CN117245051A - Surface cleaning device based on die steel heat treatment - Google Patents
Surface cleaning device based on die steel heat treatment Download PDFInfo
- Publication number
- CN117245051A CN117245051A CN202311404740.7A CN202311404740A CN117245051A CN 117245051 A CN117245051 A CN 117245051A CN 202311404740 A CN202311404740 A CN 202311404740A CN 117245051 A CN117245051 A CN 117245051A
- Authority
- CN
- China
- Prior art keywords
- movable rod
- forging machine
- sliding
- heat treatment
- surface cleaning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 28
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 21
- 239000010959 steel Substances 0.000 title claims abstract description 21
- 238000010438 heat treatment Methods 0.000 title claims abstract description 18
- 238000007790 scraping Methods 0.000 claims abstract description 61
- 238000005242 forging Methods 0.000 claims abstract description 60
- 238000000034 method Methods 0.000 claims abstract description 4
- 239000002184 metal Substances 0.000 claims description 30
- 239000010985 leather Substances 0.000 claims description 8
- 238000006243 chemical reaction Methods 0.000 abstract description 2
- 238000003860 storage Methods 0.000 description 5
- 230000001154 acute effect Effects 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention discloses a surface cleaning device based on die steel heat treatment, which belongs to the technical field of die cleaning, and comprises a clamping mechanism and a forging machine, wherein the clamping mechanism is positioned at the rear side of the forging machine in the operation direction, and a space exists between the clamping mechanism and the forging machine; the method is characterized in that: the scraping mechanism comprises a sliding rail, a movable rod, a sliding groove and a scraping plate; the sliding rail is sleeved on the table top of the forging machine; a fixed plate is arranged between the sliding rail and the movable rod and is in sliding connection with the sliding rail; the movable rod is positioned at the lower side of the fixed plate; the movable rod is provided with a sliding groove, the movable rod is sleeved in the sliding groove, and the movable rod is in sliding connection with the sliding groove; the movable rod is provided with a scraping plate and is fixedly connected with the scraping plate. The device can realize the conversion of the scraping mechanism in different directions, realize the common cleaning of the upper part and the lower part of the table surface and recycle the oxide skin.
Description
Technical Field
The invention relates to the technical field of die cleaning, in particular to a surface cleaning device based on die steel heat treatment.
Background
During the processing of the forging, an oxide layer is generated on the surface. If the removal is not carried out, the quality of the product can be affected after the product is formed, and the material consumption is increased due to the fact that the oxide scale is embedded into the forge piece to increase the processing amount. The most important is that the processing amount is larger, and the work hardening layer with the strongest surface performance of the forging piece is also removed. In addition, the conventional method is generally used for cleaning the oxide skin on the forging table, and how the oxide skin falling off after cleaning is recycled is not considered.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a surface cleaning device based on die steel heat treatment, which can realize the conversion of a scraping mechanism in different directions, realize the common cleaning of a table top and the recycling of oxide scales.
In order to solve the problems, the invention adopts the following technical scheme.
The surface cleaning device based on the die steel heat treatment comprises a clamping mechanism and a forging machine, wherein the clamping mechanism is positioned at the rear side of the forging machine in the operation direction, and a space exists between the clamping mechanism and the forging machine; the method is characterized in that: the scraping mechanism comprises a sliding rail, a movable rod, a sliding groove and a scraping plate; the sliding rail is sleeved on the table top of the forging machine; a fixed plate is arranged between the sliding rail and the movable rod and is in sliding connection with the sliding rail; the movable rod is positioned at the lower side of the fixed plate; the movable rod is provided with a sliding groove, the movable rod is sleeved in the sliding groove, and the movable rod is in sliding connection with the sliding groove; the movable rod is provided with a scraping plate and is fixedly connected with the scraping plate.
Further, the scraping mechanism further comprises a sliding sleeve, the sliding sleeve is rotatably sleeved on the sliding rail, and the sliding sleeve is in sliding connection with the sliding rail; the sliding sleeve is fixedly connected with the middle part of the fixed plate.
Further, still include the dead lever, the dead lever is located the fixed plate upside, and the dead lever is connected and is fixed in the operation direction with the fixed plate rotation.
Further, the scraping plate is fixedly connected with the fixing rod, and the scraping plate is closely abutted to the fixing plate with gaps.
Further, the utility model also comprises a leather falling table, the leather falling table is positioned at the front end of the forging machine, the leather falling table is fixedly connected with the lower side of the forging machine, and the leather falling table surface is tightly attached to the table surface at the bottom end of the middle opening of the forging machine.
Further, a leather storage groove is formed in the interval between the forging machine and the clamping mechanism.
