CN117138654A - Emulsion compound solid filler pre-stirring heating device - Google Patents
Emulsion compound solid filler pre-stirring heating device Download PDFInfo
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- CN117138654A CN117138654A CN202311209502.0A CN202311209502A CN117138654A CN 117138654 A CN117138654 A CN 117138654A CN 202311209502 A CN202311209502 A CN 202311209502A CN 117138654 A CN117138654 A CN 117138654A
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- solid filler
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- 238000003756 stirring Methods 0.000 title claims abstract description 141
- 239000000839 emulsion Substances 0.000 title claims abstract description 108
- 239000007787 solid Substances 0.000 title claims abstract description 93
- 239000000945 filler Substances 0.000 title claims abstract description 89
- 238000010438 heat treatment Methods 0.000 title claims abstract description 65
- 150000001875 compounds Chemical class 0.000 title abstract description 24
- 238000007790 scraping Methods 0.000 claims abstract description 23
- 238000000227 grinding Methods 0.000 claims abstract description 22
- 230000000712 assembly Effects 0.000 claims abstract description 4
- 238000000429 assembly Methods 0.000 claims abstract description 4
- 239000007788 liquid Substances 0.000 claims description 92
- 238000000926 separation method Methods 0.000 claims description 23
- 230000005674 electromagnetic induction Effects 0.000 claims description 21
- 239000002184 metal Substances 0.000 claims description 21
- 229910052751 metal Inorganic materials 0.000 claims description 21
- 238000013329 compounding Methods 0.000 claims description 19
- 230000006698 induction Effects 0.000 claims description 16
- 238000001816 cooling Methods 0.000 claims description 13
- 238000004140 cleaning Methods 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 12
- 230000005499 meniscus Effects 0.000 claims description 12
- 230000000149 penetrating effect Effects 0.000 claims description 7
- 239000003990 capacitor Substances 0.000 claims description 6
- 239000002826 coolant Substances 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000005476 soldering Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 12
- 230000009471 action Effects 0.000 description 41
- 230000000694 effects Effects 0.000 description 21
- 238000000034 method Methods 0.000 description 16
- 230000008569 process Effects 0.000 description 13
- 239000000110 cooling liquid Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 238000002156 mixing Methods 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 230000005426 magnetic field effect Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000000737 periodic effect Effects 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005574 cross-species transmission Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention discloses a pre-stirring heating device for emulsion compound solid filler, which relates to the technical field of pre-stirring heating devices and comprises a support base framework, wherein an outer machine body is fixedly arranged above the support base framework, a stirring and grinding assembly is arranged above the top of the outer machine body in an erected mode, and side stirring and scraping assemblies are arranged on the left side and the right side of the stirring and grinding assembly; the stirring grinding assembly comprises a first rotating motor, a top machine body cover is arranged outside the first rotating motor, a rotating shaft sleeve is sleeved at the end of an output shaft of the first rotating motor, the processing complex of emulsion and solid filler is improved under the cooperation of the stirring grinding assembly and the side stirring scraping assembly, the viscosity of the emulsion is further improved, and meanwhile, after the processing complex of the emulsion and the solid filler is improved, the emulsion and the dry solid filler adhered to the inner wall surface of the inner machine body are scraped, so that the emulsion can be sufficiently processed and stirred.
Description
Technical Field
The invention relates to the technical field of pre-stirring heating devices, in particular to a pre-stirring heating device for emulsion compound solid filler.
Background
The emulsion product has low viscosity and can be poured under the action of gravity, and is called emulsion or milk liquid, and in the production process of the emulsion, some solid filler is required to be added for mixing processing operation, so that the emulsion is compounded and synthesized in the production and processing process, and therefore, a stirring device is required for processing the emulsion.
In the prior art, as disclosed in Chinese patent publication No.: the heating type stirring device comprises a CN107661729A, wherein a stirring motor is arranged in the middle of a box body, a rotating shaft of the stirring motor is connected with a main shaft through a shaft sleeve, the lower end of the main shaft is arranged at the bottom of the box body through a bearing seat, a heating rod is arranged in the main shaft and is connected with the output end of a temperature controller through a wire, the input end of the temperature controller is electrically connected with a temperature sensor through a wire, the temperature sensor is arranged at the inner upper end of the box body, a plurality of transverse stirring rods are arranged on the outer side wall of the main shaft, a plurality of longitudinal stirring rods are arranged at the lower end of the transverse stirring rods, a collecting plate is obliquely arranged at the inner lower end of the box body, an air nozzle is arranged at the inner upper end of the collecting plate and is connected with a high-pressure air pump through an air pipe, and a blanking wheel mechanism is arranged at the lowest position of the collecting plate; the quick stirring device is convenient to realize quick stirring, can realize blanking and heating, is convenient to use, is easy and convenient to operate, and is high in efficiency.
But among the prior art, although the device is convenient for realize quick stirring, and can realize unloading and heating, convenient to use, easy and simple to handle, efficient characteristics, the device is carrying out the operation in-process to emulsion, can not be fine to emulsion and solid filler stir evenly for when emulsion is in the compound course of working with solid filler, emulsion viscosity reduces, and under the auxiliary heating effect of external heating rod, makes emulsion produce the adhesion at the inside wall of box, thereby in the follow-up discharge in-process, can't discharge the emulsion of adhesion, causes the waste, consequently, just need propose a new emulsion compound solid filler pre-stirring heating device.
