CN117094290A

CN117094290A - Method for automatically grouping and generating welding records

Info

Publication number: CN117094290A
Application number: CN202311055486.4A
Authority: CN
Inventors: 卢卫东; 张颖杰; 邱静洁; 郭海峰
Original assignee: Anjiyi Industrial Shanghai Co ltd
Current assignee: Anjiyi Industrial Shanghai Co ltd
Priority date: 2023-08-21
Filing date: 2023-08-21
Publication date: 2023-11-21
Anticipated expiration: 2043-08-21
Also published as: CN117094290B

Abstract

The invention discloses a method for automatically forming a team and generating welding records, which solves the problem that the industry always needs to manually copy furnace batch numbers, solves the problems that the welding records are difficult to copy when a pipeline pipe fitting is welded by pharmaceutical equipment, the manual copying is unclear when the welding records are read, and meanwhile, the problem that the pipeline pipe fitting is misplaced due to the fact that a pipe fitting is misplaced by a plumber during piping, thereby realizing an error-proofing and foolproof mechanism, effectively avoiding quality deviation in the manufacturing process, greatly reducing the reworking cost in the manufacturing process and effectively improving the production efficiency and the process quality detection cost.

Description

Method for automatically grouping and generating welding records

Technical Field

The invention relates to the technical field of welding, in particular to a method for automatically grouping and generating welding records.

Background

At present, when the pipelines are welded, welding records are transcribed by special staff to generate welding records, and the furnace batch numbers on the pipelines can be worn and lost in the manufacturing process and have very small fonts, so that the transcription of the furnace batch numbers is greatly influenced.

Meanwhile, when the pipeline and the pipe fitting are welded, the pipe fitting can be taken by mistake due to the human relation, so that reworking and material re-receiving welding are caused. The furnace batch number on the pipeline can be worn and lost, and the transcription of the furnace batch number is greatly increased due to the too small fonts. When copying, the staff copying the furnace batch number may have copying errors because the fonts are too small, and the fonts also have influence on subsequent tracing because personal habits are different.

The same pipe fitting size is divided into two types of machine polishing and electric polishing, the pipe fitting is manually taken, and only an old master can directly distinguish whether the pipe fitting is machine polishing or electric polishing, and the pipe fitting is taken wrong when the pipe fitting is welded. At the same time, the plumber can weld the pipe fittings at other positions at the positions due to the operation errors during the pipe distribution.

Disclosure of Invention

The invention aims to overcome the defects in the prior art and provides a method for automatically grouping and generating welding records.

The invention solves the technical problems by the following technical scheme:

a method of automatically teasing and generating a weld record, comprising the steps of:

printing a two-dimensional code containing the material information on each material;

generating an item according to a sales order, and splitting the item into a plurality of item modules;

each project module generates a unique production work order through the MOM system;

preparing materials according to BOM information in the production work order;

dividing the project module into a plurality of module drawings;

the two-dimensional code is utilized to carry out two-way binding on the materials and the material box, and the materials are picked up according to the module drawing;

according to the MOM system, scanning the two-dimensional codes on the materials to perform automatic matching and team formation;

welding two materials successfully matched and formed by automatic matching;

and the MOM system automatically generates a welding record according to the data information.

Preferably, the method further comprises a quality inspection step after the step of welding the two materials successfully assembled by the automatic matching, and the welding record is automatically generated by the MOM system according to the data information after the welding is confirmed to be correct by the quality inspection step.

Preferably, the material information contained in the two-dimensional code includes the following information:

furnace lot number, job number, ERP number.

On the basis of conforming to the common knowledge in the field, the above preferred conditions can be arbitrarily combined to obtain the preferred examples of the invention.

