CN117285690A - Flexible optical buffer material and preparation method and application thereof - Google Patents

Flexible optical buffer material and preparation method and application thereof Download PDF

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Publication number
CN117285690A
CN117285690A CN202311191868.XA CN202311191868A CN117285690A CN 117285690 A CN117285690 A CN 117285690A CN 202311191868 A CN202311191868 A CN 202311191868A CN 117285690 A CN117285690 A CN 117285690A
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flexible optical
polyborosiloxane
buffer material
optical buffer
raw materials
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CN117285690B (en
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赵江
李钦
李鹏
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Suzhou Yisheng Optical Materials Co ltd
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Suzhou Yisheng Optical Materials Co ltd
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/61Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/38Polysiloxanes modified by chemical after-treatment
    • C08G77/382Polysiloxanes modified by chemical after-treatment containing atoms other than carbon, hydrogen, oxygen or silicon
    • C08G77/398Polysiloxanes modified by chemical after-treatment containing atoms other than carbon, hydrogen, oxygen or silicon containing boron or metal atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2375/00Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
    • C08J2375/04Polyurethanes
    • C08J2375/06Polyurethanes from polyesters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2475/00Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
    • C08J2475/04Polyurethanes
    • C08J2475/08Polyurethanes from polyethers

Abstract

The invention discloses a flexible optical buffer material and a preparation method and application thereof, wherein the preparation method comprises the following steps: taking alkoxy silane and halogenated alkyl alkoxy silane as reaction raw materials, and obtaining the linear polysiloxane with silicon hydroxyl end capped and side chain containing halogenated alkyl through hydrolytic condensation reaction; boric acid compounds and silicon hydroxyl end-capped polysiloxane are used as raw materials, and the polyborosiloxane is prepared by heating reaction, washing and drying; hydrolyzing the prepared polyborosiloxane under alkaline conditions to obtain polyborosiloxane with end capped silicon hydroxyl and side chain containing alkyl hydroxyl; mixing a certain amount of polyborosiloxane, polyurethane prepolymer, catalyst and anhydrous solvent, reacting for a certain time at a certain temperature, adding a cross-linking agent, continuing to react for a certain time, and drying to obtain the polyborosiloxane polyurethane polymer material serving as the flexible optical buffer material. The flexible optical buffer material has excellent optical performance, flexibility and shock resistance.

Description

Flexible optical buffer material and preparation method and application thereof
Technical Field
The invention relates to the technical field of optical materials, in particular to a flexible optical buffer material and a preparation method and application thereof.
Background
With the rapid development of communication technology and internet technology and the pursuit of practicality and color of display devices, the development of display devices has been promoted toward multifunction and digitalization. In particular, modern display devices are evolving towards high density, high resolution, energy saving, high brightness, colorization, large screen, flexible, transparent displays, etc. Typically, an optical-grade protective film is provided on the surface of the display to protect the display from external impacts, such as PET, PMMA, PC, TPU, PI, PVC. The optical protective film needs to meet performance requirements of high light transmittance, low haze, high brightness, and the like. The impact resistance and the flexibility of the existing optical protective film are still poor.
Conventional polyurethane elastomer materials rely on the deformation and resilience of the material for cushioning, with limited cushioning capacity. The shearing thixotropic hardened elastomer material can effectively expand the contact area and dissipate energy by means of a polyurethane network. Shear-hardening non-newtonian fluids are a class of materials that are capable of undergoing chemical bond changes when subjected to impact loads. The shear hardening material has not only excellent flexibility and impact resistance, but also excellent thermal stability and plasticity (weaker flowability). Under natural state or low-speed impact, the shear hardening adhesive is in a loose and soft viscous state and shows excellent flexibility. With the increase of external impact load (or frequency), the shear hardening glue can change phase from viscous state to high elastic state, even glass state, and macroscopic behavior is represented by sharp increase of modulus, so that the shear hardening glue can resist impact deformation better and absorb impact energy. When the impact load is lost, the shear hardening adhesive can not only restore to the original viscous state, but also be re-bonded after being broken, and has excellent self-repairing property. The shear hardening adhesive adopts a polymer material-polyborosiloxane, similar to common plasticine in life, and relies on the retarding effect of the breaking speed of boron-oxygen bonds formed by boron atoms and oxygen atoms on microscopic level, so that the shear hardening adhesive is very soft in a natural state, and when being impacted, the boron-oxygen bonds provide very strong resistance, and the stronger the impact load is, the greater the resistance is. The british engineer Richard in 1999 invented that "soft and hard" D3O materials are impact resistant materials of shear-hardening glue systems, which are soft and elastic in normal state, and once they are impacted or extruded at high speed, the molecular chains lock with each other immediately, and the materials become hard and consume external force. When the external force is removed, the material returns to its original flexible state. Due to its excellent impact resistance and excellent flexibility, D3O has been widely used in the impact protection field, such as products of body armor and protective cases for electronic products.