Disclosure of Invention
The invention aims to provide a pre-stirring heating device for emulsion compound solid filler, which is used for solving the problems that the emulsion and the solid filler cannot be well stirred uniformly in the prior art, so that the viscosity of the emulsion is reduced in the process of compounding the emulsion and the solid filler, and the emulsion is adhered on the inner wall surface of a box body under the auxiliary heating action of an external heating rod, so that the adhered emulsion cannot be discharged in the subsequent discharging process, and waste is caused.
In order to achieve the above purpose, the present invention provides the following technical solutions: the emulsion compound solid filler pre-stirring heating device comprises a support base framework, wherein an outer machine body is fixedly arranged in the upper part of the support base framework, a stirring and grinding assembly is arranged above the top of the outer machine body in an erected mode, and side stirring and scraping assemblies are arranged on the left side and the right side of the stirring and grinding assembly; the stirring and grinding assembly comprises a first rotating motor, a top machine body cover is arranged outside the first rotating motor, a rotating shaft sleeve is sleeved at the end of an output shaft of the first rotating motor, a rotating shaft is connected and arranged at the output end of the first rotating motor, seven groups of connecting shafts are sleeved on the upper and lower equally-divided surfaces of the outer circumference of the rotating shaft, stirring harrows are oppositely and firmly arranged at the two sides of the outer part of the connecting shafts, the seven groups of stirring harrows comprise six groups of positive stirring harrows and one group of negative stirring harrows, one group of negative stirring harrows are sleeved at the bottom of the rotating shaft, inclined arc guide groove sheets are fixedly arranged on the side wall surfaces of the positive stirring harrows and the negative stirring harrows, and two groups of overflow holes are formed in a penetrating way on the side surfaces of the inclined arc guide groove sheets; the side stirring scraping assembly comprises two positive and negative magnetic pole metal rods, balls are arranged on the side edges of the top ends of the positive and negative magnetic pole metal rods, scraping plates are fixedly arranged on the outer wall surfaces of the positive and negative magnetic pole metal rods, connecting plates are fixedly arranged on the inner wall surfaces of the positive and negative magnetic pole metal rods in equal parts, liquid separation bevel plates are fixedly arranged on the front side wall surfaces of the connecting plates, meniscus plates are fixedly arranged on the side wall surfaces of the connecting plates, liquid leakage plates are fixedly arranged on the side wall surfaces of the meniscus plates, and liquid discharging holes are formed in the outer wall surfaces of the meniscus plates in a penetrating mode.
Preferably, the bottom of outer organism is erect and is installed rotary assembly, rotary assembly includes the second rotating electrical machines, the side-mounting of second rotating electrical machines is provided with the flange connection pad, the equal fastening of surface bottom of flange connection pad installs fastening bolt, the side fastening of flange connection pad installs the connector link dish, the roof surface of connector link dish encircles and is provided with buckle group, just the oiling hole core has been seted up on the side surface of connector link dish, ball spout has been seted up to the inner wall surface of connector link dish, the slip ball group is established to ball spout's inside cover, the externally mounted of slip ball group sets up rotates the go-between, rotate the outside fixed mounting of go-between have connect end hoop, just the connector link dish with the buckle group with the diapire looks fastening lock of outer organism is connected, the end hoop side passes through nut fastening connection has interior organism, just interior organism's inner wall surface with the avris of scraping the flitch laminating mutually.
Preferably, the outside cover of outer organism is established the fastening and is installed the cleaning liquid cooling subassembly, the cleaning liquid cooling subassembly includes the liquid case, the top of liquid case runs through the coolant liquid conveyer pipe outer organism and interior organism intercommunication have high-pressure rotatory atomizer, the side surface fastening of liquid case installs the fastening hoop, the side fastening of fastening hoop installs the fastening hex nut, the liquid case passes through the fastening hoop cover establish install in the outer wall of outer organism, just the liquid case with support base framework erects the installation mutually.
Preferably, the outer wall surface welding of outer organism installs operation heating element, operation heating element includes operating panel, operating panel's casing internally mounted is provided with electromagnetic induction heater.
Preferably, the electromagnetic induction heater is connected with a capacitor bank through copper wire soldering, and the side end of the electromagnetic induction heater is connected with an induction coil through a wire, and a space exists between the induction coil and the outer wall surface of the inner machine body.
Preferably, the bottom of the inner body is sleeved with an annular heating ring, and the annular heating ring is electrically connected with a built-in power supply inside the operation panel shell through a connecting circuit.
Preferably, the outer body and the inner body are installed and arranged at 45 degrees through the supporting base framework.
Preferably, the top surface mounting of top organism lid is provided with annotates the material end, just annotate the material end and be linked together through first electric gate and interior organism, top organism lid with the side setting of outer organism is installed and is discharged the pressure end, just the circular rail spout has been seted up to the bottom inner wall surface of top organism lid, the inside sliding connection of circular rail spout has the connection horizontal pole, wherein, connect the horizontal pole with pivot ring cover's outer wall week side both ends fixed connection.
Preferably, the bottom end bottom wall surface of the outer machine body is communicated with the inner machine body through a second electric gate to form a discharge end, and the bottom end side wall surface of the outer machine body is provided with a liquid discharge end.