Further, metal contacts are arranged on two sides of the inner wall of the sliding sleeve, extend towards the center of the sliding sleeve and have a distance.
Further, the metal contact rings sleeved with the sliding rail are arranged on the front side and the rear side of the middle section of the track length of the sliding rail, and are positioned at the center of the height of the table top of the forging machine and the table top of the peeling table.
Further, the skin scraping mechanism also comprises a circuit system, wherein the circuit system is a series circuit and comprises a power supply, a switch, a metal contact ring and a driving controller; the circuit system is sequentially connected in series according to the sequence of the power supply, the switch, the metal contact ring and the driving controller; the metal contacts and the metal contact rings are used as breaking points of the circuit system; and finally, connecting the power supply cathode to form a complete circuit system.
Further, a motor is arranged on the outer side, the motor is electrically connected with the driving controller, and the output end of the motor is fixedly connected with the movable rod; when the circuit system is a passage, the driving controller drives the motor to control the movable rod to slide in the sliding groove.
Compared with the prior art, the invention has the advantages that:
compared with the existing table top oxide skin cleaning device, the reciprocating scraping plate is arranged, the scraping plates with different angles can be scraped through the sliding grooves, and oxide skins on the table top and under the table top of the forging machine can be cleaned into the skin storage groove. The scraper blade that the setting of sliding sleeve made is moving makes more convenient, quick. The invention is also provided with a circuit system, the angle of the scraping plate can be intelligently adjusted, when the circuit system is open circuit, the angle of the scraping plate is not changed, and continuous cleaning work is carried out on the table top; when the scraping plate slides to the metal contact ring of the sliding rail, the circuit system becomes a passage, so that the driving controller drives the motor to change the angle of the scraping plate, double-table cleaning is realized, and the oxide scale is reused. And reduces the cost of labor and the injury to the labor.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic view of the structure of the scraping mechanism of the present invention;
FIG. 4 is a schematic view showing the structure of a peeling mechanism according to embodiment 2 of the present invention;
FIG. 5 is a schematic view showing the structure of a sliding sleeve according to embodiment 2 of the present invention;
fig. 6 is a schematic diagram of the circuit system of embodiment 2 of the present invention.
The reference numerals in the figures illustrate:
the forging machine comprises a clamping mechanism 1, a forging machine 2, a peeling mechanism 3, a sliding rail 31, a sliding sleeve 32, a metal contact 321, a fixed rod 33, a movable rod 34, a sliding groove 35, a scraping plate 36, a metal contact ring 37 and a peeling table 4.
Detailed Description
Example 1:
referring to fig. 1-3, a surface cleaning device based on heat treatment of die steel comprises a clamping mechanism 1, a forging machine 2, a peeling mechanism 3 and a peeling table 4. The clamping mechanism 1 comprises clamping jaws and a fixed table, wherein the clamping jaws can clamp and fix a workpiece and have the telescopic and rotary capabilities. The forging machine 2 is positioned at the front end of the clamping mechanism 1, and the clamping jaw height of the clamping mechanism 1 is positioned at the center of the working table surface of the forging machine 2, so that the forging surface and the forging position of the clamping mechanism 1 can be randomly adjusted. A skin storage groove is arranged between the forging machine 2 and the clamping mechanism 1. The middle part of the forging machine 2 is provided with an opening, and two sides of the forging machine 2 are provided with telescopic rods, so that the forging machine 2 can perform pressure forging in the vertical direction.
The scraping mechanism 3 passes through the opening of the forging machine 2 and is sleeved on the workbench of the forging machine 2. The two sides of the scraping mechanism 3 are provided with sliding rails 31 sleeved with the forging machine 2, and one end of each sliding rail 31 close to the leather falling table 4 is in rail fit with the right-angle edge of the leather falling table 4, so that the scraping mechanism 3 can adjust the scraping direction. The sliding rail 31 of the scraping mechanism 3 is rotatably sleeved with a sliding sleeve 32, the sliding sleeve 32 is connected with the sliding rail 31, and the sliding sleeve 32 can drive the scraping mechanism 3 to perform circulating operation on the sliding rail. The one end that sliding sleeve 32 kept away from slide rail 31 is equipped with the fixed plate, and sliding sleeve 32 and fixed plate middle part fixed connection, the fixed plate upside is equipped with dead lever 33, and the fixed plate downside is equipped with movable rod 34. The fixing lever 33 is rotatably connected to the fixing plate and the fixing lever 32 is fixed in the operation direction. The downside of fixed plate still is equipped with sliding tray 35, and movable rod 34 card is located in sliding tray 35, and sliding tray 35 is the arc groove, and movable rod 34 and sliding tray 35 sliding connection. A scraping plate 36 is arranged between the fixed rod 33 and the movable rod 34, and the scraping plate 36 is closely abutted against the fixed plate with a gap, so that the movable rod 34 clamped in the sliding groove 35 can be slidably adjusted in an arc range. The scraper 36 is fixedly connected with the fixed rod 33, and the scraper 36 is fixedly connected with the movable rod 34, so that the upper end of the scraper 36 always rotates at a fixed point and the lower end can swing during operation. It should be noted that the sliding groove 35 has three points for fixing the movable rod 34, which are respectively the left and right ends and the middle of the arc groove of the sliding groove 35; so that the angle of the scraping plate can be adjusted during operation. In the non-working condition, the blade directions of the upper and lower blades 36 are opposite. The above features are preferably symmetrically disposed about the center of the squeegee 36 as an axis of symmetry.