Although the polyborosiloxane material has excellent cushioning properties, its molecular linear structure is easy to flow, and its shape stability cannot be maintained, so that the polyborosiloxane material can be added to other resin materials to maintain its shape. Although the addition and dispersion of materials can be achieved by physical action, the B-O and Si-O bonds themselves belong to inorganic polymer systems, which are difficult to be compatible with PET, TPU, TAC and acrylic systems and the like in the field of optical films, and the poor compatibility results in the light transmittance and haze of the materials to which the polyborosiloxanes are added being greatly affected. In addition, the inorganic materials are easy to separate out from the blend system, so that the thermal oxidative ageing performance and the dimensional stability are poor, the bonding interface stability of other adhesives is poor, and the bonding difficulty is high. There have been no reports on the use of D3O materials for optical protective films.
The Chinese patent application with publication number of CN115181413A provides a strain rate sensitive impact protection material based on polyborosiloxane modified polyurethane, a preparation method and application thereof, wherein the strain rate sensitive impact protection material based on polyborosiloxane modified polyurethane is prepared by compounding polyurethane and polyborosiloxane through a co-foaming process, and the material can be molded and cured in a short time at normal temperature, can change self modulus according to the speed of impacted, presents strain rate sensitivity, realizes self-adaptive energy absorption, and can be applied to buffer protection under various impact conditions. In the material, polyborosiloxane is well dispersed in a polyurethane foam skeleton in a sea-island form, and the polyurethane and polyborosiloxane composite form material is only suitable for foam protective materials, is applied to the fields of aerospace equipment, military protective equipment, sports protective equipment and the like, and cannot be applied to an optical protective film.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a flexible optical buffer material and a preparation method and application thereof. The flexible optical buffer material has excellent optical performance, flexibility and impact resistance, has the elastic buffer performance of polyurethane, has shearing hardening characteristic to realize rapid dispersion of force, further has more remarkable buffer characteristic, realizes effective combination of polyurethane and polyborosiloxane, and solves the problems of low light transmittance, high haze, poor structural stability and poor adhesion of the material caused by poor compatibility of the polyurethane and the polyborosiloxane.
In order to achieve the technical purpose and the technical effect, the invention is realized by the following technical scheme:
a method for preparing a flexible optical buffer material, comprising the steps of:
(1) Preparation of Silicohydroxy-terminated polysiloxanes
Taking alkoxy silane and halogenated alkyl alkoxy silane as reaction raw materials, and obtaining the linear polysiloxane with silicon hydroxyl end capped and side chain containing halogenated alkyl through hydrolytic condensation reaction;
(2) Preparation of polyborosiloxanes
Taking boric acid compounds and the silicon hydroxyl end-capped polysiloxane prepared in the step (1) as raw materials, heating for reaction, washing and drying to prepare the polyborosiloxane;
(3) Hydrolysis reaction
Hydrolyzing the polyborosiloxane prepared in the step (2) under alkaline conditions to prepare polyborosiloxane with end-capped silicon hydroxyl and side chain containing alkyl hydroxyl;
(4) Preparation of polyborosiloxane polyurethane polymer material
Mixing a certain amount of polyborosiloxane, polyurethane prepolymer, catalyst and anhydrous solvent, reacting for a certain time at a certain temperature, adding a cross-linking agent, continuing to react for a certain time, and drying to obtain the polyborosiloxane polyurethane polymer material serving as the flexible optical buffer material.
Further, the alkoxy silane is selected from one of methoxy silane, ethoxy silane, propoxy silane and butoxy silane; the haloalkylalkoxysilane is selected from one of 3-chloropropyl methoxysilane, 3-chloropropyl ethoxysilane, 3-chloromethyl methoxysilane and 3-chloromethyl ethoxysilane.
Further, the boric acid compound is selected from one of hydroxy boric acid, alkyl boric acid and aryl boric acid; in the step (2), the molar ratio of hydroxyl groups in the silicon hydroxyl-terminated polysiloxane to hydroxyl groups in the boric acid compound is (0.5-1): 1.
further, the reaction temperature in the step (2) is 80-140 ℃ and the reaction time is 12-24 h.
