CN117264762B - Efficient food enzyme reaction kettle and application method thereof - Google Patents
Efficient food enzyme reaction kettle and application method thereof Download PDFInfo
- Publication number
- CN117264762B CN117264762B CN202311554909.7A CN202311554909A CN117264762B CN 117264762 B CN117264762 B CN 117264762B CN 202311554909 A CN202311554909 A CN 202311554909A CN 117264762 B CN117264762 B CN 117264762B
- Authority
- CN
- China
- Prior art keywords
- reaction kettle
- rotating shaft
- wall
- cleaning
- collecting box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000006911 enzymatic reaction Methods 0.000 title claims abstract description 17
- 238000006243 chemical reaction Methods 0.000 claims abstract description 80
- 102000004190 Enzymes Human genes 0.000 claims abstract description 26
- 108090000790 Enzymes Proteins 0.000 claims abstract description 26
- 239000002994 raw material Substances 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 238000003756 stirring Methods 0.000 claims abstract description 13
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 238000007789 sealing Methods 0.000 claims abstract description 9
- 230000000149 penetrating effect Effects 0.000 claims abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 52
- 238000004140 cleaning Methods 0.000 claims description 50
- 239000007921 spray Substances 0.000 claims description 25
- 238000007790 scraping Methods 0.000 claims description 23
- 238000005507 spraying Methods 0.000 claims description 21
- 230000000670 limiting effect Effects 0.000 claims description 10
- 238000005192 partition Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 abstract description 16
- 239000012459 cleaning agent Substances 0.000 abstract description 14
- 239000013049 sediment Substances 0.000 abstract description 10
- 239000000243 solution Substances 0.000 description 14
- 230000009471 action Effects 0.000 description 8
- 238000009434 installation Methods 0.000 description 8
- 238000001914 filtration Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 238000005406 washing Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 230000002441 reversible effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009088 enzymatic function Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/18—Apparatus specially designed for the use of free, immobilized or carrier-bound enzymes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6407—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes
- B01D29/6415—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes with a rotary movement with respect to the filtering element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/66—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
- C12M27/02—Stirrer or mobile mixing elements
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
- C12M29/04—Filters; Permeable or porous membranes or plates, e.g. dialysis
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M39/00—Means for cleaning the apparatus or avoiding unwanted deposits of microorganisms
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
- C12M41/18—Heat exchange systems, e.g. heat jackets or outer envelopes
- C12M41/24—Heat exchange systems, e.g. heat jackets or outer envelopes inside the vessel
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Organic Chemistry (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Genetics & Genomics (AREA)
- Biochemistry (AREA)
- Biomedical Technology (AREA)
- Sustainable Development (AREA)
- Microbiology (AREA)
- Biotechnology (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Molecular Biology (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Analytical Chemistry (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The invention belongs to the technical field of reaction kettles, and particularly discloses a high-efficiency food enzyme reaction kettle and a use method thereof. The high-efficiency food enzyme reaction kettle comprises a reaction kettle, wherein a feeding pipe and a discharging pipe are respectively arranged on one side and the bottom of the reaction kettle, a heating pipe is arranged in the inner wall of the reaction kettle, a sealing cover is arranged at the top of the reaction kettle, and a rotating shaft is inserted in a rotating and penetrating manner at the center of the top of the sealing cover. According to the invention, the collecting box is arranged, in the enzymolysis process, along with the forward rotation of the rotating shaft, the stirring rod on the rotating shaft can stir raw materials and enzymes, the guide plate can be attached to the inner wall of the bottom of the reaction kettle to scrape, so that floccules or sediments generated in the enzymolysis process can enter the collecting box along the guide plate to be collected, and after the enzymolysis is finished, a cleaning agent can be injected into the reaction kettle through the rotating shaft, so that the filter plate on the collecting box can be automatically cleaned under the cooperation of the cleaning agent and bristles.
Description
Technical Field
The invention belongs to the technical field of reaction kettles, and particularly relates to a high-efficiency food enzyme reaction kettle and a use method thereof.
Background
The enzymolysis reaction kettle is also called an enzymolysis tank, an enzymolysis reaction tank and an enzymolysis reactor, and is a stainless steel container which provides the temperature required by the enzymolysis of the process, and provides stirring and mixing and the like to keep the enzyme activated, exert the enzyme function, accelerate the improvement and complete the biological reaction process.
When the existing enzyme reaction kettle is used, along with the progress of enzymolysis reaction, when the enzyme concentration in the reaction kettle is too high, protein floccules or even precipitates are generated in the solution of the reaction kettle, so after the enzymolysis is finished, the solution after the enzymolysis is generally required to be filtered, but partial enzyme loss can be caused in the filtering process, in order to solve the problem, an enzymolysis reaction kettle is proposed in Chinese patent with publication number CN107974404A, and the enzymolysis reaction kettle comprises a kettle body with a feed inlet and a discharge outlet, a stirrer and a peripheral heating sheath are arranged in the kettle body, and a filter rod is arranged in the discharge outlet at the bottom of the kettle body and is in a hollow tubular shape with one end closed. This patent sets up the filter rod through the discharge gate in cauldron body bottom, can realize filtering the feed liquid in the ejection of compact in-process, need not to carry the feed liquid to filter the jar and filter the back with the enzyme of filtering again and send back to cauldron internal, unite two into one ejection of compact, filtration process, simplified the technological process, reduced the waste of enzyme. Although this patent solves the problem of enzyme waste to some extent, the following disadvantages still exist in practical use:
due to the lack of a proper cleaning device, the filter rod needs to be removed, cleaned or replaced after the enzymolysis process is finished, so that the filter rod is troublesome and the production efficiency is affected.
