CN117103830B - Automatic composite device for special-shaped floating bead composite board - Google Patents
Automatic composite device for special-shaped floating bead composite board Download PDFInfo
- Publication number
- CN117103830B CN117103830B CN202311347812.9A CN202311347812A CN117103830B CN 117103830 B CN117103830 B CN 117103830B CN 202311347812 A CN202311347812 A CN 202311347812A CN 117103830 B CN117103830 B CN 117103830B
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- Prior art keywords
- fixedly connected
- plate
- fixing
- rubber
- floating bead
- Prior art date
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- 239000011324 bead Substances 0.000 title claims abstract description 72
- 238000007667 floating Methods 0.000 title claims abstract description 65
- 239000002131 composite material Substances 0.000 title claims abstract description 46
- 230000001680 brushing effect Effects 0.000 claims abstract description 90
- 239000004744 fabric Substances 0.000 claims abstract description 88
- 239000003292 glue Substances 0.000 claims abstract description 88
- 239000000919 ceramic Substances 0.000 claims abstract description 83
- 239000000835 fiber Substances 0.000 claims abstract description 77
- 229910052918 calcium silicate Inorganic materials 0.000 claims abstract description 49
- 239000000378 calcium silicate Substances 0.000 claims abstract description 49
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims abstract description 49
- 238000003825 pressing Methods 0.000 claims abstract description 47
- 238000000034 method Methods 0.000 claims abstract description 8
- 239000007788 liquid Substances 0.000 claims description 88
- 238000005520 cutting process Methods 0.000 claims description 18
- 230000007246 mechanism Effects 0.000 claims description 15
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 239000000696 magnetic material Substances 0.000 claims description 3
- 238000010030 laminating Methods 0.000 abstract description 6
- 238000005507 spraying Methods 0.000 abstract description 4
- 229910000831 Steel Inorganic materials 0.000 description 20
- 239000010959 steel Substances 0.000 description 20
- 238000010073 coating (rubber) Methods 0.000 description 6
- 238000013329 compounding Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 229910010293 ceramic material Inorganic materials 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Tyre Moulding (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention belongs to the field of composite board processing, and particularly relates to an automatic composite device for a special-shaped floating bead composite board, which comprises a mounting frame, a carrying component and the like; the invention has the advantages that the ceramic fiber cloth is pressed on the floating bead calcium silicate board through the two rubber brushing rollers, so that the ceramic fiber cloth is synchronously pressed on the floating bead calcium silicate board while the floating bead calcium silicate board is glued through the rubber brushing rollers, the problem that glue solution on the surface of the floating bead calcium silicate board is unevenly distributed due to the fact that glue solution flows after the floating bead calcium silicate board is glued and the floating bead calcium silicate board is not timely pressed is solved, the problem that the laminating quality is affected is solved, the pressing cannot be timely performed after the spraying glue solution is scraped evenly, and the glue solution on the surface of the floating bead calcium silicate board naturally flows to two sides in the process of waiting for the ceramic fiber cloth to be conveyed and pressed, so that the glue solution on the surface of the floating bead calcium silicate board is unevenly distributed is solved.
Description
Technical Field
The invention belongs to the field of composite board processing, and particularly relates to an automatic composite device for a special-shaped floating bead composite board.
Background
The floating bead composite board is formed by compounding a floating bead calcium silicate board, ceramic fiber cloth and a color steel plate in a three-layer structure, and the conventional floating bead composite board compounding device is used for compounding a planar floating bead calcium silicate board and a color steel plate, and comprises the following compounding steps: 1. conveying the floating bead calcium silicate board, spraying glue solution, scraping evenly, conveying ceramic fiber cloth to carry out compaction bonding, thirdly, spraying glue solution to the ceramic fiber cloth, conveying a color steel plate to carry out compaction bonding, and for some special modeling building demands, arc-shaped floating bead composite boards are needed, the existing composite device has the following problems in processing, because the floating bead calcium silicate board is arc-shaped, after the glue solution sprayed on the surface of the floating bead calcium silicate board is scraped evenly, pressing cannot be carried out timely, glue solution on the surface of the floating bead calcium silicate board naturally flows to two sides in the process of waiting for conveying the ceramic fiber cloth to carry out pressing, glue solution on the surface of the floating bead calcium silicate board is unevenly distributed, the bonding quality of the floating bead calcium silicate board and the ceramic fiber cloth is affected, the ceramic fiber cloth needs to be cut into equal length in advance, and the ceramic fiber cloth needs to be subjected to blanking in advance for use one by one piece in the process, and the ceramic fiber cloth needs to be transferred, fed and blanking steps for many times in the process, and manpower and time are wasted.
Disclosure of Invention
In order to overcome the defect that glue solution on the surface of a floating bead calcium silicate board is unevenly distributed due to the fact that glue solution on the surface of the floating bead calcium silicate board naturally flows to two sides in the process of waiting for conveying ceramic fiber cloth to perform lamination after spraying glue solution is scraped evenly, the invention provides an automatic composite device for a special-shaped floating bead composite board.