Further, the polyurethane prepolymer is an isocyanate-terminated polyurethane prepolymer, and the isocyanate-terminated polyurethane prepolymer is prepared by reacting a polyisocyanate compound and a polyhydroxy compound; the molar ratio of isocyanate groups in the polyisocyanate-based compound to hydroxyl groups in the polyol is (1 to 2.5): 1, the reaction temperature of the polyisocyanate-based compound and the polyol is 50 to 80 ℃. Wherein the polyisocyanate-based compound is at least one selected from isophorone diisocyanate and hexamethylene diisocyanate; the polyhydroxy compound is at least one selected from polyether glycol and polyester glycol.
Further, the cross-linking agent in the step (4) is a polyorganosiloxane cross-linking agent or ethyl orthosilicate, and the catalyst is dibutyl tin dilaurate; the reaction temperature of the step (4) is 80-90 ℃.
Further, the mass ratio of the polyurethane prepolymer to the polyborosiloxane in the step (4) is (70-100): (15-30).
The invention further provides a flexible optical buffer material prepared by the preparation method.
The invention further provides application of the flexible optical buffer material to a flexible optical protection film, and specifically, the flexible optical protection film comprises the following raw materials in parts by weight:
75-90 parts of flexible optical buffer material;
10-20 parts of active gel microspheres;
0-5 parts of auxiliary agent.
Further, the active gel microsphere comprises the following raw materials in parts by weight:
the preparation process of the active gel microsphere comprises the following steps:
1) Vacuum dewatering polytetramethylene ether glycol, adding isophorone diisocyanate, hexamethylene diisocyanate and dicyclohexylmethane diisocyanate at 30-50 ℃, and reacting at 55-85 ℃ for 3-5 hours to obtain polyurethane prepolymer;
2) Adding trimethylolpropane to chain-extend the polyurethane prepolymer;
3) Adding atactic polyvinyl alcohol, syndiotactic polyvinyl alcohol and QCS aqueous phase solution, and drying to obtain active gel;
4) Feeding the prepared active gel and inorganic salt into a grinding disc-shaped mechanochemical reactor, and carrying out grinding circulation for a plurality of times to obtain active gel particles which are mutually embedded, uniformly mixed and dispersed; the abrasive disk-shaped mechanochemical reactor is self-developed by the key laboratory (university of Sichuan) in the national high molecular materials engineering,
5) The prepared active gel particles are processed by processing equipment and processing technology of gel microsphere materials disclosed in application number 2021111327820, and the specific process is as follows:
s1: vacuumizing the interior of the mixing barrel, then filling inert gas, and sealing the mixing barrel after filling;
s2: filling the prepared active gel particles into the mixing barrel from the charging port, and stopping injecting the raw materials to be mixed when the raw materials in the mixing barrel overflow the top of the flow dividing ring;
s3: turning on a power supply of the processing equipment, enabling the fan-shaped impeller to rotate at a constant speed in the mixing barrel at normal temperature, and standing for 0.5-1h after raw materials in the mixing barrel are uniformly stirred, thus obtaining the active gel microspheres.
The beneficial effects of the invention are as follows:
the polyborosiloxane polyurethane polymer material used as the flexible optical buffer material is a macromolecular polymer network material with a polyborosiloxane network and a polyurethane network interpenetrating or entangled, wherein polyborosiloxane has end-capped silicon hydroxyl groups and alkyl hydroxyl groups positioned on side chains, wherein the alkyl hydroxyl groups on the side chains have good nucleophilicity, covalent bonds can be generated with isocyanate groups in polyurethane, and the end-capped silicon hydroxyl groups can enable the polyborosiloxane to be condensed and crosslinked to form a polyborosiloxane three-dimensional network under the action of a crosslinking agent; covalent bonds formed by the alkyl hydroxyl groups of the polyborosiloxane and the isocyanate groups of the polyurethane serve as chemical crosslinking points of the polyborosiloxane polymer network and the polyurethane polymer network, so that the polyborosiloxane is effectively introduced into the polyurethane polymer network. In the formed polyborosiloxane polyurethane polymer, the polyborosiloxane polymer network and the polyurethane polymer network are interpenetrating and intertwined, and the polyborosiloxane polymer network and the polyurethane polymer network can be prevented from being separated due to the existence of covalent bond bonding points.
The structure form of the polyborosiloxane polyurethane polymer material not only solves the problems of low material light transmittance, high haze, poor structural stability and poor adhesion caused by poor compatibility of polyurethane and polyborosiloxane, but also ensures that the flexible optical buffer material has excellent optical performance, flexibility and impact resistance, and has the elastic buffer performance of polyurethane and shearing hardening characteristic to realize rapid dispersion of force, thereby further having more remarkable buffer characteristic and impact resistance.