Preferably, the bottom support legs of the support base framework are fixedly provided with wheels, and the inner part of the outer machine body is provided with a temperature sensor.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, under the cooperation of the stirring and grinding assembly and the side stirring and scraping assembly, seven groups of connecting collars and stirring rake blades are respectively driven to carry out circular track stirring operation on the added emulsion and solid filler in an inner machine body, then the emulsion is drained under the action of the inclined arc guide groove sheet, so that an emulsion vortex is formed in the inner machine body, and then the emulsion and the solid filler form liquid-solid separation of side branch trickles in the compounding processing process under the action of an overflow hole, and the processing compounding property of the emulsion and the solid filler is improved through multiple high-speed rotation stirring, so that the viscosity of the emulsion is further improved.
2. According to the invention, when the rotation operation is carried out in the inner machine body through the two positive and negative magnetic pole metal rods, the two positive and negative magnetic pole metal rods form a magnetic field effect, so that the stirring effect of emulsion and solid filler is improved, then under the cooperation of the connecting plate and the liquid separation inclined plate, the liquid separation inclined plate is provided with an inclined angle of 10 degrees, and the stirring inclined plate in high-speed rotation form up-down stranding, so that the emulsion and the solid filler form up-down liquid separation flow in the stirring process, and the stirring degree of emulsion vortex in the inner machine body is further improved, and the solid filler is separated up-down under the self weight condition and the emulsion.
3. According to the invention, when the solid filler is positioned below the inner machine body, the solid filler is enabled to rise in the rotation reversal direction under the rotation action of the inverse stirring harrow blade, then stirring operation is carried out on the solid filler and emulsion in vortex, and then under the matching action of the meniscus sheet and the liquid discharging hole, the solid filler is enabled to sequentially form stepped rising in the inner machine body and be mixed with the emulsion again under the action of the inverse stirring harrow blade, so that the stirring effect of the emulsion and the solid filler in the inner machine body is further improved, and meanwhile, under the action of the scraping plate, scraping is carried out on the emulsion and the dried solid filler adhered to the inner wall surface of the inner machine body when the emulsion and the solid filler are processed and mixed, so that the emulsion can be fully stirred.
4. According to the invention, through the arrangement of the rotating assembly, anticlockwise operation rotation is formed inside the outer machine body, and the clockwise operation performance of the stirring and grinding assembly is matched, so that centrifugal force is formed, the stirring effect on emulsion and solid filler is further improved, meanwhile, under the action of the electromagnetic induction heater and the induction coil, an alternating magnetic field is generated by alternating current to heat the inner machine body, so that the fusion and compounding efficiency of the emulsion and the solid filler is improved, and in the heating process, the periodic heating operation can be performed under the autonomous control action of the electric connection of the temperature sensor and the electromagnetic induction heater on the operation panel and the internal PLC control end, so that the energy consumption is saved.
5. According to the invention, under the action of the annular heating ring, the outer wall of the bottom end of the inner machine body is heated, so that the problem that the electromagnetic induction heater and the induction coil cannot well heat the outer wall of the bottom end of the inner machine body is solved, and the problems that the emulsion and the solid filler are bonded together due to uneven temperature and are difficult to compound processing in the operation process are avoided.
6. According to the invention, through the arrangement of the liquid tank, the cooling liquid in the liquid tank is conveyed to the high-pressure rotary atomizing nozzle through the cooling liquid conveying pipe, the high-pressure rotary atomizing nozzle is used for carrying out omnibearing rotary spraying on the inside of the inner machine body, and then the whole device is started again, so that the inner machine body forms immersed liquid cooling and cleaning operation, and the service life of the inner machine body is ensured.
Drawings
FIG. 1 is a schematic diagram of the structure of a front view of an emulsion compound solid filler pre-stirring heating device;
FIG. 2 is a schematic diagram of a side view of an emulsion compound solid filler pre-stirring heating device;
FIG. 3 is a schematic diagram of the structure of a cleaning liquid cooling assembly and an operating heating assembly in an emulsion compound solid filler pre-stirring heating device;
FIG. 4 is a schematic structural view of a rotating assembly in an emulsion compounding solid filler pre-stirring heating device;
FIG. 5 is a schematic diagram of a part of the internal structure of an emulsion compound solid filler pre-stirring heating device;
FIG. 6 is a schematic structural diagram of a stirring and grinding assembly in an emulsion compound solid filler pre-stirring and heating device;
FIG. 7 is an enlarged schematic view of the structure of the emulsion compound solid filler pre-stirring heating device at A in FIG. 6;
FIG. 8 is a schematic structural view of a side stirring scraping assembly in an emulsion compound solid filler pre-stirring heating device;
FIG. 9 is a schematic diagram of a side stirring scraping assembly in an emulsion compound solid filler pre-stirring heating device;
fig. 10 is a schematic structural diagram of a stirring and grinding assembly part in an emulsion compound solid filler pre-stirring and heating device.
