Disclosure of Invention
Based on the above, it is necessary to provide a non-fried instant noodle packaging production line, which does not need to put in the noodle cake manually, and avoids the mess of workshops and the pollution of the noodle cake caused by personnel.
A non-fried instant noodle packaging line comprising:
the lower box supporting machine is used for accommodating and conveying the stacked boxes and separating the stacked boxes and then sequentially conveying the stacked boxes downstream;
the dough discharging machine is used for synchronously supplying dough cakes to the downstream double-feeder packaging machine;
the double-feeding packaging machine comprises a first feeding machine and a second feeding machine, wherein the upstream of the first feeding machine is connected with the downstream of the noodle discharging machine, the upstream of the second feeding machine is connected with the downstream of the lower box supporting machine, and the tail end of the first feeding machine is intersected with the second feeding machine so that the cakes on the first feeding machine fall into the box supporting machine on the second feeding machine; and (3) with
And the bag throwing machine is arranged above the second feeding machine and is used for throwing the material bags into the supporting boxes.
In one embodiment, the lower box-handling machine comprises:
a magazine machine for transporting stacked pallets;
the box conveying machine is in a bending shape and is connected with the box storage machine, and is used for gradually adjusting the stacked box trays from parallel conveying to vertical conveying;
the lower supporting machine is positioned at the bottom end of the box feeding machine and is used for separating the stacked boxes and enabling the separated boxes to fall onto the second feeding machine;
and the tray throwing machine is positioned at the outlet of the lower tray machine and is used for synchronously conveying the separated trays to the second feeder.
In one embodiment, the palletizer comprises:
the limiting part is propped against the side surface of the support box at the lowest end and is used for limiting the support box;
the screw column, the surface has spiral protrusion, spiral protrusion is used for blocking in the top of the edge of the support box of lowermost, is used for separating the support box of lowermost when rotating.
In one embodiment, the bottom end of the limiting part is obliquely abutted against the side surface of the supporting box, and the top end is provided with an inclination adjusting structure.
In one embodiment, the production line further comprises:
the transverse finishing machine is used for enabling the flour cakes to be sequentially arranged and removing flour cakes which are not sequentially arranged;
the linear finishing machine is connected with the transverse finishing machine and is used for enabling the flour cakes to be sequentially distributed according to the straight line.
In one embodiment, the transverse finishing machine comprises a conveying table, a baffle and a poking plate, one end of the baffle is arranged on one side of the conveying table, the other end of the baffle is bent and extends to one side of the linear finishing machine, the poking plate is arranged on the other side of the conveying table, and one end, close to the linear finishing machine, of the conveying table is provided with an overflow port.
In one embodiment, the noodle discharging machine comprises a plastic chain conveyor, a pneumatic noodle discharging rod, a noodle discharging port, a noodle discharging control terminal and a plurality of sections of belt conveyors which are sequentially arranged, wherein the pneumatic noodle discharging rod and the noodle discharging port are respectively arranged on two sides of one end of the plastic chain conveyor, the plurality of sections of belt conveyors are connected with the other end of the plastic chain conveyor, and the noodle discharging control terminal is used for controlling the pneumatic noodle discharging rod, the plastic chain conveyor and the plurality of sections of belt conveyors.
In one embodiment, the production line further comprises a golden inspection machine arranged between the straight line collator and the noodle arranging machine.
In one embodiment, the dual feed packaging machine further comprises an auxiliary feeder located at the junction of the first and second feeders and a packaging machine disposed downstream of the junction of the first and second feeders.
In one embodiment, the auxiliary feeder comprises a connecting table and a feeding belt conveyor, one end of the connecting table is connected to the outlet of the first feeder, the other end of the connecting table extends to the position right above the second feeder, a deflector rod is arranged on a belt of the feeding belt conveyor and used for shifting flour cakes located at the outlet of the first feeder to the connecting table until the flour cakes fall into a supporting box on the second feeder when the feeding belt conveyor rotates.
According to the non-fried instant noodle packaging production line, stacked boxes are conveyed and separated into single boxes which are sequentially arranged by the lower box supporting machine, the sequentially arranged boxes are conveyed into the second feeding machine, meanwhile, the noodle cakes are conveyed into the first feeding machine by the noodle discharging machine and fall into the boxes on the second feeding machine at the junction of the first feeding machine and the second feeding machine. The production line does not need to manually participate in the conveying of the supporting box and the throwing of the flour cakes, reduces the logistics cost and the labor cost, improves the working efficiency, and simultaneously reduces the risk of cross contamination without manual participation.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It will be understood that when an element is referred to as being "mounted" or "disposed" on another element, it can be directly on the other element or intervening elements may also be present. When a component is considered to be "connected" to another component, it can be directly connected to the other component or intervening components may also be present. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and the like are used in the description of the present invention for the purpose of illustration only and do not represent the only embodiment.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" on a second feature may be that the first feature is in direct contact with the second feature, or that the first feature and the second feature are in indirect contact through intermedial media. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely under the second feature, or simply indicating that the first feature is less level than the second feature.