The flexible optical protective film manufactured by the flexible optical buffer material after application is converted into a solid state due to the shearing hardening characteristic after being impacted, the impact force is rapidly dispersed, the impact diameter is increased, the impact area is enlarged, and the buffering and energy absorbing characteristics are greatly improved.
The flexible optical buffer material can meet the requirements of folding screens, protective films of other flexible screens and buffer materials in modules, can exert the low-temperature dynamic bending characteristic of organic silicon, and can exert the high-temperature resistant characteristic of a polyurethane elastic network structure.
In addition, the flexible optical protective film contains the active gel microspheres, the active gel microspheres not only can provide more abundant crosslinking points for a polymer network, but also can provide more remarkable shape memory and shape recovery functions for materials by virtue of more abundant and strong acting forces between gel microsphere molecules and between the gel microspheres and polyurethane molecules.
Detailed Description
The following description of the embodiments of the present invention will be made more apparent and fully by reference to the accompanying drawings, in which it is shown, by way of illustration, only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides a preparation method of a flexible optical buffer material, which comprises the following steps:
(1) Preparation of Silicohydroxy-terminated polysiloxanes
Taking alkoxy silane and halogenated alkyl alkoxy silane as reaction raw materials, and obtaining the linear polysiloxane with silicon hydroxyl end capped and side chain containing halogenated alkyl through hydrolytic condensation reaction;
wherein the alkoxy silane is at least one selected from methoxy silane, ethoxy silane, propoxy silane and butoxy silane; the haloalkylalkoxysilane is selected from one of 3-chloropropyl methoxysilane, 3-chloropropyl ethoxysilane, 3-chloromethyl methoxysilane and 3-chloromethyl ethoxysilane;
(2) Preparation of polyborosiloxanes
Taking boric acid compounds and the silicon hydroxyl end-capped polysiloxane prepared in the step (1) as raw materials, heating for reaction at the temperature of 80-140 ℃ for 12-48 hours, washing and drying after the reaction to prepare the polyborosiloxane; wherein the boric acid compound is selected from one of hydroxy boric acid, alkyl boric acid and aryl boric acid;
in the step (2), the molar ratio of hydroxyl groups in the silicon hydroxyl-terminated polysiloxane to hydroxyl groups in the boric acid compound is (0.5-1): 1, a step of;
(3) Hydrolysis reaction
Hydrolyzing the polyborosiloxane prepared in the step (2) under alkaline conditions to prepare polyborosiloxane with end-capped silicon hydroxyl and side chain containing alkyl hydroxyl; the molecular structural formula of the polyborosiloxane is exemplified as follows:
wherein m+n=20 to 40, and p=10 to 20;
(4) Preparation of polyborosiloxane polyurethane polymer material
Mixing a certain amount of polyborosiloxane, polyurethane prepolymer, catalyst and anhydrous solvent, reacting for a certain time at a certain temperature, adding a cross-linking agent, continuously reacting for a certain time, and drying to remove the solvent to prepare the polyborosiloxane polyurethane polymer material serving as the flexible optical buffer material.
The polyurethane prepolymer is isocyanate-terminated polyurethane prepolymer, and the isocyanate-terminated polyurethane prepolymer is prepared by reacting a polyisocyanate compound and a polyhydroxy compound; the molar ratio of isocyanate groups in the polyisocyanate-based compound to hydroxyl groups in the polyol is (1 to 2.5): 1, the reaction temperature of the polyisocyanate-based compound and the polyol is 50 to 80 ℃. Wherein the polyisocyanate-based compound is at least one selected from isophorone diisocyanate and hexamethylene diisocyanate; the polyhydroxy compound is at least one selected from polyether glycol and polyester glycol.
The cross-linking agent in the step (4) is a polyorganosiloxane cross-linking agent or tetraethoxysilane, and the catalyst is dibutyl tin dilaurate; the reaction temperature of the step (4) is 80-90 ℃.
The mass ratio of the polyurethane prepolymer to the polyborosiloxane in the step (4) is (70-100): (15-30).
The invention further provides a flexible optical buffer material prepared by the preparation method.
The invention further provides application of the flexible optical buffer material to a flexible optical protection film, and specifically, the flexible optical protection film comprises the following raw materials in parts by weight:
75-90 parts of flexible optical buffer material;
10-20 parts of active gel microspheres;
0-5 parts of auxiliary agent.
