CN117304653B - Clarinet with tube body made of epoxy resin and preparation method thereof - Google Patents

Clarinet with tube body made of epoxy resin and preparation method thereof Download PDF

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Publication number
CN117304653B
CN117304653B CN202311272741.0A CN202311272741A CN117304653B CN 117304653 B CN117304653 B CN 117304653B CN 202311272741 A CN202311272741 A CN 202311272741A CN 117304653 B CN117304653 B CN 117304653B
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epoxy resin
clarinet
bisphenol
mixing
preparation
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CN117304653A (en
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李天皓
陈宣橙
李响
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Nanjing University Of Arts
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Nanjing University Of Arts
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D23/00Producing tubular articles
    • B29D23/001Pipes; Pipe joints
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/50Amines
    • C08G59/504Amines containing an atom other than nitrogen belonging to the amine group, carbon and hydrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10DSTRINGED MUSICAL INSTRUMENTS; WIND MUSICAL INSTRUMENTS; ACCORDIONS OR CONCERTINAS; PERCUSSION MUSICAL INSTRUMENTS; AEOLIAN HARPS; SINGING-FLAME MUSICAL INSTRUMENTS; MUSICAL INSTRUMENTS NOT OTHERWISE PROVIDED FOR
    • G10D7/00General design of wind musical instruments
    • G10D7/06Beating-reed wind instruments, e.g. single or double reed wind instruments
    • G10D7/066Clarinets

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Multimedia (AREA)
  • Mechanical Engineering (AREA)
  • Epoxy Resins (AREA)

Abstract

The invention provides a clarinet with a tube body made of epoxy resin and a preparation method thereof, wherein the clarinet is prepared by uniformly mixing the epoxy resin and a curing agent, then curing and demoulding the clarinet in a tube body mould, and the mixing mass ratio of the epoxy resin to the curing agent is 2.5:1, a step of; the epoxy resin is bisphenol A phenolic epoxy resin, bisphenol A epoxy resin is used as a matrix, phenolic resin is added for fusion, and the curing agent is prepared by diluting etheramine. Compared with the traditional clarinet, the clarinet prepared by the invention has lighter weight, can reduce fatigue and damage caused by long-time playing of the clarinet by beginners, and is more easily accepted by the beginners. And the hardness is high, the material is stable, and the material can bear a certain heat, and is enough to meet the daily performance requirement and the repair requirement.

