CN117228428A - Cable winding system - Google Patents

Cable winding system Download PDF

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Publication number
CN117228428A
CN117228428A CN202311448326.6A CN202311448326A CN117228428A CN 117228428 A CN117228428 A CN 117228428A CN 202311448326 A CN202311448326 A CN 202311448326A CN 117228428 A CN117228428 A CN 117228428A
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CN
China
Prior art keywords
frame
cable
driving
positioning
wheel
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Pending
Application number
CN202311448326.6A
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Chinese (zh)
Inventor
刘锋
薛士国
孙庆伦
许璞
王扬虎
李衍光
王敬
臧邦凯
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Shandong Rihui Cable Group Co ltd
Original Assignee
Shandong Rihui Cable Group Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Rihui Cable Group Co ltd filed Critical Shandong Rihui Cable Group Co ltd
Priority to CN202311448326.6A priority Critical patent/CN117228428A/en
Publication of CN117228428A publication Critical patent/CN117228428A/en
Pending legal-status Critical Current

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Abstract

The application discloses a cable winding system, and mainly relates to the field of cable production. The device comprises a winding module, a conveying module and a sorting module, wherein the sorting module comprises a positioning mechanism, a feedback mechanism and a correcting mechanism; the positioning mechanism comprises a plurality of groups of positioning wheel groups arranged along the cable conveying direction, and each positioning wheel group comprises two positioning wheels which clamp the cable relatively; the feedback mechanism comprises a fixed frame, a movable frame is sleeved in the fixed frame in a rotatable mode, the movable frame is circumferentially synchronous with the cable, a sensor is installed between the movable frame and the fixed frame, the correction mechanism comprises an installation frame, a driving frame is installed in the installation frame in a rotating mode, two driving wheels which are symmetrically and oppositely arranged are arranged in the driving frame, and the driving wheels can clamp the cable while the driving frame actively rotates based on acquired angle data alpha x. The application has the beneficial effects that: the problem of cable torsion can be solved.

Description

Cable winding system
Technical Field
The application relates to the field of cable production, in particular to a cable winding system.
Background
In the production and processing process of the cable, the rear end process comprises winding the cable, so that a wire coil of a finished cable product is obtained, and the purposes of effectively organizing and protecting the cable and providing convenience for installation, maintenance and management are realized.
In the process of winding the cable into a coil/disc, the cables are orderly organized and arranged, and the interweaving and the confusion of the cables are avoided. This helps to maintain a good cable layout, effectively protects the cables, and enables compact routing of the cables for storage, transport, sale, and use. In this process, problems affecting the quality of the cable, such as excessive winding, uneven winding, winding damage, uneven torsion, and stress, are common. Based on automatic orderly guidance of the cable by the automatic winding equipment, most of the problems can be effectively solved, but the problem of circumferential torsion of the cable during winding is solved, and no specific solution is provided all the time.
In the transport of the cable before winding, although it can be guided and directed, its long transport route causes it to twist easily in its own circumferential direction. The micro torsion has little influence, but if the cable is obviously twisted, the cable is stored for a long time under the condition of long-time compact winding, the cable can be possibly caused to have uneven tension, the outer skin and the inner layer are peeled off, and the like, and the cable is not beneficial to regular arrangement of the cable because the twisting is shaped for a long time when the cable is used.
Disclosure of Invention
The application aims to provide a cable winding system which can realize automatic winding and solve the problem of cable torsion.