The invention has the positive progress effects that: the method for automatically forming the team and generating the welding record solves the problem that the industry always needs to manually copy the batch number of the furnace, solves the problems that the welding record is difficult to copy when the pipeline pipe fitting is welded by pharmaceutical equipment, the manual copying is unclear when the welding record is read, and meanwhile, the pipeline pipe fitting is misplaced due to the fact that a plumber takes the pipe fitting by mistake when piping, thereby realizing a mistake-proofing and fool-proofing mechanism, effectively avoiding quality deviation in the manufacturing process, greatly reducing the reworking cost in the manufacturing process and effectively improving the production efficiency and the process quality detection cost.

Drawings

FIG. 1 is a flow chart of a method of automatically teaming and generating a weld record in accordance with a preferred embodiment of the present invention.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

As shown in fig. 1, the present embodiment discloses a method for automatically grouping and generating a welding record, which includes the following steps:

and printing a two-dimensional code containing the material information on each material, wherein the material information contained in the two-dimensional code comprises a furnace batch number, a Job number, an ERP number and the like.

And generating the project according to the sales order, and splitting the project into a plurality of project modules.

Each project module generates a unique production work order through the MOM system.

Warehouse personnel prepare materials based on the BOM information in the production worksheet.

Dividing the project module into a plurality of module drawings.

And the two-dimensional code is utilized to carry out bidirectional binding on the materials and the material box, and the materials are taken according to a module drawing during production.

According to the automatic matching team formation of two-dimensional codes on MOM system scanning materials, a pipe work group firstly uses a handheld terminal to scan the two-dimensional codes on drawings needing to be matched when the pipe work group is matched, the drawings of the pipe are confirmed, two materials needing to be matched are subjected to two-dimensional code scanning when the pipe is matched, team formation pairing is automatically carried out according to two-dimensional code information on two pipe fittings and welding spot drawing information, successful matching is displayed on the handheld terminal, two materials are not matched, and the handheld terminal gives an alarm to notify of re-matching.

And welding two materials successfully matched by the automatic matching team, namely, after the matching of the successfully matched pipe fitting is completed, delivering the successfully matched pipe fitting to a welder for welding.

And after the welding is finished and the quality inspection is carried out, finally, the MOM system automatically generates a welding record according to the data information after confirming that the welding is correct.

It should be understood that, although the steps in the flowchart are shown in sequence as indicated by the arrows, the steps are not necessarily performed in sequence as indicated by the arrows. The steps are not strictly limited to the order of execution unless explicitly recited herein, and the steps may be executed in other orders. Moreover, at least some of the steps in the figures may include multiple sub-steps or stages that are not necessarily performed at the same time, but may be performed at different times, nor does the order in which the sub-steps or stages are performed necessarily performed in sequence, but may be performed alternately or alternately with at least a portion of other steps or other steps.

The automatic team forming and welding record generating method solves the problem that the industry always needs to manually copy furnace batch numbers, solves the problems that the welding record is difficult to copy when the pipeline pipe fitting is welded by pharmaceutical equipment, the manual copying is unclear when the welding record is read, and meanwhile, the pipeline pipe fitting is misplaced due to the fact that a plumber takes the pipe fitting by mistake when piping, so that an error preventing and foolproof mechanism is realized, quality deviation in the manufacturing process is effectively avoided, the rework cost of the manufacturing process is greatly reduced, and the production efficiency and the process quality detection cost are effectively improved.

Claims

1. A method of automatically teaming and generating a weld record, comprising the steps of:

preparing materials according to BOM information in the production work order;

dividing the project module into a plurality of module drawings;

welding two materials successfully matched and formed by automatic matching;

2. The method for automatically forming a team and generating a welding record according to claim 1, further comprising a quality inspection step after the step of welding two materials successfully formed by the automatic matching team, wherein after confirming that the welding is error-free by the quality inspection step, the welding record is automatically generated by the MOM system according to the data information.

3. The method for automatically grouping and generating a welding record according to claim 1, wherein the two-dimensional code contains material information including the following information:

furnace lot number, job number, ERP number.