In the figure: 1. a support base structure; 2. cleaning the liquid cooling assembly; 21. a liquid tank; 22. a fastening collar; 23. fastening a hexagonal nut; 3. an outer body; 4. operating the heating assembly; 41. a capacitor bank; 42. an operation panel; 43. an induction coil; 5. a stirring and grinding assembly; 51. a first rotating electric machine; 52. a top body cover; 53. a collar sleeve; 54. a rotating shaft; 55. a connecting collar; 56. stirring harrow leaves; 57. oblique arc guide groove sheets; 58. a spillover hole; 6. a rotating assembly; 61. a second rotating electric machine; 62. a flange connection disc; 63. a fastening bolt; 64. a connecting buckle plate; 65. a buckle group; 66. ball sliding grooves; 67. a sliding ball group; 68. rotating the connecting ring; 69. connecting a bottom hoop; 7. an annular heating ring; 8. a venting and pressure relief end; 9. a material injection end; 10. a discharge end; 11. a liquid discharge end; 12. oiling the hole core; 13. an inner body; 14. a side stirring scraping assembly; 141. positive and negative magnetic pole metal bars; 142. a ball; 143. a scraping plate; 144. a connecting plate; 145. a liquid separation inclined plate piece; 146. a liquid leakage sheet plate; 147. a meniscus sheet; 148. a liquid discharging hole; 15. high-pressure rotary atomizing nozzle; 16. connecting the cross bars; 17. and a circular rail chute.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one: referring to fig. 1-10: the emulsion compound solid filler pre-stirring heating device comprises a support base framework 1, wherein an outer machine body 3 is fixedly arranged in the upper part of the support base framework 1, a stirring and grinding assembly 5 is arranged above the top of the outer machine body 3 in a erected mode, and side stirring and scraping assemblies 14 are arranged on the left side and the right side of the stirring and grinding assembly 5; the stirring and grinding assembly 5 comprises a first rotating motor 51, a top machine body cover 52 is arranged outside the first rotating motor 51, a rotating shaft sleeve 53 is sleeved at the output shaft end of the first rotating motor 51, a rotating shaft 54 is connected and arranged at the output end of the first rotating motor 51, seven groups of connecting shaft rings 55 are sleeved on the upper and lower equally-divided surfaces of the outer circumference of the rotating shaft 54, stirring rake blades 56 are fixedly arranged on the two opposite sides of the outer part of the seven groups of connecting shaft rings 55, the seven groups of stirring rake blades 56 comprise six groups of positive stirring rake blades and one group of negative stirring rake blades, one group of negative stirring rake blades are sleeved at the bottom of the rotating shaft 54, inclined arc guide groove blades 57 are fixedly arranged on the side wall surfaces of the positive stirring rake blades and the negative stirring rake blades, and two groups of overflow holes 58 are formed in a penetrating way on the side surface of the inclined arc guide groove blades 57; the side stirring scraping assembly 14 comprises two positive and negative magnetic pole metal rods 141, the balls 142 are arranged on the side edges of the top ends of the two positive and negative magnetic pole metal rods 141, the scraping plates 143 are fixedly arranged on the outer wall surfaces of the two positive and negative magnetic pole metal rods 141, the connecting plates 144 are fixedly arranged on the inner wall surfaces of the two positive and negative magnetic pole metal rods 141 in equal parts, the liquid separation inclined plates 145 are fixedly arranged on the front side wall surfaces of the connecting plates 144, the meniscus plates 147 are fixedly arranged on the side wall surfaces of the connecting plates 144, the liquid leakage plates 146 are fixedly arranged on the side wall surfaces of the meniscus plates 147, and the liquid discharging holes 148 are formed in the outer wall surfaces of the meniscus plates 147 in a penetrating mode.
The first embodiment achieves the effects that when the emulsion compound solid filler is processed, the first rotary motor 51 respectively drives seven groups of connecting collars 55 and stirring rake blades 56 to perform circular track stirring operation on the added emulsion and solid filler in the inner machine body 13 under the action of the rotating shaft 54, then the emulsion is guided under the action of the inclined arc guide groove sheet 57, then emulsion vortex is formed in the inner machine body 13, then under the action of the overflow hole 58, the overflow hole 58 is arranged into a horn-shaped structure, the liquid and solid of side branch trickles are formed by the small inner and large outer pore diameters in the process of compounding, the processing and the compounding of the emulsion and the solid filler are improved through multiple high-speed rotary stirring, the viscosity of the emulsion is further improved, and then under the action of the circular track sliding groove 17 formed on the inner wall surface of the bottom end of the top machine body cover 52, the connecting cross rod 16 and the circular rail chute 17 are in sliding connection, and meanwhile, the side edges of the ball 142 and the side bottom edge of the top machine body cover 52 are in sliding fit, so that the connecting cross rod 16 and the rotating shaft 54 are synchronously and clockwise driven to rotate at high speed under the rotation action of the rotating shaft 54, and then the two positive and negative magnetic pole metal rods 141 are driven to rotate in the inner machine body 13, when the emulsion compound solid filler is added, the particles of the solid filler are adsorbed and stirred by the magnetic force generated by the two positive and negative magnetic pole metal rods 141 in high-speed operation, otherwise, the solid filler may be concentrated at the bottom of the inner machine body 13, so that the mixing is uneven or cannot be mixed, and the stirring effect, the mixing efficiency and the accuracy of the emulsion and the solid filler in stirring can be improved by utilizing the magnetic field effect generated by the two positive and negative magnetic pole metal rods 141, then under the cooperation of the connecting plate 144 and the liquid separation inclined plate 145, the inclined angle of the liquid separation inclined plate 145 is 10 degrees, and the edge of the liquid leakage plate 146 is higher than the liquid separation inclined plate 145, so that the liquid separation inclined plate 145 is guided to a liquid leakage groove formed in the surface of the liquid leakage plate 146 for liquid separation when liquid is guided to flow, the mounting heights of the connecting plate 144, the liquid separation inclined plate 145 and the liquid leakage plate 146 are lower than the mounting positions of the stirring rake blade 56, the connecting plate 144, the liquid separation inclined plate 145 and the liquid leakage plate 146 form up-down non-contact stranding with the stirring rake blade 56 in high-speed rotation, emulsion and solid filler form up-down liquid separation flowing in the stirring process, the stirring uniformity of emulsion and solid filler in the inner machine body 13 is further improved, the solid filler is enabled to be separated up-down under the condition of self weight and the emulsion, when the solid filler is placed under the inner machine body 13, then under the rotation action of the anti-stirring rake blade, the solid filler is enabled to rise in the rotation reverse direction, the emulsion in the vortex is enabled to be stirred, then the emulsion in the vortex is enabled to be in the reverse direction, the inner wall of the inner machine body 13 is enabled to be in the reverse, the stirring effect of the inner wall of the inner machine body 13 is enabled to be full, the inner wall of the inner machine body is enabled to be in the stirring effect of the inner wall of the inner machine body is further improved, and the inner wall of the inner machine body is enabled to be in the inner wall of the inner machine body is formed under the effect of the stirring effect of the anti-stirring effect of the stirring plate is further, and the inner stirring effect is formed in the inner stirring effect of the inner layer is formed, and the inner layer is formed.
