CN117245376B - Automatic installation equipment for building steel structure component - Google Patents
Automatic installation equipment for building steel structure component Download PDFInfo
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- CN117245376B CN117245376B CN202311543691.5A CN202311543691A CN117245376B CN 117245376 B CN117245376 B CN 117245376B CN 202311543691 A CN202311543691 A CN 202311543691A CN 117245376 B CN117245376 B CN 117245376B
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- 238000009434 installation Methods 0.000 title claims abstract description 74
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 72
- 239000010959 steel Substances 0.000 title claims abstract description 72
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 238000010276 construction Methods 0.000 claims abstract description 11
- 210000001503 joint Anatomy 0.000 claims abstract description 11
- 238000007667 floating Methods 0.000 claims description 37
- 230000000149 penetrating effect Effects 0.000 claims description 7
- 238000003032 molecular docking Methods 0.000 claims description 5
- 239000000725 suspension Substances 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 230000003014 reinforcing effect Effects 0.000 description 22
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 230000003044 adaptive effect Effects 0.000 description 3
- 238000011900 installation process Methods 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000012790 confirmation Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000002444 silanisation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- 238000005406 washing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
- B23P19/069—Multi-spindle machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention relates to the technical field of steel structure installation, and particularly provides automatic installation equipment for a building steel structure component; the walking vehicle comprises a walking frame; two track discs which are horizontally and symmetrically arranged in a sliding manner are assembled on the walking frame; a supporting plate mechanism for supporting the steel structure is arranged between the two track plates; the two track grooves are provided with elastic lifting frames, and each elastic lifting frame comprises two rotating bases moving along the track groove and a U-shaped butt joint rod detachably spliced between the two rotating bases; the two rotary bases are correspondingly provided with a screwing actuating mechanism for screwing the hexagonal nut; the equipment provided by the invention solves the problems of inconvenient installation operation, large installation quantity, low installation efficiency, large energy consumption and the like in the existing manual installation, and improves the installation convenience and the installation construction efficiency.
Description
Technical Field
The invention relates to the technical field of steel structure installation, and particularly provides automatic installation equipment for a building steel structure component.
Background
The building steel structure is a structure formed by steel materials, is one of main building structure types, mainly comprises steel beams, steel columns, steel trusses and other components made of steel sections, steel plates and the like, adopts rust removal and rust prevention processes such as silanization, pure manganese phosphating, washing drying, galvanization and the like to strengthen rust prevention treatment on the steel, and generally adopts welding seams, bolts or rivets to connect all the components or parts, and is in a frame type structure, so that the building steel structure is light in dead weight and simple to construct, and is widely applied to the fields of large-scale plants, venues, super high-rise buildings, bridges and the like.
The steel structure upright post is a main component for forming a fixed support with the ground in a steel structure building, as shown in fig. 11, the steel structure upright post is a common steel structure upright post, a reinforcing base with a reinforcing rib plate welded at the bottom end of the steel structure upright post is fixedly arranged on a foundation bolt which is embedded through concrete pouring on the ground, the upper end and the lower end of the reinforcing base are locked and fixed through the coordination of a hexagonal nut and the foundation bolt, and after locking, earth backfilling is performed, so that the foundation bolt and the reinforcing base are fixedly butted.
When the steel structure upright post is installed and fixed, the verticality of the installation of the steel structure upright post needs to be guaranteed, the installation height needs to be adjusted at the same time, and finally the locking of the steel structure upright post is completed through the matching of nuts and foundation bolts, and the whole installation process is basically completed by relying on manual operation. In the existing installation construction process, most of the steel structure upright posts need to be installed in batches, a large number of bolts are needed to be locked and fixed at the upper end and the lower end of the reinforcing base of each steel structure upright post, the installation workload is large, in addition, the installation locking nuts of the steel structure upright posts are located at positions close to the ground, when the nut locking installation is carried out on the reinforcing base, the space is narrow, the installation is very inconvenient, less than half a circle of screwing can only be carried out on a single nut each time, and the steel structure upright posts need to be bent, hooked and squatted on the ground to be executed during the installation, so that the installation is inconvenient, the efficiency is low, and the physical strength is very consumed.
Disclosure of Invention
In order to solve the above problems, the present invention provides an automatic installation apparatus for a building steel structural component for solving the problems mentioned in the background art.
In order to achieve the above purpose, the present invention is implemented by adopting the following technical scheme: the automatic installation equipment for the building steel structure component comprises a traveling vehicle, wherein the traveling vehicle comprises a traveling frame; two track discs which are horizontally and symmetrically arranged in a sliding manner are assembled on the walking frame; the track disc comprises a base plate horizontally and slidably arranged on the walking frame and a track groove fixed on the upper end face of the base plate, wherein the track groove is semicircular, and when two track discs move to the nearest position, circle centers of circles of the two track grooves on the two track discs coincide.
A supporting plate mechanism for supporting the steel structure is arranged between the two track plates; the two track grooves are provided with elastic lifting frames, and each elastic lifting frame comprises two rotating bases moving along the track groove and a U-shaped butt joint rod detachably spliced between the two rotating bases; the two rotary bases are correspondingly provided with a screwing actuating mechanism for screwing the hexagonal nut; when the circle centers of the circular rings of the two track grooves coincide, the two rotating bases and the two screwing actuating mechanisms are symmetrically distributed around the circle centers and are circumferentially spaced 180 degrees apart, the rotating bases comprise floating frames which are vertically and elastically arranged in a floating mode, and the U-shaped butt joint rod is horizontally inserted between the floating frames of the two rotating bases.