The technical scheme of the invention is as follows: an automatic composite device of a special-shaped floating bead composite board comprises a mounting rack and a carrying assembly; the mounting frame is connected with a carrying component which is used for carrying the floating bead calcium silicate board; the device also comprises a glue solution conveying device, a first liquid guide pipe, a telescopic plate, a first electric push rod, a glue brushing roller, a glue brushing assembly, a cutting assembly and a driving assembly; the mounting frame is connected with a plurality of driving components; the front driving assembly is commonly connected with two glue solution conveying devices, and the rear driving assembly is commonly connected with the other two glue solution conveying devices; each glue solution conveying device is communicated with a first liquid guide pipe, a control valve is arranged on the first liquid guide pipe, and a section of spiral part for stretching is arranged on the first liquid guide pipe; a plurality of expansion plates are respectively connected to the foremost driving assembly and the rearmost driving assembly; each expansion plate is fixedly connected with a first electric push rod through a connecting block; the telescopic end of each first electric push rod is fixedly connected with the telescopic part of a corresponding telescopic plate through a connecting block; a rubber brushing roller is connected between the two telescopic plate telescopic parts on the left side in a rotating way, another rubber brushing roller is connected between the two telescopic plate telescopic parts on the right side in a rotating way, a plurality of liquid leakage grooves are formed in the rubber brushing roller, and a liquid permeable film is arranged in each liquid leakage groove; a plurality of equidistant convex parts are arranged on the rubber brushing roller, each convex part corresponds to a plurality of liquid leakage grooves, and the convex parts on the rubber brushing roller correspond to the wave troughs of the color steel plates one by one; the two ends of each rubber brushing roller are respectively connected and communicated with a first liquid guiding pipe in a rotating way, and the mounting frame is connected with a cutting assembly which is used for cutting ceramic fiber cloth; and the other two driving assemblies between the foremost driving assembly and the rearmost driving assembly are respectively connected with a glue brushing assembly, and the glue brushing assemblies are used for brushing glue on the floating bead calcium silicate plate and the ceramic fiber cloth.
Furthermore, it is particularly preferred that the carrier assembly comprises a cylinder, a carrier plate and a stopper; a plurality of air cylinders are fixedly connected on the mounting frame; all the telescopic ends of the air cylinders are fixedly connected with a carrying plate; a plurality of limiting blocks are fixedly connected on the carrying plate.
Furthermore, it is particularly preferred that the drive assembly comprises a first fastening bracket, a first fastening rod, a fastening sleeve and a drive; the mounting rack is fixedly connected with a first fixing rack; the middle part of the first fixing frame is rotationally connected with a first fixing rod; the first fixed rod is rotationally connected with a fixed sleeve; the fixed sleeve is rotationally connected with the first fixed frame; the first fixing frame is connected with two drivers; the two drivers are respectively connected with the first fixed rod and the fixed sleeve, and the drivers are used for driving the first fixed rod and the fixed sleeve to rotate; the first fixing rod and the fixing sleeve are respectively fixedly connected with a corresponding expansion plate.
Furthermore, it is particularly preferred that the glue brushing assembly comprises a fixing plate, a second liquid guiding tube, a liquid guiding rod, a glue brushing barrel and annular cloth; two fixing plates are respectively connected to the other two driving assemblies between the foremost driving assembly and the rearmost driving assembly; a liquid guide rod is connected between the two fixing plates at the left side in a rotating way, another liquid guide rod is connected between the two fixing plates at the right side in a rotating way, and a plurality of liquid leakage holes are formed in the liquid guide rod; each liquid guide rod is fixedly connected with a rubber brushing cylinder; each glue solution conveying device is communicated with a second liquid guide pipe, a control valve is arranged on the second liquid guide pipe, and a section of spiral part for stretching is arranged on the second liquid guide pipe; each second liquid guide pipe is rotationally connected and communicated with the end part of one liquid guide pipe; a plurality of groups of liquid discharge holes which are distributed in a ring shape are formed in the rubber brushing barrel, and the diameters of the liquid discharge holes gradually become smaller from the middle part of the rubber brushing barrel to the two ends; the rubber brushing cylinder is provided with a plurality of equidistant annular grooves, each annular groove is communicated with a group of liquid discharge holes, and an annular cloth is fixedly connected in each annular groove.
In addition, it is particularly preferred that the inside diameter of the brush barrel becomes smaller from the middle portion to both ends.
In addition, it is particularly preferable that the device further comprises a second fixing frame, a second electric push rod and a first pressing plate; the front driving component and the rear driving component are connected with a second fixing frame together; the second fixing frame is fixedly connected with a second electric push rod; the telescopic end of the second electric push rod is fixedly connected with a first pressing plate, and two accommodating grooves are formed in the lower portion of the first pressing plate.
In addition, it is particularly preferred that the cutting assembly comprises a first support frame, a second fixing rod, a second support frame, a third electric push rod, a cutter, a conveyor belt, a first elastic member, a second pressing plate, a second elastic member, a receiving plate, a translation mechanism, a third elastic member and a first electric clamp; the right part of the mounting frame is fixedly connected with a first supporting frame; two clamping grooves are formed in the first supporting frame, and second fixing rods are placed in the two clamping grooves; a plurality of second support frames are fixedly connected to the first support frame; all the second supporting frames are connected with two conveying belts which are vertically symmetrical; the right part of the second fixing frame is fixedly connected with a third electric push rod; a cutter is fixedly connected to the telescopic end of the third electric push rod; the left side of the cutter is fixedly connected with a plurality of first elastic pieces through a connecting block; the telescopic ends of all the first elastic pieces are fixedly connected with a second pressing plate; a plurality of second elastic pieces are fixedly connected to the first support frame; the telescopic ends of all the second elastic pieces are fixedly connected with a bearing plate; the front part and the rear part of the second fixing frame are respectively connected with a translation mechanism; the two translation mechanisms are fixedly connected with a third elastic piece respectively; the telescopic ends of the two third elastic pieces are fixedly connected with a first electric clamp; the translation mechanism is used for driving the third elastic piece and the first electric clamp to move.
In addition, it is particularly preferred that the second platen bottom surface is lower in height than the blade edge of the cutter.
In addition, it is particularly preferable to further include an air pump, an air duct and a triangular rubber sleeve; the first pressing plate is connected with an air pump; the air pump outlet is communicated with an air duct; the air duct is fixedly connected with the first pressing plate; the bottom of the first pressing plate is provided with a triangular groove, the air duct is communicated with the triangular groove, and a triangular rubber sleeve is fixedly connected in the triangular groove.
