CN117086549A - Welding workstation and welding method thereof - Google Patents
Welding workstation and welding method thereof Download PDFInfo
- Publication number
- CN117086549A CN117086549A CN202311347261.6A CN202311347261A CN117086549A CN 117086549 A CN117086549 A CN 117086549A CN 202311347261 A CN202311347261 A CN 202311347261A CN 117086549 A CN117086549 A CN 117086549A
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- welding
- jacking
- jacking cylinder
- top surface
- supporting block
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- 238000003466 welding Methods 0.000 title claims abstract description 99
- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims description 14
- 230000009194 climbing Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 9
- 230000009467 reduction Effects 0.000 abstract description 4
- 238000004891 communication Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The application belongs to the technical field of machine tools, and particularly relates to a welding workstation and a welding method thereof, wherein the welding workstation comprises a welding device and a plurality of fixing devices; the fixing devices are equidistantly arranged around the welding device; the fixing device is suitable for fixing the transportation tool, and the welding device is suitable for welding the parts to be welded on the fixed transportation tool; the transportation tool for transporting the parts is fixed in the welding process, the reduction of the welding effect of the parts caused by the movement of the transportation tool in the welding process is avoided, and the welding effect of the parts is ensured.
Description
Technical Field
The application belongs to the technical field of machine tools, and particularly relates to a welding workstation and a welding method thereof.
Background
The welding workstation can weld the part that needs the welding, and the welded part can be some frock of automatic transportation such as dolly etc. transport, and the dolly probably takes place to remove in welded in-process and leads to the welding effect of part to descend, and then influences the quality of part, causes the loss.
Therefore, there is a need to design a new welding workstation and a welding method thereof based on the above technical problems.
Disclosure of Invention
The application aims to provide a welding workstation and a welding method thereof.
In order to solve the above technical problems, the present application provides a welding workstation, comprising:
a welding device and a plurality of fixing devices;
the fixing devices are equidistantly arranged around the welding device;
the fixing device is suitable for fixing the transportation tool, and the welding device is suitable for welding the parts to be welded on the fixed transportation tool.
Further, the fixing device includes: a pair of jacking mechanisms;
the jacking mechanisms are arranged in parallel;
the jacking mechanism is suitable for contacting with the bottom surface of the transportation tool and jacking the transportation tool.
Further, the jacking mechanism includes: the device comprises a supporting block, a first jacking cylinder and a second jacking cylinder;
the first jacking cylinder is arranged in the supporting block, and the telescopic end of the first jacking cylinder extends out of the top surface of the supporting block;
the second jacking cylinder is arranged in the supporting block, and the telescopic end of the second jacking cylinder extends out of the top surface of the supporting block;
a first supporting piece is arranged at the telescopic end of the first jacking cylinder, and an inserting ring is arranged on the top surface of the first supporting piece;
and a second supporting piece is arranged at the telescopic end of the second jacking cylinder.
Further, limiting blocks corresponding to the first jacking air cylinder and the second jacking air cylinder are arranged on the top surface of the supporting block;
the limiting block is provided with a through hole;
the telescopic ends of the first jacking cylinder and the second jacking cylinder penetrate through the through holes of the corresponding limiting blocks and then are connected with the corresponding first supporting piece or second supporting piece.
Further, limit strips are arranged on two sides of the limit block;
the limit strip is arranged on the top surface of the supporting block.
Further, the two limiting blocks are connected through a connecting rod.
Further, a driving cylinder is arranged on the top surface of the supporting block and is arranged between the two limiting blocks;
the driving cylinder is connected with a limiting block.
Further, a positioning sensor is arranged on the top surface of the supporting block.
Further, the welding device includes: a manipulator and a welding head;
the welding head is arranged on the manipulator;
the manipulator is suitable for driving the welding head to move.
On the other hand, the application also provides a welding method of the welding workstation, which comprises the following steps:
fixing the transportation tool through a fixing device;
and welding the parts on the transport tool through the welding device.
The application has the beneficial effects that the application adopts the welding device and a plurality of fixing devices; the fixing devices are equidistantly arranged around the welding device; the fixing device is suitable for fixing the transportation tool, and the welding device is suitable for welding the parts to be welded on the fixed transportation tool; the transportation tool for transporting the parts is fixed in the welding process, the reduction of the welding effect of the parts caused by the movement of the transportation tool in the welding process is avoided, and the welding effect of the parts is ensured.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application. The objectives and other advantages of the application will be realized and attained by the structure particularly pointed out in the written description and drawings.