The screwing actuating mechanism comprises a movable rack which is assembled on the floating rack and is arranged along the track groove in a radial movement mode, a screwing guide rack is vertically and slidably arranged on the movable rack, the screwing guide rack comprises an arc guide rail positioned at the top, a screwing actuating assembly is assembled on the movable rack and comprises a driving motor horizontally fixed on the movable rack, a screwing swing arm is movably assembled along the arc guide rail, a circular angle rectangular groove is fixed on the movable rack, an output shaft of the driving motor penetrates through the structural center of the circular angle rectangular groove, one end of the screwing swing arm moves along the circular angle rectangular groove, a stirring arm which stirs one end of the screwing swing arm to move along the circular angle rectangular groove and swing reciprocally along the arc guide rail is fixed on the screwing swing arm, and an opening wrench for screwing a hexagonal nut is detachably fixed on the screwing swing arm, and a screwing center shaft of the opening wrench coincides with a center shaft of the arc guide rail.
Preferably, the poking rotating arm is provided with an extension hole extending along the length direction of the arm; the twisting swing arm comprises a driven pin, one end of the driven pin penetrates through the extension hole and extends into the circular-angle rectangular groove, a rotary sliding block is slidably installed along the circular-arc guide rail, a telescopic sleeve rod is connected between the rotary sliding block and the driven pin, one end of the telescopic sleeve rod is hinged to the driven pin, the other end of the telescopic sleeve rod is fixed to one end, penetrating through the rotary sliding block, of the outer side of the circular-arc guide rail, a hanging arm is fixed to one end, penetrating through the inner side of the circular-arc guide rail, of the rotary sliding block, and the open spanner is detachably fixed to the hanging arm.
Preferably, the movable frame comprises a transverse bridge plate horizontally arranged above the floating frame, and a vertical sliding rail is vertically fixed on the lower end surface of the transverse bridge plate; the vertical sliding rail is horizontally and rotatably provided with a carry screw rod in threaded fit connection with the floating frame, the vertical sliding rail is also fixedly provided with at least one horizontal guide rod in sliding fit with the floating frame, and the vertical sliding rail is arranged closer to the center of the circle of the track groove than the corresponding connected floating frame; the twisting guide frame further comprises a sliding support plate fixed at the bottom end of the circular arc guide rail, and the sliding support plate is vertically and slidably arranged on the vertical slide rail.
Preferably, the rotary base further comprises a transverse plate, a rotary head rolling along the track groove is vertically and rotatably arranged at the bottom end surface of the transverse plate, a plurality of vertical guide rods are fixed at the upper end surface of the transverse plate, the floating frame is vertically and slidably arranged on the plurality of vertical guide rods, auxiliary springs are sleeved on the vertical guide rods, and two ends of each auxiliary spring are respectively fixed on the floating frame and the transverse plate; a transverse inserting rod is horizontally fixed on the side wall of the floating frame; the two ends of the U-shaped butt joint rod are of a pipe rod structure, and the transverse inserting rod is inserted into one end of the U-shaped butt joint rod.
Preferably, a limiting check ring is fixed on the driven pin at a position between the circular angle rectangular groove and the shifting arm, and the end surface of the limiting check ring is in contact with the side wall of the shifting arm.
Preferably, the supporting plate mechanism comprises two self-adapting plates which are horizontally and symmetrically arranged and are correspondingly and slidably arranged below the two base plates, the self-adapting plates are vertically guided and arranged on the base plates by elastic force, at least one slot supporting plate is horizontally fixed on one self-adapting plate, and at least one plug supporting plate which is correspondingly and spliced and matched with at least one slot supporting plate is horizontally fixed on the other self-adapting plate; when the two track discs move to the nearest position in opposite directions, the slot supporting plate and the plug supporting plate are in a mutually inserted state; when the two track discs are far away from each other, the slot supporting plates and the insert supporting plates are in a synchronous separation state.
Preferably, the base plate is provided with a positioning rod which is vertically and slidably arranged; the walking frame is provided with two limit guide rails which are matched with the two positioning rods in a one-to-one correspondence manner, the limit guide rails are internally provided with limit grooves which extend along the sliding direction of the base plate, and the extending ends, close to the other limit guide rails, of the limit grooves are communicated with one another and are provided with positioning deep grooves which extend vertically; when the two track discs move towards each other and the circle centers are overlapped, the positioning rod automatically falls into the positioning deep groove so that the track discs move to be in a locking state.
Preferably, the upper end face of the transverse bridge plate is vertically fixed with a motor plate, the driving motor is fixed on one side plate face of the motor plate, which is opposite to the circle center where the track groove is located, and the round corner rectangular groove is fixed on the other side plate face of the motor plate.
The technical scheme has the following advantages or beneficial effects: the invention provides automatic installation equipment for a building steel structure component, which can be matched with manual work to carry out locking auxiliary automatic installation of a steel structure upright post, and can synchronously install symmetrically distributed nuts through two oppositely arranged screwing execution mechanisms, so that the screwing efficiency of the nuts is improved, and meanwhile, the installation stability is improved; in addition, the two screwing execution mechanisms are assembled on the elastic lifting frame capable of floating, lifting and adjusting, so that the adaptive adjustment of the mounting and moving heights of the nuts can be realized, and the switching movement of the mounting positions of a plurality of groups of nuts can be performed through the rotary movement guidance of the track grooves capable of being combined and adjusted; therefore, automatic and rapid auxiliary installation of the steel structure upright post can be realized, the equipment provided by the invention solves the problems of inconvenient installation operation, large installation quantity, low installation efficiency, large energy consumption and the like in the existing manual installation, and improves the installation convenience and the installation construction efficiency.