Wherein the auxiliary agent is selected from antistatic agent, antibacterial agent, etc.
The active gel microsphere comprises the following raw materials in parts by weight:
the preparation process of the active gel microsphere comprises the following steps:
1) After carrying out vacuum dehydration on polytetramethylene ether glycol, adding isophorone diisocyanate, hexamethylene diisocyanate and dicyclohexylmethane diisocyanate at 30-50 ℃, and then reacting for 3-5 hours at 55-85 ℃ to obtain polyurethane prepolymer;
2) Adding trimethylolpropane to chain-extend the polyurethane prepolymer;
3) Adding atactic polyvinyl alcohol, syndiotactic polyvinyl alcohol and QCS aqueous phase solution, and drying to obtain active gel;
4) Feeding the prepared active gel and inorganic salt into a grinding disc-shaped mechanochemical reactor, and carrying out grinding circulation for a plurality of times to obtain active gel particles which are mutually embedded, uniformly mixed and dispersed; the abrasive disk-shaped mechanochemical reactor is self-developed by the key laboratory (university of Sichuan) in the national high molecular materials engineering,
5) The prepared active gel particles are processed by processing equipment and processing technology of gel microsphere materials disclosed in application number 2021111327820, and the specific process is as follows:
s1: vacuumizing the interior of the mixing barrel, then filling inert gas, and sealing the mixing barrel after filling;
s2: filling the prepared active gel particles into the mixing barrel from the charging port, and stopping injecting the raw materials to be mixed when the raw materials in the mixing barrel overflow the top of the flow dividing ring;
s3: turning on a power supply of the processing equipment, enabling the fan-shaped impeller to rotate at a constant speed in the mixing barrel at normal temperature, and standing for 0.5-1h after raw materials in the mixing barrel are uniformly stirred, thus obtaining the active gel microspheres.
The preparation process of the flexible optical protective film comprises the following steps:
(1) According to the formula amount, adding a flexible optical buffer material, active gel microspheres and an auxiliary agent into a mixer, and stirring and mixing for 0.5-1h at 60 ℃ and a rotating speed of 50-100rpm to obtain a mixed raw material;
(2) Placing the mixed raw materials obtained in the step (2) into a single screw extruder, wherein the five-section partition temperature of the extruder is 190 ℃, 205 ℃, 220 ℃, 230 ℃, 240 ℃ respectively, performing high-temperature melting co-extrusion at a rotating speed of 45-50rpm, discharging through a casting film die head, and performing casting molding to obtain a primary adhesive film;
(3) And (3) drawing the primary adhesive film obtained in the step (2) onto a drawing roller, and carrying out biaxial stretching, cooling roller shaping, solidifying, slitting and rolling on the primary adhesive film to obtain the flexible optical protective film.
The invention is further illustrated by the following specific examples.
Example 1
The method for preparing the flexible optical buffer material of embodiment 1 includes the following steps:
(1) Preparation of Silicohydroxy-terminated polysiloxanes
In a single-mouth bottle with a magnetic stirring and condensing tube, the molar ratio of the added materials is 1:1, adding a certain amount of deionized water, adding a certain amount of absolute ethyl alcohol for solubilization, taking oxalic acid as a catalyst, adjusting the pH value to 3-4, stirring and reacting for 1-2 h at 30-50 ℃, removing the ethyl alcohol in the system by rotary evaporation, adding distilled water for washing to be neutral, discharging the water at the lower layer, drying by using anhydrous sodium sulfate, and filtering to obtain the polysiloxane with the side chain containing chloropropyl blocked by the silicon hydroxyl group.
(2) Preparation of polyborosiloxanes
Placing phenylboronic acid and the silicon hydroxyl-terminated chloropropyl polysiloxane prepared in the step (1) (the molar ratio of hydroxyl in the silicon hydroxyl-terminated chloropropyl polysiloxane to hydroxyl in the phenylboronic acid is 1:1) into a three-neck round bottom flask provided with a reflux condenser, a nitrogen port and a mechanical stirrer, and heating and reacting for a period of time at 100 ℃; the product was dissolved in dry n-hexane to form a solution, then an appropriate amount of distilled water was added, and unreacted phenylboronic acid was washed out, and this was repeated three times, and finally it was further dried under vacuum at 150 ℃ for 3 hours to obtain a polyborosiloxane having a silicon hydroxyl group-terminated and a chloropropyl group-containing side chain.