In order to make the above objects, features and advantages of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present application, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic illustration of the construction of a welding station of the present application;
FIG. 2 is a schematic view of the structure of the welding device of the present application;
FIG. 3 is a schematic view of the structure of the fixing device of the present application;
FIG. 4 is a schematic view of the jacking mechanism of the present application;
fig. 5 is a schematic structural view of the stopper of the present application.
In the figure:
1, a welding device, 11 manipulators and 12 welding heads;
2 fixing devices, 21 supporting blocks, 22 first jacking cylinders, 221 first supporting pieces, 222 inserting rings, 23 second jacking cylinders, 231 second supporting pieces, 24 limiting blocks, 241 through holes, 242 limiting strips, 243 connecting rods, 244 driving cylinders and 245 positioning sensors;
3, transporting the tool.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the present application will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Embodiment 1 as shown in fig. 1 to 5, embodiment 1 provides a welding station, including: a welding device 1 and a plurality of fixing devices 2; the fixing devices 2 are equidistantly arranged around the welding device 1; the fixing device 2 is suitable for fixing the transportation tool 3, and the welding device 1 is suitable for welding parts to be welded on the fixed transportation tool 3; the transportation tool 3 for transporting the parts is fixed in the welding process, the reduction of the welding effect of the parts caused by the movement of the transportation tool 3 in the welding process is avoided, and the welding effect of the parts is ensured.
In this embodiment, the transportation fixture 3 may be a cart, an automatically traveling cart, etc., all with wheels that are convenient for movement, and need to be fixed during the welding process, otherwise, the welding effect is reduced due to easy movement.
In this embodiment, the fixing device 2 includes: a pair of jacking mechanisms; the jacking mechanisms are arranged in parallel; the jacking mechanism is suitable for contacting with the bottom surface of the transportation tool 3 and jacking up the transportation tool 3; a pair of climbing mechanism can jack-up transportation frock 3 from the multiple positions of transportation frock 3 for transportation frock 3's wheel breaks away from with the bottom surface, avoids transportation frock 3's removal to lead to the decline of welding effect, and transportation frock 3 also can be ensured to transport frock 3 by steady when jack-up from multiple positions, avoids being rocked by transportation frock 3 of jack-up.
In this embodiment, the jacking mechanism includes: a support block 21, a first jacking cylinder 22 and a second jacking cylinder 23; the first jacking cylinder 22 is arranged in the supporting block 21, and the telescopic end of the first jacking cylinder 22 extends out of the top surface of the supporting block 21; the second jacking cylinder 23 is arranged in the supporting block 21, and the telescopic end of the second jacking cylinder 23 extends out of the top surface of the supporting block 21; a first supporting piece 221 is arranged on the telescopic end of the first jacking cylinder 22, and an inserting ring 222 is arranged on the top surface of the first supporting piece 221; a second supporting member 231 is arranged on the telescopic end of the second jacking cylinder 23; the first jacking air cylinders 22 that two pairs of transportation frock 3 were summarized are in the diagonal position, can be with the steady jack-up of transportation frock 3 through four jacking air cylinders, and insert ring 222 of first support 221 top surface can insert the recess etc. position that transportation frock 3 bottom surface corresponds for transportation frock 3 is spacing and location at the jack-up in-process, avoids transportation frock 3 skew and rocks.
In this embodiment, a limiting block 24 corresponding to the first jacking cylinder 22 and the second jacking cylinder 23 is disposed on the top surface of the supporting block 21; the limiting block 24 is provided with a through hole 241; the telescopic ends of the first lifting cylinder 22 and the second lifting cylinder 23 pass through the through holes 241 of the corresponding limiting blocks 24 and then are connected with the corresponding first supporting pieces 221 or second supporting pieces 231; limiting strips 242 are arranged on two sides of the limiting block 24; the limit bar 242 is arranged on the top surface of the supporting block 21; the two limiting blocks 24 are connected through a connecting rod 243; the top surface of the supporting block 21 is provided with a driving air cylinder 244, and the driving air cylinder 244 is arranged between the two limiting blocks 24; the driving cylinder 244 is connected with a limiting block 24; the limiting bar 242 can limit the moving direction of the limiting block 24; the through hole 241 is divided into two parts, the top surface of the limiting block 24 at the smaller part position is higher than the top surface of the limiting block 24 at the larger part position, the first supporting piece 221 and the second supporting piece 231 are located at the positions corresponding to the larger through hole 241 of the limiting block 24 in an initial state, at this time, the first lifting cylinder and the second lifting cylinder can drive the corresponding first supporting piece 221 and the second supporting piece 231 to lift, after the first supporting piece 221 and the second supporting piece 231 lift and drive the transportation tool 3 to lift to the maximum position, the driving cylinder 244 drives the limiting block 24 to move, at this time, the two limiting blocks 24 synchronously move through the connecting rod 243, the smaller through hole 241 is partially moved to the lower parts of the corresponding first supporting piece 221 and the corresponding second supporting piece 231, at this time, the top surfaces of the limiting block 24 are contacted with the bottom surfaces of the first supporting piece 221 and the second supporting piece 231, at this time, the corresponding first lifting cylinder and the second lifting cylinder can be closed and supported through the limiting block 24, and consumption is reduced.