Drawings
The invention and its features, aspects and advantages will become more apparent from the detailed description of non-limiting embodiments with reference to the following drawings. Like numbers refer to like parts throughout the several views, and are not intended to scale, emphasis instead being placed upon illustrating the principles of the invention.
Fig. 1 is a schematic perspective view of an automatic installation device for a steel structural component of a building.
Fig. 2 is a front view of an automatic installation device for a construction steel structure assembly provided by the invention.
Fig. 3 is a perspective view of the assembly structure of the traveling carriage, the track pad, and the pallet mechanism.
Fig. 4 is a partial enlarged view at a in fig. 3.
Fig. 5 is a perspective view of the walker.
Fig. 6 is a perspective view of the assembly of the spring finger with two screw actuators.
Fig. 7 is a schematic perspective view of the assembly of the screw actuator and the swivel base.
Fig. 8 is a top view of the assembled structure of fig. 7.
Fig. 9 is a cross-sectional view of B-B of fig. 8.
Fig. 10 is a construction state diagram of installation construction of a steel column assembly by the automatic installation equipment for building steel structure assemblies.
Fig. 11 is a schematic perspective view of a steel stud assembly.
In the figure: 1. a walking vehicle; 11. a walking frame; 12. a horizontal slide rail; 13. a spacing guide rail; 131. a limit groove; 132. positioning the deep groove; 2. a track pad; 21. a base plate; 211. a sliding foot; 212. a semicircular notch; 213. a positioning rod; 214. a guide seat; 22. a track groove; 3. a pallet mechanism; 31. an adaptive board; 311. a guide post; 312. a guide post spring; 313. an L plate; 32. a socket pallet; 33. a plug block supporting plate; 4. an elastic lifting frame; 41. a swivel base; 411. a rotary head; 412. a cross plate; 413. a vertical guide rod; 414. a floating frame; 415. an auxiliary spring; 416. a transverse inserting rod; 42. u-shaped butt joint rod; 5. screwing the executing mechanism; 51. a moving frame; 511. a vertical slide rail; 5111. a horizontal guide rod; 5112. carry the screw rod; 512. a transverse bridge plate; 513. a motor plate; 52. twisting the guide frame; 521. a sliding support plate; 522. a circular arc guide rail; 53. screwing the execution assembly; 531. a driving motor; 532. a poking rotating arm; 5321. an elongated aperture; 533. a circular rectangular groove; 534. twisting the swing arm; 5341. a follower pin; 5342. a limit retainer ring; 5343. a telescopic loop bar; 5344. a rotary slide block; 5345. a suspension arm; 535. an open-ended wrench; 6. a steel column assembly; 61. pre-burying a foundation; 62. an anchor bolt; 63. a steel structure upright; 631. strengthen the base.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In order that those skilled in the art will better understand the present invention, the following description will be given in detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, 2, 3 and 5, an automatic installation device for building steel structure components is mainly used for assisting in installing the steel column components 6 with the structure shown in fig. 11 by matching with manpower, so that the batch installation efficiency is improved, and the labor intensity of manpower is reduced; the equipment comprises a walking vehicle 1, wherein the walking vehicle 1 comprises a walking vehicle frame 11, a walking handrail is welded on the walking vehicle frame 11, and universal wheels are assembled on the walking vehicle frame; the construction ground is generally subjected to simple leveling treatment, and the walking vehicle 1 is pushed to conveniently drive the whole equipment to walk and move on the construction ground.
As shown in fig. 1, 3, 4 and 5, the walking frame 11 is provided with two track plates 2 which are horizontally and symmetrically arranged in a sliding manner; two horizontal sliding rails 12 and a limiting guide rail 13 are horizontally welded on the walking frame 11 relative to the two track plates 2, and in order to avoid the steel upright post assembly 6 to be installed, as can be seen in fig. 5, a rectangular gap for avoiding is formed on the walking frame 11, and the two groups of horizontal sliding rails 12 and the limiting guide rail 13 are relatively distributed on two sides of the rectangular gap; the track disc 2 comprises a base plate 21 and a track groove 22 welded on the upper end surface of the base plate 21, two sliding feet 211 which are in one-to-one corresponding sliding installation with two horizontal sliding rails 12 which are correspondingly arranged are welded on the bottom end surface of the base plate 21, a semicircular notch 212 for avoiding the steel column assembly 6 is formed in the base plate 21, the track groove 22 is semicircular, and the circle center of the circular ring of the track groove 22 coincides with the circle center of the semicircular notch 212; when the two track discs 2 move to the nearest position, the circle centers of the circles of the two track grooves 22 on the two track discs 2 are overlapped, and in the overlapped state, the two track grooves 22 are combined into a complete circular groove structure; the base plate 21 is provided with a positioning rod 213 which is vertically installed in a sliding manner and matched with the limit guide rail 13 at the corresponding position; the limiting guide rail 13 is provided with a limiting groove 131 extending along the sliding direction of the base plate 21, a positioning deep groove 132 extending vertically is communicated and arranged at the extending tail end of the limiting groove 131, which is close to the other limiting guide rail 13, and the notch position of the positioning deep groove 132 is in smooth transition with the limiting groove 131; when two track plates 2 move towards each other to the center of a circle, the positioning rods 213 automatically fall into the positioning deep grooves 132 to enable the track plates 2 to be in a moving locking state, when the positioning rods 213 are lifted upwards to enable the track plates 2 to be pulled out of the positioning deep grooves 132, the moving locking of the track plates 2 is released, the track plates 2 can be prevented from moving and derailing on the travelling frame 11 through the matching arrangement of the positioning rods 213 and the limiting guide rails 13, and meanwhile, the two track grooves 22 can be kept in a combined state through locking and positioning, in addition, in order to reduce the moving resistance between the positioning rods 213 and the limiting grooves 131, balls capable of being in rolling contact with the limiting grooves 131 are movably embedded at the bottom ends of the positioning rods 213.