In addition, it is particularly preferable that the device further comprises a fourth electric push rod, a second electric clamp, a semicircular ring, a rubber sheet, a limiting sheet and a limiting rod; a fourth electric push rod is fixedly connected to the left part of the second fixing frame and the first supporting frame respectively; the telescopic ends of the two fourth electric push rods are fixedly connected with a second electric clamp respectively, each clamping plate of the second electric clamp is provided with an arc-shaped electromagnetic plate, and each electromagnetic plate is magnetically attracted with two semicircular rings; a rubber sheet is fixedly connected between the two corresponding semicircular rings; each semicircular ring is provided with a limiting hole; each rubber brushing roller is fixedly connected with two limiting sheets which are made of magnetic materials; two limit rods are fixedly connected to each limit piece.
The beneficial effects are that: when the ceramic fiber cloth laminating machine is used, the ceramic fiber cloth is laminated on the floating bead calcium silicate board through the two rubber brushing rollers, so that the ceramic fiber cloth is synchronously laminated on the floating bead calcium silicate board while the floating bead calcium silicate board is coated through the rubber brushing rollers, the problem that the glue solution on the surface of the floating bead calcium silicate board is unevenly distributed due to the fact that the floating bead calcium silicate board is not laminated in time after the floating bead calcium silicate board is coated with the glue is prevented from flowing due to the arc-shaped shape of the floating bead calcium silicate board, the lamination quality is affected is solved, and the quality of the laminated composite board is further ensured;
the first electric push rod is controlled to shrink, the expansion plate shrinks, the rubber sheet is enabled to be in contact with the surface of the color steel plate and is extruded, then the driving assembly drives the two rubber brushing rollers to reversely move and reset, the color steel plate is rolled from the middle to the two sides through the two rubber sheets combined together on the two rubber brushing rollers, and the color steel plate is tightly attached to the ceramic fiber cloth.
Drawings
FIG. 1 is a schematic view of a first perspective structure of an automatic composite device for a special-shaped floating bead composite board of the invention;
fig. 2 is a schematic diagram of a second perspective structure of the automatic composite device for the special-shaped floating bead composite board of the invention;
FIG. 3 is a schematic diagram of a color plate in a three-dimensional structure;
fig. 4 is a schematic view of a partial perspective structure of an automatic composite device for the special-shaped floating bead composite board;
fig. 5 is a schematic perspective view of a driving assembly of the automatic composite device for the special-shaped floating bead composite board;
FIG. 6 is an enlarged view of region C of FIG. 5 in accordance with the present invention;
FIG. 7 is an enlarged view of region A of FIG. 1 in accordance with the present invention;
FIG. 8 is an enlarged view of region B of FIG. 4 in accordance with the present invention;
fig. 9 is a schematic diagram of a cross-sectional perspective structure of a rubber brushing barrel of the automatic composite device for the special-shaped floating bead composite plate;
fig. 10 is a schematic view of a first pressure plate and air pump combination structure of the automatic composite device for the special-shaped floating bead composite board;
FIG. 11 is a schematic cross-sectional perspective view of a first platen of the automatic composite apparatus for forming a composite sheet of profiled floating beads according to the present invention;
FIG. 12 is a schematic diagram of a three-dimensional cross-sectional rubber sleeve of the automatic composite device for the special-shaped floating bead composite board;
fig. 13 is a schematic diagram of a combined three-dimensional structure of a fourth electric push rod, a second electric clamp and a semicircular ring of the special-shaped floating bead composite board automatic compounding device;
fig. 14 is a schematic view of a partial three-dimensional structure of a semicircular ring and a rubber sheet of the automatic composite device for the special-shaped floating bead composite board.
In the figure: 1-mounting frame, 001-floating bead calcium silicate plate, 002-ceramic fiber cloth, 003-color steel plate, 004-protruding part, 005-liquid drain groove, 006-liquid permeable film, 007-liquid drain hole, 008-annular groove, 009-containing groove, 010-limit hole, 101-first mounting frame, 102-liquid conveying device, 103-first fixing rod, 104-fixing sleeve, 105-driver, 106-first liquid guiding tube, 107-expansion plate, 108-first electric push rod, 109-rubber brushing roller, 201-cylinder, 202-carrying plate, 203-limit block, 301-fixing plate, 302-second liquid guiding tube, 303-liquid guiding rod, 304-rubber brushing tube, 305-annular cloth, 401-second mounting frame, 402-second electric push rod, 403-first pressing plate, 404-air pump, 405-air guiding tube, 406-triangular rubber sleeve, 601-first supporting frame, 602-second fixing rod, 603-second supporting frame, 604-third electric push rod, 605-cutter, 606-conveying belt, 607-first elastic piece, 608-second pressing plate, 608-second electric push rod, 403-first elastic piece, 703-second elastic piece, 702-second elastic piece, 703-second elastic piece, 702-613-third electric push rod, 701-cutting knife, 305-606-conveying belt, 702-second elastic piece, 706-elastic piece, 613-elastic piece, 706-elastic piece.
Detailed Description
The objects, technical solutions and advantages of the present invention will become more apparent by the following detailed description of the present invention with reference to the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the invention. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present invention.
Example 1
An automatic composite device of a special-shaped floating bead composite board, as shown in figures 1-12, comprises a mounting frame 1 and a carrying component; the mounting frame 1 is connected with a carrying component;
the device also comprises a glue solution conveying device 102, a first liquid guide tube 106, a telescopic plate 107, a first electric push rod 108, a glue brushing roller 109, a glue brushing assembly, a cutting assembly and a driving assembly; four driving components which are symmetrical in front and back are connected to the mounting frame 1; the front driving assembly is commonly connected with two glue solution conveying devices 102, and the rear driving assembly is commonly connected with the other two glue solution conveying devices 102; each glue solution conveying device 102 is communicated with a first liquid guide pipe 106, a control valve is arranged on the first liquid guide pipe 106, and a section of spiral part for stretching is arranged on the first liquid guide pipe 106; two expansion plates 107 are respectively connected to the foremost driving assembly and the rearmost driving assembly; each expansion plate 107 is fixedly connected with a first electric push rod 108 through a connecting block; the telescopic end of each first electric push rod 108 is fixedly connected with the telescopic part of a corresponding telescopic plate 107 through a connecting block; a glue brushing roller 109 is connected between the telescopic parts of the two telescopic plates 107 on the left side in a rotating way, another glue brushing roller 109 is connected between the telescopic parts of the two telescopic plates 107 on the right side in a rotating way, a plurality of liquid leakage grooves 005 are formed in the glue brushing roller 109, and a liquid permeable film 006 is arranged in each liquid leakage groove 005; a plurality of equidistant convex parts 004 are arranged on the rubber coating roller 109, each convex part 004 corresponds to a plurality of liquid leakage grooves 005, and the convex parts 004 on the rubber coating roller 109 correspond to the trough of the color steel plate 003 one by one; two ends of each rubber roller 109 are respectively and rotatably connected and communicated with a first liquid guide tube 106, and a cutting assembly is connected to the mounting frame 1; and the other two driving assemblies between the foremost driving assembly and the rearmost driving assembly are respectively connected with a glue brushing assembly.