Therefore, it is necessary to invent a high-efficiency food enzyme reaction kettle and a using method thereof to solve the problems.
Disclosure of Invention
Aiming at the problems, the invention provides a high-efficiency food enzyme reaction kettle and a use method thereof, which aim to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a high-efficient food enzyme reation kettle, includes the reation kettle, one side and the bottom of reation kettle are provided with inlet pipe and discharging pipe respectively, be equipped with the heating pipe in the inner wall of reation kettle, the top of reation kettle is equipped with sealed lid, the top center department of sealed lid rotates and runs through the grafting has the pivot, and the pivot is hollow design, the position that the pivot is located sealed lid top is equipped with drive assembly, the pivot is located the surface vertical fixedly connected with a plurality of puddlers of reation kettle, the bottom of pivot is connected with reation kettle bottom inner wall rotation, and the equal level fixedly connected with in both sides position that the pivot is close to the bottom collects the box, the one side that the collection box is close to the forward rotation of pivot is open design; two collect the box about pivot rotational symmetry, and collect one side that the box is close to the pivot and the inside intercommunication of pivot, be provided with collection chamber and installation cavity in the collection box, and it has the baffle to articulate on the top inner wall of collection chamber opening part, the installation cavity is closer to the pivot than collecting the chamber, and the detachable apron of installing the opening part in chamber of installing, be equipped with the baffle between collection chamber and the installation cavity, baffle and the inner wall fixed connection of collection box, collect box open-ended one side and install curved filter in collection chamber, be provided with the clearance subassembly in the collection chamber, collection box is kept away from its open-ended one side and is equipped with water spray component, the bottom of collection box opening one side articulates there is the deflector, and under the initial state, one side slope downward and laminating with the reation kettle bottom inner wall of collection box is kept away from to the deflector, two the bottom of deflector is provided with same deflection subassembly.
Further, the drive assembly includes the motor, the motor is installed at the top of sealed lid, and the output shaft of motor down, fixed first gear of having cup jointed on the output shaft of motor, one side of first gear is equipped with the second gear, the second gear is fixed cup joints in the pivot, and second gear and first gear engagement.
Further, the clearance subassembly includes the clearance axle, the clearance axle rotates perpendicularly and runs through and peg graft on the baffle, the clearance axle is located the one end of clearance intracavity and the inner wall rotation that the clearance intracavity corresponds one side and be connected, the clearance axle is located the surface mounting of installation intracavity and has the impeller, and the position of impeller is relative with the connecting hole position of pivot and collection box, the clearance axle is located the surface uniform installation brush hair in clearance intracavity, and brush hair and filter surface laminating.
Further, the water spray assembly comprises an arc-shaped water spray plate, the inside of the water spray plate is hollow, water spray holes are uniformly formed in the positions, opposite to the filter plates, of the water spray plate, water inlet holes are formed in the positions, opposite to the mounting cavities, of the water spray plate, water inlet pipes are connected to the water inlet holes, and the water inlet pipes penetrate and are inserted into the mounting cavities.
Further, the deflection assembly comprises a movable ring, the bottom position at the pivot is cup jointed in the rotation of movable ring, two curved spacing grooves have been seted up to the movable ring inboard, the horizontal perpendicular grafting in spacing groove has the gag lever post, the one end that the gag lever post is located outside the spacing groove and pivot surface vertical fixed connection, and two gag lever posts and two spacing grooves are all about pivot rotational symmetry, the outside horizontal vertical fixed connection of movable ring has two L-shaped driving levers, and two driving levers are about pivot rotational symmetry, two the driving levers are located the bottom of two deflector respectively, and the free end fixedly connected with fixed ball of driving lever, the top rotation of fixed ball is connected with the slider, curved spout has been seted up to the position that the deflector bottom is relative with the slider, the centre of a circle and the center coincidence of movable ring of spout, slider slidable mounting is in the spout, and when the pivot forward rotation, the slider is located the spout and is close to the one end of collecting box.
Further, the bottom fixedly connected with connecting rod of baffle, the through-hole of intercommunication has all been seted up to the position that collects box bottom inner wall and deflector and connecting rod are relative, and the connecting rod runs through and peg graft in the through-hole, the bottom fixedly connected with of connecting rod scrapes the strip, the bottom of scraping the strip is inclined to the direction of keeping away from the deflector more for the connecting rod.