The application aims to achieve the aim, and the aim is achieved by the following technical scheme:
a cable routing system comprising:
a winding module configured to wind the cable into a coil;
a conveying module configured to convey the cable to the winding module;
the arrangement module comprises a positioning mechanism, a feedback mechanism and a correction mechanism;
the positioning mechanism comprises a plurality of groups of positioning wheel groups arranged along the cable conveying direction, and each positioning wheel group comprises two positioning wheels which clamp the cable relatively;
the feedback mechanism comprises a fixed frame, a movable frame is rotatably sleeved in the fixed frame, the movable frame is circumferentially synchronous with the cable, a sensor is arranged between the movable frame and the fixed frame, and the sensor is used for capturing angle data alpha x of the movable frame;
the correcting mechanism comprises a mounting frame, a driving frame is rotatably mounted in the mounting frame, two driving wheels which are symmetrically and oppositely arranged are arranged in the driving frame, the driving wheels are provided with clamping strokes which are relatively close to or far away from each other, the driving wheels are provided with clamping positions and standby positions based on the clamping strokes, and when the driving wheels are located at the standby positions, the driving frame actively rotates based on the acquired angle data alpha x.
The angle data includes a rotation direction and a rotation angle of the movable frame.
And the positioning wheels adjacent to the positioning wheel groups are axially and vertically arranged.
The positioning wheel is internally penetrated and fixed with a positioning shaft, two ends of the positioning shaft are rotatably installed in a positioning seat through bearing pieces, a spring groove is formed in the outer side end face of the positioning seat, which is close to the positioning frame, an adjusting screw is centrally fixed in the spring groove, a spiral spring penetrates through the adjusting screw, the inner end of the spiral spring is installed in the spring groove, the positioning mechanism further comprises a positioning frame, a through hole is formed in the positioning frame corresponding to the position of the adjusting screw, the adjusting screw penetrates through the through hole in the positioning frame, and a butterfly nut is matched with the outer end of the adjusting screw.
The movable frame is internally provided with a relatively symmetrical detection wheel set, the detection wheel set comprises a detection wheel with the peripheral surface being matched with the peripheral surface of a cable, the axial direction of the detection wheel is fixedly penetrated by a wheel shaft, two ends of the wheel shaft are rotatably arranged in the wheel seat through bearing pieces, the wheel seat is rotatably connected with an inner rod on the end face, close to the inner wall of the movable frame, of the wheel seat, the outer end of the inner rod is in threaded fit with a sleeve sleeved with the inner rod, the outer end of the sleeve is fixed on the movable frame, an adjusting hole communicated with the sleeve is formed in the peripheral surface of the movable frame, and a word groove, a cross groove or a special-shaped groove is formed in the outer end of the inner rod.
The driving frame and the mounting frame are coaxial annular frames, one end of the driving frame in the axial direction is fixed with a gear ring coaxial with the driving frame, a driving gear based on motor driving is arranged above the mounting frame, and the driving gear is meshed with the gear ring.
The double-end cylinder is characterized in that double-end cylinders fixed on the driving frame are respectively arranged at the two sides of the driving wheel in a centering mode, telescopic rods are respectively arranged at the two ends of the double-end cylinders, a driving shaft is coaxially and fixedly penetrated in the driving wheel, the two ends of the driving shaft are installed on the driving seat through bearing pieces, a guide rod is arranged on the end face, close to the inner wall of the driving frame, of the driving seat, a guide sleeve matched with the guide rod in a sliding mode is arranged on the inner wall of the driving frame in a corresponding mode, the length directions of the guide sleeve and the guide rod are coincident with the radial direction of the driving wheel and perpendicular to the driving shaft, one end, away from the guide rod, of the driving seat is connected with the outer end installation of the telescopic rods, and the two double-end cylinders at the two sides synchronously operate.
The winding module comprises a machine body, one side of the machine body is provided with a swinging shaft which is stopped or swung based on motor control, the outer end of the swinging shaft is fixedly provided with a swinging arm, the top end of the swinging arm, which is far away from the swinging shaft, is provided with a mounting disc, a screw rod which is rotatable based on motor driving is centrally arranged on the mounting disc, an optical axis guide rail which is equal in length with the screw rod in parallel is also arranged on the mounting disc, a screw nut is matched with the screw rod, a sliding frame is arranged on the optical axis guide rail in a sliding mode, the screw nut is fixed on the sliding frame, a first wheel frame and a second wheel frame which are acute angles are arranged on the sliding frame, guide riding wheels are respectively rotatably arranged on the first wheel frame and the second wheel frame, and a deep V groove is formed in the peripheral surface of the guide riding wheels.
