CN117244823A - Mutual inductor integrated detection sorting table - Google Patents
Mutual inductor integrated detection sorting table Download PDFInfo
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- CN117244823A CN117244823A CN202311536412.2A CN202311536412A CN117244823A CN 117244823 A CN117244823 A CN 117244823A CN 202311536412 A CN202311536412 A CN 202311536412A CN 117244823 A CN117244823 A CN 117244823A
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- 238000001514 detection method Methods 0.000 title claims abstract description 117
- 230000005540 biological transmission Effects 0.000 claims description 21
- 238000013102 re-test Methods 0.000 claims description 21
- 239000002699 waste material Substances 0.000 claims description 19
- 230000000670 limiting effect Effects 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 6
- 230000010354 integration Effects 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims 4
- 238000012360 testing method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 230000036961 partial effect Effects 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Sorting Of Articles (AREA)
Abstract
The invention discloses an integrated detection sorting table for a transformer, which relates to the technical field of transformer detection and comprises the following steps: the detection platform, detection platform upside fixedly connected with rectangle frame, the upside of detection platform is connected with a plurality of boards of placing through slide rail device, and the upside fixedly connected with detection platform detects the frame, and the detection frame is the setting of falling U-shaped and is placed the board top in wherein three, and fixedly connected with detects the first flexible cylinder at frame top, and the flexible end of first flexible cylinder runs through the upper lateral wall of detection frame and fixedly connected with connecting plate. The integrated detection and sorting table is arranged, multiple electrical properties of the transformer can be detected through the detection assembly, the detection time is saved, the detection efficiency of the transformer is improved, the transformer with the up-to-standard detection parameter performance, the transformer with the partially up-to-standard detection parameter performance and the transformer with the up-to-standard detection parameter performance can be respectively screened through the sorting device, and the transformers are respectively stored.
Description
Technical Field
The invention relates to the technical field of transformer detection, in particular to a transformer integrated detection sorting table.
Background
The transformer is an important component in the ammeter, generally, the transformer is adopted as a current sampling element, a corresponding current signal is provided for a monitoring control terminal so as to be used for protecting or measuring protection equipment of a power distribution system, and although the possibility of open circuit or short circuit of a transformer loop is small, the relay protection or automatic device of the power distribution system is caused to malfunction, such as tripping, once the transformer is in an open circuit or short circuit fault, so that power supply is interrupted, therefore, in order to improve the reliability and the safety of the power distribution system, the safe operation of the power system is ensured, and after the transformer is manufactured, multiple electrical performances of the transformer are necessary to be detected.
In the prior art, the conductive plugs of the traditional detection equipment are mostly manually connected with the joints of the transformers, and due to the fact that the yield of the transformers on the production line is high, only the electrical performance of the transformers is manually detected, long time is required, the detection efficiency of the transformers is reduced, fatigue is easily generated due to long-time manual operation, the situation of missing detection is inevitably caused in the detection process, and the bad transformers are mixed with the good transformers, so that the delivery quality of the transformers is affected.
Disclosure of Invention
The invention provides an integrated detection sorting table for a transformer, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the technical scheme of the invention is as follows: mutual-inductor integration detects letter sorting platform, include:
the detection platform is fixedly connected with a rectangular frame at the upper side, a plurality of placing plates for placing the mutual inductor are connected to the upper side of the detection platform through a sliding rail device, a detection frame is fixedly connected to the upper side of the detection platform, and the detection frame is arranged on part of the sliding rail in an inverted U shape and is positioned above at least three placing plates;
the first telescopic cylinder is fixedly connected to the top of the detection frame, and the telescopic end of the first telescopic cylinder penetrates through the upper side wall of the detection frame and is fixedly connected with a connecting plate;
the detection assembly is arranged on the detection table and is used for detecting multiple electrical properties of the transformer; and
The sorting device is arranged at one side of the outer end of the detection table and used for sorting the detected transformers.
Further, the detection assembly includes: the device comprises a connecting plate, a first detector, a second detector and a third detector, wherein the connecting plate is fixedly connected to the bottom side wall of the connecting plate, the first detector, the second detector and the third detector are arranged on a detecting table, the two longitudinal pushing plates and the two transverse pushing plates are connected through an intermittent pushing device, the two longitudinal pushing plates are located at the upper right corner and the lower left corner of a rectangular frame, the two transverse pushing plates are located at the upper left corner and the lower right corner of the rectangular frame, the fixing grooves are formed in the plurality of placing plates, and a pressing clamping block is arranged on one side of each fixing groove.