Embodiment two: according to the figures 1, 2, 3, 4 and 5, a rotating assembly 6 is erected and installed at the bottom of an outer machine body 3, the rotating assembly 6 comprises a second rotating motor 61, a flange connection disc 62 is installed on the side edge of the second rotating motor 61, fastening bolts 63 are fastened and installed at the bottom end of the surface of the flange connection disc 62, a connection buckle disc 64 is fastened and installed on the side edge of the flange connection disc 62, a buckle group 65 is arranged on the top wall surface of the connection buckle disc 64 in a surrounding manner, an oiling hole core 12 is arranged on the side edge surface of the connection buckle disc 64, a ball sliding groove 66 is arranged on the inner wall surface of the connection buckle disc 64, a sliding ball group 67 is sleeved inside the ball sliding groove 66, a rotating connection ring 68 is arranged on the outer portion of the sliding ball group 67, a connection bottom hoop 69 is fixedly installed on the outer portion of the rotating connection ring 68, the connection buckle disc 64 and the buckle group 65 are fastened and buckled with the bottom wall of the outer machine body 3, the inner machine body 13 is fixedly connected to the side edge of the connecting bottom hoop 69 through nuts, the inner wall surface of the inner machine body 13 is attached to the side edge of the scraping plate 143, the cleaning liquid cooling assembly 2 is fixedly sleeved outside the outer machine body 3, the cleaning liquid cooling assembly 2 comprises a liquid tank 21, the top of the liquid tank 21 is communicated with the high-pressure rotary atomizing nozzle 15 through a cooling liquid conveying pipe penetrating through the outer machine body 3 and the inner machine body 13, the fastening hoop 22 is fixedly arranged on the side edge surface of the liquid tank 21, the fastening hexagonal nut 23 is fixedly arranged on the side edge of the fastening hoop 22, the liquid tank 21 is sleeved on the outer wall of the outer machine body 3 through the fastening hoop 22, the liquid tank 21 and the supporting base framework 1 are erected and installed, the operation heating assembly 4 is fixedly arranged on the outer wall surface of the outer machine body 3, the operation heating assembly 4 comprises an operation panel 42, the inner part of a shell of the operation panel 42 is provided with an electromagnetic induction heater, the electromagnetic induction heater is connected with a capacitor bank 41 through copper wire soldering, the side end of the electromagnetic induction heater is connected with an induction coil 43 through a wire, a space exists between the induction coil 43 and the outer wall surface of the inner machine body 13, the bottom of the inner machine body 13 is sleeved with an annular heating ring 7, and the annular heating ring 7 is electrically connected with a built-in power supply inside the shell of the operation panel 42 through a connecting circuit.
The second embodiment achieves the effects that when the stirring and grinding assembly 5 drives the side stirring and scraping assembly 14 to perform clockwise operation inside the inner machine body 13, the second rotating motor 61 and the flange connection disc 62 can be fastened and connected with the connection buckle disc 64 under the action of the fastening bolt 63, meanwhile, under the action of the fastening bolt 63 and the fastening buckle group 65, the second rotating motor 61, the flange connection disc 62, the connection buckle disc 64 and the bottom wall of the outer machine body 3 are fastened and buckled and connected, then under the action of the second rotating motor 61, the ball chute 66 and the sliding ball group 67 enable the rotating connection ring 68 and the connection bottom hoop 69 to drive the inner machine body 13 to perform anticlockwise operation inside the outer machine body 3 under the action of the bearing seat arranged inside the top machine body cover 52, and further the clockwise operation of the stirring and grinding assembly 5 is matched, centrifugal force is formed, the stirring effect on emulsion and solid filler is further improved, the whole installation and disassembly are convenient under the action of the flange connection disc 62, then high-temperature-resistant lubricating oil can be injected into the ball sliding groove 66 through the oiling hole core 12, so that the lubricating rotatability of the sliding ball group 67 is improved, after the whole operation is finished, the discharge end 10 can be started through the starting of the electric gate machine, further discharging is carried out, then the liquid tank 21 is sleeved on the outer wall of the outer machine body 3 under the cooperation of the fastening hoop 22 and the fastening hexagonal nut 23, the liquid tank 21 and the support base framework 1 are erected and installed, then the cooling liquid in the liquid tank 21 is conveyed to the high-pressure rotary atomizing nozzle 15 through the cooling liquid conveying pipe under the action of the liquid tank 21, the inside of the inner machine body 13 is subjected to omnibearing rotary spraying through the high-pressure rotary atomizing nozzle 15, then, the whole device is started again, so that the inner machine body 13 forms immersed liquid cooling and cleaning operation, the service life of the inner machine body 13 is guaranteed, then under the action of the operation panel 42, an internal built-in power supply is started and controlled, then the electromagnetic induction heater and the induction coil 43 generate an alternating magnetic field to heat the inner machine body 13 by using alternating current, further the fusion compounding efficiency of emulsion and solid filler is improved, in the heating process, periodic heating operation can be performed under the autonomous control action of the temperature sensor and the electromagnetic induction heater electrically connected with the operation panel 42 and the internal PLC control end, so that energy consumption is saved, the temperature sensor adopts an NTC temperature sensor, then under the action of the annular heating ring 7, the problem that the electromagnetic induction heater and the induction coil 43 cannot heat the bottom outer wall of the inner machine body 13 well is solved, and the problem that the emulsion and the solid filler cannot be compounded and processed easily due to uneven temperature in the operation process is avoided.