The conveying module at least comprises 2 groups of roller mechanisms arranged in front of and behind the arranging module, each roller mechanism comprises two driving rollers which are arranged on the upper side and the lower side of the cable or on the left side and the right side of the cable, and each driving roller is in pressing contact with the cable.
Compared with the prior art, the application has the beneficial effects that:
through this system, can realize the autoloading of cable, automatic arrangement, automatic wire winding becomes the drum. The cable is wound uniformly, tightly and neatly. And the cable torsion condition between two points is captured and recorded by positioning, feeding back and correcting the correction mechanism in the winding feeding process, and the torsion problem of the cable is adjusted and corrected based on the data. Therefore, the cable after winding is guaranteed to be free of torsion, and the torsion problem of the cable winding is solved.
Drawings
Fig. 1 is a side view of the system of the present application.
Fig. 2 is a schematic diagram of the system of the present application.
Fig. 3 is a schematic diagram of a winding module according to the present application.
FIG. 4 is a schematic diagram of a transfer module and a finishing module of the present application.
FIG. 5 is a partially disassembled schematic illustration of the components of the positioning mechanism of the present application.
Fig. 6 is a schematic structural view of the positioning wheel set of the present application.
Fig. 7 is a schematic diagram of a feedback mechanism of the present application.
Fig. 8 is a schematic diagram illustrating a split state of a fixed frame and a movable frame of the feedback mechanism of the present application.
FIG. 9 is a schematic of a correction mechanism of the present application.
FIG. 10 is a schematic diagram illustrating the detachment of the mounting frame and the driving frame of the correction mechanism according to the present application.
The reference numbers shown in the drawings:
1. a body; 2. a rotating shaft; 3. an arc-shaped plate; 4. swing arms; 5. a mounting plate; 6. a screw rod; 7. an optical axis guide rail; 8. a carriage; 9. a first wheel frame; 10. a second wheel frame; 11. a guide riding wheel; 12. a support frame; 13. hoisting the frame; 14. a positioning frame; 15. a positioning wheel; 16. a positioning seat; 17. positioning a shaft; 18. adjusting a screw; 19. a coil spring; 20. a butterfly nut; 21. a fixed frame; 22. a movable frame; 23. a detection wheel; 24. a wheel axle; 25. a wheel seat; 26. an inner rod; 27. a sleeve; 28. an adjustment aperture; 29. a mounting frame; 30. a drive frame; 31. a gear ring; 32. a motor box; 33. a drive gear; 34. a mounting plate; 35. a double-headed cylinder; 36. a telescopic rod; 37. a driving wheel; 38. a drive shaft; 39. a guide rod; 40. a guide sleeve; 41. a roller mechanism; 42. and a driving seat.
Detailed Description
The application will be further illustrated with reference to specific examples. It is to be understood that these examples are illustrative of the present application and are not intended to limit the scope of the present application. Further, it will be understood that various changes and modifications may be made by those skilled in the art after reading the teachings of the application, and equivalents thereof fall within the scope of the application as defined by the claims.
The instruments, reagents, materials, etc. used in the examples described below are conventional instruments, reagents, materials, etc. known in the art, and are commercially available. The experimental methods, detection methods, and the like in the examples described below are conventional experimental methods, detection methods, and the like that are known in the prior art unless otherwise specified.
The winding system of this example design has specially improved the arrangement problem of cable circumference. Preventing significant twisting during transport prior to winding. The main structure comprises:
a winding module, a sorting module and a conveying module;
1. winding module
1.1 winding mechanism
Most of the winding modules refer to and adopt the winding equipment structure in the prior art, and mainly comprise a machine body 1, wherein a power assembly is arranged in the machine body 1, and the power assembly is mainly a motor and a belt-based transmission mechanism.