The crust falling table 4 is positioned at the front end of the forging machine 2, the crust falling table 4 is fixedly connected with the lower side of the forging machine 2, the surface of the crust falling table 4 is tightly attached to the surface of the bottom end of the middle opening of the forging machine 2, so that the crust scraping mechanism 3 can scrape the crust on the surface of the forging machine 2 to the crust falling table 4 during operation. The scraping mechanism 4 moves downwards in the direction of the sliding rail 31, and the scraping angle of the scraping plate 36 is adjusted, so that the scraping angle is opposite to the scraping angle on the table top of the forging machine 2, and the scraping mechanism 3 scrapes the oxide skin on the falling table 4 into a skin storage groove between the forging machine 2 and the clamping mechanism 1. When the scraper 36 is positioned on the table top of the forging machine 2, the inner angle between the scraper 36 and the table top of the forging machine 2 is an acute angle; when the scraping plate 36 is positioned on the table top of the peeling machine 4, the inner angle between the scraping plate 36 and the table top of the peeling machine 4 is an acute angle.
Working principle: the steel part is clamped and fixed by the clamping mechanism, and is moved to the forging table top of the forging machine for forging. In the forging process, oxide skin on the extruded steel piece passing through the forging machine falls onto the table top of the forging machine. When excessive oxide skin on the table surface affects forging and shaping of steel pieces, the forging machine is temporarily stopped, the scraping mechanism starts to operate, the directions of the upper scraping plate and the lower scraping plate of the scraping mechanism are opposite, when the scraping mechanism operates on the falling table, the position of the scraping plate can be manually adjusted, the angle of the scraping plate is adjusted to be an angle with the inner angle of the table surface of the falling table being an acute angle, oxide skin on the falling table is cleaned, the oxide skin is pushed into a skin storage groove between the clamping mechanism and the forging machine, and the whole scraping mechanism can perform annular reciprocating motion.
Example 2:
referring to fig. 4-6, in accordance with embodiment 1, a surface cleaning apparatus based on heat treatment of mold steel further includes a circuit system including a power source, a switch, a driving controller, a metal contact ring 37 and a metal contact 321. The metal contact ring 37 and the metal contact 321 are used as breaking points of a circuit system, the metal contact ring 37 is positioned on the front side and the rear side of the middle section of the track length of the sliding rail 31, and the metal contact ring 37 is sleeved on the sliding rail 31 and is positioned at the center of the height of the table top of the forging machine 2 and the table top of the peeling table 4. The metal contacts 321 are located on two sides of the inner wall of the sliding sleeve 32, and the metal contacts 321 extend towards the center of the sliding sleeve 32 and have a space to form a circuit breaker in the circuit system. The outside is provided with a motor, the motor is electrically connected with the driving controller, and the output end of the motor is fixedly connected with the movable rod 34 to control the movable rod 34 to adjust the angle of the scraping plate 36. The drive controller is connected to the circuitry of the sliding sleeve 32 to control the motor to drive the movable rod 34 to adjust the angle of the scraper 36 after power is applied. When not in operation, the angle of the scraping plate 36 at the beginning end of the scraping mechanism 3 always keeps an acute angle with the inner angle of the table top of the forging machine 2.
Working principle: when the scraping mechanism works, the sliding sleeve slides through the sliding rail, and when the sliding sleeve passes through the metal ring, the metal contact in the sliding sleeve touches the metal ring to enable the broken position of the circuit system to be a passage, so that the driving controller drives the motor to control the movable rod to adjust the scraping plate angle, the multi-surface multi-angle oxide skin cleaning is realized, and the oxide skin is recycled.