The carrying assembly comprises a cylinder 201, a carrying plate 202 and a limiting block 203; two air cylinders 201 are connected to the mounting frame 1 through bolts; the telescopic ends of all the cylinders 201 are fixedly connected with a carrying plate 202; two left-right symmetrical limiting blocks 203 are welded on the carrying plate 202.
The driving assembly comprises a first fixing frame 101, a first fixing rod 103, a fixing sleeve 104 and a driver 105; the mounting frame 1 is connected with a first fixing frame 101 through bolts; the middle part of the first fixing frame 101 is rotatably connected with a first fixing rod 103; the first fixed rod 103 is rotatably connected with a fixed sleeve 104; the fixed sleeve 104 is rotationally connected with the first fixed frame 101; the first fixing frame 101 is connected with two drivers 105; the two drivers 105 are respectively connected with the first fixing rod 103 and the fixing sleeve 104, and the drivers 105 are used for driving the first fixing rod 103 and the fixing sleeve 104 to rotate; the first fixing rod 103 and the fixing sleeve 104 are fixedly connected with a corresponding expansion plate 107 respectively.
The glue brushing assembly comprises a fixed plate 301, a second liquid guide pipe 302, a liquid guide rod 303, a glue brushing barrel 304 and an annular cloth 305; two fixing plates 301 are respectively connected to the other two driving assemblies between the foremost driving assembly and the rearmost driving assembly; a liquid guide rod 303 is connected between the two fixing plates 301 at the left side in a rotating way, another liquid guide rod 303 is connected between the two fixing plates 301 at the right side in a rotating way, and a plurality of liquid leakage holes are formed in the liquid guide rod 303; each liquid guide rod 303 is fixedly connected with a rubber brushing barrel 304; each glue solution conveying device 102 is communicated with a second liquid guide pipe 302, a control valve is arranged on the second liquid guide pipe 302, and a section of spiral part for stretching is arranged on the second liquid guide pipe 302; each second catheter 302 is rotatably connected to and communicates with an end of a catheter shaft 303; a plurality of groups of liquid discharge holes 007 which are distributed in a ring shape are formed in the rubber brushing cylinder 304, and the aperture of the liquid discharge holes 007 is gradually reduced from the middle part of the rubber brushing cylinder 304 to the two ends; the glue brushing barrel 304 is provided with a plurality of equidistant annular grooves 008, each annular groove 008 is respectively communicated with a group of liquid discharge holes 007, and an annular cloth 305 is fixedly connected in each annular groove 008.
The inner diameter of the rubber brushing barrel 304 gradually becomes smaller from the middle part to the two ends, so that the glue solution in the rubber brushing barrel 304 flows to the middle part.
The device also comprises a second fixing frame 401, a second electric push rod 402 and a first pressing plate 403; the front driving component and the rear driving component are connected with a second fixing frame 401; a second electric push rod 402 is connected to the second fixing frame 401 through bolts; the telescopic end of the second electric push rod 402 is fixedly connected with a first pressing plate 403, and two accommodating grooves 009 are formed in the lower portion of the first pressing plate 403.
The cutting assembly comprises a first support 601, a second fixing rod 602, a second support 603, a third electric push rod 604, a cutter 605, a conveying belt 606, a first elastic piece 607, a second pressing plate 608, a second elastic piece 609, a bearing plate 610, a translation mechanism 611, a third elastic piece 612 and a first electric clamp 613; the right part of the mounting frame 1 is connected with a first supporting frame 601 through bolts; two clamping grooves are formed in the first support frame 601, and second fixing rods 602 are placed in the two clamping grooves; two second support frames 603 are fixedly connected to the first support frame 601; all the second supporting frames 603 are connected with two conveying belts 606 which are symmetrical up and down; a third electric push rod 604 is connected to the right part of the second fixing frame 401 through a bolt; a cutter 605 is fixedly connected to the telescopic end of the third electric push rod 604; the left side of the cutter 605 is fixedly connected with a plurality of first elastic pieces 607 through a connecting block; the telescopic ends of all the first elastic pieces 607 are fixedly connected with a second pressing plate 608; a plurality of second elastic pieces 609 are fixedly connected to the first support frame 601; the telescopic ends of all the second elastic pieces 609 are fixedly connected with a bearing plate 610; the front part and the rear part of the second fixing frame 401 are respectively connected with a translation mechanism 611; a third elastic piece 612 is fixedly connected to each of the two translation mechanisms 611; the telescopic ends of the two third elastic pieces 612 are fixedly connected with a first electric clamp 613; the translation mechanism 611 is used for driving the third elastic member 612 and the first electric clamp 613 to move.
The bottom surface of the second pressing plate 608 is lower than the blade height of the cutter 605, so that when the cutter 605 cuts the ceramic fiber cloth 002, the second pressing plate 608 presses the ceramic fiber cloth 002 onto the receiving plate 610.