Further, rectangular grooves are formed in the upper side wall of the detection table, limiting blocks are fixedly connected to the bottom side walls of the placing plates respectively, and the placing plates are connected to the rectangular grooves through the limiting blocks in a sliding mode.
Further, the sorting apparatus includes: the device comprises a detection table, a finished product conveying belt arranged on one side of the outer end of the detection table, a finished product collecting box arranged on the outer end of the finished product conveying belt, a retest conveying belt arranged on one side of the finished product conveying belt, a retest collecting box arranged on the outer end of the retest conveying belt, a waste product conveying belt arranged on one side of the retest conveying belt, a waste product collecting box arranged on the outer end of the waste product conveying belt, a fixing frame arranged on one side of the top of the finished product collecting box, a second telescopic cylinder arranged in the fixing frame, and a telescopic clamping block arranged on one end of the second telescopic cylinder and respectively opposite to one of the placing plates.
Further, intermittent type thrust unit includes the motor, motor fixed connection is on detecting the platform inner bottom lateral wall, the output shaft fixedly connected with fifth gear of motor, be equipped with the tooth portion that is the oblique symmetry setting on the fifth gear circumference lateral wall, all the circumference lateral wall is smooth setting, the meshing is connected with the second gear on the upper right side and the left side lower lateral wall of fifth gear, two all run through fixedly connected with second dwang on the second gear, two second dwang rotates the bottom lateral wall of connection at detecting the platform, every second dwang is connected with first dwang through first belt drive, two equal rotation of first dwang is connected on the inside bottom lateral wall of detecting the platform, two equal fixedly connected with first gear on the first dwang, every first gear circumference lateral wall is half and has half smooth setting of tooth, every meshing is connected with longitudinal rack board on the first gear lateral wall, two the upside of longitudinal rack board is fixedly connected with the first dwang, the upper side of detecting the platform is provided with first connecting rod and runs through two longitudinal rack board, two fixed connection has a first connecting rod on the first side wall of two longitudinal rack board, two fixed connection longitudinal rack board, every longitudinal rack board is provided with the first connecting groove.
Further, the meshing is connected with the third gear on the left upper corner of fifth gear and the right lower corner lateral wall, two run through fixedly connected with third dwang on the third gear, every third dwang rotates to be connected on the inside end lateral wall of detecting the platform, every third dwang is connected with the fourth dwang through the second belt transmission, every the fourth dwang all rotates to be connected on the inside end lateral wall of detecting the platform, every fixedly connected with fourth gear on the fourth dwang, every fourth gear circumference lateral wall is half and has half smooth setting of tooth, every fourth gear lateral wall meshing is connected with horizontal rack board, two equal fixedly connected with second connecting rod on the lateral wall of horizontal rack board, two be the horizontal groove that runs through the setting is seted up to the last lateral wall of detecting the platform, two second connecting rod sliding connection respectively in two horizontal grooves, two second connecting rod upper ends run through horizontal groove respectively and are fixedly connected on the end lateral wall of two horizontal push plates respectively, every second rack board sliding connection has the second fixed connection on the second lateral wall every second fixed connection has the second fixed connection board every second lateral wall.
Further, the first detector is a direct current/alternating current low voltage tester.
Further, the second detector is a transformer calibrator.
Further, the third detector is a withstand voltage tester.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the integrated detection and sorting table is arranged, multiple electrical properties of the transformer can be detected through the detection assembly, and the movement detection is transmitted on the detection table, so that the detection time is saved, the detection efficiency of the transformer is improved, the condition of missing detection caused by manpower is avoided, and the detection quality of the transformer is improved;
through setting up intermittent type thrust unit, can realize the tight fit of mutual-inductor conveying, detection, letter sorting process, improve efficiency by a wide margin.
Can be respectively to the mutual-inductor that the detection parameter performance up to standard, the mutual-inductor that the detection parameter performance is unusual and the mutual-inductor that the detection parameter performance is not up to standard through sorting device screening out to accomodate the mutual-inductor respectively, be convenient for detect the screening out with the mutual-inductor that the quality is bad, promote the detection rate of mutual-inductor.