The utility model discloses a motor, including fuselage 1, axis of rotation 2 and oscillating axle are installed respectively to the same side of fuselage 1 side by side, axis of rotation 2 is for being used for controlling drum or coil rotation to realize winding core subassembly, motor in the fuselage 1 is connected and provides power with axis of rotation 2 through belt drive mechanism, be equipped with the strut that can radially have the expansion stroke of expansion or drawing in relative it on the axis of rotation 2, the outside of strut is arc 3 for with the inner circle cooperation of drum, to the inner circle of drum prop up fastening, the strut passes through connecting rod structure and axis of rotation 2 installation to realize the radial expansion stroke of relative axis of rotation 2. The strut is the common mechanism of current wire winding equipment, uncoiling equipment, packing equipment etc. and drum cooperation equipment, and is not repeated in this equipment.
1.2 guiding mechanism
The outer end of the swinging shaft is fixedly provided with a swinging arm 4, a stepping motor for driving the swinging arm is arranged in the machine body 1, and the stepping motor realizes precise control on the swinging angle of the swinging shaft based on a speed reducer (a gear set type reduction gearbox) so that the top end of the swinging arm 4 is positioned above the wire coil. As the wire coil is wound thicker, the swing arm 4 is lifted up by a small amount gradually to adapt to the thickening of the wire coil. If the cable tray is a wire tray with limited thickness, the swing arm 4 can be set at a fixed angle, so that the swing arm is always positioned at the upper position of the wire tray, and the cable can be guided and supported.
The top that swing arm 4 kept away from the oscillating axle is equipped with mounting disc 5, install on the mounting disc 5 and can be based on motor drive pivoted lead screw 6 placed in the middle, still install on the mounting disc 5 with the parallel isometric optical axis guide rail 7 of lead screw 6, the length direction and the oscillating axle of lead screw 6 and optical axis guide rail 7 are parallel with axis of rotation 2, the cooperation has the screw on the lead screw 6, sliding fit has carriage 8 on the optical axis guide rail 7, the screw is fixed on carriage 8, realizes making carriage 8 have reciprocating stroke along the axial of wire winding direction through the cooperation of two, realizes the guide of wire winding.
The sliding frame 8 is provided with a first wheel frame 9 and a second wheel frame 10 which are acute angles, the first wheel frame 9 and the second wheel frame 10 are respectively rotatably provided with a guide riding wheel 11, the peripheral surface of the guide riding wheel 11 is provided with a deep V-shaped groove, and the depth of the deep V-shaped groove is deeper than twice the diameter of a cable, so that the cable can be restrained in the deep V-shaped groove for guiding. Based on the first wheel frame 9 and the second wheel frame 10 which are distributed at the top end of the swing arm 4 in an angle mode, the two riding wheels form a V-shaped guiding riding wheel 11 combination, and therefore cables can be effectively guided and supported to pass through the two guiding riding wheels 11 no matter what angle the swing arm 4 is. The cable is uniformly wound on the wire coil through the left and right reciprocating travel of the riding wheel following the sliding frame 8.
2. Conveying module
2.1 mounting base
The conveying module and the arranging module are respectively hoisted by a hanging bracket or hoisted by a supporting frame 12. If the lifting frame is a lifting frame which can be fixed on a workshop inner structural framework, if the lifting frame is a lifting frame 12, the bottom of the lifting frame 12 can be arranged in a falling manner, and the top of the lifting frame 12 can be provided with a lifting frame 13 for installing a conveying module and a finishing module. The hoisting frame 13 is arranged centrally with respect to the winding module.
2.2 conveying module
The conveying module at least comprises roller mechanisms 41 arranged at two ends of the sorting module in the feeding direction, wherein one group of roller mechanisms 41 is close to the winding module, and the other group of roller mechanisms 41 is far away from the winding module. The directional conveying of the cable is realized.
The roller mechanism 41 comprises a first hanging bracket hung on the hanging frame 13, two driving rollers which are arranged in parallel up and down are rotatably arranged at the bottom of the first hanging bracket, the two driving rollers are rotated based on motor control, the minimum distance between the upper part and the lower part of the two driving rollers corresponds to the diameter of a cable, and the cable can be well clamped and pushed towards the winding module. The rotation directions of the two driving rollers are opposite, and the driving rollers are used for conveying cables to the winding module.