As shown in fig. 1, 2 and 3, a pallet mechanism 3 for supporting a steel structure is arranged between two track discs 2; the support plate mechanism 3 comprises two self-adapting plates 31 which are horizontally and symmetrically arranged and are correspondingly and slidably assembled below the two base plates 21 one by one, two guide posts 311 are vertically welded on the upper end face of each self-adapting plate 31, two guide bases 214 which are correspondingly and slidably matched with the two guide posts 311 one by one are welded on each base plate 21, guide post springs 312 are sleeved on the guide posts 311, two ends of each guide post spring 312 are respectively welded on each self-adapting plate 31 and each guide base 214, two L plates 313 are welded on each self-adapting plate 31 at the side edge close to the other self-adapting plate 31, vertical plate sections of the L plates 313 are vertically and upwards arranged, two slot support plates 32 are horizontally welded on the top ends of the vertical plate sections of the two L plates 313 on one self-adapting plate 31 one by one, two plug support plates 33 are horizontally welded on the top ends of the vertical plate sections of the two L plates 313 on the other self-adapting plate 31 one by one, and the two plug support plates 33 are oppositely plugged and matched with the two plug-in one; when the two track plates 2 move towards each other to the nearest position, the slot supporting plate 32 and the insert supporting plate 33 are in an inserting state, during actual inserting, the slot supporting plate 32 and the insert supporting plate 33 can avoid the foundation bolts 62, and along with the approaching movement of the two track plates 2, the slot supporting plate 32 and the insert supporting plate 33 are in an inserting matching state and extend into the gaps of a plurality of groups of foundation bolts 62, and the upper supporting surfaces of the two insert supporting plates 33 can support the bottom ends of the reinforcing base 631, so that the function of lifting and supporting is achieved, the stability and the safety during installation can be improved, in addition, the fixed height of the steel structure upright post 63 is required to be adjusted during installation, and in the adjusting process, the compression quantity of the guide post spring 312 can be adaptively adjusted, so that the self-adaptive supporting and adjustment are realized; when the two track plates 2 are far away from each other, the slot supporting plate 32 and the insert supporting plate 33 are in a synchronous separation state, and when the two track plates 2 are pulled apart and separated to a farthest distance state, the insert supporting plate 33 and the slot supporting plate 32 are completely separated and can be pulled out from the lower part of the reinforcing base 631, so that a separation avoidance position is formed between the insert supporting plate and the steel upright post assembly 6.
As shown in fig. 1 and 6, the two track grooves 22 are provided with elastic lifting frames 4, and the elastic lifting frames 4 comprise two rotating bases 41 moving along the track grooves 22 and a U-shaped docking rod 42 detachably spliced between the two rotating bases 41; the two rotary bases 41 are correspondingly provided with a screwing actuating mechanism 5 for screwing the hexagonal nuts; when the circles of the two track grooves 22 are coincident, the two rotating bases 41 and the two screwing actuators 5 are symmetrically distributed about the circle center and circumferentially spaced 180 ° apart, as shown in fig. 10, the distribution form of the foundation bolts 62 needs to be consistent with the distribution form of the bolt holes on the reinforcing base 631, and in order to ensure the safety and stability of fixing, the distribution of the bolt holes on the reinforcing base 631 basically presents the feature of symmetrical distribution, so that the nuts screwed on the foundation bolts 62 can be divided into two groups of groups, and the two nuts in each group are symmetrically distributed on both sides of the vertical center line of the steel structure upright post 63, so that the two screwing actuators 5 distributed at 180 ° circumferential intervals can simultaneously perform screwing installation operation on the two symmetrically distributed nuts.
As shown in fig. 1, 6 and 7, the swivel base 41 comprises a transverse plate 412, a swivel head 411 rolling along a track groove 22 is vertically and rotatably arranged at the bottom end surface of the transverse plate 412 through a bearing, two vertical guide rods 413 are welded at the upper end surface of the transverse plate 412, a floating frame 414 is vertically and slidably arranged between the two vertical guide rods 413, an auxiliary spring 415 is sleeved on the vertical guide rods 413, and two ends of the auxiliary spring 415 are respectively welded on the floating frame 414 and the transverse plate 412; the two screwing actuators 5 are assembled on the two floating frames 414 in a one-to-one correspondence; a transverse inserted rod 416 is horizontally welded on the side wall of the floating frame 414; the two ends of the U-shaped butt joint rod 42 are of a pipe rod structure, and a transverse inserting rod 416 is inserted into one end of the U-shaped butt joint rod 42. After the two track discs 2 move towards each other to enable the two track grooves 22 to be combined into a complete circular groove structure, the U-shaped butt-joint rod 42 can be in butt-joint and plug-in fit with the two transverse plug-in rods 416, and compared with the plug-in positioning of the positioning rods 213, the plug-in fit of the U-shaped butt-joint rod 42 and the two transverse plug-in rods 416 also plays a role in moving and locking the two track discs 2, and when the two track discs 2 need to be separated again, the U-shaped butt-joint rod 42 needs to be detached. During installation, the U-shaped docking rod 42 is held under the elastic auxiliary support of the two groups of auxiliary springs 415, the two floating frames 414 can be synchronously driven to ascend by upward lifting and pulling, and the two floating frames 414 can be synchronously driven to descend by downward pressing, so that the two floating frames 414 can be manually floated and synchronously adjusted to indirectly adjust the heights of the two screwing actuators 5 to meet the requirement of height adjustment during installation and screwing of nuts; in addition, the two screwing actuators 5 can be synchronously driven by the U-shaped butt-joint rod 42 to move along with the two rotating bases 41 along the two combined track grooves 22 in a rotating way so as to switch to the positions for installing nuts of different groups.