The foregoing description is only an overview of the present invention, and is intended to provide a better understanding of the present invention, as it is embodied in the following description, with reference to the preferred embodiments of the present invention and the accompanying drawings. Specific embodiments of the present invention are given in detail by the following examples and the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiments of the invention and together with the description serve to explain the invention and do not constitute a limitation on the invention. In the drawings:
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;
FIG. 2 is a schematic top view of the whole structure according to the embodiment of the invention;
FIG. 3 is a schematic top view of the inner part of the inspection table according to the embodiment of the present invention;
FIG. 4 is a schematic diagram of a front cross-sectional structure of a detection frame according to an embodiment of the present invention;
FIG. 5 is a schematic view of the bottom side structure of the placement plate according to the embodiment of the present invention;
FIG. 6 is a schematic view of the structure of the upper surface of the inspection table according to the embodiment of the invention;
FIG. 7 is a schematic diagram of a front cross-sectional structure of a test table according to an embodiment of the invention;
FIG. 8 is a schematic view of a partial enlarged structure at A in FIG. 3 according to an embodiment of the present invention;
FIG. 9 is a schematic view of a partial enlarged structure at B in FIG. 3 according to an embodiment of the present invention;
FIG. 10 is a schematic view of a partial enlarged structure at C in FIG. 1 according to an embodiment of the present invention;
fig. 11 is a schematic diagram of a sorting and detecting flow of a transformer in an embodiment of the invention.
In the drawings, the list of components represented by the various numbers is as follows:
1. a rectangular frame; 2. a longitudinal pushing plate; 3. a detection frame; 4. a first telescopic cylinder; 5. a detection table; 6. a lateral pushing plate; 7. placing a plate; 8. a finished product conveying belt; 9. retesting a transmission belt; 10. rectangular grooves; 11. a fixing groove; 12. pressing the clamping block; 13. a transverse slot; 14. longitudinal rack plate; 15. a first connecting rod; 16. a first gear; 17. a first belt; 18. a second rotating lever; 19. a second gear; 20. a toothed portion; 21. a fifth gear; 22. a third gear; 23. a third rotating lever; 24. a second belt; 25. a fourth gear; 26. a fourth rotating lever; 27. transverse rack plate; 28. a second sliding plate; 29. a longitudinal slot; 30. a second connecting rod; 31. a first fixing plate; 32. a first rotating lever; 33. a motor; 34. a second fixing plate; 35. a second fixing rod; 36. a first sliding plate; 37. a first fixing rod; 38. a first spring; 39. a limiting block; 40. a second spring; 41. a connecting plate; 42. a first detector; 43. a second detector; 44. a third detector; 81. a fixing frame; 82. the second telescopic cylinder; 83. a telescopic clamping block; 84. a finished product collecting box; 91. retesting a collecting box; 92. a reject transport belt; 93. and a waste collection box.
Detailed Description
The principles and features of the present invention are described below with reference to the drawings, the examples are illustrated for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention. The invention is more particularly described by way of example in the following paragraphs with reference to the drawings. The advantages and features of the present invention will become more apparent from the following description. It should be noted that the drawings are in a very simplified form and are all to a non-precise scale, merely for convenience and clarity in aiding in the description of embodiments of the invention.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When a component is considered to be "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. The terms "longitudinal", "transverse", "left", "right" and the like are used herein for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Example 1
Referring to fig. 1-11, a transformer integrated detection sorting table includes: the detection platform 5, detection platform 5 upside fixedly connected with rectangle frame 1, detection platform 5's upside is connected with a plurality of boards 7 (optional, place 1 mutual-inductor on every board 7) that are used for placing the mutual-inductor through slide rail device, detection platform 5's upside fixedly connected with detects frame 3, detection frame 3 is the setting of reverse U-shaped and is placed board 7 top in wherein three, fixed connection in the first flexible cylinder 4 at detection frame 3 top, the flexible end of first flexible cylinder 4 runs through the upper lateral wall of detection frame 3 and fixedly connected with connecting plate 41, the detection subassembly of setting on detection platform 5 for detect the multiple electrical property of mutual-inductor, and set up in the sorting device of detection platform 5 outer end one side, be used for detecting the letter sorting of mutual-inductor.
Wherein, the detection component includes: the first detector 42, the second detector 43 and the third detector 44 which are fixedly connected to the bottom side wall of the connecting plate 41, wherein the first detector 42 is a direct current/alternating current low voltage tester, the second detector 43 is a mutual inductor calibrator, the third detector 44 is a withstand voltage tester, two longitudinal pushing plates 2 and two transverse pushing plates 6 which are arranged on the detecting table 5 and are connected through intermittent pushing devices are positioned at the upper right corner and the lower left corner of the rectangular frame 1, the two transverse pushing plates 6 are positioned at the upper left corner and the lower right corner of the rectangular frame 1, the fixing grooves 11 are arranged on the plurality of placing plates 7, and one side of the fixing groove 11 is provided with a pressing clamping block 12.