Not limited to this example, a plurality of groups may be provided at the front end and the rear end (both the front end and the rear end with respect to the feeding direction) of the finishing module for continuously supplying the conveying power.
3. Finishing module
3.1 positioning mechanism
The positioning mechanism comprises a positioning frame 14, and the positioning frame 14 is fixed on the hoisting frame 13 through hoisting.
The positioning frame 14 is of a frame body structure with a square cross section and a straight cylindrical extension, the length direction of the positioning frame 14 is in the same direction as the conveying direction of a cable (the conveying direction of a conveying module), a positioning wheel 15 group is arranged on the positioning frame 14 at equal intervals, one group of positioning wheels 15 group comprises two positioning wheels 15 which are symmetrically arranged relatively, an arc-shaped groove which is matched with the peripheral surface of the cable is formed in the peripheral surface of the positioning wheel 15, a positioning shaft 17 penetrates and is fixedly arranged in the positioning wheel 15, two ends of the positioning shaft 17 are rotatably arranged in a positioning seat 16 through bearing parts, a spring groove is formed in the outer end face of the positioning seat 16, which is close to the positioning frame 14, an adjusting screw 18 is fixedly arranged in the circular groove in the middle of the groove, a spiral spring 19 penetrates through the adjusting screw 18, and the inner end of the spiral spring 19 is arranged in the spring groove, so that the stability of the spring force action of the spiral spring 19 is improved. The positioning frame 14 is provided with a through hole corresponding to the position of the adjusting screw 18, the adjusting screw 18 penetrates through the through hole of the positioning frame 14, the outer end of the adjusting screw 18 is matched with a butterfly nut 20, the distance between two opposite positioning wheels 15 in the same group can be adjusted through adjusting the butterfly nut 20, and the opposite cables of each group of positioning wheels 15 are clamped by combining a spiral spring 19, so that the cables are guided in the middle.
Each positioning wheel 15 group is provided with two positioning wheels 15 which are clamped elastically relatively, and the installation directions of the adjacent positioning wheels 15 groups are vertically arranged (the axial directions of the adjacent positioning wheels 15 are vertical), so that the adjacent two positioning wheels 15 are respectively positioned at the left and right sides of the cable and the upper and lower sides of the cable, the cable is clamped alternately up and down and left and right, the cable is guided in a centered direction, and the positioning and guiding effect is realized. In the example, 6 groups of positioning wheels 15 are arranged to clamp and guide the cable up and down and left and right alternately for 3 times respectively, and the cable is concentrated and clamped intensively on four sides of the cable alternately based on the structure, so that a stronger positioning effect on the axial direction and the circumferential direction of the cable is achieved in cable conveying.
3.2 feedback mechanism
Comprises a fixed frame 21, wherein the fixed frame 21 is fixed on the hoisting frame 13 in a hoisting mode.
The positioning frame 14 is an annular frame, the inner ring of the fixed frame 21 is rotatably sleeved with the movable frame 22, the movable frame 22 is in a circular ring shape coaxial with the fixed frame 21, the movable frame 22 is internally provided with a detection wheel 23 set which is symmetrically installed relatively, and the detection wheel 23 set comprises a detection wheel 23, a wheel shaft 24, a wheel seat 25, an inner rod 26 and a sleeve 27;
the circumference of the detection wheel 23 is provided with an arc-shaped groove which is matched with the circumference of a cable, the wheel shaft 24 penetrates through the fixed detection wheel 23, two ends of the wheel shaft 24 are rotatably arranged in the wheel seat 25 through bearing pieces, the end face, close to the inner wall of the movable frame 22, of the wheel seat 25 is rotatably connected with an inner rod 26, the inner rod 26 is a round rod and is provided with external threads, one end of a sleeve 27 is fixed on the annular frame, the other end of the sleeve 27 is sleeved outside the inner rod 26 and is in threaded fit with the inner rod 26, and a word groove, a cross groove and a special-shaped groove are formed in the outer end of the inner rod 26 and are used for conveniently adjusting and rotating the inner rod 26 through a tool, so that the expansion and contraction amount of the sleeve 27 is controlled.