As shown in fig. 6, 7, 8 and 9, the screwing actuator 5 includes a moving frame 51 mounted on the floating frame 414 and disposed to be movable radially along the track groove 22, the moving frame 51 includes a cross bridge plate 512 disposed horizontally above the floating frame 414, a motor plate 513 is vertically welded to an upper end surface of the cross bridge plate 512, and a vertical slide rail 511 is vertically welded to a lower end surface of the cross bridge plate 512; the back of the vertical slide rail 511 is horizontally rotatably provided with a carry screw 5112 in threaded fit connection with the floating frame 414 through a bearing, and the central axis of the carry screw 5112 points to the circle center of the circular ring of the track groove 22; the back of the vertical sliding rail 511 is welded with two horizontal guide rods 5111 in sliding fit with the floating frame 414, and the vertical sliding rail 511 is closer to the center of the track groove 22 than the corresponding connected floating frame 414. The turning guide frame 52 is mounted on the moving frame 51, the turning guide frame 52 comprises an arc guide rail 522 positioned at the top and a sliding support plate 521 welded at the bottom end of the arc guide rail 522, and the sliding support plate 521 is vertically and slidably mounted on the vertical sliding rail 511; the moving frame 51 is provided with a screwing execution assembly 53, the screwing execution assembly 53 comprises a driving motor 531 horizontally fixed on a side plate surface of a motor plate 513, which is opposite to the circle center where the track groove 22 is located, through bolts, the driving motor 531 is an existing deceleration stepping motor, a round-angle rectangular groove 533 is welded on the other side plate surface of the motor plate 513, and an output shaft of the driving motor 531 penetrates through the structural center of the round-angle rectangular groove 533; a turning swing arm 534 is movably assembled along the circular arc guide rail 522, one end of the turning swing arm 534 moves along the circular-angle rectangular groove 533, and a turning arm 532 for turning one end of the turning swing arm 534 to move along the circular-angle rectangular groove 533 and swing back and forth along the circular arc guide rail 522 is fixed on an output shaft of the driving motor 531; the pulling arm 532 is provided with an extension hole 5321 extending along the length direction of the arm; the turning swing arm 534 comprises a driven pin 5341 with one end penetrating through the extension hole 5321 and extending into the circular angle rectangular groove 533, a limiting check ring 5342 is fixed on the driven pin 5341 at a position between the circular angle rectangular groove 533 and the turning arm 532, the end face of the limiting check ring 5342 is contacted with the side wall of the turning arm 532, and the limiting check ring 5342 is arranged so that the driven pin 5341 cannot be separated from the circular angle rectangular groove 533; a rotary sliding block 5344 is slidably arranged along the circular arc guide rail 522, a telescopic sleeve rod 5343 is connected between the rotary sliding block 5344 and the driven pin 5341, one end of the telescopic sleeve rod 5343 is hinged on the driven pin 5341, the other end of the telescopic sleeve rod 5343 is welded on the rotary sliding block 5344 and penetrates through one end of the circular arc guide rail 522, a suspension arm 5345 is welded on one end of the rotary sliding block 5344 penetrating through the inner side of the circular arc guide rail 522, an open spanner 535 for screwing a hexagonal nut is detachably fixed on the suspension arm 5345, and the screwing central shaft of the open spanner 535 coincides with the central shaft of the circular arc guide rail 522; it should be noted that, the telescopic loop 5343 is an existing telescopic loop set with two sections in sliding telescopic fit; in addition, it should be emphasized that the open spanner 535 is a non-standard spanner member specifically designed and manufactured, the structure of the open spanner 535 is not shown in detail in the drawings, the structural features of the open spanner 535 in the drawings only represent the schematic structure of the open spanner 535, the structural design of the open spanner 535 can be matched with the hanging arm 5345, the open spanner 535 comprises a fixed end fixedly connected with the hanging arm 5345 and a spanner end for screwing a hexagonal nut, the spanner end and the fixed end are hinged through a vertical hinge shaft, a torsion spring for limiting the rotation amplitude of the spanner end is mounted on the hinge shaft, the spanner end can be twisted left and right in a small range under the balanced state limited by the torsion spring, the upper opening end and the lower opening end of the spanner end are provided with chamfers which cater for the entering of the hexagonal nut, and in addition, the screwing center of the spanner end in the balanced state after being mounted coincides with the center of the circular arc guide 522.
The invention provides automatic installation equipment for a building steel structure component, which can be matched with manual work to assist in automatic installation of the steel column component 6 with the structure shown in fig. 11, and can be carried out according to the following steps, and the installation construction state diagram is shown in fig. 10.