Optionally, the first detector 42 is a dc/ac low-voltage tester, and the detected data is angular difference/ratio difference data, which is used for evaluating the accuracy of the transformer. The ratio error is the ratio error, which is the difference between the actual secondary current (voltage) of the transformer multiplied by the rated transformation ratio and the primary actual current (voltage), and is the percentage of the primary actual current (voltage). The angle difference is the phase angle error, namely the phase difference between the secondary current (voltage) phasor of the transformer and the primary current (voltage) phasor after 180 degrees of anticlockwise rotation. Optionally, the second detector 43 is a transformer calibrator, and may be used to feed back whether the turn-to-turn data is shorted. Optionally, the third detector 44 is a voltage withstand tester for detecting the voltage withstand of the transformer.
When detecting the mutual inductor, put the mutual inductor in the fixed slot 11 on placing the board 7, through fixed slot 11 and mutual inductor looks adaptation, and press the clamp splice 12 with the mutual inductor chucking in fixed slot 11, press the clamp splice 12 with the pressing of fixed slot 11 one side and lift, place the wire of mutual inductor in pressing the clamp splice 12 contact, provide power through intermittent type thrust unit and promote and place board 7 and convey the removal on detecting bench 5, it gets into detecting frame 3 inside to drive the mutual inductor of placing on the board 7, make the mutual inductor pass through first detector 42 in proper order, second detector 43 and third detector 44, at this moment, start first telescopic cylinder 4 extension, drive first detector 42, second detector 43, third detector 44 downwardly moving, make first detector 42, second detector 43, third detector 44 detect the mutual inductor that the below was placed on the board 7, can detect the multiple electrical property of mutual inductor, convey the removal detection on detecting bench 5, the time of detecting cost is saved, the detection efficiency of the mutual inductor that has been improved, the condition of detecting that the manual work leaks has also been improved, the quality of detecting has been improved.
The upper side wall of the detection table 5 is provided with a rectangular groove 10, the bottom side wall of each placement plate 7 is fixedly connected with a limiting block 39, and each placement plate 7 is slidably connected to the rectangular groove 10 through the limiting block 39.
In the process of moving the placing plate 7 driven by the intermittent pushing device, the limiting block 39 arranged at the bottom of the placing plate 7 conveniently moves on the detection table 5 through the rectangular groove 10, so that the placing plate 7 is ensured to be stably conveyed and operated. The purpose of the intermittent pushing device is to realize the cooperation among the transmission, detection and sorting of the mutual inductor, mainly because a certain test gap is needed for detection, the frequency of the intermittent pushing device is configured to be matched with the time needed for detection of the detection table.
Example 2
On the basis of embodiment 1, intermittent pushing device includes motor 33, motor 33 fixed connection is on the bottom lateral wall in test bench 5, motor 33's output shaft fixed connection fifth gear 21, be equipped with on the circumference lateral wall of fifth gear 21 and be the tooth portion 20 that the oblique symmetry set up, all the circumference lateral wall is smooth setting, the meshing is connected with second gear 19 on the upper right side and the lower left lateral wall of fifth gear 21, all run through fixedly connected with second dwang 18 on two second gears 19, two second dwang 18 swivelling joint is at the bottom lateral wall of test bench 5, every second dwang 18 is connected with first dwang 32 through first belt 17 transmission, two first dwang 32 all swivelling joint are on the inside bottom lateral wall of test bench 5, all fixedly connected with first gear 16 on two first dwang 32, every first gear 16 circumference lateral wall is half and has tooth half smooth setting, the meshing is connected with longitudinal rack 14 on every first gear 16 lateral wall, the upside of two longitudinal rack 14 is fixedly connected with first connecting rod 15, two vertical rack bar 31 are set up in the longitudinal rack bar 37 on the first lateral wall of test bench 5, two longitudinal rack bar 37 are connected with two longitudinal rack bar 31 at the first fixed connection, two longitudinal rack bar 37 are set up on the first longitudinal rack bar 31, two longitudinal rack bar 37 are connected with two longitudinal rack bar 37, two fixed connection, two longitudinal rack bar 37 are fixed connection, one-bar 37 is fixed in the longitudinal rack bar is fixed on the first side bar 31, and one and two longitudinal rack bar is connected at the longitudinal rack bar 37.
When the fifth gear 21 rotates and the two toothed portions 20 on the side wall are meshed with the two second gears 19 to rotate, the second gears 19 rotate to drive the first rotating rod 32 to rotate through the second rotating rod 18 and the first belt 17, the first rotating rod 32 rotates to drive the first gear 16 to rotate, when one toothed side of the first gear 16 is meshed with the longitudinal rack plate 14, the longitudinal rack plate 14 can move longitudinally, and then the longitudinal rack plate 14 moves to drive the two longitudinal pushing plates 2 to move through the first connecting rod 15.