Embodiment III: according to the fig. 1, 3 and 6, the outer body 3 and the inner body 13 are installed and set to 45 ° through the supporting base framework 1, the top surface mounting of the top body cover 52 is provided with the material injecting end 9, and the material injecting end 9 is communicated with the inner body 13 through the first electric gate, the side edges of the top body cover 52 and the outer body 3 are provided with the air discharging end 8, the bottom inner wall surface of the top body cover 52 is provided with the circular rail chute 17, the inside of the circular rail chute 17 is slidingly connected with the connecting cross rod 16, wherein the connecting cross rod 16 is fixedly connected with the two ends of the peripheral side of the outer wall of the rotating shaft ring 53, the bottom wall surface of the outer body 3 is communicated with the inner body 13 through the second electric gate and is provided with the discharging end 10, the bottom side wall surface of the outer body 3 is provided with the liquid discharging end 11, the bottom supporting legs of the supporting base framework 1 are all fixedly provided with wheels, and the inside of the outer body 3 is provided with the temperature sensor.
The effect that its embodiment three reached is, after supporting base framework 1 set up whole device to 45, make emulsion and solid packing can obtain the processing operation of great effective range in outer organism 3 and interior organism 13 inside, further improve holistic operation machining efficiency, afterwards can be under the effect of electric brake door machine, make annotate material end 9 carry out annotating material operation in interior organism 13, in the heating process at electromagnetic induction heater, induction coil 43 and annular heating ring 7 through the exhaust pressure release end 8, the high pressure gas that produces carries out effective control in interior organism 13 inside, can make the coolant liquid discharge after the cooling washs through flowing back end 11, and then can collect the filtration through external coolant liquid collection device back, pour into liquid case 21 again, cyclic utilization into liquid case 21 after that under the effect of wheel, can be convenient with whole device position movement.
The wiring diagrams of the electromagnetic induction heater, the induction coil 43, the capacitor bank 41, the temperature sensor and the annular heating ring 7 in the present invention are common knowledge in the art, the working principle thereof is a known technology, and the model thereof is selected to be an appropriate model according to actual use, so that the control manner and wiring arrangement of the electromagnetic induction heater, the induction coil 43, the capacitor bank 41, the temperature sensor and the annular heating ring 7 are not explained in detail.
The application method and the working principle of the device are as follows: firstly, after the whole device is set to 45 degrees through the supporting base framework 1, emulsion and solid filler can be processed in the outer machine body 3 and the inner machine body 13 in a larger effective range, then under the action of an electric gate machine, the material injection end 9 is used for injecting materials in the inner machine body 13, then under the action of an operation panel 42, the opening and closing of the whole device are controlled, then under the action of a rotating shaft 54, a first rotating motor 51 is used for respectively driving seven groups of connecting collars 55 and stirring rake blades 56 to carry out circular track stirring operation on the added emulsion and solid filler in the inner machine body 13, then under the action of an oblique arc guide groove sheet 57, the emulsion is led to form emulsion vortex in the inner machine body 13, then under the action of an overflow hole 58, the emulsion and the solid filler are enabled to be in the compound processing process, the liquid-solid separation of the side branch trickle is formed, the processing and compounding property of emulsion and solid filler is improved through multiple high-speed rotation stirring, the viscosity of the emulsion is further improved, then under the action of a circular rail chute 17 formed on the inner wall surface of the bottom end of the top body cover 52, the connecting cross rod 16 and the circular rail chute 17 are in sliding connection, meanwhile, the side edge of the ball 142 is in sliding fit with the side bottom edge of the top body cover 52, the connecting cross rod 16 and the rotating shaft 54 are synchronously and clockwise operated at high speed under the driving of the rotating action of the rotating shaft 54, then the two positive and negative magnetic pole metal rods 141 are driven to rotate in the inner body 13, when the emulsion compound solid filler is added, the particles of the solid filler are adsorbed and stirred through the magnetic force generated by the two positive and negative magnetic pole metal rods 141 in the high-speed operation, otherwise, the solid filler can be collected at the bottom of the inner body 13, the mixing is uneven or can not be mixed, so that the magnetic field effect generated by the two positive and negative magnetic pole metal rods 141 is utilized, the stirring effect, the mixing efficiency and the accuracy of emulsion and solid filler in stirring can be further improved, then under the cooperation of the connecting plate 144 and the liquid separation inclined plate 145, the inclined angle of the liquid separation inclined plate 145 is 10 degrees, the edge of the liquid leakage plate 146 is higher than the liquid separation inclined plate 145, the liquid separation inclined plate 145 guides liquid to flow into a liquid leakage groove formed on the surface of the liquid leakage plate 146 for separating liquid, the mounting heights of the connecting plate 144, the liquid separation inclined plate 145 and the liquid leakage plate 146 are lower than the mounting positions of the stirring rake 56, the connecting plate 144, the liquid separation inclined plate 145 and the liquid leakage plate 146 form up-down non-contact twisting with the stirring rake 56 in high-speed rotation, and the emulsion and the solid filler are further formed in the stirring process, forming up-down liquid-separating flow, further improving the stirring degree of the emulsion vortex in the inner machine body 13, enabling