CN117078192A - Titanium flat bar manufacturing tool mold management system and method - Google Patents

Titanium flat bar manufacturing tool mold management system and method Download PDF

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CN117078192A
CN117078192A CN202311042159.5A CN202311042159A CN117078192A CN 117078192 A CN117078192 A CN 117078192A CN 202311042159 A CN202311042159 A CN 202311042159A CN 117078192 A CN117078192 A CN 117078192A
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flat bar
die
mold
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mould
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CN117078192B (en
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罗海
袁宏
廖学海
彭世裕
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Soloman Guangzhou New Materials Co ltd
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Soloman Guangzhou New Materials Co ltd
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    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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    • G06Q10/20Administration of product repair or maintenance
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing

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Abstract

The invention relates to a titanium flat bar manufacturing tool and die management system, a method, equipment and a medium, and belongs to the technical field of internet service. The system comprises a die maintenance module, a data storage module, a die ex-warehouse module and a die return module. The mold maintenance module acquires mold standard data of the titanium flat bar mold and establishes a productivity model of the mold. The data storage module is used for storing service data appearing in the mold management service, and carrying out data verification and actual capacity model calculation on the service data. And the die ex-warehouse module performs ex-warehouse operation on the die. The mould returning module scans the bar code of the mould and returns the stock operation to the mould. Through running the system, the service data can be digitally stored and pertinently managed, the trouble and inefficiency of using paper receipts are avoided, and the data management is more reasonable and clear, and the problematic titanium flat bar die is timely identified and effectively isolated.

Description

Titanium flat bar manufacturing tool mold management system and method
Technical Field
The invention belongs to the technical field of internet service, and particularly relates to a titanium flat bar manufacturing tool and die management system, a method, equipment and a medium.
Background
In the production process of manufacturing titanium flat bars, service data of die overhaul, warehouse-out and return are manually written into a paper registration form, and finally, the handwritten form is referred to when data are summarized, a manual keyboard is tapped and input into an electronic ledger, and a handwritten flow form is also needed in the turnover process between departments.
The management of the titanium flat bar manufacturing mould still has the following to be improved:
(1) In the process of turnover among departments, handwriting flow forms are needed, each department is signed, the flow is complicated, the labor cost is increased, the consumption of paper forms is high, the handwriting error rate is high, the working efficiency is reduced, and the management and control of the die accounts are difficult;
(2) With the loss of production process, the titanium flat bar die can appear the problem die that is unsuitable for production, and at present can not accomplish timely discernment and effective isolated management to these problem dies.
Disclosure of Invention
To achieve the above object, a first aspect of the present invention provides a titanium flat bar manufacturing tooling mold management system, including:
the die maintenance module is used for acquiring the die standard data of the titanium flat bar die and establishing a standard productivity model of the titanium flat bar die, and the die standard data comprises: the method comprises the steps of die name, die code, die type, standard specification, state and wear degree, wherein the standard productivity model calculation formula is as follows: c= [ Y/(t) Standard of +t Die changing )]R, wherein C is the standard productivity of the titanium flat bar model, Y is the standard productivity of the titanium flat bar model, t Standard of For the standard production time of the titanium flat bar model, t Die changing The method comprises the steps that (1) the die changing time of a titanium flat bar model is given, R is the standard qualification rate of the titanium flat bar model, and the standard qualification rate is the delivery qualification rate of the titanium flat bar model;
the data storage module is used for storing service data which appear in management service of the titanium flat bar die, the service data comprise die standard data and production actual performance data, the die standard data are subjected to data verification, the production actual performance data are subjected to actual capacity model calculation to obtain actual capacity of the die, the actual capacity and standard capacity of the titanium flat bar die are obtained, the ratio of the actual capacity to the standard capacity is calculated, and the state of the titanium flat bar die with the ratio smaller than a preset threshold is updated to be overhauled;
the die ex-warehouse module is used for acquiring the information of the titanium flat bar die, carrying out ex-warehouse operation on the titanium flat bar die, wherein the titanium flat bar die is divided into an overhaul die and an upper wire die, and carrying out ex-warehouse operation on the titanium flat bar die comprises carrying out ex-warehouse operation on the overhaul die and carrying out ex-warehouse operation on the upper wire die;
the mould returns the module, is used for scanning the bar code of titanium flat bar mould, to the operation of returning inventory is carried out to titanium flat bar mould, titanium flat bar mould divide into maintenance mould and offline mould, the constitution mode of bar code is: the bar code comprises a die type brief code, a die name brief code and a die unique identification code, and the returning inventory operation comprises returning inventory operation on the overhaul die and returning inventory operation on the offline die.