The upper left corner and the lower right corner of the fifth gear 21 are connected with third gears 22 in a meshed mode, third rotating rods 23 penetrate through the two third gears 22, each third rotating rod 23 is connected to the inner bottom side wall of the detection table 5 in a rotating mode, each third rotating rod 23 is connected with a fourth rotating rod 26 through a second belt 24 in a transmission mode, each fourth rotating rod 26 is connected to the inner bottom side wall of the detection table 5 in a rotating mode, each fourth rotating rod 26 is fixedly connected with a fourth gear 25, the circumferential side wall of each fourth gear 25 is half-toothed and half-smooth, each fourth gear 25 is connected with a transverse rack plate 27 in a meshed mode, second connecting rods 30 are fixedly connected to the side walls of the two transverse rack plates 27 in a meshed mode, two transverse grooves 13 which penetrate through are formed in the upper side wall of the detection table 5, the two second connecting rods 30 are respectively and slidably connected to the two transverse grooves 13, the upper ends of the two second connecting rods 30 are respectively connected to the inner bottom side walls of the two transverse pushing plates 6 in a sliding mode, each second rack plate 35 is fixedly connected to the two side walls of the second pushing plates 6 in a sliding mode, and each second rack plate 35 is fixedly connected to the two side walls of the second rack plates 35 fixedly, and each second rack plate 35 is fixedly connected to the two side walls of the second rack plates are fixedly connected to the second rack plates 35.
When the fifth gear 21 has the tooth portion 20 meshed with the third gear 22, the third gear 22 rotates to drive the fourth rotating rod 26 to rotate through the third rotating rod 23 and the second belt 24, the fourth rotating rod 26 rotates to drive the fourth gear 25 to rotate, and the fourth gear 25 rotates to drive the transverse rack plates 27 to move in a meshing manner, so that the two transverse rack plates 27 drive the two transverse pushing plates 6 to move through the second connecting rod 30.
Example 3
On the basis of embodiment 2, the sorting apparatus includes: the finished product conveyer belt 8 of setting in detection platform 5 outer end one side, the finished product conveyer belt 8 outer end is equipped with finished product collecting box 84, finished product conveyer belt 8 one side is equipped with retest conveyer belt 9, retest conveyer belt 9 outer end is equipped with retest collecting box 91, set up the waste product conveyer belt 92 in retest conveyer belt 9 one side, waste product conveyer belt 92 outer end is equipped with waste product collecting box 93, install respectively in finished product collecting box 84, retest conveyer belt 9 and waste product conveyer belt 92 top one side's mount 81, mount 81 internally mounted has second telescopic cylinder 82, second telescopic cylinder 82 one end is equipped with flexible clamp splice 83, and flexible clamp splice 83 is respectively to place board 7. The sorting device is electrically connected with a control system, and the control system receives the electrical performance parameters of the mutual inductor detected by the detection assembly, sorts the results after processing and judging, and forms control signals to control the sorting device to process the corresponding mutual inductor, and comprises the step of conveying the corresponding mutual inductor to different collecting boxes through different conveying belts. Specifically, the control system receives detection data and positions of the transformers on each placing plate 7, judges the relation between the detection data and the target value, forms control signals and sends the control signals to the sorting device, and when the placing plates 7 are transmitted to the three conveyor belts, the sorting device can control signals to sort the corresponding transformers.
When the transformer moves out from the inside of detecting rack 3 and conveys on detecting bench 5, after detecting the transformer, if the parameter performance that the transformer detected reaches the standard, when conveying through finished product transmission band 8 departments, the flexible clamp splice 83 of second flexible cylinder 82 one end moves down and detects the transformer and get out from the fixed slot 11 inside clamp on placing board 7, retract to finished product transmission band 8 through second flexible cylinder 82, put finished product transmission band 8 to the transformer that presss from both sides and get, carry in finished product collecting box 84 through finished product transmission band 8, and then accomplish transformer finished product detection and accomodate. The second telescopic cylinder 82 is a telescopic cylinder capable of longitudinally stretching, and the telescopic clamping block 83 can be a pneumatic clamping jaw and can be driven to vertically move, so that clamping is realized by the cooperation of the two telescopic clamping blocks. The structure of the telescopic cylinder and the pneumatic clamping jaw is common knowledge in the art, and is not described in detail herein.