the solid filler to be separated up and down under the condition of self weight and the emulsion, when the solid filler is positioned below the inner machine body 13, then enabling the solid filler to rise in the rotation reversal under the rotation action of the reverse stirring harrow blade, further stirring the solid filler with the emulsion in the vortex, then enabling the solid filler to sequentially form stepwise rising again to be mixed with the emulsion under the action of the reverse stirring harrow blade under the action of the meniscus 147 and the liquid discharging hole 148, further improving the stirring effect of the emulsion and the solid filler in the inner machine body 13, simultaneously scraping the emulsion and the dried solid filler adhered on the inner wall surface of the inner machine body 13 under the action of the scraping plate 143 when the emulsion and the solid filler are processed and mixed, the emulsion can be fully stirred, then under the action of the second rotating motor 61, the inner machine body 13 is driven by the rotating connecting ring 68 and the connecting bottom hoop 69 to rotate under the action of the bearing seat arranged in the top machine body cover 52, the anticlockwise operation rotation is formed in the outer machine body 3, the clockwise operation of the stirring grinding component 5 is matched, centrifugal force is formed, the stirring effect on the emulsion and the solid filler is further improved, then the electromagnetic induction heater and the induction coil 43 generate an alternating magnetic field by utilizing alternating current to heat the inner machine body 13, the fusion compounding efficiency of the emulsion and the solid filler is further improved, meanwhile, under the action of the annular heating ring 7, the problem that the electromagnetic induction heater and the induction coil 43 cannot heat the bottom end outer wall of the inner machine body 13 well is solved, avoiding the problems that emulsion and solid filler are not easy to compound and process due to non-uniform temperature in the operation process, then the emulsion and solid filler are electrically connected under the autonomous control action of an operation panel 42 and an internal PLC control end through a temperature sensor and an electromagnetic induction heater to perform periodic heating operation, so that energy consumption is convenient to be saved, meanwhile, the generated high pressure and gas in the internal machine body 13 can be effectively controlled through a gas discharge end 8, after the emulsion and solid filler are processed, the discharge end 10 is opened through the starting of an electric gate machine to further discharge, then cooling liquid in the liquid tank 21 is conveyed to the high-pressure rotary atomizing nozzle 15 through a cooling liquid conveying pipe to perform omnibearing rotary spraying on the internal machine body 13 through the high-pressure rotary atomizing nozzle 15, then, the whole device is started again, so that the inner machine body 13 forms immersed liquid cooling and cleaning operation, the service life of the inner machine body 13 is guaranteed, then, through the liquid discharging end 11, cooling liquid can be discharged after cooling and cleaning, and further, after collecting and filtering through an external cooling liquid collecting device, the cooling liquid can be injected into the liquid tank 21 again for recycling.
Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that various modifications may be made to the technical solutions described in the foregoing embodiments, or equivalents may be substituted for some of the technical features thereof, and any modifications, equivalents, improvements or modifications made within the spirit and principles of the present invention should be included in the scope of the present invention.
Claims (10)
1. The utility model provides an emulsion complex solid filler pre-stirring heating device which characterized in that: the stirring and grinding device comprises a supporting base framework (1), wherein an outer machine body (3) is fixedly arranged in the upper part of the supporting base framework (1), a stirring and grinding assembly (5) is erected above the top of the outer machine body (3), and side stirring and scraping assemblies (14) are arranged on the left side and the right side of the stirring and grinding assembly (5);
the stirring and grinding assembly (5) comprises a first rotating motor (51), a top machine body cover (52) is arranged outside the first rotating motor (51), a rotating shaft sleeve (53) is sleeved at the end of an output shaft of the first rotating motor (51), a rotating shaft (54) is connected and arranged at the output end of the first rotating motor (51), seven groups of connecting shafts (55) are sleeved on the upper and lower equally-divided surfaces of the outer peripheral side of the rotating shaft (54), stirring harrows (56) are oppositely and fixedly arranged on the two sides of the outer part of the seven groups of connecting shafts (55), the seven groups of stirring harrows (56) comprise six groups of positive stirring harrows and one group of negative stirring harrows, the bottoms of the rotating shaft (54) are fixedly provided with oblique arc guide groove pieces (57) on the side wall surfaces of the positive stirring harrows and the negative stirring harrows, and two groups of overflow holes (58) are formed in a penetrating mode on the side surfaces of the oblique arc pieces (57);
the side stirring scraping assembly (14) comprises two positive and negative magnetic pole metal rods (141), balls (142) are arranged on the top side edges of the positive and negative magnetic pole metal rods (141), scraping plates (143) are fixedly arranged on the outer wall surfaces of the positive and negative magnetic pole metal rods (141), connecting plates (144) are fixedly arranged on the inner wall surfaces of the positive and negative magnetic pole metal rods (141) in equal parts, liquid separation inclined plates (145) are fixedly arranged on the front side wall surfaces of the connecting plates (144), meniscus plates (147) are fixedly arranged on the side wall surfaces of the connecting plates (144), liquid leakage plates (146) are fixedly arranged on the side wall surfaces of the meniscus plates (147), and liquid discharging holes (148) are formed in the outer wall surfaces of the meniscus plates (147) in a penetrating mode.
