medium |
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