Claims (10)
1. The surface cleaning device based on the die steel heat treatment comprises a clamping mechanism (1) and a forging machine (2), wherein the clamping mechanism (1) is positioned at the rear side of the forging machine (2) in the operation direction, and a space exists between the clamping mechanism (1) and the forging machine (2); the method is characterized in that: the scraping mechanism (3) comprises a sliding rail (31), a movable rod (34), a sliding groove (35) and a scraping plate (36); the sliding rail (31) is sleeved on the table top of the forging machine (2); a fixed plate is arranged between the sliding rail (31) and the movable rod (34), and the fixed plate is in sliding connection with the sliding rail (31); the movable rod (34) is positioned at the lower side of the fixed plate; a sliding groove (35) is arranged at the movable rod (34), the movable rod (34) is sleeved in the sliding groove (35), and the movable rod (34) is in sliding connection with the sliding groove (35); the movable rod (34) is provided with a scraping plate (36), and the movable rod (34) is fixedly connected with the scraping plate (36).
2. The surface cleaning apparatus based on heat treatment of die steel according to claim 1, wherein: the scraping mechanism (3) further comprises a sliding sleeve (32), the sliding sleeve (32) is rotatably sleeved on the sliding rail (31), and the sliding sleeve (32) is in sliding connection with the sliding rail (31); the sliding sleeve (32) is fixedly connected with the middle part of the fixed plate.
3. The surface cleaning apparatus based on heat treatment of die steel according to claim 1, wherein: the fixing device further comprises a fixing rod (33), wherein the fixing rod (33) is positioned on the upper side of the fixing plate, and the fixing rod (33) is rotationally connected with the fixing plate and is fixed in the operation direction.
4. A surface cleaning apparatus based on heat treatment of die steel as claimed in claim 3, wherein: the scraping plate (36) is fixedly connected with the fixing rod (33), and the scraping plate (36) is closely abutted to the fixing plate with gaps.
5. The surface cleaning apparatus based on heat treatment of die steel according to claim 1, wherein: still include to fall skin platform (4), fall skin platform (4) and be located forging machine (2) front end, fall skin platform (4) and forging machine (2) downside fixed connection, fall skin platform (4) mesa and forging machine (2) middle part opening bottom mesa closely laminate.
6. The surface cleaning apparatus based on heat treatment of die steel according to claim 1, wherein: the leather storing groove is arranged at the interval between the forging machine (2) and the clamping mechanism (1).
7. A surface cleaning apparatus based on heat treatment of die steel as claimed in claim 2, wherein: the inner wall both sides of sliding sleeve (32) are equipped with metal contact (321), and metal contact (321) are to sliding sleeve (32) center extension and have the interval.
8. The surface cleaning apparatus based on heat treatment of die steel as claimed in claim 7, wherein: the front side and the rear side of the middle section of the track length of the sliding rail (31) are provided with metal contact rings (37) sleeved with the sliding rail (31), and meanwhile, the metal contact rings (37) are positioned at the center of the height of the table top of the forging machine (2) and the table top of the peeling table (4).
9. The surface cleaning apparatus based on heat treatment of die steel as claimed in claim 8, wherein: the scraping mechanism (3) further comprises a circuit system, wherein the circuit system is a series circuit, and the circuit system comprises a power supply, a switch, a metal contact (321), a metal contact ring (37) and a driving controller; the circuit system is sequentially connected in series with a power supply, a switch, a metal contact (321), a metal contact ring (37) and a driving controller in sequence; the metal contact (321) and the metal contact ring (37) are used as breaking points of the circuit system; and finally, connecting the power supply cathode to form a complete circuit system.
10. The surface cleaning apparatus based on heat treatment of die steel as claimed in claim 9, wherein: the outer side is provided with a motor, the motor is electrically connected with the driving controller, and the output end of the motor is fixedly connected with the movable rod (34); when the circuit system is on, the drive controller drives the motor to slide in the sliding groove (35) by the controlled movable rod (34).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202311404740.7A CN117245051A (en) | 2023-10-26 | 2023-10-26 | Surface cleaning device based on die steel heat treatment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202311404740.7A CN117245051A (en) | 2023-10-26 | 2023-10-26 | Surface cleaning device based on die steel heat treatment |
Publications (1)
Publication Number | Publication Date |
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CN117245051A true CN117245051A (en) | 2023-12-19 |
Family
ID=89136922
Family Applications (1)
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CN202311404740.7A Pending CN117245051A (en) | 2023-10-26 | 2023-10-26 | Surface cleaning device based on die steel heat treatment |
Country Status (1)
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CN (1) | CN117245051A (en) |
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2023
- 2023-10-26 CN CN202311404740.7A patent/CN117245051A/en active Pending
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