The second aspect of the invention provides a titanium flat bar manufacturing tool and die management method, which comprises the following steps:
acquiring mould standard data of the titanium flat bar mould, carrying out data verification on the mould standard data, storing the mould standard data which passes the data verification into a data storage module, and obtaining a standard productivity model of the titanium flat bar mould through calculation, wherein the standard qualification rate is the factory qualification rate of the titanium flat bar mould;
the method comprises the steps of obtaining the state of a titanium flat bar mold, updating the state of the titanium flat bar mold into freezing when the state is to be overhauled, obtaining a stock position of the titanium flat bar mold, deducting the stock quantity of the stock position, taking out of the stock for overhauling the titanium flat bar mold, obtaining an overhauling result of the titanium flat bar mold, updating the state of the titanium flat bar mold which is qualified in the overhauling result into normal, obtaining the stock position of the overhauling mold, and increasing the stock quantity of the stock position;
acquiring the state of the titanium flat bar die, and acquiring the demand information of the production line when the state is normal, wherein the demand information comprises: the method comprises the steps of inquiring the die specification, the die type, the die name and the die number in a data storage module, recording the delivery time of the titanium flat bar die, obtaining the stock position of the titanium flat bar die, deducting the stock quantity of the stock position, carrying out on-line production of the titanium flat bar die, obtaining the work order state, the time for completing the off-line production and the production performance of the titanium flat bar die after the production is completed, carrying out qualification rate statistics on products produced by the titanium flat bar die, obtaining the stock position of the titanium flat bar die, and increasing the stock quantity of the stock position.
The method comprises the steps of obtaining the out-of-warehouse time, the in-warehouse time, the actual production performance and the product percent of pass of the titanium flat bar die, inputting the out-of-warehouse time, the in-warehouse time, the actual production performance and the product percent of pass of the die into the actual productivity model, wherein the calculation formula of the actual productivity model is as follows: c (C) Actual practice is that of =[y Actual practice is that of /(t Warehouse entry -t Delivering to the warehouse +t Die changing )]R, wherein C Actual practice is that of For practical capacity, y Actual practice is that of For producing actual results of the mould, t Warehouse entry For the warehouse-in time of the die, t Delivering to the warehouse For the time of die delivery, t Die changing And for the die changing time, r is the product qualification rate, the actual productivity of the titanium flat bar die is obtained, the actual productivity and the standard productivity of the titanium flat bar die are obtained, the ratio of the actual productivity to the standard productivity is calculated, and the state of the titanium flat bar die with the ratio smaller than a preset threshold is updated to be overhauled.
The invention provides electronic equipment, which comprises a memory, a processor and a computer program stored on the memory and capable of running on the processor, and is characterized in that the processor runs the titanium flat bar manufacturing tool and die management system when executing the program.
The present invention provides a storage medium containing computer executable instructions which, when executed by a computer processor, are used to run a titanium strip manufacturing tooling mold management system as described above.