The translation mechanism 611 is composed of an electric sliding rail and an electric sliding block, and the electric sliding block is controlled to slide on the electric sliding rail to drive the third elastic piece 612 and the first electric clamp 613 to move.
During processing, a floating bead calcium silicate plate 001 is placed on a carrier plate 202 through an external feeding device, the floating bead calcium silicate plate 001 is limited through a limiting block 203, then an air cylinder 201 is controlled to extend and push the carrier plate 202 to ascend, the floating bead calcium silicate plate 001 is contacted with a rubber brushing cylinder 304, a ceramic fiber cloth 002 coiled material is sleeved on a second fixing rod 602, the second fixing rod 602 is placed in a clamping groove on a first supporting frame 601, the end part of the ceramic fiber cloth 002 coiled material is manually pulled out, the ceramic fiber cloth 002 coiled material passes through the interval between two conveying belts 606, the end part of the ceramic fiber cloth 002 coiled material is clamped in a first electric clamp 613, the air cylinder 201 extends and pushes the carrier plate 202 to ascend, after the floating bead calcium silicate plate 001 is contacted with the rubber brushing cylinder 304, a third electric push rod 604 is controlled to extend, a cutter 605 drives a first elastic piece 607 and a second pressing plate 608 to move downwards, the second pressing plate 608 is contacted with the ceramic fiber cloth first, the ceramic fiber cloth 002 is pressed on the bearing plate 610, so that the first elastic piece 607 and the second elastic piece 609 are compressed, the ceramic fiber cloth 002 is clamped by the cooperation of the second pressing plate 608 and the bearing plate 610, the influence of continuous unreeling of the ceramic fiber cloth 002 in the cutting process of the cutter 605 on the cutting precision is prevented, meanwhile, the second electric push rod 402 is controlled to extend, the first pressing plate 403 downwards presses the ceramic fiber cloth 002, at the moment, the ceramic fiber cloth 002 is in a tightening state, the ceramic fiber cloth 002 drives the first electric clamp 613 to synchronously move downwards, the cutter 605 continuously extends along with the extension of the third electric push rod 604, the ceramic fiber cloth 002 is cut off by the cutter 605, meanwhile, the middle part of the ceramic fiber cloth 002 is attached to the surfaces of the two rubber cylinders 304 by the first pressing plate 403, the ceramic fiber cloth 002 is released by the first electric clamp 613, the third electric push rod 604 is contracted and reset until the cutting and placing work of the ceramic fiber cloth 002 is completed, and then the cutting and placing work of ceramic fiber cloth 002 is synchronously completed at the same position, the ceramic fiber cloth 002 is prevented from being cut firstly and then discharged by discharging equipment, the steps of transferring, feeding and discharging of the ceramic fiber cloth 002 are reduced, when the ceramic fiber cloth 002 is required to be cut and placed next time, the second electric push rod 402 is controlled to shrink to drive the first pressing plate 403 to ascend, the first pressing plate 403 is prevented from blocking the first electric clamp 613 to move, then the translation mechanism 611 is controlled to drive the third elastic piece 612 and the first electric clamp 613 to move towards the right side, the first electric clamp 613 is opened and stopped at the left side of the bearing plate 610, then the two conveying belts 606 are controlled to start, the ceramic fiber cloth 002 is conveyed towards the left side, the end of the ceramic fiber cloth 002 is enabled to move between two clamping plates of the first electric clamp 613, then the end of the ceramic fiber cloth 002 is tightly clamped by the first electric clamp 613, then the translation mechanism 611 drives the third elastic piece 612 and the first electric clamp 613 to reversely move and reset, and then the next cutting is carried out according to the working principle.
Simultaneously, the control valve on the second liquid guide tube 302 is controlled to be opened, glue is conveyed into the liquid guide rod 303 through the glue conveying device 102 and the second liquid guide tube 302, the glue flows into the glue brushing barrel 304 through the liquid leakage hole on the liquid guide rod 303, the glue is guided into the annular groove 008 through the liquid leakage hole 007 on the glue brushing barrel 304, and oozes out through the annular cloth 305, the hole diameter of the liquid leakage hole 007 gradually decreases from the middle part to two ends of the glue brushing barrel 304, the glue amount on the glue brushing barrel 304 gradually decreases from the two ends of the middle part, meanwhile, the inner diameter of the glue brushing barrel 304 gradually decreases from the middle part to two ends, the glue in the glue brushing barrel 304 flows to the middle part, the glue amount near the edge part of the floating bead calcium silicate plate 001 is avoided, the glue at the edge part of the floating bead calcium silicate plate 001 is prevented from overflowing in the pressing process, then, based on the front-back view, the driving assembly drives the two right expansion plates 107 to rotate anticlockwise, the driving component drives the left two expansion plates 107 to rotate clockwise, so that the two rubber brushing rollers 109 do circular motion, the two rubber brushing rollers 109 are respectively positioned in the two containing grooves 009 at the lower part of the first pressing plate 403, so that the two rubber brushing rollers 109 are as close as possible, the interval between the two rubber brushing rollers 109 is reduced, the area of the ceramic fiber cloth 002 gluing area which cannot be carried out by the two rubber brushing rollers 109 is reduced, the bonding quality of the ceramic fiber cloth 002 and the color steel plate 003 is further ensured, then the second electric push rod 402 is controlled to extend to push the first pressing plate 403 to continuously downwards, the middle part of the ceramic fiber cloth 002 is pressed into the interval above the two rubber brushing cylinders 304 by the first pressing plate 403, the first electric push rod 108 is controlled to shrink, the included angle between the two expansion plates 107 on the same driving component is adjusted by the driving component, the two rubber brushing rollers 109 and the first pressing plate 403 are synchronously moved, then the driving component operates, the driving component drives the two right fixing plates 301 to rotate clockwise based on the front-to-back view, the driving component drives the two left fixing plates 301 to rotate anticlockwise, so that the surfaces of the two glue brushing cylinders 304 