The circumference of the movable frame 22 is provided with an adjusting hole 28 communicated with the sleeve 27, the tool can be used for controlling the inner rod 26 to rotate through the hole, so that the extending amount of the inner rod 26 to the axis of the movable frame 22 is adjusted, when the inner rod 26 is adjusted continuously in production, the relative distance between the two detection wheels 23 is inevitably loosened, the clamping effect on the cable is always kept by the two detection wheels 23 through the adjustment of the inner rod 26, the circumference of the detection wheels 23 is fully contacted with the surface of the cable, the detection wheels 23 passively rotate according to the conveying of the cable, but the circumference of the detection wheels 23 closely contacts the surface of the cable based on the better contact and clamping effect, and when the circumference of the cable is twisted, the circumference angle of the detection wheels 23 can be circumferentially adjusted along with the twisting of the cable, and the circumference angle situation of the detection wheels is completely consistent with the twisting of the circumference of the cable. Thereby realizing the capturing of the torsion condition of the cable.
A sensor is installed between the movable frame 22 and the fixed frame 21, and the sensor is used for capturing angle data alpha x of the movable frame 22, wherein the angle data comprises a rotation direction and a rotation angle of the movable frame 22, so that the torsion condition of the cable is converted into data feedback.
3.3 correction mechanism
Based on the angle data acquired by the feedback mechanism, the cable is clamped for reverse rotation.
The concrete structure comprises a mounting frame 29, wherein the mounting frame 29 is fixed on the hoisting frame 13 in a hoisting mode.
The installation frame 29 runs through and is equipped with the annular position coaxial with movable frame 22, rotationally install drive frame 30 through the bearing spare in the annular position, drive frame 30 is the annular frame, the ascending one end of drive frame 30 axial is fixed with rather than coaxial ring gear 31, the top of installation frame 29 is equipped with motor box 32, rotationally install drive gear 33 through the bearing spare on the one side terminal surface that motor box 32 is close to ring gear 31, be equipped with step motor in the motor box 32, step motor's output shaft is connected with drive gear 33, realizes the drive to drive gear 33 to control drive frame 30's direction of rotation and rotation angle. The rotation angle and rotation direction of the driving frame 30 are reverse to the real-time angle data obtained by the feedback mechanism.
The utility model discloses a cable clamping device, including driving frame 30, mounting panel 34, fixed mounting has double-end jar 35 on the mounting panel 34, double-end jar 35 is cylinder or pneumatic cylinder, on the radial line position that double-end jar 35 set up driving frame 30 and side by side about, the both ends of double-end jar 35 are equipped with telescopic link 36 respectively, still be equipped with two drive wheels 37 that the symmetry set up relatively in the driving frame 30, be equipped with the arc groove that suits with the cable on the global of drive wheels 37, coaxial run through in the drive wheels 37 is fixed with drive shaft 38, the both ends of drive shaft 38 pass through the bearing piece and install on the drive seat 42, be equipped with guide bar 39 on the terminal surface that the drive seat 42 is close to driving frame 30 inner wall, correspond guide bar 39 on the driving frame 30 inner wall be equipped with rather than sliding fit's uide bushing 40, the length direction of uide bushing 40 and guide bar 39 radially coincide and with drive shaft 38 are perpendicular, the one end that guide bar 39 kept away from and the outer end installation of telescopic link 36 is connected, and two cylinders 35 synchronous operation of both sides, make two relative cable clamping device's two cable clamping device are close to two cable circumferential force when two cable clamping device are close to two and two cable clamping device are twisted to each other to the cable, can make two cable clamping device are rotated to two cable opposite side by two cable clamping device, thereby the cable clamping device is the opposite to the cable is rotated to the opposite the cable, can be rotated to the cable through the opposite side, the cable is rotated to the opposite the position to the cable.