Further, the bottom of sealed lid is equipped with annular spray pipe, be connected with a plurality of connecting pipes perpendicularly between spray pipe inboard and the pivot, and the both ends of connecting pipe communicate with spray pipe and pivot inside respectively, the bottom annular of spray pipe distributes there is a plurality of nozzles.
Further, the inner wall of the bottom of the opening of the cleaning cavity is provided with a strip-shaped bulge, the top surface of the strip-shaped bulge is gradually inclined upwards in the direction away from the filter plate, and the sum of the thickness of the highest point of the strip-shaped bulge and the height of the baffle is equal to the height of the inner side of the cleaning cavity.
Further, the scraping strip can be attached to the inner wall of the bottom of the reaction kettle, and when the scraping strip is attached to the inner wall of the bottom of the reaction kettle, the bottom of the baffle deflects towards the direction close to the guide plate, and the scraping strip is perpendicular to the inner wall of the bottom of the reaction kettle.
The invention also provides a using method of the high-efficiency food enzyme reaction kettle, which comprises the following steps:
step one: the raw materials are added into a reaction kettle through a feeding pipe after being washed, ground and cut;
step two: selecting proper enzyme type and concentration, and adding the enzyme into the reaction kettle through a feed pipe;
step three: starting a heating pipe to heat enzyme and raw materials in the reaction kettle to a specified temperature;
step four: starting a motor in the heating process to drive a rotating shaft to rotate, so that enzymes and raw materials in the reaction kettle are stirred by a stirring rod on the rotating shaft;
step five: discharging the reacted solution through a discharge pipe;
step six: and injecting clear water into the reaction kettle through the top of the rotating shaft so as to clean the inside of the reaction kettle.
The invention has the technical effects and advantages that:
1. according to the invention, the collecting box is arranged, in the enzymolysis process, along with the forward rotation of the rotating shaft, the stirring rod on the rotating shaft can stir raw materials and enzymes, the guide plate can be attached to the inner wall of the bottom of the reaction kettle to scrape, so that floccules or sediments generated in the enzymolysis process can enter the collecting box along the guide plate to be collected, and after the enzymolysis is finished, a cleaning agent can be injected into the reaction kettle through the rotating shaft, so that the filter plate on the collecting box can be automatically cleaned under the cooperation of the cleaning agent and bristles;
2. according to the invention, the deflection assembly is arranged, in the process of reversely rotating the rotating shaft, the two guide plates can be separated from the inner wall of the reaction kettle under the action of the top of the deflector rod, so that the guide plates can not block the inner wall of the bottom of the reaction kettle, meanwhile, the scraping strip is gradually attached to the inner wall of the bottom of the reaction kettle, and can scrape against the bottom of the reaction kettle along with the continuous rotation of the rotating shaft, so that the washed cleaning agent can be rapidly scraped out of the reaction kettle through the discharging pipe, and when the scraping strip scrapes the inner wall of the bottom of the reaction kettle, the baffle can keep a stable open state under the action of friction force of the reaction kettle on the scraping strip, so that sediment and floccules in the cleaning cavity can not be blocked by the baffle in the process of moving out of the cleaning cavity.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a cross-sectional view of a principal surface of a reaction tank in the present invention;
FIG. 3 is a perspective view of the structure of the rotary shaft, stirring rod, connecting pipe, water spraying pipe, etc. in the invention;
FIG. 4 is a schematic perspective view of the main surface of the collection box, baffle, guide plate and water jet assembly of the present invention;
FIG. 5 is a schematic side perspective view of the collection box, baffle, deflector and water jet assembly of the present invention;
FIG. 6 is a schematic perspective view of a collection box, guide plate, cleaning assembly and water jet assembly of the present invention;
FIG. 7 is a schematic perspective view of a collection box, filter plate, inlet tube, strip-shaped protrusions and a portion of a cleaning assembly of the present invention;
FIG. 8 is a schematic perspective view of a deflector assembly, a collection box, and a water jet assembly of the present invention;
fig. 9 is a schematic perspective view of a portion of a deflection assembly in accordance with the present invention.
In the figure: 1. a reaction kettle; 2. a feed pipe; 3. a discharge pipe; 4. sealing cover; 5. a rotating shaft; 6. a drive assembly; 61. a motor; 62. a first gear; 63. a second gear; 7. a stirring rod; 8. a collection box; 9. a baffle; 10. a cover plate; 11. a partition plate; 12. a filter plate; 13. cleaning the assembly; 131. cleaning a shaft; 132. an impeller; 133. brushing; 14. a water spray assembly; 141. a water spraying plate; 142. a water inlet hole; 143. a water inlet pipe; 15. a guide plate; 16. a deflection assembly; 161. a movable ring; 162. a limit groove; 163. a limit rod; 164. a deflector rod; 165. a fixed ball; 166. a slide block; 167. a chute; 17. a connecting rod; 18. scraping the strip; 19. a water spray pipe; 20. a connecting pipe; 21. a nozzle; 22. and a strip-shaped protrusion.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the embodiments.