Description

Clarinet with tube body made of epoxy resin and preparation method thereof
Technical field:
the invention belongs to the technical field of wind instrument repair and manufacture, and particularly relates to a clarinet with a tube body made of epoxy resin and a preparation method thereof.
The background technology is as follows:
the clarinet, also known as a black tube, can be disassembled into five parts for convenient carrying and repair. The musical instrument is composed of five parts, namely a blowing part, a cylinder part, an upper pipe, a lower pipe and a bell mouth. The tone color of the high-pitch area is bright, the tone color of the middle-pitch area is pure, and the sound of the low-pitch area is muddy, so that the tone color is one of the most widely applied musical instruments in woodwind musical instruments. At present, the clarinet tube body on the market is made of more materials such as ebony and ABS resin, and the tube body made of the materials has heavier weight for beginners. The problem of thumb ache at the finger rest after long-time exercise exists when the beginner touches the clarinet, and the injury of muscles or joints is easy to cause. Based on the method, the invention provides a preparation method of the clarinet with the tube body made of epoxy resin, and the prepared clarinet is light in weight and can relieve fatigue and damage caused by long-time playing of the clarinet by beginners.
The invention comprises the following steps:
The invention aims at overcoming the defects of the prior art, and provides a clarinet with a tube body made of epoxy resin and a preparation method thereof, which can lighten the weight of the clarinet body so as to relieve the problem of thumb ache at a finger rest position after a beginner plays the clarinet for a long time.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The invention provides a preparation method of a clarinet with a tube body made of epoxy resin, wherein the clarinet is prepared by uniformly mixing the epoxy resin and a curing agent, and then curing and demolding in a tube body mold.
Further, the mixing mass ratio of the epoxy resin to the curing agent is 2.5:1.
Further, the epoxy resin is bisphenol A novolac epoxy resin, and the preparation method comprises the following steps: bisphenol A type epoxy resin is used as a matrix, and phenolic resin is added for fusion to prepare the epoxy resin; wherein, the mixing mass ratio of bisphenol A type epoxy resin to phenolic resin is 10:3, a step of; the reaction temperature is 50-80 ℃ and the reaction time is 3-7 h.
Further, the preparation method of the bisphenol A type epoxy resin comprises the following steps: mixing epichlorohydrin and bisphenol A to react to obtain bisphenol A epoxy resin; wherein, the mixing mass ratio of the epichlorohydrin to the bisphenol A is 14:11; the reaction temperature is 70 ℃ and the reaction time is 1.5-2 h.
Further, the preparation method of the bisphenol A comprises the following steps: mixing phenol and acetone for reaction to obtain bisphenol A; wherein the mixing mass ratio of phenol to acetone is 2:3; the reaction temperature was 15℃and the reaction time was 2h.
Further, the preparation method of the phenolic resin comprises the following steps: mixing phenol and formaldehyde to react to obtain phenolic resin; wherein the mixing mass ratio of phenol to formaldehyde is 5:11; the reaction temperature is 50-80 ℃ and the reaction time is 4h.
Further, the curing agent is formed by diluting ether amine, the solvent used for dilution is water, and the volume ratio of the ether amine to the solvent is 1:1.5.
Further, the preparation method of the etheramine comprises the following steps: mixing ether nitrile, lithium aluminum hydride and sodium hydroxide solution, and carrying out reduction reaction to obtain ether amine; wherein the mixing mass ratio of the ether nitrile to the lithium aluminum hydride is 1:5, the reaction temperature is 100 ℃, and the reaction time is 100min; the mass of the sodium hydroxide solution added was 1% of the mass of the ether nitrile.
Further, the preparation method of the ether nitrile comprises the following steps: mixing polyol with acrylonitrile, and reacting under the action of a catalyst to obtain ether nitrile; wherein the polyol is diethylene glycol, and the catalyst is sodium hydroxide; the mixing mass ratio of the polyol to the acrylonitrile is 1:2.1, the reaction temperature is 40 ℃, and the reaction time is 3 hours.
The invention also provides a light clarinet which is prepared by the preparation method.
The invention has the beneficial effects that:
(1) The invention is prepared by mixing epoxy resin and curing agent in a ratio of 2.5:1 are mixed and fully stirred uniformly along the same direction, and cured after about 48 hours at the room temperature of 25 ℃, and the preparation process is simple. The appearance of the cured product is crystal clear and beautiful, and the crystal feeling is presented. Pigment can be added during the manufacture or the paint of the pipe in the later period can be colored to show the color diversification and add the stage color.
(2) Compared with the traditional clarinet, the clarinet prepared by the invention has lighter weight, can reduce fatigue and damage caused by long-time playing of the clarinet by beginners, and is suitable for beginners.
(3) The hardness of the clarinet prepared by the invention is higher, the cured product is basically inelastic, the hardness of the product can reach about 87D by using a Shore D hardness tester to test the Shore D hardness, and the pipe body of the material can be born by normal pressing of keys and sound holes on a musical instrument during playing.
(4) The clarinet prepared by the invention has stable material, can not cause material change due to weather change and the influence of thermal expansion and cold contraction, has no great change of the tube body after experiments prove that the clarinet lasts for 2-3 hours under the influence of the outdoor temperature reaching 35 ℃ and direct sunlight and the air conditioner 16 ℃, has no phenomena of softening, cracking or deformation shrinkage and the like, and is suitable for playing by players in different outdoor environments.
(5) The clarinet prepared by the invention can bear a certain heat degree, if the clarinet is heated for a long time, the clarinet can be softened after being heated to 80 ℃ by flame for 3 seconds, the clarinet can be gradually changed from transparent to brown after 5 seconds, and the clarinet can catch fire and be gradually melted and evaporated after 6.5 seconds, so that the clarinet is enough to meet daily playing requirements and repair requirements.
Description of the drawings:
FIG. 1 is a flow chart of the method of the present invention.