The whole equipment is moved to the position to be installed of the steel structure upright post 63 by moving the traveling crane 1, so that the embedded foundation 61 with the embedded foundation bolts 62 is positioned in a rectangular notch of the traveling crane frame 11, and then a group of nuts positioned on the reinforcing base 631 are sequentially screwed and installed on all the foundation bolts 62; it should be considered that it is necessary to ensure that the steel structural uprights 63 are initially placed on the pallet mechanism 3, the nuts screwed onto the anchor bolts 62 before placing the steel structural uprights 63 are lower than the height of the lower end face of the reinforcing base 631 after placing the steel structural uprights 63 on the pallet mechanism 3, and the nuts should be screwed upward, so that the height of the set of nuts located below the reinforcing base 631 should be lower than the bottom end face of the final fixed height of the reinforcing base 631.
Then, the two track plates 2 are moved close to each other, so that the two track grooves 22 are in a combined state, the positioning rod 213 is in a movement locking state for the base plate 21, in addition, the insert block supporting plate 33 is in a complete insertion matching state with the slot supporting plate 32, then, the steel structure upright post 63 is lifted by the crane, so that the anchor bolts 62 pass through the bolt holes of the reinforcing base 631, and finally the reinforcing base 631 falls on the two insert block supporting plates 33, in order to ensure the safety of installation in the installation process, the steel structure upright post 63 can be obliquely supported in an auxiliary manner through an external supporting frame, or the auxiliary lifting state of the crane for the steel structure upright post 63 is always kept.
Subsequently, the fine adjustment of the height is performed while keeping the steel structure column 63 in the vertical state, the height of a set of nuts located under the reinforcing base 631 can be changed by screwing to change the mounting support height for the steel structure column 63, screwing of the nuts can be automatically performed by the two screwing actuating assemblies 53, specifically, the two swivel bases 41 are driven to rotationally move along the track grooves 22 by the U-shaped docking rod 42 so that the two screwing actuating assemblies 53 are located at the corresponding positions of the two nuts, then, the carry screws 5112 in the two screwing actuating assemblies 53 are sequentially rotated respectively, so that the vertical slide rails 511 are moved in the direction approaching the center of the track grooves 22, thereby clamping the nuts into the open spanners 535, then, the driving motor 531 is started to toggle the screwing swing arms 534 by the toggle arms 532, and when toggling, the follower pins 5341 will move along the rounded corner rectangular grooves 533, when the follower pin 5341 moves along the two horizontal grooves of the rounded rectangular groove 533, the turning swing arm 534 swings synchronously under the guiding restriction of the circular arc guide rail 522, and it is apparent that the directions of the follower pin 5341 moving along the two horizontal grooves of the rounded rectangular groove 533 are opposite, that is, the turning swing arm 534 swings reversely along the rotation direction of the circular arc guide rail 522, when the follower pin 5341 passes through the vertical groove from one of the horizontal grooves into the other horizontal groove, the slide supporting plate 521 rises or falls synchronously along the vertical slide rail 511, in this embodiment, when the nut under the reinforcing base 631 is automatically turned, when the follower pin 5341 moves along the upper horizontal groove of the rounded rectangular groove 533, the turning swing arm 534 swings to screw the nut through the open spanner 535, so that the nut moves up near the bottom end face of the reinforcing base 631, when moving from the upper horizontal section groove to the lower horizontal section groove through the vertical section groove, the open spanner 535 slides downwards along with the sliding supporting plate 521 and is separated from the nut, then the open spanner 535 swings along with the turning swing arm 534 in the direction of the lower horizontal section groove, the nut cannot be reversely turned back, the nut can be turned again when returning to the upper horizontal section groove, and thus the synchronous turning installation operation of the two nuts can be completed, and the U-shaped docking rod 42 needs to be held to timely adjust the heights of the two turning execution mechanisms 5 in the screwing installation process; after the installation of one set of nuts is completed, the screw actuator 5 is removed from under the reinforcement base 631 by rotating the carry screw 5112, and then the position of the screw actuator 5 is switched by rotation, and the above operation is repeated to complete the tightening operation of the remaining nuts.
Then, the automatic installation of the nut above the reinforcing base 631 is required, the installation screwing process of which is substantially identical to the operation of the nut below the reinforcing base 631, except that when the upper nut is installed, the open spanner 535 will automatically screw down the nut as the follower pin 5341 moves along the lower horizontal groove section of the rounded rectangular groove 533.
After the screwing installation of all nuts is completed in sequence, the inspection and confirmation can be performed manually, and after the confirmation is completed, the equipment can be withdrawn for the installation of the next steel structure column 63.
It should be noted that, in the process of switching and moving the two horizontal groove sections up and down along with the circular rectangular groove 533, the state of the screwed nut is not necessarily aligned with the opening of the open spanner 535, but the hexagonal nut is in a regular hexagonal structure, the maximum misalignment deviation between itself and the open spanner 535 is smaller, in addition, when the open spanner 535 is separated from the nut and is clamped with the nut again, the hexagonal nut is guided into from the chamfer of the upper end or the lower end of the open spanner 535, and a top contact is generated to the open spanner 535, so that the open spanner 535 is self-adaptively twisted and finely adjusted to meet the hexagonal nut in the open spanner 535, and therefore, the open spanner 535 and the nut form an automatic clamping connection during actual operation.