The invention provides a high-efficiency food enzyme reaction kettle as shown in figures 1 to 9, which comprises a reaction kettle 1, wherein a feed pipe 2 and a discharge pipe 3 are respectively arranged on one side and the bottom of the reaction kettle 1, a heating pipe is arranged in the inner wall of the reaction kettle 1, a sealing cover 4 is arranged at the top of the reaction kettle 1, a rotating shaft 5 is rotatably inserted and connected in the center of the top of the sealing cover 4, the rotating shaft 5 is of a hollow design, a driving component 6 is arranged at the position of the top of the sealing cover 4, the driving component 6 comprises a motor 61, the motor 61 is arranged at the top of the sealing cover 4, the output shaft of the motor 61 faces downwards, a first gear 62 is fixedly sleeved on the output shaft of the motor 61, a second gear 63 is arranged on one side of the first gear 62, the second gear 63 is fixedly sleeved on the rotating shaft 5, the second gear 63 is meshed with the first gear 62, a plurality of stirring rods 7 are vertically and fixedly connected to the surface of the rotating shaft 5 in the reaction kettle 1, the bottom end of the rotating shaft 5 is rotatably connected with the inner wall of the bottom of the reaction kettle 1, the two sides of the rotating shaft 5, which are close to the bottom end are horizontally fixedly connected with a collecting box 8, and one side of the collecting box 8, which is in the forward rotation of the rotating direction of the rotating shaft 5, and is of the opening design; the two collecting boxes 8 are rotationally symmetrical relative to the rotating shaft 5, one side of each collecting box 8, which is close to the rotating shaft 5, is communicated with the inside of the rotating shaft 5, a collecting cavity and a mounting cavity are arranged in each collecting box 8, a baffle plate 9 is hinged to the inner wall of the top of the opening of each collecting cavity, the mounting cavity is closer to the rotating shaft 5 than the collecting cavity, a cover plate 10 is detachably arranged at the opening of each mounting cavity, a partition plate 11 is arranged between each collecting cavity and each mounting cavity, the partition plates 11 are fixedly connected with the inner wall of each collecting box 8, an arc-shaped filter plate 12 is arranged on one side, which is far away from the opening of each collecting box 8, a cleaning component 13 is arranged in each collecting cavity, a water spraying component 14 is arranged on one side, which is far away from the opening of each collecting box 8, a guide plate 15 is hinged to the bottom of one side of each collecting box 8, and in an initial state, one side, of each guide plate 15 is obliquely downward and is attached to the inner wall of the bottom of the reaction kettle 1, and the bottoms of each guide plate 15 are provided with one deflection component 16;
the cleaning assembly 13 comprises a cleaning shaft 131, the cleaning shaft 131 vertically rotates and penetrates through the partition plate 11, one end of the cleaning shaft 131 positioned in the cleaning cavity is rotationally connected with the inner wall of the corresponding side of the cleaning cavity, an impeller 132 is arranged on the surface of the cleaning shaft 131 positioned in the mounting cavity, the position of the impeller 132 is opposite to the position of a connecting hole of the rotating shaft 5 and the collecting box 8, bristles 133 are uniformly arranged on the surface of the cleaning shaft 131 positioned in the cleaning cavity, the bristles 133 are attached to the surface of the filter plate 12, the water spraying assembly 14 comprises an arc-shaped water spraying plate 141, the inside of the water spraying plate 141 is hollow, water spraying holes are uniformly formed in the position of the water spraying plate 141 opposite to the filter plate 12, water inlet holes 142 are formed in the position of the water spraying plate 141 opposite to the mounting cavity, a water inlet pipe 143 is connected to the position of the water inlet pipe 143, and the water inlet pipe 143 penetrates and is inserted in the mounting cavity;
during enzymolysis, raw materials and enzymes after washing, grinding and cutting are added into a reaction kettle 1 through a feed pipe 2, a heating pipe is started to heat the enzymes and the raw materials in the reaction kettle 1 to a specified temperature, and in the heating process, a motor 61 is started to drive a rotating shaft 5 to rotate through the transmission action of a first gear 62 and a second gear 63, and along with the rotation of the rotating shaft 5, a stirring rod 7 on the rotating shaft 5 can stir the enzymes and the raw materials in the reaction kettle 1, so that the raw materials and the enzymes can be better mixed for reaction;
in addition, in the process of rotating the rotating shaft 5, the guide plate 15 can scrape against the inner wall of the bottom of the reaction kettle 1, at this time, sediment and floccules generated in the reaction process can enter the cleaning cavity along the guide plate 15, then the sediment and floccules entering the cleaning cavity can stay in the cleaning cavity under the blocking effect of the filter plate 12, and the strip-shaped protrusions 22 at the bottom of the cleaning cavity can play a role in blocking the sediment and floccules entering the cleaning cavity, so that the sediment and floccules are prevented from escaping from the cleaning cavity of the collecting box 8;
after enzymolysis is finished, the reacted solution is discharged through the discharging pipe 3, after the solution is discharged, the motor 61 is started, the motor drives the rotating shaft 5 to reversely rotate under the transmission action of the first gear 62 and the second gear 63, along with the reverse rotation of the rotating shaft 5, the two guide plates 15 can be separated from the bottom inner wall of the reaction kettle 1 under the action of the deflection assembly 16, then cleaning agents are introduced into the reaction kettle 1 through the top of the rotating shaft 5, in the process, when the cleaning agents enter the installation cavity from the rotating shaft 5, the cleaning agents can impact on the impeller 132, so that the cleaning shaft 131 drives the bristles 133 to rotate under the action of the impeller 132, then the cleaning agents entering the installation cavity can enter the water spraying plate 141 through the water spraying holes, then the cleaning agents entering the water spraying plate 141 can be sprayed on the filter plate 12 through the water spraying holes, automatic cleaning operation of the filter plate 12 is realized through the cooperation of the bristles 133, and the washed sediment and floccules can flow out of the collecting box 8 from the gap between the bottom of the baffle plate 9 and the bottom inner wall of the cleaning cavity along the inclined plane of the strip-shaped protrusion 22, and finally the cleaning agents can be discharged from the installation cavity 3 through the discharging pipe 1, and then the cleaning operation of the filter plate 12 is realized.