The specific embodiment is as follows:
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention. The conditions under which the examples are not shown are generally those in routine experiments.
Example 1
The embodiment of the invention provides a clarinet with a tube body made of epoxy resin, which comprises a blowing part, a cylinder part, an upper tube, a lower tube, a bell mouth and a traditional metal key system.
The preparation method comprises the following steps:
Manufacture of mould
The cylindrical part, the upper pipe, the lower pipe and the bell mouth of the traditional clarinet are disassembled and then cleaned, the mold is manufactured by taking the parts as the blank through silica gel, the mold is opened by a blade after the silica gel is sealed, and the traditional clarinet part is taken out, so that the pipe body mold is obtained.
Preparation of (II) epoxy resin tube material
S1, preparation of bisphenol A type epoxy resin:
Mixing phenol and acetone in a mass ratio of 2:3, and reacting at 15 ℃ for 2 hours to obtain bisphenol A; mixing epoxy chloropropane and bisphenol A in a mass ratio of 14:11, and reacting at 70 ℃ for 2 hours to obtain bisphenol A epoxy resin.
S2, preparing phenolic resin:
Mixing phenol and formaldehyde in a mass ratio of 5:11, and reacting at 80 ℃ for 4 hours to obtain the phenolic resin. The phenolic resin can enhance the flame retardance, the thermal stability and the electrical insulation of the epoxy resin system and can improve the overall performance of the clarinet.
S3, preparing bisphenol A novolac epoxy resin:
Taking the bisphenol A epoxy resin prepared in the step S1 as a matrix, adding the phenolic resin prepared in the step S2 for fusion, wherein the mixing mass ratio of the bisphenol A epoxy resin to the phenolic resin is 10:3, reacting for 4 hours at 80 ℃ to obtain the bisphenol A novolac epoxy resin. The bisphenol A novolac epoxy resin prepared was a transparent colorless liquid having a density of 1.12g/cm 3 and being relatively viscous.
S4, preparing a curing agent:
diethylene glycol and acrylonitrile are mixed according to the mass ratio of 1:2.1, and react for 3 hours under the action of a sodium hydroxide catalyst, wherein the reaction temperature is 40 ℃, and ethernitrile is obtained;
Mixing ether nitrile, lithium aluminum hydride LiAIH 4 and sodium hydroxide solution, and carrying out reduction reaction to obtain ether amine; wherein the mixing mass ratio of the ether nitrile to the lithium aluminum hydride is 1:5, the reaction temperature is 100 ℃, and the reaction time is 100min; the mass of the added sodium hydroxide solution is 1% of the mass of the ether nitrile;
And mixing and diluting the etheramine and water in a volume ratio of 1:1.5 to obtain the curing agent.
The prepared curing agent has weak pungent ammonia smell, is not easy to dissolve in water, is easy to dissolve in ethanol, diethyl ether and benzene, has alkalinity, has transparent colorless liquid, and has thin liquid and the same density as water.
S5, preparing a clarinet pipe body material:
mixing the bisphenol A novolac epoxy resin prepared in the step S3 with the curing agent prepared in the step S4, wherein the mixing mass ratio is 2.5:1, stirring uniformly.
(III) preparation of clarinet:
And (3) introducing the bisphenol A phenolic epoxy resin and curing agent mixed material prepared in the step (S5) into the pipe body die prepared in the step (I), curing and demolding to obtain the light epoxy resin clarinet. Removing rough and fine materials from the manufactured epoxy resin tube body, and then, re-combining and installing the metal key column and the epoxy resin tube body, and then, integrally adjusting to ensure normal playing of the musical instrument.
Example 2
The clarinet prepared by the embodiment of the invention is compared with the traditional clarinet in tone and weight:
Tone color (one)
In the implementation of the performance, the conventional wooden clarinet and ABS resin clarinet are identical to the epoxy clarinet prepared in this embodiment in terms of timbre, and can be played from e of the small word group to c 4 of the small word four group, but the timbre characteristics are somewhat different. When the clarinet of the three materials plays some classical music simultaneously, for example: when the clara concerto or the mozate A major concerto is in jumping arpeggies from e of the small word group to d 3 or e 3 of the small word group, the sound of the traditional wooden clarinet is more muddy compared with the tone of the ABS resin clarinet in terms of hearing effect of listeners, and the air flow vibrates the whistle piece to generate resonance with the traditional wooden tube body, so that the classical tone of the traditional clarinet with stronger penetrating power is reflected. Compared with the traditional wood clarinet, the ABS resin clarinet is lighter and thinner in tone, and the sound penetrating power is not as strong as that of the traditional musical instrument when the ABS resin clarinet is played. The epoxy resin clarinet prepared by the invention has the advantages that tone bass, low-sediment, high-sound and crisp tone emitted after resonance with the epoxy resin clarinet body in performance has the characteristic of low sediment of the traditional wooden clarinet, and the crisp sound of the ABS resin clarinet is fused, so that the sound production of a player and the study and use of a beginner are more convenient compared with the traditional clarinet.
(II) weight
The self weight of the musical instrument varies from visual perception when played by a player. Compared with the traditional clarinet, the epoxy resin clarinet prepared by the invention has lighter weight, and by experiments, taking the same tone A clarinet as an example, under the condition of installing the same flute head and key, the weight of the epoxy resin clarinet prepared by the invention is about 0.71kg, and the weight of the traditional clarinet on the market at present is about 0.88kg. Compared with the epoxy resin clarinet prepared by the invention has relatively light weight, and a beginner can better relieve the ache of the thumb of the right hand, improve the comfort and reduce the fatigue and damage of muscles and joints when playing for a long time.
The foregoing is merely a preferred embodiment of the present invention, and the scope of the present invention is not limited to the above embodiments, but all technical solutions falling under the concept of the present invention fall within the scope of the present invention, and it should be noted that, for those skilled in the art, several modifications and adaptations without departing from the principles of the present invention should and are intended to be regarded as the scope of the present invention.