2. The emulsion compounding solid filler pre-stirring heating device according to claim 1, wherein: the utility model provides a scraper, including organism, scraper, connecting plate, rotating assembly (6) are erect to the bottom of outer organism (3), rotating assembly (6) is including second rotating electrical machines (61), the side-mounting of second rotating electrical machines (61) is provided with flange connection pad (62), fastening bolt (63) are all installed to the surface bottom of flange connection pad (62), connecting plate (64) are installed in the side-mounting of flange connection pad (62), the roof surface of connecting plate (64) is encircleed and is provided with buckle group (65), just oiling hole core (12) have been seted up on the side surface of connecting plate (64), ball spout (66) have been seted up on the inner wall surface of connecting plate (64), sliding ball group (67) are established to the inside cover of ball spout (66), sliding ball group (67) externally mounted sets up rotation go-between (68), the outside fixed mounting of rotation go-between (68) has go-between (69), just connecting plate (64) with buckle group (65) with the diapire looks fastening mutually is connected with the bottom wall of organism (3), and the inside scraper is connected through the side-facing material (13).
3. The emulsion compounding solid filler pre-stirring heating device according to claim 1, wherein: the cleaning liquid cooling assembly (2) is installed in the outside cover of outer organism (3), cleaning liquid cooling assembly (2) include liquid case (21), the top of liquid case (21) runs through coolant liquid conveyer pipe outer organism (3) and interior organism (13) intercommunication have high pressure rotatory atomizer (15), fastening hoop (22) are installed in the side surface fastening of liquid case (21), fastening hex nut (23) are installed in the side fastening of fastening hoop (22), liquid case (21) pass through fastening hoop (22) cover establish install in the outer wall of outer organism (3), just liquid case (21) with support base framework (1) erect the installation mutually.
4. The emulsion compounding solid filler pre-stirring heating device according to claim 1, wherein: an operation heating component (4) is welded and installed on the outer wall surface of the outer machine body (3), the operation heating component (4) comprises an operation panel (42), and an electromagnetic induction heater is installed inside a shell of the operation panel (42).
5. The emulsion compounding solid filler pre-stirring and heating device according to claim 4, wherein: the electromagnetic induction heater is connected with a capacitor bank (41) through copper wire soldering, the side end of the electromagnetic induction heater is connected with an induction coil (43) through a wire, and a space exists between the induction coil (43) and the outer wall surface of the inner machine body (13).
6. The emulsion compounding solid filler pre-stirring heating device according to claim 2, wherein: the bottom of the inner machine body (13) is sleeved with an annular heating ring (7), and the annular heating ring (7) is electrically connected with a built-in power supply inside the operating panel (42) shell through a connecting circuit.
7. The emulsion compounding solid filler pre-stirring heating device according to claim 1, wherein: the outer machine body (3) and the inner machine body (13) are arranged at 45 degrees through the supporting base framework (1).
8. The emulsion compounding solid filler pre-stirring heating device according to claim 1, wherein: top surface mounting of top organism lid (52) is provided with annotates material end (9), just annotate material end (9) and be linked together through first electric gate and interior organism (13), top organism lid (52) with the side setting of outer organism (3) is installed and is discharged pressure end (8), just circular rail spout (17) have been seted up to the bottom inner wall surface of top organism lid 52, the inside sliding connection of circular rail spout (17) has connection horizontal pole (16), wherein, connect horizontal pole (16) with outer wall week side both ends fixed connection of pivot ring cover (53).
9. The emulsion compounding solid filler pre-stirring heating device according to claim 1, wherein: the bottom end bottom wall surface of the outer machine body (3) is communicated with the inner machine body (13) through a second electric gate, a discharge end (10) is arranged, and a liquid discharge end (11) is arranged on the bottom end side wall surface of the outer machine body (3).
10. The emulsion compounding solid filler pre-stirring heating device according to claim 1, wherein: wheels are fixedly arranged on bottom support legs of the support base framework (1), and a temperature sensor is arranged in the outer machine body (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311209502.0A CN117138654A (en) | 2023-09-19 | 2023-09-19 | Emulsion compound solid filler pre-stirring heating device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311209502.0A CN117138654A (en) | 2023-09-19 | 2023-09-19 | Emulsion compound solid filler pre-stirring heating device |
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| CN202311209502.0A Pending CN117138654A (en) | 2023-09-19 | 2023-09-19 | Emulsion compound solid filler pre-stirring heating device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118079718A (en) * | 2024-04-18 | 2024-05-28 | 扬州伊朴斯生物科技有限公司 | Emulsion product mixing device and mixing method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118079718A (en) * | 2024-04-18 | 2024-05-28 | 扬州伊朴斯生物科技有限公司 | Emulsion product mixing device and mixing method thereof |
| CN118079718B (en) * | 2024-04-18 | 2024-06-25 | 扬州伊朴斯生物科技有限公司 | Emulsion product mixing device and mixing method thereof |
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