Furthermore, it should be noted that when the nut is screwed, the screwing locking direction can be changed by changing the steering direction of the driving motor 531, in addition, the device provided by the invention can replace manual work to complete most of nut installation operations, and considering that the bearing load of the driving motor 531 is larger when the nut is completely screwed, whether the reinforcing base 631 is locked by the nut which is distributed up and down finally can be performed by manual checking operation, namely the device provided by the invention only needs to screw the nut to a state close to locking.
The invention provides automatic installation equipment for building steel structure components, which can be matched with manual work to carry out locking auxiliary automatic installation of steel structure upright posts 63, and can synchronously install symmetrically distributed nuts through two oppositely arranged screwing execution mechanisms 5, so that the screwing efficiency of the nuts is improved, and meanwhile, the installation stability is improved; in addition, two screwing execution mechanisms 5 are assembled on the elastic lifting frame 4 capable of floating up-down adjustment, so that the adaptive adjustment of the nut installation moving height can be realized, and the switching movement of a plurality of groups of nut installation positions can be carried out through the rotary movement guide of the track grooves 22 capable of being combined and adjusted; thereby realizing automatic and rapid auxiliary installation of the steel structure upright post 63, solving the problems of inconvenient installation operation, large installation quantity, low installation efficiency, large energy consumption and the like in the existing manual installation and improving the installation convenience and the installation construction efficiency.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "connected," "mounted," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The preferred embodiments of the present invention have been described above. It is to be understood that the invention is not limited to the specific embodiments described above, wherein devices and structures not described in detail are to be understood as being implemented in a manner common in the art; any person skilled in the art will make many possible variations and modifications, or adaptations to equivalent embodiments without departing from the technical solution of the present invention, which do not affect the essential content of the present invention. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention still fall within the scope of the technical solution of the present invention.
Claims (7)
1. An automatic erection equipment of building steel construction subassembly, its characterized in that: the walking vehicle comprises a walking vehicle (1), wherein the walking vehicle (1) comprises a walking vehicle frame (11); two track discs (2) which are horizontally and symmetrically arranged in a sliding manner are assembled on the walking frame (11); the track discs (2) comprise base plates (21) which are horizontally and slidably arranged on the travelling frames (11) and track grooves (22) which are fixed on the upper end faces of the base plates (21), the track grooves (22) are semicircular, and when the two track discs (2) move to the nearest positions, circle centers of the circular rings of the two track grooves (22) on the two track discs (2) coincide;
a supporting plate mechanism (3) for supporting a steel structure is arranged between the two track discs (2); the two track grooves (22) are provided with elastic lifting frames (4), and the elastic lifting frames (4) comprise two rotating bases (41) moving along the track grooves (22) and U-shaped docking rods (42) detachably spliced between the two rotating bases (41); the two rotary bases (41) are correspondingly provided with a screwing actuating mechanism (5) for screwing the hexagonal nuts; when the circle centers of the circular rings of the two track grooves (22) are coincident, the two rotating bases (41) and the two screwing execution mechanisms (5) are symmetrically distributed around the circle center and are circumferentially separated by 180 degrees, the rotating bases (41) comprise floating frames (414) which are vertically and elastically floating, and the U-shaped butt joint rods (42) are horizontally inserted between the floating frames (414) of the two rotating bases (41);
the screwing actuating mechanism (5) comprises a moving rack (51) which is assembled on the floating frame (414) and is arranged along the track groove (22) in a radial movement adjusting mode, a screwing guide frame (52) is vertically and slidably arranged on the moving rack (51), the screwing guide frame (52) comprises an arc guide rail (522) positioned at the top, a screwing actuating assembly (53) is assembled on the moving rack (51), the screwing actuating assembly (53) comprises a driving motor (531) which is horizontally fixed on the moving rack (51), a screwing swing arm (534) is arranged along the arc guide rail (522) in a moving mode, an output shaft of the driving motor (531) penetrates through the structural center of the arc rectangular groove (533), one end of the screwing swing arm (534) moves along the arc rectangular groove (533), one end of the driving motor (531) moves along the arc rectangular groove (533) and swings along the hexagon guide rail (522), a central shaft (532) of the swing arm (534) swings reciprocally, and a circular arc wrench (535) is fixed on the arc wrench (535), and the central shaft (532) of the swing arm (532) can be screwed down and the arc wrench (535) is fixed on the arc wrench (522) in a fixed mode;
an extension hole (5321) extending along the arm length direction is formed in the shifting arm (532); the twisting swing arm (534) comprises a driven pin (5341) with one end penetrating through an extension hole (5321) and extending into a circular-angle rectangular groove (533), the twisting swing arm (534) further comprises a rotary sliding block (5344) slidably mounted along the circular-arc guide rail (522), a telescopic sleeve rod (5343) is connected between the rotary sliding block (5344) and the driven pin (5341), one end of the telescopic sleeve rod (5343) is hinged to the driven pin (5341), the other end of the telescopic sleeve rod is fixed to one end, penetrating through the circular-arc outside of the circular-arc guide rail (522), of the rotary sliding block (5344), a suspension arm (5345) is fixed to one end, penetrating through the inner side of the circular-arc guide rail (522), of the opening wrench (535) is detachably fixed to the suspension arm (5345)
When the driving motor (531) is started to stir the twisting swing arm (534) to move through the stirring arm (532), the driven pin (5341) moves along the round-corner rectangular groove (533), and when the driven pin (5341) moves along the two horizontal section grooves of the round-corner rectangular groove (533), the twisting swing arm (534) swings synchronously under the guiding limit of the circular-arc guide rail (522).