As shown in fig. 3, 8 and 9, the deflection assembly 16 comprises a movable ring 161, the movable ring 161 is rotatably sleeved at the bottom end position of the rotating shaft 5, two arc-shaped limit grooves 162 are formed at the inner side of the movable ring 161, limit rods 163 are horizontally and vertically inserted in the limit grooves 162, one ends of the limit rods 163 positioned outside the limit grooves 162 are vertically and fixedly connected with the surface of the rotating shaft 5, the two limit rods 163 and the two limit grooves 162 are rotationally symmetrical about the rotating shaft 5, two L-shaped deflector rods 164 are horizontally and vertically fixedly connected at the outer side of the movable ring 161, the two deflector rods 164 are rotationally symmetrical about the rotating shaft 5, the two deflector rods 164 are respectively positioned at the bottoms of the two guide plates 15, the free end of the deflector rod 164 is fixedly connected with a fixed ball 165, the top of the fixed ball 165 is rotationally connected with a sliding block 166, an arc-shaped chute 167 is formed at the position, opposite to the sliding block 166, of the bottom of the guide plate 15, the center of the chute 167 coincides with the center of the movable ring 161, the sliding block 166 is slidably arranged in the chute 167, when the rotating shaft 5 rotates positively, the sliding block 166 is positioned at one end, close to the collecting box 8, of the chute 167, of the bottom inner wall of the opening of the cleaning cavity is provided with a strip-shaped bulge 22, the top surface of the strip-shaped bulge 22 is gradually inclined upwards in the direction away from the filter plate 12, and the sum of the thickness of the highest point of the strip-shaped bulge 22 and the height of the baffle 9 is equal to the height of the inner side of the cleaning cavity;
the bottom of the baffle 9 is fixedly connected with a connecting rod 17, the inner wall of the bottom of the collecting box 8 and the position of the guide plate 15 opposite to the connecting rod 17 are provided with mutually communicated through holes, the connecting rod 17 is inserted into the through holes in a penetrating way, the bottom of the connecting rod 17 is fixedly connected with a scraping strip 18, the bottom of the scraping strip 18 is inclined relative to the connecting rod 17 in a direction far away from the guide plate 15, the scraping strip 18 can be attached to the inner wall of the bottom of the reaction kettle 1, and when the scraping strip 18 is attached to the inner wall of the bottom of the reaction kettle 1, the bottom of the baffle 9 deflects in a direction close to the guide plate 15, and the scraping strip 18 is exactly perpendicular to the inner wall of the bottom of the reaction kettle 1;
through being provided with the scraping strip 18, when the rotating shaft 5 rotates positively, the opening of the cleaning cavity is kept consistent with the rotating direction of the rotating shaft 5, at the moment, the baffle plate 9 deflects towards the inside of the cleaning cavity under the blocking of the solution, so that the bottom of the baffle plate 9 and the bottom of the cleaning cavity are in clearance, at the moment, the solution in the reaction kettle 1 can continuously enter the collecting box 8 through the clearance, so that floccules and sediments in the solution can stay in the collecting box 8 under the filtering action of the filter plate 12, when the rotating shaft 5 rotates reversely, the rotating shaft 5 drives the two limiting rods 163 to reversely rotate along the limiting grooves 162 of the movable ring 161 for a certain distance firstly, in the process, the movable ring 161 can keep static, and the two guide plates 15 synchronously move under the driving of the rotating shaft 5, so that the two slide blocks 166 can move towards one end far away from the collecting box 8 from the end of the original collecting box 167 by the driving of the deflector plate 164, in the process, the slide blocks 166 can adaptively deflect by taking the fixed balls 165 as circle centers, and the floccules 166 can flow into the bottom of the reaction kettle 1 along the inclined side of the deflector plate 166, and then can be separated from the bottom of the reaction kettle 1 along the inner wall of the lower guide plate 166, and the bottom of the reactor 1 can be separated from the bottom of the reactor 1 by the deflector plate 1;
in the process of the reverse rotation of the rotating shaft 5, along with the continuous ejection of the cleaning agent from the water spraying plate 141, a part of the cleaning agent is reserved on the inner wall of the bottom of the reaction kettle 1, at the moment, along with the reverse rotation of the rotating shaft 5, the scraping strip 18 gradually deflects towards the direction close to the guide plate 15, when the bottom of the scraping strip 18 is attached to the inner wall of the bottom of the reaction kettle 1, the baffle 9 deflects out of the cleaning cavity, so that a gap is reserved between the bottom of the baffle 9 and the bottom of the cleaning cavity, along with the continuous rotation of the rotating shaft 5, the scraping strip 18 can scrape against the bottom of the reaction kettle 1, so that the flushed cleaning agent can be scraped out of the reaction kettle 1 through the discharging pipe 3, and when the scraping strip 18 scrapes the inner wall of the bottom of the reaction kettle 1, the baffle 9 can keep a stable open state under the action of friction force of the reaction kettle 1 on the scraping strip 18, so that sediment and floccules in the cleaning cavity can not be blocked by the baffle 9 in the process of moving out of the cleaning cavity.