(3) Hydrolysis reaction
Adding the polyborosiloxane prepared in the step (2), naOH and water into a reaction vessel, connecting a stirring pipe and a condensing pipe to the reaction vessel, reacting for a certain time at room temperature, extracting by using normal hexane after the reaction is finished, drying an upper organic layer by using anhydrous sodium sulfate, rectifying, collecting the polyborosiloxane of which the target product is silicon hydroxyl-terminated and the side chain contains hydroxypropyl, and filtering a lower hydrolysate for recycling.
(4) Preparation of polyborosiloxane polyurethane polymer material
Mixing the polyurethane prepolymer, the polyborosiloxane prepared in the step (3), dibutyl tin dilaurate and chloroform, reacting for 2 hours at 80 ℃, adding ethyl orthosilicate, continuously reacting for a certain time, and drying to remove the solvent to prepare the polyborosiloxane polyurethane polymer material serving as the flexible optical buffer material; the mass ratio of the polyurethane prepolymer to the polyborosiloxane is 80:20. the mass ratio of the polyborosiloxane to the ethyl orthosilicate to the dibutyl tin dilaurate is 40:3:1, the mass of the chloroform is 3 times of that of the polyborosiloxane.
The polyurethane prepolymer is isocyanate-terminated polyurethane prepolymer, and the isocyanate-terminated polyurethane prepolymer is prepared by reacting isophorone diisocyanate and polyester diol; the molar ratio of isocyanate groups in the isophorone diisocyanate to hydroxyl groups in the polyester diol is 2:1, the reaction temperature of the reaction of the isophorone diisocyanate and the polyester diol is 60 ℃.
Example 2
The difference from example 1 is that: in step (4) of example 2, the mass ratio of polyurethane prepolymer to polyborosiloxane was 70:30.
example 3
The difference from example 1 is that: in step (4) of example 3, the mass ratio of polyurethane prepolymer to polyborosiloxane was 75:25.
example 4
The flexible optical protective film of example 4 is prepared from the following raw materials in parts by weight:
75 parts of the flexible optical buffer material obtained in example 1;
15 parts of active gel microspheres;
1 part of antistatic agent.
The active gel microsphere comprises the following raw materials in parts by weight:
the preparation process of the active gel microsphere comprises the following steps:
1) After carrying out vacuum dehydration on polytetramethylene ether glycol, adding isophorone diisocyanate, hexamethylene diisocyanate and dicyclohexylmethane diisocyanate at 35 ℃, and reacting for 3 hours at 65 ℃ to obtain a polyurethane prepolymer;
2) Adding trimethylolpropane to chain-extend the polyurethane prepolymer;
3) Adding atactic polyvinyl alcohol, syndiotactic polyvinyl alcohol and QCS aqueous phase solution, and drying to obtain active gel;
4) Feeding the prepared active gel and inorganic salt into a grinding disc-shaped mechanochemical reactor, and carrying out grinding circulation for a plurality of times to obtain active gel particles which are mutually embedded, uniformly mixed and dispersed;
5) The prepared active gel particles are processed by processing equipment and processing technology of gel microsphere materials disclosed in application number 2021111327820, and the specific process is as follows:
s1: vacuumizing the interior of the mixing barrel, then filling inert gas, and sealing the mixing barrel after filling;
s2: filling the prepared active gel particles into the mixing barrel from the charging port, and stopping injecting the raw materials to be mixed when the raw materials in the mixing barrel overflow the top of the flow dividing ring;
s3: turning on a power supply of the processing equipment, enabling the fan-shaped impeller to rotate at a constant speed in the mixing barrel at normal temperature, and standing for 1h after raw materials in the mixing barrel are uniformly stirred, thus obtaining the active gel microspheres.
The preparation process of the flexible optical protective film comprises the following steps:
(1) According to the formula amount, adding a flexible optical buffer material, active gel microspheres and an antistatic agent into a mixer, and stirring and mixing for 1h at 60 ℃ and a rotating speed of 50-100rpm to obtain a mixed raw material;
(2) Placing the mixed raw materials obtained in the step (2) into a single screw extruder, wherein the five-section partition temperature of the extruder is 190 ℃, 205 ℃, 220 ℃, 230 ℃, 240 ℃ respectively, performing high-temperature melting co-extrusion at a rotating speed of 45-50rpm, discharging through a casting film die head, and performing casting molding to obtain a primary adhesive film;
(3) And (3) drawing the primary adhesive film obtained in the step (2) onto a drawing roller, and carrying out biaxial stretching, cooling roller shaping, solidifying, slitting and rolling on the primary adhesive film to obtain the flexible optical protective film.