The driving wheels 37 obtain a gripping stroke based on the expansion and contraction of the expansion and contraction rod 36, the gripping stroke is a linear reciprocating stroke for making the two driving wheels 37 approach or separate from each other, and the driving wheels 37 have two stroke positions based on the gripping stroke: the driving wheel 37 is in the driving position, when the driving wheel 37 is in the standby position, the two driving wheels 37 are close to each other (the telescopic rod 36 stretches out), so that the peripheral surface of the driving wheel 37 is tightly pressed against the peripheral surface of the cable and is stopped circumferentially, and when the driving wheel 37 is in the standby position, the driving wheel 37 is not contacted with the cable.
Only when the driving wheel 37 is in the driving position, the driving gear 33 performs a rotational motion based on the angle data fed back by the feedback mechanism.
The actions executed by the sorting module include, in time sequence:
the positioning wheel 15 of the positioning mechanism clamps the cable and keeps the cable positioned in the axial direction and the circumferential direction when passing through the mechanism;
the movable frame 22 of the feedback mechanism keeps circumferential synchronization with the cable passing through the movable frame and cooperates with the fixed frame 21 to obtain angle data alpha x corresponding to the torsion condition of the cable;
the start threshold of the angle data is set to + - αo, and when the value of the angle data is αx > αo or αx < - αo, the drive wheel 37 starts the gripping stroke to move from the standby displacement to the drive position, and the drive frame 30 performs- αx rotation.
Based on the roller mechanisms 41 before and after the arrangement module, the speed and the direction of directional conveying of the cable are obtained, the uniform cable feeding is kept, and the capturing and data recording of the torsion condition of the cable between two points and the adjustment and correction of the torsion problem of the cable based on the data are realized through the positioning, feedback and deviation correction of the arrangement mechanism in conveying. Therefore, the cable after winding is guaranteed to be free of torsion, and the torsion problem of the cable winding is solved.

Claims (9)

1. A cable routing system, comprising:
a winding module configured to wind the cable into a coil;
a conveying module configured to convey the cable to the winding module;
the arrangement module comprises a positioning mechanism, a feedback mechanism and a correction mechanism;
the positioning mechanism comprises a plurality of groups of positioning wheel groups arranged along the cable conveying direction, and each positioning wheel group comprises two positioning wheels which clamp the cable relatively;
the feedback mechanism comprises a fixed frame, a movable frame is rotatably sleeved in the fixed frame, the movable frame is circumferentially synchronous with the cable, a sensor is arranged between the movable frame and the fixed frame, and the sensor is used for capturing angle data alpha x of the movable frame;
the correcting mechanism comprises a mounting frame, a driving frame is rotatably mounted in the mounting frame, two driving wheels which are symmetrically and oppositely arranged are arranged in the driving frame, the driving wheels are provided with clamping strokes which are relatively close to or far away from each other, the driving wheels are provided with clamping positions and standby positions based on the clamping strokes, and when the driving wheels are located at the standby positions, the driving frame actively rotates based on the acquired angle data alpha x.
2. The cable winding system of claim 1, wherein the angle data includes a rotational direction and a rotational angle of the movable frame.
3. The cable winding system of claim 1, wherein the positioning wheels of adjacent positioning wheel sets are axially vertically disposed.
4. The cable winding system according to claim 1, wherein a positioning shaft is fixedly penetrated in the positioning wheel, two ends of the positioning shaft are rotatably installed in the positioning seat through bearing pieces, a spring groove is formed in the outer side end face, close to the positioning frame, of the positioning seat, an adjusting screw is fixedly arranged in the middle of the spring groove, a spiral spring penetrates through the adjusting screw, the inner end of the spiral spring is installed in the spring groove, the positioning mechanism further comprises a positioning frame, a through hole is formed in the positioning frame corresponding to the position of the adjusting screw, the adjusting screw penetrates through the through hole in the positioning frame, and a butterfly nut is matched with the outer end of the adjusting screw.