Unless defined otherwise, all technical and scientific terms used in the specification of the present invention have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used in the description of the present invention includes any and all combinations of one or more of the associated listed items.
The non-fried instant noodle packaging line of the present invention is described below with reference to fig. 1-8.
As shown in fig. 1, in one embodiment, a non-fried instant noodle packaging line comprises: lower box supporting machine 100, noodle discharging machine 200, double-feeding packaging machine 300 and bagging machine 400.
The lower cassette holder 100 is used for receiving and conveying the stacked cassettes, and separating the stacked cassettes and then sequentially conveying the stacked cassettes downstream.
Specifically, the stacked pallets are manually placed on the lower pallet machine 100, and the lower pallet machine 100 conveys the stacked pallets downstream, and sequentially separates the stacked pallets during conveyance, and keeps separating one pallet at a time. The separated trays are sequentially transported downstream until they fall into the dual-feed packing machine 300.
The dough discharging machine 200 is used for synchronously feeding dough cakes to the downstream double-feeder packaging machine 300.
Specifically, according to the dough demand of the dual-feeder packaging machine 300, the speed of the dough discharging machine 200 is adjusted so that the dough feeding speed of the dough discharging machine 200 meets the demand of the dual-feeder packaging machine 300.
The dough cake enters the dough arranging machine 200, unqualified dough cake is removed manually by controlling the dough arranging machine 200, and the dough arranging machine 200 conveys qualified dough cake to the double-feed packaging machine 500.
The dual feed packer 300 includes a first feeder 310 and a second feeder 320 for transporting and depositing tortillas into the tortillas, see fig. 6, with the upstream of the first feeder 310 being connected downstream of the noodle discharge machine 200, the upstream of the second feeder 320 being connected downstream of the lower tortilla machine 100, and the first feeder 310 meeting the end of the second feeder 520.
Specifically, the dough cake is conveyed to the first feeder 310 by the dough arranging machine 200, the tray is conveyed to the second feeder 320 by the lower tray machine 100, the first feeder 310 and the second feeder 320 perform a double-line conveying mode by two feeding belt conveyors, the tray and the dough cake are simultaneously conveyed, and the dough cake is conveyed by the first feeder 310 and falls into the tray on the second feeder 520. The feeding belt conveyor is provided with a plurality of partition plates which are arranged at intervals and used for pushing the flour cakes or the supporting boxes to synchronously move along with the double-feeding belt conveyor and uniformly separate the flour cakes or the supporting boxes.
The bale thrower 400 is installed above the second feeder 320 for throwing the bale into the tray.
Specifically, the pallet is transported to the second feeder 320 by the lower pallet machine 100, and the bag feeder 400 feeds the bag into the pallet while passing directly under the pallet.
Wherein the main body of the lower box holding machine 100 is installed at two levels of the production shop, and the end extends to one level of the production shop onto the double feed packing machine 300. The noodle discharging machine 200, the double-feed packing machine 300 and the bagging machine 400 are installed in a single-layer double-feed packing machine in a production shop.
In the non-fried instant noodle packaging line of the present embodiment, stacked cradles are transported and separated into single cradles arranged in sequence by the lower cradling machine 100, and the cradles arranged in sequence are fed into the second feeder 320, and simultaneously, the noodle cakes are fed into the first feeder 310 by the noodle discharging machine 200 and fall into the cradles on the second feeder 320 at the junction of the first feeder 310 and the second feeder 320. The production line does not need to manually participate in the conveying of the supporting box and the throwing of the flour cakes, reduces the logistics cost and the labor cost, improves the working efficiency, and simultaneously reduces the risk of cross contamination without manual participation.
As shown in fig. 2, in one embodiment, the lower cartoning machine 100 includes a box storage machine 110, a box feeder 120, a lower cartoning machine 130, and a box dispenser 140.
A magazine machine 110 for storing and transporting stacked pallets.
Specifically, the pallet is manually placed on the stocker 110, and transported from the stocker 110 to the stocker 120.