Example 5
This embodiment 5 differs from embodiment 4 in that: the flexible optical buffer material was the flexible optical buffer material obtained in example 2.
Example 6
The flexible optical protective film of example 6 is prepared from the following raw materials in parts by weight:
80 parts of the flexible optical buffer material obtained in example 2;
10 parts of active gel microspheres;
1 part of antistatic agent.
Wherein, the preparation method and the formulation of the active gel microsphere and the preparation method of the flexible optical protection film are the same as those of the example 4.
Example 7
The flexible optical protective film of example 7 is prepared from the following raw materials in parts by weight:
90 parts of the flexible optical buffer material obtained in example 3;
20 parts of active gel microspheres;
1 part of antistatic agent.
Wherein, the preparation method and the formulation of the active gel microsphere and the preparation method of the flexible optical protection film are the same as those of the example 4.
Comparative example 1
The optical protective film of the comparative example 1 is prepared from the following raw materials in parts by weight:
75 parts of TPU resin;
15 parts of active gel microspheres;
1 part of antistatic agent.
Wherein, the preparation method and the formulation of the active gel microsphere are the same as those of the example 4.
The optical protective film of comparative example 1 was prepared by:
(1) Adding TPU resin, active gel microspheres and antistatic agent into a mixer according to the formula amount, and stirring and mixing for 1h at 60 ℃ and a rotating speed of 50-100rpm to obtain a mixed raw material;
(2) Placing the mixed raw materials obtained in the step (2) into a single screw extruder, wherein the five-section partition temperature of the extruder is 190 ℃, 205 ℃, 220 ℃, 230 ℃, 240 ℃ respectively, performing high-temperature melting co-extrusion at a rotating speed of 45-50rpm, discharging through a casting film die head, and performing casting molding to obtain a primary adhesive film;
(3) And (3) drawing the primary adhesive film obtained in the step (2) onto a drawing roller, and carrying out biaxial stretching, cooling roller shaping, solidifying, slitting and rolling on the primary adhesive film to obtain the optical protective film.
Comparative example 2
The optical protective film of the comparative example 2 is prepared from the following raw materials in parts by weight:
90 parts of TPU resin;
1 part of antistatic agent.
The optical protective film of comparative example 2 was prepared by:
(1) Adding TPU resin and antistatic agent into a mixer according to the formula amount, stirring and mixing for 1h at 60 ℃ and a rotating speed of 50-100rpm to obtain mixed raw materials;
(2) Placing the mixed raw materials obtained in the step (2) into a single screw extruder, wherein the five-section partition temperature of the extruder is 190 ℃, 205 ℃, 220 ℃, 230 ℃, 240 ℃ respectively, performing high-temperature melting co-extrusion at a rotating speed of 45-50rpm, discharging through a casting film die head, and performing casting molding to obtain a primary adhesive film;
(3) And (3) drawing the primary adhesive film obtained in the step (2) onto a drawing roller, and carrying out biaxial stretching, cooling roller shaping, solidifying, slitting and rolling on the primary adhesive film to obtain the optical protective film.
Performance testing
The optical protective films obtained in examples 4 to 7 of the present invention and comparative examples 1 and 2 were subjected to respective performance tests, and the test results are shown in table 1.
The test method comprises the following steps:
(1) Appearance: the hand-held strong light lamp forms 45 degrees with the film surface, the number and the size of crystal points are observed, and no crystal point or phi is less than or equal to 0.1mm and is recorded as 4; phi is more than 0.1 and less than or equal to 0.2mm crystal point and less than 3/m 2 And is denoted as "3"; phi is more than 0.2 and less than or equal to 0.3mm crystal point and less than 3/m 2 And is marked as '2'; phi > 0.3mm, and is marked as '1'.
(2) Transmittance, haze: the test was conducted according to the method described in JIS K7361.
(3) Ball falling impact: placing the optical protective film on a plane horizontally at 23.5 ℃, enabling 110g of steel balls to fall freely from 130cm, and placing the optical protective film under a microscope to observe the appearance of the film surface, wherein no obvious mark is marked as '4'; slight dents, noted "3"; has obvious dent, which is marked as '2'; obvious marks such as cracks, stress whitening or breakage are marked as '1'.
(4) Impact buffering test: the optical protection film is placed on a force sensor of a falling ball impact tester, a 32g solid steel ball falls down by 50cm, the force sensor detects impact force, and the smaller the impact force peak value is, the better the buffering performance of the material is. The peak impact force in the blank case was 5264N.
