CN1171797A - Absorbent material - Google Patents

Absorbent material Download PDF

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CN1171797A
CN1171797A CN95197168A CN95197168A CN1171797A CN 1171797 A CN1171797 A CN 1171797A CN 95197168 A CN95197168 A CN 95197168A CN 95197168 A CN95197168 A CN 95197168A CN 1171797 A CN1171797 A CN 1171797A
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absorbent
super
superabsorbent material
charged ion
positively charged
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贾恩弗兰科·帕隆博
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Procter and Gamble Co
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L15/00Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
    • A61L15/16Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
    • A61L15/42Use of materials characterised by their function or physical properties
    • A61L15/60Liquid-swellable gel-forming materials, e.g. super-absorbents

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  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Hematology (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Polysaccharides And Polysaccharide Derivatives (AREA)

Abstract

The invention provides a superabsorbent material which comprises a combination of (1) a cationic superabsorbent in which from 20 to 100 % of the functional groups are in basic form, and (2) a cationic exchanger in which from 50 to 100 % of the functional groups are in acid form. The combination is particularly effective as a superabsorbent for electrolyte containing solutions such as menses and urine.

Description

Absorbing material
The present invention relates to a kind of absorbing material, more specifically, relate to that class material of a kind of so-called " super-absorbent ".
Be commonly referred to the normally lightly crosslinked hydrophilic polymer of material of " super-absorbent ".The chemical property of these polymkeric substance can be different, but they all have and can absorb and keep the aqueous fluid that equals their own wt manyfolds, even also like this under middle pressure.For example, super-absorbent can absorb usually and reach as high as the distilled water of himself weight more than 100 times or 100 times.
Advised super-absorbent is used for many different industrial application, can utilize the advantage of its water-absorbent and/or stand-up in these are used, example comprises the preparation of agricultural, construction industry, alkaline cell and strainer.Yet the primary application field of superabsorbent material is the health care and/or the preparation of health product, the disposable diaper of using as disposable sanitary napkin and child or adult's urinary incontinence.In these health cares and/or health product, usually super-absorbent and cellulosic fibre are used in combination absorbed body fluid (as menstruation or urine).Yet super-absorbent significantly is lower than receptivity to deionized water to the body fluid absorption ability.It has been generally acknowledged that this effect comes from the electrolyte content of body fluid, and this effect is called " salt poisoning ".
The performance of the water-absorbent of super-absorbent and reservation water is owing to there is ionogenic functional group in this polymer architecture.These groups are carboxylate radical normally, and when this polymkeric substance during in drying regime, high-load carboxylate radical is the form of salt, but when contacting with water, having produced disassociation turns into and solvation.When its disassociation state, this polymer chain has a series of functional groups that link on this chain, and these functional groups have identical electric charge, and are therefore mutually exclusive.This causes the expansion of this polymer architecture, allows further to absorb water molecules thereby should expand, though this expansion is subjected to the crosslinked restriction that causes in this polymer architecture, and must be full cross-linked in this polymkeric substance to prevent the dissolving of polymkeric substance.Think: the disassociation of these functional groups has been disturbed in the big electrolytical existence of concentration in water, and has produced " salt poisoning " effect.Though the superabsorbent agent of most commercial is anionic, can prepare functional group equally and be positively charged ion superabsorbent agent as the quaternary ammonium root.The form that this class material also must be salt is with as the superabsorbent agent, and its performance also is subjected to the influence of salt poisoning.
Do many trials and suppressed the salt poisoning effect, and improved the performance that the super-absorbent absorption contains electrolytic liquid (as menstruation and urine).So Japanese patent application OPI No.57-45,057 discloses a kind of absorption agent, and this absorption agent is the mixture of super-absorbent such as crosslinked polypropylene and powdery or granular ion exchange resin.EP-A-0210756 relates to a kind of absorbing structure, and it comprises super-absorbent and anionite, randomly also has cationite, and wherein these two kinds of ion-exchangers all are fibrous.Super-absorbent combined with ion-exchanger attempt to reduce the salt poisoning effect, its practice is: use ion-exchanger, usually anionite and cationite are used in combination, reduce the content of salt in this liquid.This ion-exchanger is to the not directly influence of performance of super-absorbent, and also total absorptive character that the content of salt fully can not be reduced to said composition have desirable effect.In addition, except that costliness, this ionic absorption agent self does not have sorption, therefore this super-absorbent is played diluting effect.
An object of the present invention is to provide a kind of super-absorbent that improves performance that has in (as under the situation of menstruation or urine) in the presence of the ionogen.
The invention provides a kind of superabsorbent material, it comprises the combination of material beneath:
(1) a kind of positively charged ion super-absorbent, wherein 20-100% functional group is the form of alkali; With
(2) a kind of cationite, wherein 50-100% functional group is the form of acid.
This positively charged ion superabsorbent material preferably has 50-100%, more preferably has to be essentially 100% functional group that is the alkali form.
This cationite preferably has and is essentially 100% the functional group that is sour form.
According to the present invention, now be surprised to find that: will be the positively charged ion absorption agent of form of alkali and the cationite of form that is acid and combine, as super-absorbent contain under electrolytical solution (as menstruation and the urine) situation effective especially.
Though do not wish to be subjected to any concrete theory, believe that superabsorbent material of the present invention has following double effect with containing when electrolytical solution contacts:
(1) the positively charged ion super-absorbent is changed into form as the salt of super-absorbent from non-absorpting form; With
(2) the positively charged ion super-absorbent to the conversion of its salt form to having deionization by cationite enhanced solution.
Functional group in the positively charged ion super-absorbent is the quaternary ammonium root of strong ion-exchanger normally.Therefore, when this positively charged ion super-absorbent contacted with electrolyte solution such as salt solution, the OH ion in its swelling and this super-absorbent was partly replaced by the Cl in the solution, and the pH of this solution becomes strong basicity.But the existence of Zeo-karb stops this solution to become strong basicity by this balanced reaction being helped make direction that this positively charged ion super-absorbent changes the form of its salt fully into to move.In this case, the sodium ion in the solution is replaced by Zeo-karb, and the positively charged ion super-absorbent that chlorion is the form of alkali in the solution replaces, and therefore causes the sufficient desalination of this salt solution, thereby has improved the absorptivity of this super-absorbent.
This when when containing electrolytical solution and contact from the positively charged ion super-absorbent to the effect of the conversion of its salt form and cationite in conjunction with sodium ion, this solution there is tangible deslination, thereby by alleviating the performance that the salt poisoning effect has improved this super-absorbent.Make this solution desalination and opposite in conjunction with the superabsorbent material (referring to above-cited Japanese patent application OPI No.57-45057 and EP-A-0210756) that is the form of salt with making spent ion exchange resin, the positively charged ion super-absorbent of the form of this alkali also has desalting to this solution.This just has much bigger desalting effect than the super-absorbent that uses ion-exchanger and salt form.Should note: ionogen is not linear to the influence of absorbency of superabsorbents in this solution in the solution, because along with its receptivity of increase of salts contg is not to descend regularly.Therefore, in a certain concentration range, produce quite little reduction, can cause the sizable increase of receptivity by making this solution salt content.
This positively charged ion super-absorbent can be any material with superabsorbent energy, and wherein functional group is a positively charged ion.Usually these functional groups are connected on the lightly crosslinked vinylformic acid basis polymkeric substance.For example, this base polymer can be polyacrylamide, polyvinyl alcohol, ethene-copolymer-maleic anhydride, polyvinyl ether, polyvinyl sulfonic acid, polyacrylic acid, polyvinylpyrrolidone and polyethylene morpholine.Also can use these monomeric multipolymers.Also can use based on starch and cellulosic polymkeric substance, comprise hydroxypropylcellulose, carboxymethyl cellulose and acrylic acid-grafted starch.Concrete base polymer comprises acryionitrile grafted starch, starch polyacrylic ester and the iso-butylene/copolymer-maleic anhydride of crosslinked polyacrylic ester, hydrolysis.Particularly preferred base polymer is starch polyacrylic ester and crosslinked polyacrylic ester.
The example of suitable Cationic functional groups comprises quaternary ammonium root or primary, the second month in a season or tertiary amine groups, and these groups should be the form of alkali.For derivatived cellulose, definition has the number of functional group's (being generally the quaternary ammonium root) that the substitution value (DS) of derivative of functional group had for each Mierocrystalline cellulose anhydroglucose unit.Its DS is generally 0.1-1.5.With similar approach, the DS of definable synthetic polymer is the number of each monomer or functional group that comonomer unit has.Its DS is generally 1, as every polyacrylic ester monomeric unit 1 quaternary ammonium root is arranged.The base of optimum selection polymkeric substance comprises polyose and based on the polymkeric substance of dimethyl diallyl ammonium chloride.
According to an embodiment, this positively charged ion super-absorbent can be the polysaccharide super-absorbent that is made by following reaction: fiber polysaccharide such as Mierocrystalline cellulose and the reaction of excessive quaternary ammonium compound, this quaternary ammonium compound contain at least one can and have the substitution value of 0.5-1.1 with the group of polysaccharide hydroxyl reaction.This quaternary ammonium compound has general formula: Or
Figure A9519716800072
Wherein n is the integer of 1-16; X is a halogen; Z is the negatively charged ion as halogenide or hydroxyl; And R, R 1, R 2And R 3, can be identical or different, each is hydrogen, alkyl, hydroxyalkyl, alkenyl or aryl, and R 2Can represent the following formula residue in addition: Or
Figure A9519716800074
Wherein p is the integer of 2-10, n, R, R 1, R 3, X and Z definition as above.In WO 92/19652, more describe this cationic polysaccharide super-absorbent in detail.
According to another experimental program, this positively charged ion super-absorbent can be based on the super-absorbent of cross-linked cellulose, be in particular fiber cation polysaccharide with superabsorbent, this glycocalix quaternary ammonium root replaces and has and is at least 0.5 substitution value, this polysaccharide is linked to enough degree makes it insoluble in water.In our patent application of pending trial simultaneously .... more describe this super-absorbent in detail in (internal reference DR44).
According to another embodiment, this positively charged ion super-absorbent can be polymkeric substance water-swellable, water-insoluble, this polymkeric substance contains from diallyl quaternary ammonium salt monomer deutero-, by the crosslinked unit of suitable multi-functional vinyl compound, and it is characterized in that: this polymkeric substance prepares by radical polymerization at aqueous phase with free radical catalyst.In our patent application of pending trial simultaneously ... .. (internal reference DR43) more describes this super-absorbent in detail.
Ion-exchange is the reversible exchange of ionic between solid and liquid, and wherein the solid structure of ion-exchange material does not have obvious variation.
Ion-exchange appears on the various materials, as silicate, phosphoric acid salt, fluorochemical, vegetable mould, Mierocrystalline cellulose, silk, protein, aluminum oxide, resin, lignin, cell (cells), glass, barium sulfate and silver chloride.
Yet, these materials are used for ion-exchange material, depend on the character of other the ion-exchange except that between liquid-solid phase.From 1910, natural along with using, be since the introducing of synthetic zeolite water softening afterwards, industrial circle was using ion-exchange always.
The nineteen thirty-five introducing of synthetic organic ion exchange resin results from the synthetic of phenol condensation product, and this product contains sulfonate radical or amino, and this product can be used for positively charged ion or anionic reversible exchange.
Inorganic ion exchange material comprises natural materials (as mineral zeolite (as cliptonite), greensand and clay (if you would take off stone)) and sintetics (as the hydrous oxide of gel zeolite, polyvalent metal and the insoluble salt of polyvalent metal salt and the acid of many barium).
Synthetic organic products comprises positively charged ion and anionic ion-exchange resins, and the both has strong and weak type two classes.
This weakly acidic cationic exchanger resin mainly is based on and has used difunctional degree monomer, as the crosslinked acrylic or methacrylic acid of DVBC (divinylbenzene).Other weak acid resin makes with the phenolic group of phosphonic acid functional groups.
This weak acid resin has extremely strong affinity to hydrogen ion, therefore easy-to-use strong acid regeneration.Yet this character defines salt can produce the such scope of decomposition more than pH4.
Strong resin with commercial value is the sulfonated multipolymer of vinylbenzene and DVB, carries out sulfonation respectively with sulfonic acid, sulphur trioxide and chlorsulfonic acid.
These materials are characterised in that their exchange cations or decompose the ability of neutral salt and can be used for whole pH scope.
This cationite preferably contains the resin cation (R.C.) of the form functional group of acid.Suitable functional group comprises carboxylate radical or sulfonate radical.
Can use following Zeo-karb in the embodiment of this invention: Amberlite IR 120: this is a kind of strong cation exchanger, has to be H +The sulfonic acid functionality of type.Its total exchange capacity to dried resin is 4.4 milligramequivalent/grams (meq/g).Amberlite IRC 76: this is a kind of weak cation exchanger, has the carboxylic functionality of the form that can be acid.Its total exchange capacity to dried resin is 10meq/g.Dowex 50W YZ: this is a kind of strong cation exchanger, and it is with H +Type obtains, and contains sulfonic acid functionality.Its total exchange capacity to dried resin is 5meq/g.
In general, according to molecular weight and ion-exchange capacity, the weight ratio of positively charged ion super-absorbent and cationite is 1: 20-1: 1, be preferably 1: 3-1: 1.
Absorbing material of the present invention is suitable for especially being used in wishing to absorb and contains in the electrolytical liquid, aqueous application.The example of these liquid specifically comprises menstruation and urine, and this absorbing material can be used as the packing material of menopad and diaper with the blend of fibrous absorber (as cellulose villus).For this purpose, absorption agent of the present invention can granular or filamentous form existence.
Absorbing material of the present invention shows especially to containing the electrolytical liquid, aqueous good absorption that has, and shown in following embodiment, these embodiment test with common salt aqueous solution (1%NaCl) and synthetic urine.Preparation: the positively charged ion super-absorbent based on crosslinked Poly Dimethyl Diallyl Ammonium Chloride is called Fai7OH.The preparation of Fai7 OH
60% aqueous solution of 133g dimethyl diallyl ammonium chloride (DMAC is available from fluka) weighed add in the 250ml flask.
Separately 0.2g bisacrylamide (BAC is available from fluka) being weighed adds in the 5ml test tube, and is dissolved in the distilled water of 2ml.
0.12g ammonium persulphate (radical initiator) is dissolved in the 2ml distilled water in the 5ml test tube.
With vacuum pump this monomer solution is vacuumized.
Afterwards, under continuously stirring, this cross-linking agent solution and radical initiator are added in this monomer solution, by this flask is placed a thermostatic bath come this temperature transfer to 60 ℃ four hours.
The solid product of this generation is with scraper cutting and transfer in 5 liters of beakers that 4 liters of distilled water are arranged, and filters this swollen gel with nonwoven thin paper fabric filter cloth after two hours.This gel in draft furnace 60 ℃ dry 12 hours down.Collect 60g exsiccant polymkeric substance and be called Fai7 Cl.20g Fai 7 Cl are placed one 10 liters beaker, and under continuously stirring, add 4 liters of distilled water swellings.When this polymkeric substance swelling (2 hours), add 500ml 0.01M NaOH solution, and the flimsy material filter cloth with nonwoven filters this gel after 30 minutes.Repeat these operations (alkalization and filtration), (chlorion can be by AgNO up to there is not chlorion in these washing water 3Reaction is checked) till.Up to this washing water in do not have the sign of alkali reaction till with this gel of distilled water wash this moment.
In ventilated drying oven, descended dry these gels 12 hours afterwards at 60 ℃.Collect 10g exsiccant polymkeric substance and be called Fai7 OH.
The compare test of embodiment 1. liquid-absorbents
Test and show: use positively charged ion super-absorbent and Zeo-karb can improve the absorptive character of this positively charged ion super-absorbent, this is because the desalting that is obtained by this ion-exchange mixture causes.
1%NaCl solution (150ml) and 2.23g Zeo-karb IR120 (H +) in a 250ml beaker, contact 2 hours under the continuously stirring.The sodium ion of this solution should be replaced by the hydrogen ion in this resin.Use this solution of pasteur pipette, extract then, and when stirring, move in the beaker that contains 0.11g Fai 7OH of another one 250ml; When this gel no longer stops to add solution during swelling.At this moment gel is placed in the little envelope of a nonwoven thin paper " tea bag " type, under 60 * g, after centrifugal 10 minutes, calculates its absorptivity by following formula:
A=(W Wet-W Do)/G is wherein: the absorptivity after A=is centrifugal, g/gW Wet=contain the weight of the envelope of wet AGM, gW after centrifugal Do=contain the weight of the envelope of doing AGM, the weight of the AGM that gG=used in should testing, gAGM=absorptivity gelatinous material
Also use Fai9 OH and Fai9 Cl separately and do not use this Zeo-karb to repeat this examination
The above results shows: the Fai-7 OH and the salt form (Fai-7Cl that are the alkali form +) the positively charged ion super-absorbent, and in deionized water, compare, in 1%NaCl solution, show limited absorptivity.But work as and the form IR120 (H that is acid +) cationite combine, this bill of material reveals the absorptivity that significantly improves.
Should understand that 1%NaCl represents accurate test of this super-absorbent.Literature research shows: the salts contg of urine changes along with series of factors, but the maximum value that 1% (weight) expression may run in practice.

Claims (17)

1. superabsorbent material, it comprises the combination of following material:
I) a kind of positively charged ion super-absorbent, wherein the functional group of 20-100% is the form of alkali; With
Ii) a kind of cationite, wherein the functional group of 50-100% is the form of acid.
2. the described superabsorbent material of claim 1, wherein this positively charged ion super-absorbent has 50-100%, preferably is essentially the functional group of 100% the form that is alkali, and wherein this cationite has basically 100% functional group that is the form of acid.
3. claim 1 or 2 described superabsorbent materials, wherein the functional group in this positively charged ion super-absorbent be primary, the second month in a season or tertiary amine groups or quaternary ammonium root.
4. the described superabsorbent material of claim 3, wherein this functional group is the quaternary ammonium root.
5. each described superabsorbent material among the claim 1-4, wherein this functional group is connected on polymeric amide, polyvinyl alcohol, ethene-copolymer-maleic anhydride, polyvinyl ether, polyvinyl sulfonic acid, polyacrylic acid, polyvinylpyrrolidone or the polyethylene morpholine as base polymer or on its co-polymer, and on the polymkeric substance of starch or cellulose base.
6. the described superabsorbent material of claim 5, wherein the polymkeric substance of this starch or cellulose base is hydroxypropylcellulose, carboxymethyl cellulose or acrylic acid-grafted starch.
7. claim 5 or 6 described super-absorbent, wherein this base polymer is crosslinked polyacrylic ester or iso-butylene/copolymer-maleic anhydride.
8. the described superabsorbent material of claim 7, wherein this base polymer is starch polyacrylic ester or crosslinked polyacrylic ester.
9. each described super-absorbent among the claim 1-8, wherein this positively charged ion super-absorbent is the polysaccharide super-absorbent that is prepared as follows: with fiber polysaccharide and the reaction of excessive quaternary ammonium compound, this compound contains at least one can and have the substitution value of 0.5-1.1 with the group of polysaccharide hydroxyl reaction.
10. the superabsorbent material described in the claim 9, wherein this quaternary ammonium compound has general formula: Or Wherein n is the integer of 1-16; X is a halogen; Z is the negatively charged ion as halide ions or hydroxyl; And R, R 1, R 2And R 3, can be identical or different, each is hydrogen, alkyl, hydroxyalkyl, alkenyl or aryl, and R 2Can represent the following formula residue in addition:
Figure A9519716800032
Or
Figure A9519716800033
Wherein p is the integer of 2-10, n, R, R 1, R 3, X and Z definition as above.
11. each described superabsorbent material among the claim 1-10, wherein this positively charged ion super-absorbent is the fiber cation polysaccharide with superabsorbent energy, this glycocalix quaternary ammonium root replaces and has and is at least 0.5 substitution value, and the crosslinked enough degree of this polysaccharide make it keep insoluble in water.
12. each described superabsorbent material among the claim 1-10, wherein this positively charged ion super-absorbent is water swellable, water-insoluble polymkeric substance, this polymkeric substance contains from diallyl quaternary ammonium salt monomer deutero-, by the crosslinked unit of suitable polyfunctional vinyl compound, it is characterized in that this polymkeric substance prepares by cationoid polymerisation at aqueous phase with free radical catalyst.
13. each described superabsorbent material among the claim 1-12, wherein this cationite is the resin cation (R.C.) that contains the functional group of the form that is acid.
14. the superabsorbent material described in the claim 13, wherein this functional group is carboxylic acid or sulfonic group.
15. each described superabsorbent material among the claim 1-14, wherein the weight ratio of positively charged ion super-absorbent and cationite is 1: 20-1: 1.
16. the superabsorbent material described in the claim 15, wherein the weight ratio of positively charged ion super-absorbent and cationite is 1: 3-1: 1.
17. each described superabsorbent material absorbs and contains electrolytical liquid, aqueous purposes among the claim 1-16.
CN95197168A 1994-11-10 1995-11-13 Absorbent material Pending CN1171797A (en)

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ITT094A000890 1994-11-10
IT94TO000890A IT1267495B1 (en) 1994-11-10 1994-11-10 ABSORBENT MATERIAL, FOR EXAMPLE OF SUPER ABSORBENT TYPE, AND RELATIVE USE.

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CN104475065A (en) * 2014-12-16 2015-04-01 湖南科技大学 Efficient heavy-metal-ion absorbent material and preparation method thereof

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CN104475065A (en) * 2014-12-16 2015-04-01 湖南科技大学 Efficient heavy-metal-ion absorbent material and preparation method thereof

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CZ140897A3 (en) 1997-10-15
BR9509650A (en) 1997-09-16
EP0791020A4 (en) 2000-07-12
KR970707183A (en) 1997-12-01
WO1996015163A1 (en) 1996-05-23
HUT77843A (en) 1998-08-28
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