If the parameter performance detected by the transformer is partially unsatisfactory (angle difference/ratio difference data is unsatisfactory, withstand voltage and turn-to-turn data are satisfactory), when the transformer passes through the retest transmission belt 9, the telescopic clamping block 83 at one end of the second telescopic cylinder 82 at the retest transmission belt 9 moves downwards to clamp and take out the transformer from the inside of the fixed slot 11 on the placing plate 7, the second telescopic cylinder 82 retracts towards the retest transmission belt 9, the clamped transformer is placed in the retest transmission belt 9 and is conveyed into the retest collection box 91 through the retest transmission belt 9, and the parameter performance part detected by the transformer is received in an unsatisfactory mode, so that the secondary retest of the transformer is facilitated.
If the parameter performance that the mutual-inductor detected is up to standard, when conveying through waste product transmission band 92 department, the flexible clamp splice 83 of the flexible cylinder 82 one end of second of waste product transmission band 92 department is moved down and is detected the mutual-inductor and get the taking out from the fixed slot 11 inside clamp on placing the board 7, retract to waste product transmission band 92 through flexible cylinder 82 of second, put the mutual-inductor that presss from both sides and get into waste product transmission band 92, carry waste product collecting box 93 in through waste product transmission band 92, and then accomplish the mutual-inductor waste product and detect and accomodate, be convenient for detect out with the mutual-inductor that the quality is bad, promote the detection rate of mutual-inductor.
The working principle of the embodiment of the invention is as follows:
in detection, firstly, a plurality of mutual inductors are respectively placed on the upper sides of the placement plates 7, then a motor 33 can be started, the motor 33 drives a fifth gear 21 to rotate, when the two toothed parts 20 on the side walls and the two second gears 19 are meshed and rotated during rotation of the fifth gear 21, the second gears 19 can drive a first rotating rod 32 to rotate through a second rotating rod 18 and a first belt 17, the first rotating rod 32 can drive a first gear 16 to rotate, when one toothed side of the first gear 16 is meshed with a longitudinal rack plate 14, the longitudinal rack plate 14 can longitudinally move, and then the longitudinal rack plate 14 moves and then drives two longitudinal pushing plates 2 through a first connecting rod 15, wherein the longitudinal pushing plate 2 at the right upper corner can push the placement plate 7 at the rightmost column to longitudinally move downwards, the longitudinal pushing plate 2 at the left lower corner pushes the placement plate 7 at the left column to vertically move upwards, and when the smooth side of a fourth gear 25 is contacted with the longitudinal rack plate 14, the longitudinal rack plate 14 can restore to the initial position under the action of a first spring 38;
when the fifth gear 21 has the tooth part 20 meshed with the third gear 22, the third gear 22 can be driven to rotate by the third rotating rod 23 and the second belt 24 in the same way, the fourth rotating rod 26 can be driven to rotate by the fourth rotating rod 26, the fourth gear 25 can be driven to rotate by the fourth rotating rod 25, the transverse tooth plates 27 can be driven to move in a meshed mode, so that the two transverse tooth plates 27 drive the two transverse pushing plates 6 to move through the second connecting rod 30, wherein the transverse pushing plate 6 at the upper left corner can push the placing plate 7 at the upper right side, the transverse pushing plate 6 at the lower right corner can push the placing plate 7 at the lower right side, and then when the fifth gear 21 continuously rotates, the two transverse pushing plates 6 and the two longitudinal pushing plates 2 can sequentially push the placing plates 7 to circularly move along the rectangular groove 10, and when the two toothed parts 20 of the fifth gear 21 are not contacted with the third gear 22 and the second gear 19, the placing plates 7 are in a static state, the first telescopic cylinder 4 can be started to stretch, and the first detector 42, the second detector 43, the third detector 44 and the third detector 44 are driven to move downwards, and the third detector 44 can be placed downwards, and the detector 44 is placed downwards by the detector 44 is separated from the detector 43.
When the transformer shifts out from the inside of detecting the frame 3 and conveys on detecting the platform 5, after detecting the transformer, to detecting the transformer that parameter performance up to standard, detect the transformer that parameter performance part is inconsistent with the requirement and detect the transformer that parameter performance is inconsistent, and then accomplish up to standard transformer, partially meet the requirement and the transformer that is inconsistent detects and accomodates, be convenient for detect the transformer that the quality is bad and screen out, promote the detection rate of transformer.
The above description is only of the preferred embodiments of the present invention, and is not intended to limit the present invention in any way; those skilled in the art will readily appreciate that the present invention may be implemented as shown in the drawings and described above; however, those skilled in the art will appreciate that many modifications, adaptations, and variations of the present invention are possible in light of the above teachings without departing from the scope of the invention; meanwhile, any equivalent changes, modifications and evolution of the above embodiments according to the essential technology of the present invention still fall within the scope of the present invention.