(5) Self-repairing efficiency: the film surface is subjected to back and forth operation by using a copper brush at the temperature of 23.5 ℃ under the force of 1kg, stopping after 10 back and forth steps, and observing the repair condition of the film surface, and marking the repair condition as '5' in second repair or 10 s; self-repair within 60s, noted "4"; self-repairing within 120s, which is marked as '3'; self-repairing within 10min, and marking as '2'; over 10min or scratch, recorded as "1".
TABLE 1
As can be seen from Table 1, the optical protective films of examples 4 to 7 of the present invention are capable of effectively reducing impact force, have good cushioning properties, and have excellent optical transmittance, self-repairing properties and low haze.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all modifications or equivalent arrangements using the teachings of this invention, or direct or indirect application in other related arts, are included within the scope of this invention.

Claims (10)

1. A method for preparing a flexible optical buffer material, comprising the steps of:
(1) Preparation of Silicohydroxy-terminated polysiloxanes
Taking alkoxy silane and halogenated alkyl alkoxy silane as reaction raw materials, and obtaining the linear polysiloxane with silicon hydroxyl end capped and side chain containing halogenated alkyl through hydrolytic condensation reaction;
(2) Preparation of polyborosiloxanes
Taking boric acid compounds and the silicon hydroxyl end-capped polysiloxane prepared in the step (1) as raw materials, heating for reaction, washing and drying to prepare the polyborosiloxane;
(3) Hydrolysis reaction
Hydrolyzing the polyborosiloxane prepared in the step (2) under alkaline conditions to prepare polyborosiloxane with end-capped silicon hydroxyl and side chain containing alkyl hydroxyl;
(4) Preparation of polyborosiloxane polyurethane polymer material
Mixing a certain amount of polyborosiloxane, polyurethane prepolymer, catalyst and anhydrous solvent, reacting for a certain time at a certain temperature, adding a cross-linking agent, continuing to react for a certain time, and drying to obtain the polyborosiloxane polyurethane polymer material serving as the flexible optical buffer material.
2. The method for preparing a flexible optical buffer material according to claim 1, wherein: the alkoxy silane is selected from one of methoxy silane, ethoxy silane, propoxy silane and butoxy silane; the haloalkylalkoxysilane is selected from one of 3-chloropropyl methoxysilane, 3-chloropropyl ethoxysilane, 3-chloromethyl methoxysilane and 3-chloromethyl ethoxysilane.
3. The method for preparing a flexible optical buffer material according to claim 1, wherein: the boric acid compound is selected from one of hydroxy boric acid, alkyl boric acid and aryl boric acid; in the step (2), the molar ratio of hydroxyl groups in the silicon hydroxyl-terminated polysiloxane to hydroxyl groups in the boric acid compound is (0.5-1): 1.
4. the method for preparing a flexible optical buffer material according to claim 1, wherein: the reaction temperature in the step (2) is 80-140 ℃ and the reaction time is 12-48 h.
5. The method for preparing a flexible optical buffer material according to claim 1, wherein: the polyurethane prepolymer is isocyanate-terminated polyurethane prepolymer, and the isocyanate-terminated polyurethane prepolymer is prepared by reacting a polyisocyanate compound and a polyhydroxy compound; the molar ratio of isocyanate groups in the polyisocyanate-based compound to hydroxyl groups in the polyol is (1 to 2.5): 1, the reaction temperature of the polyisocyanate-based compound and the polyol is 50 to 80 ℃.
6. The method for preparing a flexible optical buffer material according to claim 1, wherein: the cross-linking agent in the step (4) is a polyorganosiloxane cross-linking agent or tetraethoxysilane, and the catalyst is dibutyl tin dilaurate; the reaction temperature of the step (4) is 80-90 ℃.
7. The method for preparing a flexible optical buffer material according to claim 1, wherein: the mass ratio of the polyurethane prepolymer to the polyborosiloxane in the step (4) is (70-100): (15-30).
8. A flexible optical buffer material produced by the production method of any one of claims 1 to 7.
9. The application of the flexible optical buffer material in the flexible optical protection film as claimed in claim 8, wherein the flexible optical protection film comprises the following raw materials in parts by weight:
75-90 parts of flexible optical buffer material;
10-20 parts of active gel microspheres;
0-5 parts of auxiliary agent.
10. The application of the flexible optical buffer material on the flexible optical protection film according to claim 9, wherein the active gel microsphere comprises the following raw materials in parts by weight:
CN202311191868.XA 2023-09-15 Flexible optical buffer material and preparation method and application thereof Active CN117285690B (en)

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