attached to the floating bead calcium silicate plate 001 are far away from each other, meanwhile, the second electric push rod 402 is controlled to extend continuously, the first electric push rod 108 continues to shrink synchronously, the first pressing plate 403 presses the ceramic fiber cloth 002 on the floating bead calcium silicate plate 001, at the moment, the lower side of the first pressing plate 403 is attached to the ceramic fiber cloth 002, the surfaces of the glue brushing rollers 109 are attached to the ceramic fiber cloth 002, the two glue brushing rollers 109 are positioned above the middle parts of the ceramic fiber cloth 002, the two glue brushing cylinders 304 are positioned below the middle parts of the ceramic fiber cloth 002, then the control valve on the first liquid guide tube 106 is controlled to open, glue is conveyed into the glue brushing rollers 109 through the glue conveying device 102 and the first liquid guide tube 106, the glue solution is oozed out through the liquid permeable membrane 006 on the liquid leakage groove 005, at the same time, the driving assembly operates, the right glue brushing roller 109 and the glue brushing cylinder 304 are clockwise moved based on the front-to-back view, the left glue brushing roller 109 and the glue brushing cylinder 304 are anticlockwise moved, when the glue brushing roller 109 is separated from the first pressing plate 403, the first electric push rod 108 is controlled to shrink, the expansion plate 107 is controlled to shrink, the protruding part 004 of the glue brushing roller 109 is attached to the surface of the ceramic fiber cloth 002, the floating bead calcium silicate plate 001 is glued through the two glue brushing cylinders 304, the gluing area of the surface of the ceramic fiber cloth 002 is consistent with the contact area when the ceramic fiber cloth 002 and the color steel plate 003 are contacted and pressed, the glue solution is prevented from being coated to other areas, the glue solution waste is prevented, simultaneously through two brush rubber rollers 109 with ceramic fiber cloth 002 pressfitting on float bead calcium silicate board 001 to carry out the rubber coating through brush rubber cylinder 304 to float bead calcium silicate board 001 simultaneously, synchronous with ceramic fiber cloth 002 pressfitting on float bead calcium silicate board 001, avoid after to float bead calcium silicate board 001 rubber coating, because float bead calcium silicate board 001 arc molding makes the glue solution flow, untimely pressfitting leads to float bead calcium silicate board 001 surface glue solution uneven distribution, the problem of influence laminating quality appears, after ceramic fiber cloth 002 and float bead calcium silicate board 001 pressfitting are accomplished, control second electric putter 402 shrink drive first clamp plate 403 rise reset, then place color steel board 003 on ceramic fiber cloth 002 through peripheral hardware blowing device and pressfitting through peripheral hardware pressfitting device.
Example 2
On the basis of example 1, as shown in figures 1-11,
the air pump 404, the air duct 405 and the triangular rubber sleeve 406 are also included; the first pressing plate 403 is connected with an air pump 404; an output port of the air pump 404 is communicated with an air duct 405; the air duct 405 is fixedly connected with the first pressing plate 403; the bottom of the first pressing plate 403 is provided with a triangular groove, the air duct 405 is communicated with the triangular groove, and a triangular rubber sleeve 406 is fixedly connected in the triangular groove.
Simultaneously, control air pump 404 starts, carry the air in the triangular groove to first clamp plate 403 bottom through air duct 405, make triangular rubber sleeve 406 by the air extrusion turnover for the triangle form, extrude ceramic fiber cloth 002 jointly through triangle rubber sleeve 406 and first clamp plate 403 of the triangle form, make ceramic fiber cloth 002 middle part laminating two brush rubber cylinder 304 surfaces, and then carry out the rubber coating to ceramic fiber cloth 002 downside middle part through brush rubber cylinder 304, even there is the interval between two brush rubber cylinder 304 and can't carry out the rubber coating to the middle part of floating bead calcium silicate board 001 upside middle part region, also can not influence ceramic fiber cloth 002 and floating bead calcium silicate board 001 laminating quality, then drive assembly moves, with regard as the benchmark from the front to see, drive assembly drives two fixed plates 301 clockwise rotation in the right side, drive assembly drives two fixed plates 301 anticlockwise rotation, and then make two brush rubber cylinder 304 laminating electrical driven cloth 002 surface, and two electric driven cloth 002 are kept away from each other at the second side of the ceramic fiber cloth 002, simultaneously, the second side of the ceramic fiber cloth 002 is kept away from the electrical cloth cylinder 304, then the ceramic fiber cloth 002 is continuously stretched at the second side of the ceramic cloth 002, the ceramic fiber cloth is continuously pressed close to the second clamp plate 403, the ceramic fiber cloth is continuously stretched at the second side of the upper end of the ceramic cloth 002, the ceramic fiber cloth is continuously coated with the ceramic cloth is continuously, the ceramic fiber cloth is washed at the second clamp plate is washed, and the ceramic fiber is directly on the ceramic fiber cloth is washed, and the ceramic material is left, and the ceramic fiber is left, and the ceramic material is left, and the ceramic fiber is directly, and the ceramic material is left, and the ceramic fiber material is left, and the ceramic equipment is a, and the ceramic equipment.
Example 3
On the basis of example 2, as shown in figures 1-5 and 13-14,
the device also comprises a fourth electric push rod 701, a second electric clamp 702, a semicircular ring 703, a rubber sheet 704, a limit sheet 705 and a limit rod 706; a fourth electric push rod 701 is fixedly connected to the left part of the second fixing frame 401 and the first supporting frame 601 respectively; a second electric clamp 702 is fixedly connected to the telescopic ends of the two fourth electric push rods 701 respectively, an arc-shaped electromagnetic plate is arranged on each clamping plate of the second electric clamp 702, and two semicircular rings 703 are magnetically attracted on each electromagnetic plate; a rubber sheet 704 is fixedly connected between the two corresponding semicircular rings 703; each semicircular ring 703 is provided with a limiting hole 010; two limiting sheets 705 are fixedly connected to each rubber brushing roller 109, and the limiting sheets 705 are made of magnetic materials; two limiting rods 706 are fixedly connected to each limiting piece 705.