As shown in fig. 2 and 3, the bottom of the sealing cover 4 is provided with an annular spray pipe 19, a plurality of connecting pipes 20 are vertically connected between the inner side of the spray pipe 19 and the rotating shaft 5, two ends of the connecting pipes 20 are respectively communicated with the inner sides of the spray pipe 19 and the rotating shaft 5, and a plurality of nozzles 21 are annularly distributed at the bottom of the spray pipe 19;
through being equipped with annular spray pipe 19, after the enzymolysis reaction finishes, along with the solution is discharged from the discharge gate, can be through the inside injection washing liquid of pivot 5 at the top of pivot 5, this moment washing liquid partly can spout on filter 12 through water spray plate 141 to cooperation brush hair 133 realizes the clearance to filter 12, and another part washing liquid then can enter into spray pipe 19 through a plurality of connecting pipes 20, and finally spout on reation kettle 1 inner wall and puddler 7 through the nozzle 21 of spray pipe 19 bottom, thereby realize the comprehensive cleaning operation to reation kettle 1 inner wall and puddler 7.
The invention also provides a use method of the efficient food enzyme reaction kettle, which comprises the following steps:
step one: the raw materials are added into a reaction kettle 1 through a feed pipe 2 after being washed, ground and cut;
step two: selecting proper enzyme type and concentration, and adding the enzyme into the reaction kettle 1 through a feed pipe 2;
step three: starting a heating pipe to heat enzyme and raw materials in the reaction kettle 1 to a specified temperature;
step four: starting a motor 61 in the heating process to drive a rotating shaft 5 to rotate, so that the enzyme and the raw materials in the reaction kettle 1 are stirred through a stirring rod 7 on the rotating shaft 5;
step five: discharging the reacted solution through a discharge pipe 3;
step six: clean water is injected into the reaction kettle 1 through the top of the rotating shaft 5 so as to clean the inside of the reaction kettle 1.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting.
Claims (7)
1. The utility model provides a high-efficient food enzyme reation kettle, includes reation kettle (1), its characterized in that: one side and the bottom of reation kettle (1) are provided with inlet pipe (2) and discharging pipe (3) respectively, be equipped with the heating pipe in the inner wall of reation kettle (1), the top of reation kettle (1) is equipped with sealed lid (4), the top center department rotation of sealed lid (4) is run through and is pegged graft and is had pivot (5), and pivot (5) are hollow design, the position that pivot (5) are located sealed lid (4) top is equipped with drive assembly (6), the surface vertical fixedly connected with a plurality of puddlers (7) that pivot (5) are located reation kettle (1), the bottom of pivot (5) is connected with reation kettle (1) bottom inner wall rotation, and the equal horizontal fixedly connected with in both sides position that pivot (5) are close to the bottom collects box (8), the one side that pivot (5) forward rotation is close to is open design; the two collecting boxes (8) are rotationally symmetrical about the rotating shaft (5), one side, close to the rotating shaft (5), of each collecting box (8) is communicated with the inside of the rotating shaft (5), a collecting cavity and a mounting cavity are arranged in each collecting box (8), a baffle plate (9) is hinged to the inner wall of the top of the opening of each collecting cavity, the mounting cavity is closer to the rotating shaft (5) than the collecting cavity, a cover plate (10) is detachably arranged at the opening of each mounting cavity, a partition plate (11) is arranged between each collecting cavity and each mounting cavity, the partition plates (11) are fixedly connected with the inner wall of each collecting box (8), an arc-shaped filter plate (12) is arranged on one side, far away from the opening of each collecting box (8), of each collecting box (8) is provided with a water spraying component (14), a guide plate (15) is hinged to the bottom of one side, far away from the collecting box (8), of each guide plate (15) is obliquely downward and is attached to the inner wall of the bottom of the reaction kettle (1), and two guide plates (16) are arranged on the bottom of each guide plate (15);
the cleaning assembly (13) comprises a cleaning shaft (131), the cleaning shaft (131) vertically rotates and penetrates through the partition board (11), one end of the cleaning shaft (131) located in the cleaning cavity is rotationally connected with the inner wall of the corresponding side of the cleaning cavity, an impeller (132) is mounted on the surface of the cleaning shaft (131) located in the mounting cavity, the position of the impeller (132) is opposite to the position of a connecting hole of the rotating shaft (5) and the collecting box (8), bristles (133) are uniformly mounted on the surface of the cleaning shaft (131) located in the cleaning cavity, and the bristles (133) are attached to the surface of the filter plate (12);