The beneficial effects of the invention are as follows:
(1) The service data appearing in the management service of the titanium flat bar die is divided into the die standard data and the production actual performance data, the die standard data is subjected to data verification, the actual capacity model calculation is carried out on the production actual performance data, the service data is digitally stored and pertinently managed, the trouble and inefficiency of using paper documents are avoided, the data management is more reasonable, and the logic is clearer;
(2) The standard productivity of the titanium flat bar mold is calculated through the standard productivity model, the actual productivity of the titanium flat bar mold is calculated through the actual productivity model, then the ratio of the actual productivity to the standard productivity is compared with a threshold value, and different states of the titanium flat bar mold are updated according to the comparison result, so that the problematic titanium flat bar mold is identified in time and effectively isolated, and the effective production capacity of a production line is improved.
Drawings
The present invention is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.
Fig. 1 is a schematic diagram of a tool and die management system for manufacturing titanium flat bars.
Detailed Description
In order to further describe the technical means and effects adopted by the invention for achieving the preset aim, the following detailed description is given below of the specific implementation, structure, characteristics and effects according to the invention with reference to the attached drawings and the preferred embodiment.
A first aspect of the present invention provides a mold management system for manufacturing tools for titanium flat strips, as shown in fig. 1, including:
the mold maintenance module is used for maintaining the mold,the method is used for acquiring the mold standard data of the titanium flat bar mold, establishing a standard productivity model of the titanium flat bar mold, wherein the mold standard data comprises the following steps: the method comprises the steps of die name, die code, die type, standard specification, state and wear degree, wherein the standard productivity model calculation formula is as follows: c= [ Y/(t) Standard of +t Die changing )]R, wherein C is the standard productivity of the titanium flat bar model, Y is the standard productivity of the titanium flat bar model, t Standard of For the standard production time of the titanium flat bar model, t Die changing The method comprises the steps that (1) the die changing time of a titanium flat bar model is given, R is the standard qualification rate of the titanium flat bar model, and the standard qualification rate is the delivery qualification rate of the titanium flat bar model;
the data storage module is used for storing service data which appear in management service of the titanium flat bar die, the service data comprise die standard data and production actual performance data, the die standard data are subjected to data verification, the production actual performance data are subjected to actual capacity model calculation to obtain actual capacity of the die, the actual capacity and standard capacity of the titanium flat bar die are obtained, the ratio of the actual capacity to the standard capacity is calculated, and the state of the titanium flat bar die with the ratio smaller than a preset threshold is updated to be overhauled;
the die ex-warehouse module is used for acquiring the information of the titanium flat bar die, carrying out ex-warehouse operation on the titanium flat bar die, wherein the titanium flat bar die is divided into an overhaul die and an upper wire die, and carrying out ex-warehouse operation on the titanium flat bar die comprises carrying out ex-warehouse operation on the overhaul die and carrying out ex-warehouse operation on the upper wire die;
the mould returns the module, is used for scanning the bar code of titanium flat bar mould, to the operation of returning inventory is carried out to titanium flat bar mould, titanium flat bar mould divide into maintenance mould and offline mould, the constitution mode of bar code is: the bar code comprises a die type brief code, a die name brief code and a die unique identification code, and the returning inventory operation comprises returning inventory operation on the overhaul die and returning inventory operation on the offline die.
In this embodiment, taking a cold rolling process of TC6 titanium alloy as an example, before a production line starts, a requirement for a mold needs to be input into a system, including a mold specification requirement, a mold category requirement, a mold name requirement and a mold number requirement, the system automatically matches the mold meeting the requirement and having a normal state according to the requirements, records the time of leaving the mold, and then the mold is formally delivered to the production line for production. After the production of the die is finished, the system automatically checks the finishing state and the finishing quantity of the work order, obtains the finishing off-line time, and performs qualification rate statistics on the products produced by using the titanium flat bar die.