The box feeder 120 is curved and connected to the box storage 110, and is used for gradually adjusting the stacked boxes from parallel conveying to vertical conveying.
Specifically, the trays are transported to the box feeding machine 120 by the box storage machine 110, the stacks of trays transported by the box feeding machine 120 are gradually inclined from the original parallel state to the vertical state, the single tray is also changed from the original vertical state to the horizontal state, and the trays at this time are transported to the lower tray 130 by the adjustment of the box feeding machine 120.
The lower tray 130 is located at the bottom end of the box feeder 120, and is used for separating the stacked trays and dropping the separated trays onto the second feeder 320.
Specifically, the vertical stacks of trays are transported through the tray feeder 120 to the lower tray 130, and the lower tray 130 separates the stacked trays.
The tray dispenser 140 is located at the outlet of the lower tray dispenser 130, and is used for synchronously conveying the separated trays to the second feeder 320. Thereby transporting the pallet from floor to floor in the production facility.
As shown in FIG. 3, in one embodiment, the lower bracket 130 includes a stop 133 and a screw post 132.
The limiting part 133 is abutted against the side surface of the tray at the lowest end and is used for limiting the tray. Wherein, the bottom of the limiting part 133 leans against the side of the bracket box, and the top is provided with a slope adjusting structure 134.
Specifically, when the magazine falls from the lower magazine machine 100 to the dual feed packing machine 300, the falling of the magazine needs to be limited so that the screw column 132 separates it. The inclination of the limiting part 133 needs to be adjusted according to the radial dimension of the tray so that the limiting part 133 can hold the stacked tray and adjust the height of the stacked tray, and separate each tray from the stacked tray in sequence when the screw column 132 rotates. The inclination adjustment structure 134 includes a support plate 1341, a connecting plate 1342, a strut 1343 and a connecting rod 1344, wherein the support plate 1341 has two parallel waist-shaped holes, the position of the connecting plate 1342 opposite to one of the waist-shaped holes has an arc-shaped hole, the connecting plate 1342 passes through the other waist-shaped hole through a fastener to be connected with the support plate, and an adjustable screw can be arranged between the arc-shaped hole and the opposite waist-shaped hole. One end of the pillar 1343 is fixed on one side of the connecting plate 1342 facing away from the supporting plate 1341, the other end is sleeved on one end of the connecting rod 1344, and the other end of the connecting rod 1344 is connected with the limiting part 133. The relative position between the connecting plate 1342 and the support plate 1341 can be adjusted by two parallel waist-shaped holes, and the relative angle can be adjusted by the arc-shaped holes, so as to adjust the inclination of the connecting rod 1344. The support 1343 is sleeved on the connecting rod 1344 through a round hole at the end, and the relative position of the support 1343 and the connecting rod 1344 can be adjusted through the round hole, so that the height of the limiting part 133 can be adjusted.
The screw column 132 has a screw protrusion 131 on the surface, and the screw protrusion 131 is used to be caught above the edge of the lowermost cartridge and to separate the lowermost cartridge when rotated.
Specifically, in the process of the tray falling from the lower tray machine 100, the tray is limited by the limiting portion 133, the spiral column 132 rotates to separate the tray at the lowest end from the spiral protrusion 131, and the stacked trays fall down to the dual feed packing machine 300 after being separated.
The lower supporting machine 130 is orderly separated from the stacked supporting boxes through the combination of the limiting part 133, the spiral column 132 and the spiral bulge 131, so that the messy distribution of the supporting boxes in the automatic production line is avoided, and the cleanliness of the production line is enhanced.
As shown in fig. 4, in one embodiment, the noodle machine 200 includes a plastic chain conveyor 210, a pneumatic noodle rod 220, a noodle outlet 230, a noodle control terminal 240, and a multi-stage belt conveyor 250 arranged in sequence. The pneumatic noodle discharging rod 220 and the noodle discharging port 230 are respectively disposed at two sides of one end of the plastic chain conveyor 210, and the multi-stage belt conveyor 250 is connected to the other end of the plastic chain conveyor 210. The dough discharging control terminal 240 is used for controlling the pneumatic dough discharging rod 220, the plastic chain conveyor 210 and the multi-stage belt conveyor 250.
Specifically, after the dough enters the dough discharging machine 200, the dough discharging control terminal 240 is manually operated, and when the dough feeding speed of the dough discharging machine 200 is greater than the dough feeding speed of the double-feeder packaging machine 300, and the dough is crowded on the plastic chain conveyor 210, the dough located on the front end face of the plastic chain conveyor 210 is discharged from the dough discharging port 230 by controlling the pneumatic dough discharging rod 220.