After the ceramic fiber cloth 002 and the floating bead calcium silicate plate 001 are pressed, the color steel plate 003 is placed on the ceramic fiber cloth 002, at the moment, the rubber brushing roller 109 is opposite to the second electric clamp 702, the second electric clamp 702 is controlled to be opened, the upper and lower adjacent rubber plates 704 are separated from each other, the upper and lower adjacent rubber plates 703 are separated from each other, the fourth electric push rod 701 is controlled to be stretched, the half-circular ring 703 is moved to the position where the limiting plates 705 are located, the limiting holes 010 on the half-circular ring 703 are opposite to the limiting rods 706, then the second electric clamp 702 is controlled to be closed, the inner circular ring surfaces of the half-circular ring 703 are attached to the outer circular surfaces of the limiting plates 705, the half-circular ring 703 and the limiting plates 705 are attracted to each other, the limiting rods 706 are positioned in the limiting holes 010, at the moment, the arc-shaped electromagnetic plates on the second electric clamp 702 are controlled to be closed, the second electric clamp 702 is opened, the fourth electric push rod 701 is contracted and reset, the surfaces of the rubber brushing rollers 109 are combined to protect the surfaces of the rubber brushing rollers 704, the color steel plates 003 are prevented from being adhered to the surfaces of the color steel plates 003, then the two color steel plates 003 are driven to move through a driving assembly to move in opposite directions, the two color steel plates 003 are driven to the circumferential directions on the middle surfaces of the two rubber brushing rollers 109 to be combined to the two opposite directions, and then the two color steel plates are driven to be compressed to the two surfaces of the opposite directions to each other, and the two color steel plates are in contact with the two opposite directions to each other, and the middle surfaces of the rubber plate to be compressed to each other, and then the two color steel plate is tightly and compressed tightly to roll, and then compressed to roll, and then the color film is compressed to roll and are compressed to roll.
The foregoing is merely exemplary of the present invention and is not intended to limit the present invention. All equivalents and alternatives falling within the spirit of the invention are intended to be included within the scope of the invention. What is not elaborated on the invention belongs to the prior art which is known to the person skilled in the art.
Claims (3)
1. An automatic composite device of a special-shaped floating bead composite board comprises a mounting rack (1) and a carrying component; the mounting frame (1) is connected with a carrying component which is used for carrying the floating bead calcium silicate board (001); the method is characterized in that: the device also comprises a glue solution conveying device (102), a first liquid guide tube (106), a telescopic plate (107), a first electric push rod (108), a glue brushing roller (109), a glue brushing assembly, a cutting assembly and a driving assembly; two driving components are connected to the mounting frame (1); two glue solution conveying devices (102) are respectively connected to the two driving assemblies, a first liquid guide pipe (106) is communicated to each glue solution conveying device (102), a control valve is arranged on the first liquid guide pipe (106), and a section of spiral part for stretching is arranged on the first liquid guide pipe (106); two expansion plates (107) are respectively connected to the two driving components; each expansion plate (107) is fixedly connected with a first electric push rod (108) through a connecting block; the telescopic end of each first electric push rod (108) is fixedly connected with the telescopic part of a corresponding telescopic plate (107) through a connecting block; a glue brushing roller (109) is connected between the telescopic parts of the two telescopic plates (107) at the left side in a rotating way, another glue brushing roller (109) is connected between the telescopic parts of the two telescopic plates (107) at the right side in a rotating way, a plurality of liquid leakage grooves (005) are formed in the glue brushing roller (109), and a liquid permeable film (006) is arranged in each liquid leakage groove (005); a plurality of protruding parts (004) corresponding to the liquid leakage groove (005) are arranged on the rubber brushing roller (109); two ends of each rubber brushing roller (109) are respectively and rotatably connected and communicated with a first liquid guiding tube (106), a cutting assembly is connected to the mounting frame (1), and the cutting assembly is used for cutting ceramic fiber cloth (002); the mounting frame (1) is also connected with two other driving components, and the two other driving components are respectively connected with a glue brushing component which is used for brushing glue on the floating bead calcium silicate plate (001) and the ceramic fiber cloth (002);
the glue brushing assembly comprises a fixed plate (301), a second liquid guide pipe (302), a liquid guide rod (303), a glue brushing barrel (304) and annular cloth (305); two fixing plates (301) are respectively connected to the other two driving components; a liquid guide rod (303) is connected between the two fixing plates (301) at the left side in a rotating way, another liquid guide rod (303) is connected between the two fixing plates (301) at the right side in a rotating way, and a plurality of liquid leakage holes are formed in the liquid guide rod (303); each liquid guide rod (303) is fixedly connected with a rubber brushing cylinder (304); each glue solution conveying device (102) is communicated with a second liquid guide pipe (302), a control valve is arranged on the second liquid guide pipe (302), and a section of spiral part for stretching is arranged on the second liquid guide pipe (302); each second liquid guide tube (302) is respectively and rotatably connected and communicated with the end part of one liquid guide rod (303); a plurality of groups of liquid discharge holes (007) which are distributed in a ring shape are formed in the rubber brushing barrel (304), the diameters of the liquid discharge holes (007) are gradually reduced from the middle part of the rubber brushing barrel (304) to the two ends; a plurality of equidistant annular grooves (008) are formed in the rubber brushing barrel (304), each annular groove (008) is communicated with a group of liquid discharge holes (007), and an annular cloth (305) is fixedly connected in each annular groove (008);
the inner diameter of the rubber brushing barrel (304) gradually becomes smaller from the middle part to the two ends;