The second aspect of the invention provides a titanium flat bar manufacturing tool and die management method, which comprises the following steps:
acquiring mould standard data of the titanium flat bar mould, carrying out data verification on the mould standard data, storing the mould standard data which passes the data verification into a data storage module, and obtaining a standard productivity model of the titanium flat bar mould through calculation, wherein the standard qualification rate is the factory qualification rate of the titanium flat bar mould;
the method comprises the steps of obtaining the state of a titanium flat bar mold, updating the state of the titanium flat bar mold into freezing when the state is to be overhauled, obtaining a stock position of the titanium flat bar mold, deducting the stock quantity of the stock position, taking out of the stock for overhauling the titanium flat bar mold, obtaining an overhauling result of the titanium flat bar mold, updating the state of the titanium flat bar mold which is qualified in the overhauling result into normal, obtaining the stock position of the overhauling mold, and increasing the stock quantity of the stock position;
acquiring the state of the titanium flat bar die, and acquiring the demand information of the production line when the state is normal, wherein the demand information comprises: the method comprises the steps of inquiring the die specification, the die type, the die name and the die number in a data storage module, recording the delivery time of the titanium flat bar die, obtaining the stock position of the titanium flat bar die, deducting the stock quantity of the stock position, carrying out on-line production of the titanium flat bar die, obtaining the work order state, the time for completing the off-line production and the production performance of the titanium flat bar die after the production is completed, carrying out qualification rate statistics on products produced by the titanium flat bar die, obtaining the stock position of the titanium flat bar die, and increasing the stock quantity of the stock position.
The method comprises the steps of obtaining the out-of-warehouse time, the in-warehouse time, the actual production performance and the product percent of pass of the titanium flat bar die, inputting the out-of-warehouse time, the in-warehouse time, the actual production performance and the product percent of pass of the die into the actual productivity model, wherein the calculation formula of the actual productivity model is as follows: c (C) Actual practice is that of =[y Actual practice is that of /(t Warehouse entry -t Delivering to the warehouse +t Die changing )]R, wherein C Actual practice is that of For practical capacity, y Actual practice is that of For producing actual results of the mould, t Warehouse entry For the warehouse-in time of the die, t Delivering to the warehouse For the time of die delivery, t Die changing And for the die changing time, r is the product qualification rate, the actual productivity of the titanium flat bar die is obtained, the actual productivity and the standard productivity of the titanium flat bar die are obtained, the ratio of the actual productivity to the standard productivity is calculated, and the state of the titanium flat bar die with the ratio smaller than a preset threshold is updated to be overhauled.
The invention provides electronic equipment, which comprises a memory, a processor and a computer program stored on the memory and capable of running on the processor, and is characterized in that the processor runs the titanium flat bar manufacturing tool and die management system when executing the program.
The present invention provides a storage medium containing computer executable instructions which, when executed by a computer processor, are used to run a titanium strip manufacturing tooling mold management system as described above.
The computer storage media of embodiments of the invention may take the form of any combination of one or more computer-readable media. The computer readable medium may be a computer readable signal medium or a computer readable storage medium. The computer readable storage medium can be, for example, but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or a combination of any of the foregoing. More specific examples (a non-exhaustive list) of the computer-readable storage medium would include the following: an electrical connection having one or more wires, a portable computer diskette, a hard disk, a Random Access Memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing. In this document, a computer readable storage medium may be any tangible medium that can contain, or store a program for use by or in connection with an instruction execution system, apparatus, or device.
The computer readable signal medium may include a propagated data signal with computer readable program code embodied therein, either in baseband or as part of a carrier wave. Such a propagated data signal may take any of a variety of forms, including, but not limited to, electro-magnetic, optical, or any suitable combination of the foregoing. A computer readable signal medium may also be any computer readable medium that is not a computer readable storage medium and that can communicate, propagate, or transport a program for use by or in connection with an instruction execution system, apparatus, or device.