As shown in fig. 5 and 6, in one embodiment, dual feed packaging machine 300 further includes an auxiliary feeder 330 and a packaging machine 340, auxiliary feeder 330 being located where first feeder 310 meets second feeder 320, packaging machine 340 being disposed downstream of where first feeder 310 meets second feeder 320. Specifically, the auxiliary feeder 330 includes a connection table 332 and a feeding belt 334, one end of the connection table 332 is connected to the outlet of the first feeder 310, and the other end extends to a position right above the second feeder 320. The belt of the feeding belt conveyor 334 is provided with a deflector rod 3342, and the deflector rod 3342 is used for deflector-feeding the dough cake positioned at the outlet of the first feeder 310 onto the connecting table 332 until the dough cake falls into the supporting box on the second feeder 320 when the feeding belt conveyor 334 rotates. The tortillas are fed into the trays and then transported to the packer 540 for final packaging.
At the junction of the first feeder 310 and the second feeder 320, it is desirable to achieve that the tortillas on the first feeder 310 fall into the trays of the second feeder 320. However, since the first feeder 310 and the second feeder 320 are designed in a circulation type similar to the belt conveyor, it is difficult for the end of the first feeder 310 to extend directly above the second feeder 320, otherwise, a mechanical collision occurs or a distance in the vertical direction is large, and the distance in the vertical direction is large, so that on one hand, the occupied space of the machine is increased, and on the other hand, when the cake falls into the tray on the second feeder 320 from the first feeder 310 at a high position, a large impact is generated, and the cake is crashed and the tray is displaced. Through the auxiliary feeder 330, when the first feeder 310 feeds the dough cake to the end, the feeding belt 334 rotates to drive the deflector rod 3342 to deflector the dough cake positioned at the end of the first feeder 310 onto the connecting table 332 until the dough cake falls into the supporting box on the second feeder 320, so that the first feeder 310 does not need to be directly extended above the second feeder 320, mechanical collision can not occur, and the dough cake cannot be crashed or shifted by the supporting box.
A plurality of partitions are respectively arranged on the conveying table of the double-feeding packer 300 of the present embodiment at equal intervals, and the partitions can be used for driving the dough cake into the first feeding machine 310 at the inlet, and can be used for keeping the dough cake on the first feeding machine 310 at equal intervals and keeping the supporting boxes on the second feeding machine 320 at equal intervals.
As shown in fig. 7, in one embodiment, the production line further includes a gold inspection machine 800, a transverse finisher 600, and a linear finisher 700; the transverse collator 600 is used for arranging flour cakes in sequence and removing flour cakes which are not arranged in sequence; the linear finishing machine 700 is connected with the transverse finishing machine 600 and is used for sequentially arranging the flour cakes in a straight line; the check machine 800 is disposed between the line finisher 700 and the noodle discharging machine 400.
Specifically, the original irregular flour cakes are changed into orderly arranged through the transverse finishing machine 600, flour cakes which are not orderly arranged are removed, the orderly arranged flour cakes enter the linear finishing machine 700, and the finished flour cakes are orderly arranged according to a straight line. The dough cake passes through the linear finishing machine 700 to the dough arranging machine 200, and passes through the checking machine 800 when the dough arranging machine 200 is conveyed, and the checking machine is responsible for detecting impurities in food and ensuring the safety of the food.
The gold inspection machine 800 of the embodiment automatically detects metal impurities in food, effectively prevents impurities in factory work from adhering to the food, ensures food quality, and maintains food safety.
In this embodiment, the transverse finishing machine 600 of the production line includes a conveying table 610, a baffle 630 and a pulling plate 620, one end of the baffle 630 is disposed on one side of the conveying table 610, the other end of the baffle 630 extends to one side of the linear finishing machine 700 in a bending manner, the pulling plate 620 is disposed on the other side of the conveying table 610, and one end of the conveying table 610, which is close to the linear finishing machine 700, is provided with an overflow port 640.
Specifically, the flour cakes are placed into the conveying table 610 in disorder to begin conveying, flour cakes close to the poking sheets 620 are orderly arranged by the poking sheets, flour cakes close to the baffle 630 are orderly arranged by the baffle, flour cakes which are not orderly arranged are removed through the overflow ports 640, and flour cakes which are orderly arranged enter the linear finishing machine 700.
The transverse collator 600 of this embodiment automatically collates unordered flour cakes into order, greatly reducing labor costs.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.