the water spraying assembly (14) comprises an arc-shaped water spraying plate (141), the inside of the water spraying plate (141) is hollow, water spraying holes are uniformly formed in the positions, opposite to the filter plates (12), of the water spraying plate (141), water inlet holes (142) are formed in the positions, opposite to the mounting cavities, of the water spraying plate (141), water inlet pipes (143) are connected to the positions of the water inlet holes (142), and the water inlet pipes (143) are inserted into the mounting cavities in a penetrating mode;
the deflection assembly (16) comprises a movable ring (161), the movable ring (161) is rotationally sleeved at the bottom end position of the rotating shaft (5), two arc-shaped limiting grooves (162) are formed in the inner side of the movable ring (161), limiting rods (163) are horizontally and vertically inserted in the limiting grooves (162), one ends of the limiting rods (163) located outside the limiting grooves (162) are vertically and fixedly connected with the surface of the rotating shaft (5), the two limiting rods (163) and the two limiting grooves (162) are rotationally symmetrical relative to the rotating shaft (5), two L-shaped deflector rods (164) are horizontally and fixedly connected to the outer side of the movable ring (161), the two deflector rods (164) are rotationally symmetrical relative to the rotating shaft (5), the two deflector rods (164) are respectively located at the bottoms of the two guide plates (15), the free ends of the deflector rods (164) are fixedly connected with fixing balls (165), the tops of the fixing balls (165) are rotationally connected with sliding blocks (166), the bottoms of the guide plates (15) are rotationally connected with the sliding grooves (166), the sliding grooves (167) which are opposite to the sliding grooves (166) are formed in the positions, and when the sliding grooves (167) are rotationally coincident with the rotating shafts (166) in the rotating center of the rotating shafts (5), the slide block (166) is positioned at one end of the slide groove (167) close to the collecting box (8).
2. The efficient food enzyme reaction kettle according to claim 1, wherein: the driving assembly (6) comprises a motor (61), the motor (61) is arranged at the top of the sealing cover (4), an output shaft of the motor (61) faces downwards, a first gear (62) is fixedly sleeved on the output shaft of the motor (61), a second gear (63) is arranged on one side of the first gear (62), the second gear (63) is fixedly sleeved on the rotating shaft (5), and the second gear (63) is meshed with the first gear (62).
3. The efficient food enzyme reaction kettle according to claim 1, wherein: the bottom fixedly connected with connecting rod (17) of baffle (9), the through-hole of intercommunication has all been seted up to the position that collecting box (8) bottom inner wall and deflector (15) are relative with connecting rod (17), and connecting rod (17) run through and peg graft in the through-hole, the bottom fixedly connected with of connecting rod (17) scrapes strip (18), the bottom of scraping strip (18) is inclined to the direction of keeping away from deflector (15) more for connecting rod (17).
4. The efficient food enzyme reaction kettle according to claim 1, wherein: the bottom of sealed lid (4) is equipped with annular spray pipe (19), be connected with a plurality of connecting pipes (20) perpendicularly between spray pipe (19) inboard and pivot (5), and the both ends of connecting pipe (20) respectively with spray pipe (19) and pivot (5) inside intercommunication, the bottom annular of spray pipe (19) distributes has a plurality of nozzles (21).
5. The efficient food enzyme reaction kettle according to claim 1, wherein: the bottom inner wall of the opening of the cleaning cavity is provided with a strip-shaped protrusion (22), the top surface of the strip-shaped protrusion (22) is gradually inclined upwards in the direction away from the filter plate (12), and the sum of the thickness of the highest point of the strip-shaped protrusion (22) and the height of the baffle plate (9) is equal to the height of the inner side of the cleaning cavity.
6. A high efficiency food enzyme reaction kettle according to claim 3, wherein: the scraping strip (18) can be attached to the inner wall of the bottom of the reaction kettle (1), when the scraping strip (18) is attached to the inner wall of the bottom of the reaction kettle (1), the bottom of the baffle plate (9) deflects towards the direction close to the guide plate (15), and the scraping strip (18) is just perpendicular to the inner wall of the bottom of the reaction kettle (1).