Claims (9)
1. Mutual-inductor integration detects letter sorting platform, its characterized in that includes:
the detection device comprises a detection table (5), wherein a rectangular frame (1) is fixedly connected to the upper side of the detection table (5), a plurality of placing plates (7) for placing a mutual inductor are connected to the upper side of the detection table (5) through a sliding rail device, a detection frame (3) is fixedly connected to the upper side of the detection table (5), and the detection frame (3) is arranged on part of sliding rails in an inverted U shape and is at least positioned above the three placing plates (7);
the first telescopic cylinder (4) is fixedly connected to the top of the detection frame (3), and the telescopic end of the first telescopic cylinder (4) penetrates through the upper side wall of the detection frame (3) and is fixedly connected with a connecting plate (41);
the detection assembly is arranged on the detection table (5) and is used for detecting multiple electrical properties of the transformer; and
The sorting device is arranged at one side of the outer end of the detection table (5) and is used for sorting the detected transformers.
2. The transformer integrated detection sorting deck of claim 1, wherein the detection assembly comprises:
a first detector (42), a second detector (43) and a third detector (44) fixedly connected to the bottom side wall of the connecting plate (41);
the two longitudinal pushing plates (2) and the two transverse pushing plates (6) are arranged on the detection table (5) and connected through the intermittent pushing device, the two longitudinal pushing plates (2) are positioned at the upper right corner and the lower left corner of the rectangular frame (1), and the two transverse pushing plates (6) are positioned at the upper left corner and the lower right corner of the rectangular frame (1);
the fixing grooves (11) are formed in the plurality of placing plates (7), and pressing clamping blocks (12) are arranged on one sides of the fixing grooves (11).
3. The integrated transformer detection sorting table according to claim 1, wherein a rectangular groove (10) is formed in the upper side wall of the detection table (5), limiting blocks (39) are fixedly connected to the bottom side wall of each placement plate (7), and each placement plate (7) is slidably connected to the rectangular groove (10) through the limiting block (39).
4. The transformer integrated detection sorting stand of claim 1, wherein the sorting device comprises:
the finished product conveying belt (8) is arranged at one side of the outer end of the detection table (5), a finished product collecting box (84) is arranged at the outer end of the finished product conveying belt (8), a retest conveying belt (9) is arranged at one side of the finished product conveying belt (8), and a retest collecting box (91) is arranged at the outer end of the retest conveying belt (9);
the waste conveying belt (92) is arranged at one side of the retest conveying belt (9), and a waste collecting box (93) is arranged at the outer end of the waste conveying belt (92);
install respectively in finished product collecting box (84) retest conveyer belt (9) with mount (81) of waste product conveyer belt (92) top one side, mount (81) internally mounted has flexible cylinder (82) of second, flexible cylinder (82) one end is equipped with flexible clamp splice (83), just flexible clamp splice (83) are respectively opposite to one place board (7).
5. The integrated transformer detection sorting table according to claim 2, wherein the intermittent pushing device comprises a motor (33), the motor (33) is fixedly connected to the bottom side wall of the detection table (5), an output shaft of the motor (33) is fixedly connected with a fifth gear (21), toothed portions (20) which are obliquely and symmetrically arranged are arranged on the circumferential side wall of the fifth gear (21), the rest circumferential side walls are smooth, second gears (19) are connected to the right upper side wall and the left lower side wall of the fifth gear (21) in an engaged manner, second rotating rods (18) are fixedly connected to the two second gears (19) in a penetrating manner, the two second rotating rods (18) are rotatably connected to the bottom side wall of the detection table (5), each second rotating rod (18) is connected with a first rotating rod (32) through a first belt (17) in a transmission manner, the two first rotating rods (32) are rotatably connected to the inner bottom side wall of the detection table (5), the two first rotating rods (32) are fixedly connected with a second rotating rod (18) in a meshed manner, the two first rotating rods (16) are fixedly connected to the first rotating rods (16) are longitudinally connected to the two half side walls (14), two longitudinal grooves (29) which are arranged in a penetrating mode are formed in the upper side of the detection table (5), the two first connecting rods (15) are respectively connected in the two longitudinal grooves (29) in a sliding mode, the two first connecting rods (15) penetrate the two longitudinal grooves (29) and are respectively and fixedly connected to the bottom side wall of the longitudinal pushing plate (2), first sliding plates (36) are fixedly connected to the side wall of each longitudinal rack plate (14), first fixing rods (37) penetrate through the first sliding plates (36), first fixing plates (31) are fixedly connected to the two ends of each first fixing rod (37), and each first fixing plate (31) is fixedly connected to the side wall of the detection table (5) in a sleeved mode, and first springs (38) are sleeved on the first fixing rods (37).