Claims (5)

1. A method for preparing a clarinet with a tube body made of epoxy resin is characterized in that,
The clarinet is prepared by uniformly mixing epoxy resin and a curing agent, curing and demolding in an ingress pipe body mold; the mixing mass ratio of the epoxy resin to the curing agent is 2.5:1, a step of;
The epoxy resin is bisphenol A phenolic epoxy resin, and the preparation method comprises the following steps: bisphenol A type epoxy resin is used as a matrix, and phenolic resin is added for fusion to prepare the epoxy resin; wherein, the mixing mass ratio of bisphenol A type epoxy resin to phenolic resin is 10:3, a step of; the reaction temperature is 50-80 ℃, and the reaction time is 3-7 hours;
the curing agent is formed by diluting etheramine, the solvent used for dilution is water, and the volume ratio of the etheramine to the solvent is 1:1.5;
The preparation method of the ether amine comprises the following steps: mixing ether nitrile, lithium aluminum hydride and sodium hydroxide solution, and carrying out reduction reaction to obtain ether amine; wherein the mixing mass ratio of the ether nitrile to the lithium aluminum hydride is 1:5, the reaction temperature is 100 ℃, and the reaction time is 100min; the mass of the added sodium hydroxide solution is 1% of the mass of the ether nitrile;
The preparation method of the ether nitrile comprises the following steps: mixing polyol with acrylonitrile, and reacting under the action of a catalyst to obtain ether nitrile; wherein the polyol is diethylene glycol, and the catalyst is sodium hydroxide; the mixing mass ratio of the polyol to the acrylonitrile is 1:2.1, the reaction temperature is 40 ℃, and the reaction time is 3 hours.
2. The method of manufacturing a clarinet according to claim 1, wherein,
The preparation method of the bisphenol A type epoxy resin comprises the following steps:
mixing epichlorohydrin and bisphenol A to react to obtain bisphenol A epoxy resin;
wherein, the mixing mass ratio of the epichlorohydrin to the bisphenol A is 14:11; the reaction temperature is 70 ℃, and the reaction time is 1.5-2 h.
3. The method of manufacturing a clarinet according to claim 2, wherein,
The preparation method of the bisphenol A comprises the following steps:
Mixing phenol and acetone for reaction to obtain bisphenol A;
Wherein the mixing mass ratio of phenol to acetone is 2:3; the reaction temperature was 15℃and the reaction time was 2 h.
4. The method of manufacturing a clarinet according to claim 1, wherein,
The preparation method of the phenolic resin comprises the following steps:
Mixing phenol and formaldehyde to react to obtain phenolic resin;
wherein the mixing mass ratio of phenol to formaldehyde is 5:11; the reaction temperature is 50-80 ℃ and the reaction time is 4 h.
5. The clarinet produced by the production method of any one of claims 1 to 4.
CN202311272741.0A 2023-09-28 2023-09-28 Clarinet with tube body made of epoxy resin and preparation method thereof Active CN117304653B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102019200288A1 (en) * 2019-01-11 2020-07-16 Harry Hartmann Shaped bodies for musical instruments, in particular woodwind instruments, for example mouthpieces of clarinets, on a plastic basis, in particular made of fiber composite material, use of a plastic, in particular fiber composite material for such shaped bodies and for musical instruments and manufacturing processes for such shaped bodies
WO2022241767A1 (en) * 2021-05-21 2022-11-24 高天辰 Oboe reed stabilizer

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE1009075A4 (en) * 1995-01-13 1996-11-05 Smeding Rienk Wind Instrument ORGAN AND CLOSE THEM.
US20060272478A1 (en) * 2005-05-11 2006-12-07 Dirk Steinhour Cellular resin composite musical instruments

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102019200288A1 (en) * 2019-01-11 2020-07-16 Harry Hartmann Shaped bodies for musical instruments, in particular woodwind instruments, for example mouthpieces of clarinets, on a plastic basis, in particular made of fiber composite material, use of a plastic, in particular fiber composite material for such shaped bodies and for musical instruments and manufacturing processes for such shaped bodies
WO2022241767A1 (en) * 2021-05-21 2022-11-24 高天辰 Oboe reed stabilizer

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