5. The cable winding system according to claim 1, wherein a relatively symmetrical detection wheel set is installed in the movable frame, the detection wheel set comprises a detection wheel with the peripheral surface being matched with the peripheral surface of the cable, the detection wheel is fixedly penetrated in the axial direction of the detection wheel, two ends of the wheel are rotatably installed in the wheel seat through bearing pieces, an inner rod is rotatably connected to the end face, close to the inner wall of the movable frame, of the wheel seat, a sleeve sleeved with the inner rod is in threaded fit with the outer end of the inner rod, the outer end of the sleeve is fixed on the movable frame, an adjusting hole communicated with the sleeve is formed in the peripheral surface of the movable frame, and a word groove, a cross groove or a special groove is formed in the outer end of the inner rod.
6. The cable winding system according to claim 1, wherein the driving frame and the mounting frame are coaxial annular frames, a gear ring coaxial with the driving frame is fixed at one axial end of the driving frame, and a driving gear based on motor driving is arranged above the mounting frame and meshed with the gear ring.
7. The cable winding system according to claim 1, wherein two sides of the driving wheel are respectively provided with a double-headed cylinder fixed on the driving frame in a centered manner, two ends of the double-headed cylinder are respectively provided with a telescopic rod, a driving shaft is coaxially and fixedly penetrated in the driving wheel, two ends of the driving shaft are installed on the driving seat through bearing pieces, the end face, close to the inner wall of the driving frame, of the driving seat is provided with a guide rod, on the inner wall of the driving frame, a guide sleeve in sliding fit with the guide rod is arranged corresponding to the guide rod, the length directions of the guide sleeve and the guide rod are coincident with the radial direction of the driving wheel and are perpendicular to the driving shaft, one end, far away from the guide rod, of the driving seat is connected with the outer end of the telescopic rod, and the two double-headed cylinders on two sides synchronously run.
8. The cable winding system according to claim 1, wherein the winding module comprises a machine body, a swing shaft which is stopped or swung based on motor control is arranged on one side of the machine body, a swing arm is fixed at the outer end of the swing shaft, a mounting disc is arranged at the top end of the swing arm, which is far away from the swing shaft, a screw rod which can rotate based on motor driving is arranged on the mounting disc in a centered manner, an optical axis guide rail which is equal in length with the screw rod in parallel is further arranged on the mounting disc, a screw nut is matched on the screw rod, a sliding frame is slidingly matched on the optical axis guide rail, the screw nut is fixed on the sliding frame, a first wheel frame and a second wheel frame which are acute angles are arranged on the sliding frame, guide riding wheels are respectively rotatably arranged on the first wheel frame and the second wheel frame, and deep V grooves are arranged on the peripheral surfaces of the guide riding wheels.
9. The cable winding system according to claim 1, wherein the conveying module comprises at least 2 groups of roller mechanisms arranged in front of and behind the arranging module, the roller mechanisms comprise two driving rollers arranged above and below the cable or on the left and right of the cable, and the driving rollers are in pressing contact with the cable.
CN202311448326.6A 2023-11-02 2023-11-02 Cable winding system Pending CN117228428A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311448326.6A CN117228428A (en) 2023-11-02 2023-11-02 Cable winding system

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Application Number Priority Date Filing Date Title
CN202311448326.6A CN117228428A (en) 2023-11-02 2023-11-02 Cable winding system

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Publication Number Publication Date
CN117228428A true CN117228428A (en) 2023-12-15

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Application Number Title Priority Date Filing Date
CN202311448326.6A Pending CN117228428A (en) 2023-11-02 2023-11-02 Cable winding system

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Country Link
CN (1) CN117228428A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118080273A (en) * 2024-04-19 2024-05-28 常州艾博格电器有限公司 Wire harness anti-corrosion layer coating device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118080273A (en) * 2024-04-19 2024-05-28 常州艾博格电器有限公司 Wire harness anti-corrosion layer coating device

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