7. A method for using the efficient food enzyme reaction kettle as claimed in any one of claims 1 to 6, which is characterized in that: the method comprises the following steps:
step one: the raw materials are added into a reaction kettle (1) through a feed pipe (2) after being washed, ground and cut;
step two: selecting proper enzyme type and concentration, and adding the enzyme into the reaction kettle (1) through a feed pipe (2);
step three: starting a heating pipe to heat enzyme and raw materials in the reaction kettle (1) to a specified temperature;
step four: starting a motor (61) in the heating process to drive a rotating shaft (5) to rotate, so that enzymes and raw materials in the reaction kettle (1) are stirred through a stirring rod (7) on the rotating shaft (5);
step five: discharging the reacted solution through a discharge pipe (3);
step six: injecting clear water into the reaction kettle (1) through the top of the rotating shaft (5) so as to clean the inside of the reaction kettle (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311554909.7A CN117264762B (en) | 2023-11-21 | 2023-11-21 | Efficient food enzyme reaction kettle and application method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311554909.7A CN117264762B (en) | 2023-11-21 | 2023-11-21 | Efficient food enzyme reaction kettle and application method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117264762A CN117264762A (en) | 2023-12-22 |
| CN117264762B true CN117264762B (en) | 2024-01-23 |
Family
ID=89201208
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311554909.7A Active CN117264762B (en) | 2023-11-21 | 2023-11-21 | Efficient food enzyme reaction kettle and application method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117264762B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN210022137U (en) * | 2019-05-14 | 2020-02-07 | 王飞 | Cosmetics raw materials reation kettle convenient to wash inner wall |
| CN215389204U (en) * | 2021-08-06 | 2022-01-04 | 山东无棣凯盛化工有限公司 | Synthetic cauldron with inner wall clearance function |
| CN216192219U (en) * | 2021-10-27 | 2022-04-05 | 上海玉华生命科技发展有限公司 | A reation kettle for generating ELISA enzyme |
| CN217191421U (en) * | 2022-04-25 | 2022-08-16 | 襄阳泽东新能源发展有限公司 | Have wiper mechanism chemical raw materials and mix reation kettle |
| CN219186566U (en) * | 2022-10-11 | 2023-06-16 | 江苏晨牌邦德药业有限公司 | Gargle mixing device |
-
2023
- 2023-11-21 CN CN202311554909.7A patent/CN117264762B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN210022137U (en) * | 2019-05-14 | 2020-02-07 | 王飞 | Cosmetics raw materials reation kettle convenient to wash inner wall |
| CN215389204U (en) * | 2021-08-06 | 2022-01-04 | 山东无棣凯盛化工有限公司 | Synthetic cauldron with inner wall clearance function |
| CN216192219U (en) * | 2021-10-27 | 2022-04-05 | 上海玉华生命科技发展有限公司 | A reation kettle for generating ELISA enzyme |
| CN217191421U (en) * | 2022-04-25 | 2022-08-16 | 襄阳泽东新能源发展有限公司 | Have wiper mechanism chemical raw materials and mix reation kettle |
| CN219186566U (en) * | 2022-10-11 | 2023-06-16 | 江苏晨牌邦德药业有限公司 | Gargle mixing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117264762A (en) | 2023-12-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112263982A (en) | Can scrape reation kettle of wall | |
| CN117264762B (en) | Efficient food enzyme reaction kettle and application method thereof | |
| CN111972471B (en) | Cleaning and draining equipment for shell aquatic products | |
| CN218871417U (en) | Residue filtering device for processing fruit and vegetable juice | |
| CN216755495U (en) | Mud scraper convenient to stirring | |
| CN216023503U (en) | Rotary drum type fine grid slag removal device | |
| CN220677611U (en) | Stirring structure of coating stirring kettle | |
| CN220236607U (en) | Food processing equipment's washing sediment structure | |
| CN220503037U (en) | Microorganism water quality modifier preparation jar | |
| CN220630636U (en) | Breed heat preservation cage convenient to inside clearance | |
| CN217910186U (en) | Polypeptide microorganism compound fertilizer production is with agitating unit who has automatically cleaning structure | |
| CN219441681U (en) | Cooling reaction kettle | |
| CN215139922U (en) | Production reation kettle for bottle cleaning agent | |
| CN216135038U (en) | Aquaculture pond waste fitting discharging | |
| CN220370546U (en) | Blending tank | |
| CN219479042U (en) | Pancake processing mixer | |
| CN117925345B (en) | Automatic-batching distillation brewing equipment and brewing method for vodka | |
| CN219851209U (en) | Polyamide imide coating reation kettle's belt cleaning device | |
| CN214211522U (en) | Washing box for sand washing of diamond | |
| CN220026160U (en) | Sugarcane polyphenol extractor convenient to operation | |
| CN213153842U (en) | Rice is with soaking cleaning device | |
| CN213944064U (en) | Can improve belt cleaning device for chinese herbal medicine collection of cleaning performance | |
| CN216946478U (en) | Oil-water separator with residue scraping assembly | |
| CN220656755U (en) | Heparin sodium precipitation tank convenient to wash | |
| CN219231630U (en) | Filter equipment is used in preparation of liquid biodiesel catalyst |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |