CN117142257A - Chuck transmission and wire clamping integrated device - Google Patents
Chuck transmission and wire clamping integrated device Download PDFInfo
- Publication number
- CN117142257A CN117142257A CN202311171349.7A CN202311171349A CN117142257A CN 117142257 A CN117142257 A CN 117142257A CN 202311171349 A CN202311171349 A CN 202311171349A CN 117142257 A CN117142257 A CN 117142257A
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- CN
- China
- Prior art keywords
- cylinder
- chuck
- wire
- clamping
- driven
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000005540 biological transmission Effects 0.000 title claims abstract description 14
- 230000001360 synchronised effect Effects 0.000 claims abstract description 42
- 238000001514 detection method Methods 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 6
- 210000004907 gland Anatomy 0.000 claims description 4
- 238000000034 method Methods 0.000 claims 1
- 238000004804 winding Methods 0.000 description 12
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/553—Both-ends supporting arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H65/00—Securing material to cores or formers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Landscapes
- Tension Adjustment In Filamentary Materials (AREA)
Abstract
The invention provides a chuck transmission and wire clamping integrated device, which comprises a chuck frame, a chuck cylinder and a fixing frame, wherein the chuck frame is provided with a chuck cylinder; the device also comprises a driven rotating disc, a driving rotating disc and a driving disc rotating mechanism; one end of the driven rotary disk is connected with the chuck frame through a bearing, and the other end of the driven rotary disk is driven by the tip cone; one end of the chuck cylinder is fixed on the fixing frame, and a cylinder shaft of the chuck cylinder is connected with the chuck frame through a cylinder joint; the rear side of the chuck frame is in sliding fit with a sliding block on the transverse sliding rail, one side of the driving rotary disk is connected with a driving tip cone, and the other side of the driving rotary disk is connected with a driven synchronous pulley; wherein the inner cavity of the active tip cone is provided with a wire clamping device; the driving disc rotating mechanism is connected with the driven synchronous pulley through a synchronous belt. The invention can clamp the disc and clamp the wire, integrates the operation and improves the working efficiency.
Description
Technical Field
The invention relates to the field of cable winding equipment, in particular to a chuck transmission and wire clamping integrated device.
Background
At present, cable winding equipment clamps a coil, then performs winding work, and at present produces the biax admission machine of external diameter more than 630mm drum, and the clamping of most thread ends is all installed on the rotary disk, increases the wire supplementing hook at the outer edge of rotary chuck, blocks broken thread end simultaneously through rotatory inertia. The situation that the wire clamping is unsuccessful exists, if the broken wire ends fall off, the broken wire ends can rotate under inertia to damage the collected wire, the product use is affected, and the safety coefficient is low.
Disclosure of Invention
In order to solve the problems, the invention discloses a chuck transmission and wire clamping integrated device which can clamp a chuck and clamp a wire, integrates operation and improves working efficiency.
The chuck transmission and wire clamping integrated device comprises a chuck frame, a chuck cylinder and a fixing frame; the device also comprises a driven rotating disc, a driving rotating disc and a driving disc rotating mechanism; one end of the driven rotary disk is connected with the chuck frame through a bearing, and the other end of the driven rotary disk is driven by the tip cone; one end of the chuck cylinder is fixed on the fixing frame, and a cylinder shaft of the chuck cylinder is connected with the chuck frame through a cylinder joint; the rear side of the chuck frame is in sliding fit with a sliding block on the transverse sliding rail, one side of the driving rotary disk is connected with a driving tip cone, and the other side of the driving rotary disk is connected with a driven synchronous pulley; wherein the inner cavity of the active tip cone is provided with a wire clamping device; the driving disc rotating mechanism is connected with the driven synchronous pulley through a synchronous belt.
Further, the driving disc rotation mechanism comprises a motor, a synchronous pulley and a tension adjusting device; the tension adjusting device comprises a tension wheel, a tension seat and a tension adjusting seat; the motor is connected with the fixing frame, the shaft end of the motor is provided with a synchronous pulley, and the synchronous belt sequentially passes through the synchronous pulley, the tensioning wheel and the driven synchronous pulley; the tensioning wheel is fixed on the tensioning seat; the tension adjusting seat is used for adjusting the upper and lower positions of the tension seat on the fixing frame; the driven synchronous pulley is fixed with the driving rotary disk.
Further, the wire clamping device comprises an inner clamping jaw, an outer clamping jaw, a power source wire clamping cylinder and a wire clamping pull shaft, wherein the inner cavity of the outer clamping jaw is provided with the inner clamping jaw; waist-shaped grooves are formed in the inner clamping jaw and the outer clamping jaw; wherein the pull pin is arranged in the waist-shaped groove in a penetrating way; the wire clamping pull shaft is connected with the pull pin, and drives the inner/outer clamping jaw to rotate to clamp the wire by moving the wire clamping pull shaft back and forth; the tail part of the wire clamping pull shaft is connected with a brake and an induction sheet, and the detection position of the induction switch is detected through positioning detection; the middle section of the wire clamping pull shaft is connected with a power source wire clamping cylinder through a bearing, a bearing gland and a wire clamping cylinder push arm, and the power source wire clamping cylinder is fixed with a fixing frame.
Further, a pushing disc cylinder seat is arranged at the bottom of the fixing frame; the pushing disc cylinder seat is fixed with the pushing disc cylinder I, and a pushing plate is arranged at the end part of the pushing disc cylinder I.
Further, a pushing disc cylinder seat is arranged at the bottom of the fixing frame; the pushing disc cylinder seat is fixed with the pushing disc cylinder I, and a pushing plate is arranged at the end part of the pushing disc cylinder I.
Further, the other end of the driven rotary disk is connected with the encoder through a coupler.
And then starting the disc lifting mechanism, conveying the wire coil into a wire collecting station, and starting the chuck cylinder. The cable is fed into the wire coil hole through the wire holding pipe, and is clamped by the wire clamping device of the wire collecting component. The wire pulling shaft is pulled and clamped, and at the moment, the pulling pin can only move in the strip-shaped grooves on the inner clamping jaw and the outer clamping jaw, so that the inner clamping jaw and the outer clamping jaw clamp the wire; and then the wire supporting pipe moves upwards, and the arrangement is started to start winding. When the wire coil is completed, the wire feeding and cutting component moves away, the film winding component enters a station to start working, and the film pressing cylinder presses the film pressing guide roller on the wire coil in the middle of film winding, so that the purpose of flattening the wire coil is achieved. After the winding is completed, the lifting disc mechanism is lifted to be connected with the full disc. It is fed into the transport means and then the full tray is fed into the tray discharge position and the empty tray is brought into the next station. The next cycle is started. The tray-out station of the equipment can be provided with a butt-joint robot or an automatic guiding carrier with production requirements. Wherein the two winding parts are operated alternately and not simultaneously.
The working principle of the invention is as follows:
1. the chuck transmission and wire clamping integrated device is arranged on the wire winding equipment; driving the chuck; the left side is the initiative chuck, and driven tip cone and driven rotary disk fixed connection, driven rotary disk pass through the bearing and are connected with chuck frame, and driven rotary disk afterbody passes through the shaft coupling and connects the encoder. (the encoder acts to detect slip); the bottom of the chuck frame is connected with the sliding block on the sliding rail, so that horizontal movement is realized. The fixing frame is fixed on the main equipment frame, the tail part of the chuck cylinder is fixed on the fixing frame, and the end part of the chuck cylinder is connected with the chuck frame through a cylinder joint. The motor is connected with the fixing frame, the shaft end of the motor is provided with a synchronous pulley, and the synchronous pulley transmits power to the driven synchronous pulley through a synchronous belt.
2. The tensioning wheel is arranged on the synchronous belt, the synchronous belt is fixed on the fixing frame through the tension seat, and the tension is controlled by adjusting the upper and lower screws arranged on the tension adjusting seat. The synchronous belt wheel is fixed with the driving rotary disk, and the driving tip cone is fixed with the driving rotary disk.
3. The inner clamping jaw and the outer clamping jaw are connected with a wire clamping pull shaft through a pull pin (the wire clamping pull shaft moves back and forth to drive the inner/outer clamping jaw to rotate to clamp wires), and the tail part of the wire clamping pull shaft is connected with a brake and an induction piece, and the detection position of the induction switch is detected through positioning detection. The middle section of the wire pulling shaft is connected with a power source wire clamping cylinder through a bearing, a bearing gland and a wire clamping cylinder pushing arm;
4. after the wire winding is completed, a pushing disc cylinder seat is arranged at the bottom of the fixing frame and is fixed with a pushing disc cylinder, and a pushing plate is arranged at the end part of the pushing disc cylinder; the take-up reel is pushed out through the push plate.
The invention has the beneficial effects that: can press from both sides the drum clamp, be convenient for later stage admission, be equipped with simultaneously and press from both sides line device, fix a position the clamp to original line, make the drum winding more stable, improve the efficiency and the precision of work.
Drawings
FIG. 1, perspective view I of the present invention;
FIG. 2, a second perspective view of the present invention;
FIG. 3, right side view of the present invention;
FIG. 4 is a left end, fixed cross-sectional view of the driven chuck of the present invention;
FIG. 5 is a cross-sectional view of the wire clamping device of the present invention;
fig. 6 is a schematic diagram of the structure of the clamping jaw cooperation of the invention.
Detailed Description
The present invention is further illustrated in the following drawings and detailed description, which are to be understood as being merely illustrative of the invention and not limiting the scope of the invention. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.
As shown in fig. 1 to 6, the chuck transmission and clamping integrated device of the present embodiment includes a chuck frame 1, a chuck cylinder 3 and a fixing frame 9, a driven rotary disk 7, a driving rotary disk 5 and a driving disk rotary mechanism; one end of the driven rotary disk 7 is connected with the chuck frame 1 through a bearing 31, and the other end is driven with a tip cone 6; one end of the chuck cylinder 3 is fixed on the fixing frame 9, and the cylinder shaft of the chuck cylinder is connected with the chuck frame 1 through a cylinder joint 8; the rear side of the chuck frame 1 is in sliding fit with a sliding block on the transverse sliding rail 2, one side of the driving rotary disk 5 is connected with a driving tip cone 4 and the other side is connected with a driven synchronous pulley 42; wherein the inner cavity of the active tip cone 4 is provided with a wire clamping device; the driving disk rotation mechanism is connected with the driven synchronous pulley 42 through the synchronous belt 17, and the other end of the driven rotary disk 7 is connected with the encoder 29 through the coupling 30.
The driving disc rotation mechanism comprises a motor 18, a synchronous pulley 23 and a tension adjusting device; the tension adjusting device comprises a tension pulley 12, a tension seat 11 and a tension adjusting seat 10; the motor 18 is connected with the fixed frame 9, the shaft end of the motor 18 is provided with a synchronous pulley 23, and the synchronous belt 17 sequentially passes through the synchronous pulley 23, the tensioning wheel 12 and the driven synchronous pulley 42; the tensioning wheel 12 is fixed on the tensioning seat 11; the tension adjusting seat 10 adjusts the upper and lower positions of the tension seat 11 on the fixing frame 9; the driven timing pulley 42 is fixed to the driving rotary disc 5.
The two ends of the wire coil are respectively clamped with the driven tip cone 6 and the driving tip cone 4, and then the bottom of the chuck frame is connected with the sliding block on the sliding rail, so that horizontal movement is realized. The fixing frame is fixed on the main equipment frame, the tail part of the chuck cylinder is fixed on the fixing frame, and the end part of the chuck cylinder is connected with the chuck frame through a cylinder joint. The motor is connected with the fixed frame, the shaft end of the motor is provided with a synchronous pulley, and the synchronous pulley transmits power to the driven synchronous pulley through a synchronous belt; thereby driving the wire coil to move.
The bottom of the fixed frame 9 is provided with a pushing disc cylinder seat 21; the pushing disc cylinder seat 21 is fixed with the pushing disc cylinder I22, and a pushing plate 16 is arranged at the end part of the pushing disc cylinder I22; after the wire winding is completed, a pushing disc cylinder seat is arranged at the bottom of the fixing frame and is fixed with a pushing disc cylinder, and a pushing plate is arranged at the end part of the pushing disc cylinder; the take-up reel is pushed out through the push plate.
The wire clamping device comprises an inner clamping jaw 34, an outer clamping jaw 33, a power source wire clamping cylinder 37 and a wire clamping pull shaft 43, wherein the inner cavity of the outer clamping jaw 33 is provided with the inner clamping jaw 34; waist-shaped grooves are formed in the inner clamping jaw 34 and the outer clamping jaw 33; wherein the pull pin 32 is inserted into the waist-shaped groove; the wire clamping pull shaft 43 is connected with the pull pin 32, and the wire clamping pull shaft 43 moves back and forth to drive the inner/outer clamping jaw to rotate so as to clamp wires; the tail part of the wire clamping pull shaft 43 is connected with a brake 40 and a sensing piece 39, and the position is detected by a positioning detection sensing switch 38; the middle section of the wire clamping pull shaft 43 is connected with a power source wire clamping cylinder 37 through a bearing 11, a bearing gland 41 and a wire clamping cylinder pushing arm 36, and the power source wire clamping cylinder 37 is fixed with the fixing frame 9.
Firstly, the motor 18 transmits power to the driven synchronous pulley 23, and the wire clamping device is positioned by rotation; the notches of the clamping jaws 33 and 34 are opposite to the ground, and after the positioning action is completed, the tail brake 40 fixes the wire clamping device so that the wire clamping device cannot rotate. The motor 18 then continues to rotate the driven synchronous pulley 23 to position the spool. The wire coil is provided with a positioning hole, and when the positioning hole of the wire coil is aligned with the inner clamping jaw C33 and the outer clamping jaw C34. At the moment, a wire feeding mechanism on the equipment starts to move, a wire feeding pipe is fed into the wire clamping device, then a power source wire clamping cylinder acts, and clamping jaws rotate to clamp to finish wire clamping.
The technical means disclosed by the scheme of the invention is not limited to the technical means disclosed by the embodiment, and also comprises the technical scheme formed by any combination of the technical features.
Claims (6)
1. The chuck transmission and wire clamping integrated device comprises a chuck frame (1), a chuck cylinder (3) and a fixing frame (9); the method is characterized in that: the device also comprises a driven rotating disc (7), a driving rotating disc (5) and a driving disc rotating mechanism; one end of the driven rotary disk (7) is connected with the end part of the chuck frame (1) through a bearing (31), and the other end of the driven rotary disk is driven by a tip cone (6); one end of the chuck cylinder (3) is fixed on the fixing frame (9) and the cylinder shaft is connected with the chuck frame (1) through a cylinder joint (8); the rear side of the chuck frame (1) is in sliding fit with a sliding block on the transverse sliding rail (2), one side of the driving rotary disk (5) is connected with a driving tip cone (4) and the other side is connected with a driven synchronous pulley (42); wherein the inner cavity of the active tip cone (4) is provided with a wire clamping device; the driving disc rotating mechanism is connected with the driven synchronous pulley (42) through the synchronous belt (17).
2. The chuck transmission and clamping wire integrated device of claim 1, wherein: the driving disc rotating mechanism comprises a motor (18), a synchronous pulley (23) and a tension adjusting device; the tension adjusting device comprises a tension wheel (12), a tension seat (11) and a tension adjusting seat (10); the motor (18) is connected with the fixing frame (9), a synchronous pulley (23) is arranged at the shaft end of the motor (18), and the synchronous belt (17) sequentially passes through the synchronous pulley (23), the tensioning wheel (12) and the driven synchronous pulley (42); the tensioning wheel (12) is fixed on the tensioning seat (11); the tension adjusting seat (10) is used for adjusting the upper and lower positions of the tension seat (11) on the fixing frame (9); the driven synchronous pulley (42) is fixed with the driving rotary disc (5).
3. The chuck transmission and clamping wire integrated device of claim 1, wherein: the wire clamping device comprises an inner clamping jaw (34), an outer clamping jaw (33), a power source wire clamping cylinder (37) and a wire clamping pull shaft (43), wherein an inner cavity of the outer clamping jaw (33) is provided with the inner clamping jaw (34); waist-shaped grooves are formed in the inner clamping jaw (34) and the outer clamping jaw (33); wherein the pull pin (32) is penetrated in the waist-shaped groove; the wire clamping pull shaft (43) is connected with the pull pin (32), and the wire clamping pull shaft (43) moves back and forth to drive the inner/outer clamping jaw to rotate so as to clamp the wire; the tail part of the wire clamping pull shaft (43) is connected with a brake (40) and an induction piece (39), and the position is detected by a positioning detection induction switch (38); the middle section of the wire clamping pull shaft (43) is connected with a power source wire clamping cylinder (37) through a bearing (11), a bearing gland (41) and a wire clamping cylinder pushing arm (36), and the power source wire clamping cylinder (37) is fixed with the fixing frame (9).
4. The chuck transmission and clamping wire integrated device of claim 1, wherein: the bottom of the fixed frame (9) is provided with a pushing disc cylinder seat (21); the pushing disc cylinder seat (21) is fixed with the pushing disc cylinder I (22), and a pushing plate (16) is arranged at the end part of the pushing disc cylinder I (22).
5. The chuck transmission and clamping wire integrated device of claim 1, wherein: the bottom of the fixed frame (9) is provided with a pushing disc cylinder seat (21); the pushing disc cylinder seat (21) is fixed with the pushing disc cylinder I (22), and a pushing plate (16) is arranged at the end part of the pushing disc cylinder I (22).
6. The chuck transmission and clamping wire integrated device of claim 1, wherein: the other end of the driven rotary disk (7) is connected with an encoder (29) through a coupler (30).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202311171349.7A CN117142257A (en) | 2023-09-12 | 2023-09-12 | Chuck transmission and wire clamping integrated device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202311171349.7A CN117142257A (en) | 2023-09-12 | 2023-09-12 | Chuck transmission and wire clamping integrated device |
Publications (1)
Publication Number | Publication Date |
---|---|
CN117142257A true CN117142257A (en) | 2023-12-01 |
Family
ID=88902347
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202311171349.7A Pending CN117142257A (en) | 2023-09-12 | 2023-09-12 | Chuck transmission and wire clamping integrated device |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN117142257A (en) |
-
2023
- 2023-09-12 CN CN202311171349.7A patent/CN117142257A/en active Pending
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