6. The integrated transformer detection sorting table according to claim 5, wherein a third gear (22) is connected to the left upper corner and the right lower corner of the fifth gear (21) in a meshed manner, a third rotating rod (23) is fixedly connected to the circumference side wall of each third gear (22) in a penetrating manner, each third rotating rod (23) is rotatably connected to the inner bottom side wall of the detection table (5), each third rotating rod (23) is connected with a fourth rotating rod (26) in a transmission manner through a second belt (24), each fourth rotating rod (26) is rotatably connected to the inner bottom side wall of the detection table (5), a fourth gear (25) is fixedly connected to each fourth rotating rod (26), half of the circumference side wall of each fourth gear (25) is provided with a half of a gear, each side wall of each fourth gear (25) is fixedly connected with a transverse toothed plate (27), a second connecting rod (30) is fixedly connected to the side wall of each transverse toothed plate (27), two transverse plates (13) are fixedly connected to the two side walls of the detection table (5) in a penetrating manner, two transverse plates (13) are respectively provided with two transverse grooves (13) respectively, two transverse grooves (13) are respectively formed in the two side walls are fixedly connected to each other, every fixedly connected with second sliding plate (28) on the lateral wall of horizontal rack board (27), every run through on the lateral wall of second sliding plate (28) have second dead lever (35), second dead lever (35) both ends fixedly connected with two second fixed plates (34), every second fixed plate (34) all fixed connection is on the inside wall of detecting platform (5), every cover is equipped with second spring (40) on second dead lever (35).
7. The transformer integrated detection sorting deck according to claim 2, characterized in that the first detector (42) is a direct current/alternating current low voltage detector.
8. The transformer integrated detection sorting deck according to claim 2, characterized in that the second detector (43) is a transformer calibrator.
9. The transformer integrated detection sorting deck according to claim 2, characterized in that the third detector (44) is a withstand voltage tester.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311536412.2A CN117244823B (en) | 2023-11-17 | 2023-11-17 | Mutual inductor integrated detection sorting table |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311536412.2A CN117244823B (en) | 2023-11-17 | 2023-11-17 | Mutual inductor integrated detection sorting table |
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| CN117244823A true CN117244823A (en) | 2023-12-19 |
| CN117244823B CN117244823B (en) | 2024-02-09 |
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| CN202311536412.2A Active CN117244823B (en) | 2023-11-17 | 2023-11-17 | Mutual inductor integrated detection sorting table |
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| CN109283479A (en) * | 2018-12-05 | 2019-01-29 | 河北申科电力股份有限公司 | Mutual inductor detection check equipment |
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| CN216174384U (en) * | 2021-11-08 | 2022-04-05 | 吴江铭扬精密电子有限公司 | Automatic detection sorting machine for mutual inductor |
| CN114289351A (en) * | 2021-12-30 | 2022-04-08 | 江苏二互电气有限公司 | Power frequency withstand voltage retest tool for mutual inductor |
| CN218213404U (en) * | 2022-08-10 | 2023-01-03 | 中国水利水电建设工程咨询西北有限公司 | Transformer substation's current transformer testing arrangement |
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2023
- 2023-11-17 CN CN202311536412.2A patent/CN117244823B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB831682A (en) * | 1955-03-03 | 1960-03-30 | Nat Res Dev | Improvements relating to sorting |
| CN109283479A (en) * | 2018-12-05 | 2019-01-29 | 河北申科电力股份有限公司 | Mutual inductor detection check equipment |
| CN110153042A (en) * | 2019-04-30 | 2019-08-23 | 河南四方达超硬材料股份有限公司 | Automatic sorting device based on resistance value detection |
| CN113960821A (en) * | 2021-09-26 | 2022-01-21 | 深圳同兴达科技股份有限公司 | Direct type backlight source detection device and method for LED liquid crystal display screen |
| CN216174384U (en) * | 2021-11-08 | 2022-04-05 | 吴江铭扬精密电子有限公司 | Automatic detection sorting machine for mutual inductor |
| CN114289351A (en) * | 2021-12-30 | 2022-04-08 | 江苏二互电气有限公司 | Power frequency withstand voltage retest tool for mutual inductor |
| CN218213404U (en) * | 2022-08-10 | 2023-01-03 | 中国水利水电建设工程咨询西北有限公司 | Transformer substation's current transformer testing arrangement |
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|---|---|
| CN117244823B (en) | 2024-02-09 |
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