2. An automatic installation device for building steel structural components according to claim 1, characterized in that: the movable frame (51) comprises a transverse bridge plate (512) horizontally arranged above the floating frame (414), and a vertical sliding rail (511) is vertically fixed on the lower end surface of the transverse bridge plate (512); the vertical sliding rail (511) is horizontally rotatably provided with a carry screw (5112) in threaded fit connection with the floating frame (414), the vertical sliding rail (511) is also fixedly provided with at least one horizontal guide rod (5111) in sliding fit with the floating frame (414), and the vertical sliding rail (511) is arranged closer to the center of the track groove (22) than the corresponding connected floating frame (414); the screwing guide frame (52) further comprises a sliding support plate (521) fixed at the bottom end of the circular arc guide rail (522), and the sliding support plate (521) is vertically and slidably arranged on the vertical sliding rail (511).
3. An automatic installation device for building steel structural components according to claim 1, characterized in that: the rotary base (41) further comprises a transverse plate (412), a rotary head (411) rolling along the track groove (22) is vertically arranged at the bottom end surface of the transverse plate (412) in a rotary mode, a plurality of vertical guide rods (413) are fixed on the upper end surface of the transverse plate (412), the floating frame (414) is vertically and slidably arranged on the plurality of vertical guide rods (413), an auxiliary spring (415) is sleeved on the vertical guide rods (413), and two ends of the auxiliary spring (415) are respectively fixed on the floating frame (414) and the transverse plate (412); a transverse inserting rod (416) is horizontally fixed on the side wall of the floating frame (414); the two ends of the U-shaped butt joint rod (42) are of a pipe rod structure, and the transverse inserting rod (416) is inserted into one end of the U-shaped butt joint rod (42).
4. An automatic installation device for building steel structural components according to claim 1, characterized in that: and a limiting check ring (5342) is fixed on the driven pin (5341) at a position between the circular angle rectangular groove (533) and the shifting arm (532), and the end surface of the limiting check ring (5342) is in contact with the side wall of the shifting arm (532).
5. An automatic installation device for building steel structural components according to claim 1, characterized in that: the support plate mechanism (3) comprises two self-adapting plates (31) which are horizontally and symmetrically arranged and are correspondingly and slidably assembled below the two base plates (21), the self-adapting plates (31) are vertically guided and installed on the base plates (21) by elastic force, at least one slot support plate (32) is horizontally fixed on one self-adapting plate (31), and at least one plug support plate (33) which is correspondingly and spliced and matched with the at least one slot support plate (32) is horizontally fixed on the other self-adapting plate (31); when the two track discs (2) move to the nearest position in a way of approaching in opposite directions, the slot supporting plate (32) and the insert supporting plate (33) are in an inserting state; when the two track discs (2) are far away from each other, the slot supporting plates (32) and the insert block supporting plates (33) are in a synchronous separation state.
6. An automatic installation device for building steel structural components according to claim 1, characterized in that: a positioning rod (213) which is vertically and slidably arranged is arranged on the base plate (21); two limit guide rails (13) which are matched with the two positioning rods (213) in a one-to-one correspondence manner are arranged on the walking frame (11), limit grooves (131) which extend along the sliding direction of the base plate (21) are arranged in the limit guide rails (13), and vertically extending positioning deep grooves (132) are communicated and arranged at the extending tail ends, close to the other limit guide rails (13), of the limit grooves (131); when the two track discs (2) move towards each other and the circle centers are overlapped, the positioning rods (213) automatically fall into the positioning deep grooves (132) so that the track discs (2) move to be in a locking state.
7. An automatic installation device for building steel structural components according to claim 2, characterized in that: the upper end face of the transverse bridge plate (512) is vertically fixed with a motor plate (513), the driving motor (531) is fixed on one side plate face of the motor plate (513) back to the circle center where the track groove (22) is located, and the round-corner rectangular groove (533) is fixed on the other side plate face of the motor plate (513).
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CN218193638U (en) * | 2022-10-17 | 2023-01-03 | 大连奥托自动化设备有限公司 | Automatic screw-up device of spiro ring |
CN115609270A (en) * | 2022-10-10 | 2023-01-17 | 三峡大学 | Steel wire hoop part feeding mechanism, steel wire hoop assembly system and steel wire hoop part assembly method |
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JP4436016B2 (en) * | 2001-08-09 | 2010-03-24 | 株式会社中部プラントサービス | Bolt / nut joint rotation prevention jig |
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CN102744642A (en) * | 2012-06-11 | 2012-10-24 | 卓越(苏州)自动化设备有限公司 | Swing carrying device |
CN211891289U (en) * | 2019-12-23 | 2020-11-10 | 南京峰林自动化***工程有限公司 | Flexible log transferring and pressing device |
JP3226632U (en) * | 2020-03-25 | 2020-07-09 | 株式会社マルセン | Screw tightener |
CN111421331A (en) * | 2020-05-18 | 2020-07-17 | 广西南宁市弘翔机电设备有限公司 | Universal bolt tightening mechanism capable of automatically feeding |
CN114850845A (en) * | 2021-02-03 | 2022-08-05 | 中国科学院沈阳自动化研究所 | Automatic tightening mechanism suitable for narrow space |
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CN218193638U (en) * | 2022-10-17 | 2023-01-03 | 大连奥托自动化设备有限公司 | Automatic screw-up device of spiro ring |
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