the device also comprises a second fixing frame (401), a second electric push rod (402) and a first pressing plate (403); the front driving component and the rear driving component are connected with a second fixing frame (401) together; a second electric push rod (402) is fixedly connected to the second fixing frame (401); a first pressing plate (403) is fixedly connected to the telescopic end of the second electric push rod (402), and two accommodating grooves (009) are formed in the lower portion of the first pressing plate (403);
the cutting assembly comprises a first support frame (601), a second fixing rod (602), a second support frame (603), a third electric push rod (604), a cutter (605), a conveying belt (606), a first elastic piece (607), a second pressing plate (608), a second elastic piece (609), a bearing plate (610), a translation mechanism (611), a third elastic piece (612) and a first electric clamp (613); the right part of the mounting frame (1) is fixedly connected with a first supporting frame (601); two clamping grooves are formed in the first supporting frame (601), and second fixing rods (602) are placed in the two clamping grooves; a plurality of second support frames (603) are fixedly connected to the first support frames (601); all the second supporting frames (603) are commonly connected with two conveying belts (606) which are vertically symmetrical; a third electric push rod (604) is fixedly connected to the right part of the second fixing frame (401); a cutter (605) is fixedly connected with the telescopic end of the third electric push rod (604); the left side of the cutter (605) is fixedly connected with a plurality of first elastic pieces (607) through a connecting block; the telescopic ends of all the first elastic pieces (607) are fixedly connected with a second pressing plate (608) together; a plurality of second elastic pieces (609) are fixedly connected to the first supporting frame (601); the telescopic ends of all the second elastic pieces (609) are fixedly connected with a bearing plate (610) together; the front part and the rear part of the second fixing frame (401) are respectively connected with a translation mechanism (611); a third elastic piece (612) is fixedly connected to each of the two translation mechanisms (611); the telescopic ends of the two third elastic pieces (612) are fixedly connected with a first electric clamp (613) together; the translation mechanism (611) is used for driving the third elastic piece (612) and the first electric clamp (613) to move;
the bottom surface of the second pressing plate (608) is lower than the blade height of the cutter (605);
the air pump (404), the air duct (405) and the triangular rubber sleeve (406) are also included; an air pump (404) is connected to the first pressing plate (403); an air duct (405) is communicated with the output port of the air pump (404); the air duct (405) is fixedly connected with the first pressing plate (403); the bottom of the first pressing plate (403) is provided with a triangular groove, an air duct (405) is communicated with the triangular groove, and a triangular rubber sleeve (406) is fixedly connected in the triangular groove;
the device also comprises a fourth electric push rod (701), a second electric clamp (702), a semicircular ring (703), a rubber sheet (704), a limiting sheet (705) and a limiting rod (706); a fourth electric push rod (701) is fixedly connected to the left part of the second fixing frame (401) and the first supporting frame (601) respectively; the telescopic ends of the two fourth electric push rods (701) are fixedly connected with a second electric clamp (702) respectively, each clamping plate of the second electric clamp (702) is provided with an arc-shaped electromagnetic plate, and each electromagnetic plate is magnetically attracted with two semicircular rings (703); a rubber sheet (704) is fixedly connected between the two corresponding semicircular rings (703) at the front and the back; each semicircular ring (703) is provided with a limiting hole (010); two limiting sheets (705) are fixedly connected to each rubber brushing roller (109), and the limiting sheets (705) are made of magnetic materials; two limiting rods (706) are fixedly connected to each limiting piece (705).
2. The automatic composite device for the special-shaped floating bead composite board according to claim 1, wherein: the carrying component comprises a cylinder (201), a carrying plate (202) and a limiting block (203); a plurality of air cylinders (201) are fixedly connected on the mounting frame (1); the telescopic ends of all the cylinders (201) are fixedly connected with a carrying plate (202) together; a plurality of limiting blocks (203) are fixedly connected on the carrying plate (202).
3. The automatic composite device for the special-shaped floating bead composite board according to claim 1, wherein: the driving assembly comprises a first fixing frame (101), a first fixing rod (103), a fixing sleeve (104) and a driver (105); a first fixing frame (101) is fixedly connected to the mounting frame (1); the middle part of the first fixing frame (101) is rotationally connected with a first fixing rod (103); a fixed sleeve (104) is rotatably connected to the first fixed rod (103); the fixed sleeve (104) is rotationally connected with the first fixed frame (101); two drivers (105) are connected to the first fixing frame (101); the two drivers (105) are respectively connected with the first fixed rod (103) and the fixed sleeve (104), and the drivers (105) are used for driving the first fixed rod (103) and the fixed sleeve (104) to rotate; the first fixing rod (103) and the fixing sleeve (104) are fixedly connected with a corresponding expansion plate (107) respectively.
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| CN202311347812.9A CN117103830B (en) | 2023-10-18 | 2023-10-18 | Automatic composite device for special-shaped floating bead composite board |
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| CN202311347812.9A CN117103830B (en) | 2023-10-18 | 2023-10-18 | Automatic composite device for special-shaped floating bead composite board |
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| CN117103830B true CN117103830B (en) | 2024-01-23 |
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| CN113547766A (en) * | 2021-06-22 | 2021-10-26 | 李芙蓉 | Preparation device for solid buoyancy material component epoxy resin related prepreg |
| CN217256468U (en) * | 2022-02-25 | 2022-08-23 | 大连出口加工区好友家居材料有限公司 | Paper cutting device on back coating machine for decorative paper processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| SU725893A1 (en) * | 1977-04-25 | 1980-04-05 | Предприятие П/Я А-7332 | Apparatus for moulding webs of fibreglass plastics |
| KR101569438B1 (en) * | 2014-08-27 | 2015-11-16 | 빛기술 주식회사 | Apparatus for laminating curved panel |
| JP2017075421A (en) * | 2015-10-14 | 2017-04-20 | 株式会社ナムックス | Spreading laminate device |
| CN108057563A (en) * | 2017-11-17 | 2018-05-22 | 嘉兴帝盛集成家居有限公司 | A kind of glue application blade and glue spreading apparatus |
| CN113103383A (en) * | 2021-04-02 | 2021-07-13 | 李广有 | Automatic gluing and pasting device for melamine impregnated paper composite board |
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| CN117103830A (en) | 2023-11-24 |
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