In this embodiment, the top surface of the supporting block 21 is provided with a positioning sensor 245, where the positioning sensor 245 may be an infrared sensor, a photoelectric sensor, or the like, and may be used to determine whether the transportation tool 3 moves in place, and after the transportation tool 3 moves in place, the corresponding first supporting element 221 and the corresponding second supporting element 231 may be driven to be lifted by the first lifting cylinder and the second lifting cylinder to fix.
In this embodiment, the welding apparatus 1 includes: a robot 11 and a welding head 12; the welding head 12 is arranged on the manipulator 11; the manipulator 11 is suitable for driving the welding head 12 to move; the welding head 12 can weld the parts on the transportation tool 3, and the manipulator 11 can drive the welding head 12 to rotate between the fixing devices 2, so that the welding head 12 can weld each part needing to be welded.
Embodiment 2, on the basis of embodiment 1, embodiment 2 further provides a welding method of the welding workstation in embodiment 1, including: fixing the transportation tool 3 through the fixing device 2; the parts on the transportation tool 3 are welded through the welding device 1.
In summary, the present application is provided with a welding device 1 and a plurality of fixing devices 2; the fixing devices 2 are equidistantly arranged around the welding device 1; the fixing device 2 is suitable for fixing the transportation tool 3, and the welding device 1 is suitable for welding parts to be welded on the fixed transportation tool 3; the transportation tool 3 for transporting the parts is fixed in the welding process, the reduction of the welding effect of the parts caused by the movement of the transportation tool 3 in the welding process is avoided, and the welding effect of the parts is ensured.
The components (components not illustrating the specific structure) selected in the present application are common standard components or components known to those skilled in the art, and the structures and principles thereof are known to those skilled in the art through technical manuals or through routine experimental methods.
In the description of embodiments of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
In the description of the present application, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the several embodiments provided by the present application, it should be understood that the disclosed systems, devices, and methods may be implemented in other manners. The above-described apparatus embodiments are merely illustrative, for example, the division of the units is merely a logical function division, and there may be other manners of division in actual implementation, and for example, multiple units or components may be combined or integrated into another system, or some features may be omitted, or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be through some communication interface, device or unit indirect coupling or communication connection, which may be in electrical, mechanical or other form.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in the embodiments of the present application may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit.
With the above-described preferred embodiments according to the present application as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present application. The technical scope of the present application is not limited to the description, but must be determined according to the scope of claims.
Claims (9)
1. A welding station, comprising:
a welding device and a plurality of fixing devices;
the fixing devices are equidistantly arranged around the welding device;
the fixing device is suitable for fixing the transportation tool, and the welding device is suitable for welding the parts to be welded on the fixed transportation tool;
the fixing device includes: a pair of jacking mechanisms;
the jacking mechanisms are arranged in parallel;
the jacking mechanism is suitable for contacting with the bottom surface of the transportation tool and jacking the transportation tool.
2. The welding station of claim 1, wherein:
the climbing mechanism comprises: the device comprises a supporting block, a first jacking cylinder and a second jacking cylinder;
the first jacking cylinder is arranged in the supporting block, and the telescopic end of the first jacking cylinder extends out of the top surface of the supporting block;
the second jacking cylinder is arranged in the supporting block, and the telescopic end of the second jacking cylinder extends out of the top surface of the supporting block;
a first supporting piece is arranged at the telescopic end of the first jacking cylinder, and an inserting ring is arranged on the top surface of the first supporting piece;
and a second supporting piece is arranged at the telescopic end of the second jacking cylinder.