Program code embodied on a computer readable medium may be transmitted using any appropriate medium, including but not limited to wireless, wireline, optical fiber cable, RF, etc., or any suitable combination of the foregoing. Computer program code for carrying out operations of the present invention may be written in any combination of one or more programming languages, including an object oriented programming language such as Java, smalltalk, C ++ and conventional procedural programming languages, such as the "C" programming language or similar programming languages. The program code may execute entirely on the user's computer, partly on the user's computer, as a stand-alone software package, partly on the user's computer and partly on a remote computer or entirely on the remote computer or server. In the case of a remote computer, the remote computer may be connected to the user's computer through any kind of network, including a Local Area Network (LAN) or a Wide Area Network (WAN), or may be connected to an external computer (for example, through the Internet using an Internet service provider).
The present invention is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present invention.

Claims (10)

1. The utility model provides a titanium flat bar makes frock mould management system which characterized in that includes:
the mould maintenance module is used for acquiring mould standard data of the titanium flat bar mould and establishing a standard productivity model of the titanium flat bar mould, wherein the standard productivity model has a calculation formula as follows: c= [ Y/(t) Standard of +t Die changing )]R, wherein C is the standard productivity of the titanium flat bar model, Y is the standard productivity of the titanium flat bar model, t Standard of For the standard production time of the titanium flat bar model, t Die changing The method comprises the steps that (1) the die changing time of a titanium flat bar model is given, R is the standard qualification rate of the titanium flat bar model, and the standard qualification rate is the delivery qualification rate of the titanium flat bar model;
the data storage module is used for storing service data which appear in management service of the titanium flat bar die, the service data comprise die standard data and production actual performance data, data verification is carried out on the die standard data, actual capacity model calculation is carried out on the production actual performance data, the actual capacity of the titanium flat bar die is obtained, the actual capacity and the standard capacity of the titanium flat bar die are obtained, the ratio of the actual capacity to the standard capacity is calculated, and the state of the titanium flat bar die with the ratio smaller than a preset threshold is updated to be overhauled;
the mould ex-warehouse module is used for acquiring mould standard data of the titanium flat bar mould, carrying out ex-warehouse operation on the titanium flat bar mould, wherein the titanium flat bar mould is divided into an overhaul mould and an on-line mould, and the ex-warehouse operation comprises carrying out the ex-warehouse operation on the overhaul mould and carrying out the ex-warehouse operation on the on-line mould;
the mould returning module is used for scanning the bar code of the titanium flat bar mould and carrying out returning inventory operation on the titanium flat bar mould, the titanium flat bar mould is divided into an overhaul mould and an offline mould, and the returning inventory operation comprises carrying out returning inventory operation on the overhaul mould and carrying out returning inventory operation on the offline mould.
2. The system of claim 1, wherein data validation of the mold standard data comprises:
acquiring the mold standard data, and loading the mold standard data into a data verification item set, wherein the data verification item set comprises: the system comprises a numerical type verification item and a text type verification item, wherein the numerical type verification item comprises purchase time, production specification, ex-situ qualification rate, mold changing time and standard yield of the titanium flat bar mold, and the text type verification item comprises name, code, category and goods space of the titanium flat bar mold;
checking whether the value of the value type verification item exceeds a preset value range;
checking whether the time of the numerical type verification item accords with a preset field rule;
checking whether the codes of the text type verification items accord with preset coding rules or not;
and checking whether the unique identification of the text type verification item is repeated or missing.
3. The system of claim 1, wherein performing a mold productivity model calculation on the production performance data comprises:
the method comprises the steps of obtaining the die ex-warehouse time, the die warehouse-in time, the die production actual score and the product qualification rate recorded by the die return module, and inputting the die ex-warehouse time, the die warehouse-in time, the die production actual score and the product qualification rate into the actual capacity model, wherein the calculation formula of the actual capacity model is as follows: c (C) Actual practice is that of =[y Actual practice is that of /(t Warehouse entry -t Delivering to the warehouse +t Die changing )]R, wherein C Actual practice is that of For practical capacity, y Actual practice is that of For producing actual results of the mould, t Warehouse entry For the warehouse-in time of the die, t Delivering to the warehouse For the time of die delivery, t Die changing For the mold changing time, r is the product percent of pass.