3. The welding station of claim 2, wherein:
limiting blocks corresponding to the first jacking cylinder and the second jacking cylinder are arranged on the top surface of the supporting block;
the limiting block is provided with a through hole;
the telescopic ends of the first jacking cylinder and the second jacking cylinder penetrate through the through holes of the corresponding limiting blocks and then are connected with the corresponding first supporting piece or second supporting piece.
4. A welding station as defined in claim 3, wherein:
limiting strips are arranged on two sides of the limiting block;
the limit strip is arranged on the top surface of the supporting block.
5. The welding station of claim 4, wherein:
the two limiting blocks are connected through a connecting rod.
6. The welding station of claim 5, wherein:
the top surface of the supporting block is provided with a driving cylinder which is arranged between the two limiting blocks;
the driving cylinder is connected with a limiting block.
7. The welding station of claim 6, wherein:
and a positioning sensor is arranged on the top surface of the supporting block.
8. The welding station of claim 7, wherein:
the welding device includes: a manipulator and a welding head;
the welding head is arranged on the manipulator;
the manipulator is suitable for driving the welding head to move.
9. A method of welding a welding station as defined in claim 1, comprising:
fixing the transportation tool through a fixing device;
and welding the parts on the transport tool through the welding device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311347261.6A CN117086549A (en) | 2023-10-18 | 2023-10-18 | Welding workstation and welding method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311347261.6A CN117086549A (en) | 2023-10-18 | 2023-10-18 | Welding workstation and welding method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117086549A true CN117086549A (en) | 2023-11-21 |
Family
ID=88772016
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311347261.6A Pending CN117086549A (en) | 2023-10-18 | 2023-10-18 | Welding workstation and welding method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117086549A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4448341A (en) * | 1980-12-16 | 1984-05-15 | Nissan Motor Company, Limited | Automatic vehicle-body assembling apparatus |
| CN104801909A (en) * | 2015-03-20 | 2015-07-29 | 蓝姆汽车焊接设备(上海)有限公司 | Automobile floor automatic welding production line and production method thereof |
| CN207294053U (en) * | 2017-10-24 | 2018-05-01 | 天津巴泰克汽车装备有限公司 | It is a kind of can precise positioning elevating platform assembly |
| CN207290028U (en) * | 2017-10-24 | 2018-05-01 | 天津巴泰克汽车装备有限公司 | A kind of rotatable stage that can precisely lift positioning |
| CN207290032U (en) * | 2017-10-24 | 2018-05-01 | 天津巴泰克汽车装备有限公司 | A kind of manual rotary operation platform that can precisely lift positioning |
| CN208616718U (en) * | 2018-05-29 | 2019-03-19 | 河南新工匠智能***有限公司 | A kind of fluid pressure type reciprocating lever automobile assembling pipeline |
| CN111331287A (en) * | 2020-04-01 | 2020-06-26 | 南京英尼格玛工业自动化技术有限公司 | Quick change device of flexible switching tool trolley |
| CN112975232A (en) * | 2021-04-20 | 2021-06-18 | 常州凯特工业机器人有限公司 | Welding workstation |
-
2023
- 2023-10-18 CN CN202311347261.6A patent/CN117086549A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4448341A (en) * | 1980-12-16 | 1984-05-15 | Nissan Motor Company, Limited | Automatic vehicle-body assembling apparatus |
| CN104801909A (en) * | 2015-03-20 | 2015-07-29 | 蓝姆汽车焊接设备(上海)有限公司 | Automobile floor automatic welding production line and production method thereof |
| CN207294053U (en) * | 2017-10-24 | 2018-05-01 | 天津巴泰克汽车装备有限公司 | It is a kind of can precise positioning elevating platform assembly |
| CN207290028U (en) * | 2017-10-24 | 2018-05-01 | 天津巴泰克汽车装备有限公司 | A kind of rotatable stage that can precisely lift positioning |
| CN207290032U (en) * | 2017-10-24 | 2018-05-01 | 天津巴泰克汽车装备有限公司 | A kind of manual rotary operation platform that can precisely lift positioning |
| CN208616718U (en) * | 2018-05-29 | 2019-03-19 | 河南新工匠智能***有限公司 | A kind of fluid pressure type reciprocating lever automobile assembling pipeline |
| CN111331287A (en) * | 2020-04-01 | 2020-06-26 | 南京英尼格玛工业自动化技术有限公司 | Quick change device of flexible switching tool trolley |
| CN112975232A (en) * | 2021-04-20 | 2021-06-18 | 常州凯特工业机器人有限公司 | Welding workstation |
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