4. The system of claim 1, wherein the ex-warehouse operation of the service mold comprises: and acquiring the state of the overhaul mold, updating the state of the overhaul mold into freezing, acquiring the stock position of the overhaul mold, and deducting the stock quantity of the stock position.
5. The system of claim 1, wherein the ex-warehouse operation of the on-line mold comprises: acquiring demand information of a production line, wherein the demand information comprises: and inquiring the on-line mold with normal state in the data storage module, wherein the on-line mold has the same requirement information as the on-line mold, the on-line mold has the same requirement information, records the delivery time of the on-line mold, acquires the stock position of the on-line mold, and deducts the stock quantity of the stock position.
6. The system of claim 1, wherein the returning inventory operation of the service mold comprises: and obtaining an overhaul result of the overhaul mold, updating the state of the overhaul mold which is qualified as normal, obtaining a stock position of the overhaul mold, and increasing the stock quantity of the stock position.
7. The system of claim 1, wherein the return inventory operation on the offline mold comprises: and acquiring the work order state, the finished off-line time and the production performance of the off-line mold, carrying out qualification rate statistics on products produced by using the off-line mold, acquiring the stock position of the on-line mold, and increasing the stock quantity of the stock position.
8. A titanium flat bar manufacturing tooling mold management method applicable to the titanium flat bar manufacturing tooling mold management system of any one of claims 1-7, comprising:
acquiring mould standard data of the titanium flat bar mould, carrying out data verification on the mould standard data, storing the mould standard data passing the data verification into a data storage module, and calculating to obtain a standard productivity model of the titanium flat bar mould;
the method comprises the steps of obtaining the state of a titanium flat bar mold, updating the state of the titanium flat bar mold into freezing when the state is to be overhauled, obtaining a stock position of the titanium flat bar mold, deducting the stock quantity of the stock position, taking out of the stock for overhauling the titanium flat bar mold, obtaining an overhauling result of the titanium flat bar mold, updating the state of the titanium flat bar mold which is qualified in the overhauling result into normal, obtaining the stock position of the overhauling mold, and increasing the stock quantity of the stock position;
acquiring the state of the titanium flat bar die, and acquiring the demand information of the production line when the state is normal, wherein the demand information comprises: the method comprises the steps of inquiring the die specification, the die type, the die name and the die number in a data storage module, recording the delivery time of the titanium flat bar die, obtaining the stock position of the titanium flat bar die, deducting the stock quantity of the stock position, carrying out on-line production of the titanium flat bar die, obtaining the work order state, the time for completing the off-line production and the production performance of the titanium flat bar die after the production is completed, carrying out qualification rate statistics on products produced by the titanium flat bar die, obtaining the stock position of the titanium flat bar die, and increasing the stock quantity of the stock position.
The method comprises the steps of obtaining the ex-warehouse time, the in-warehouse time, the production actual performance and the product qualification rate of the titanium flat bar mold, inputting the ex-warehouse time, the in-warehouse time, the production actual performance and the product qualification rate of the mold into the actual productivity model to obtain the actual productivity of the titanium flat bar mold, obtaining the actual productivity and the standard productivity of the titanium flat bar mold, calculating the ratio of the actual productivity to the standard productivity, and updating the state of the titanium flat bar mold with the ratio smaller than a preset threshold value to be overhauled.
9. An electronic device comprising a memory, a processor, and a computer program stored on the memory and executable on the processor, wherein the processor, when executing the computer program, operates the titanium strip manufacturing tooling mold management system of any one of claims 1-7.
10. A storage medium containing computer executable instructions for running the titanium strip manufacturing tooling mold management system of any one of claims 1-7 when executed by a computer processor.
CN202311042159.5A 2023-08-18 2023-08-18 Titanium flat bar manufacturing tool mold management system and method Active CN117078192B (en)

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