CN117043074A - Article carrier and blank therefor - Google Patents

Article carrier and blank therefor Download PDF

Info

Publication number
CN117043074A
CN117043074A CN202180093845.8A CN202180093845A CN117043074A CN 117043074 A CN117043074 A CN 117043074A CN 202180093845 A CN202180093845 A CN 202180093845A CN 117043074 A CN117043074 A CN 117043074A
Authority
CN
China
Prior art keywords
article
panel
carrier
main panel
teeth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202180093845.8A
Other languages
Chinese (zh)
Inventor
J·梅佐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WestRock Packaging Systems LLC
Original Assignee
WestRock Packaging Systems LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WestRock Packaging Systems LLC filed Critical WestRock Packaging Systems LLC
Priority claimed from PCT/US2021/063613 external-priority patent/WO2022132969A2/en
Publication of CN117043074A publication Critical patent/CN117043074A/en
Pending legal-status Critical Current

Links

Landscapes

  • Packages (AREA)

Abstract

Aspects of the present disclosure relate to an article carrier (90; 190;390; 490) for packaging one or more articles and a blank (10; 110;210;310;410; 510) for forming the carrier. The carrier (90; 190;390; 490) comprises a main panel (12; 112;212;312;412; 512) having one or more article holding structures (RT 1, RT 2) for receiving a respective article (B) and securing the main panel (12; 112;212;312;412; 512) to the respective article (B). The carrier (90; 190;390; 490) comprises side panels (18, 20;118, 120;218, 220;318, 320;418, 420;518, 520) hingedly connected to the main panel (12; 112;212;312;412; 512) by a hinged connection. The hinged connection between the main panel (12; 112;212;312;412; 512) and the side panel (18, 20;118, 120;218, 220;318, 320;418, 420;518, 520) is at least partially defined by a curved or arcuate fold line (13, 15, 17, 19).

Description

Article carrier and blank therefor
Technical Field
The present invention relates to an article carrier and a blank for forming the article carrier. More particularly, but not exclusively, the invention relates to a top gripping type carrier having one or more apertures for receiving and retaining items therein.
Background
In the packaging field, it is known to provide cartons for carrying a plurality of articles. Cartons are well known in the art and may be used to enable a consumer to transport, store and access a group of articles for consumption. Such cartons or carriers need to be made of as little material as possible and waste as little material as possible to form them for cost and environmental reasons. An additional consideration is the strength of the carton and its suitability for holding and transporting heavy weight articles. It is desirable that the contents of the carton be secured within the carton.
It is known to provide top gripping article carriers in which apertures are formed in a plate of the carrier, with tabs punched from the plate and arranged around the apertures. When an article is received in the aperture, the tab is moved out of the plane of the plate, wherein the tab engages the article generally about the flange or lip of the article.
It is desirable that all of the tabs engage the article efficiently or effectively. It is also desirable to provide a carrier with impact resistance to protect items.
The present invention seeks to provide an improvement in the field of cartons typically formed of paperboard or the like.
Disclosure of Invention
A first aspect of the invention provides an article-engaging carrier for packaging at least one article. The carrier includes a main panel having at least one article retention feature for engaging an article. The carrier includes side panels hingedly connected to the main panel by a hinged connection. The hinged connection between the main panel and the side panels is at least partially defined by an arcuate fold line.
Optionally, the main panel includes two or more article retaining structures and the arcuate fold line extends between a pair of adjacently disposed article retaining structures.
Optionally, the at least one article retention structure comprises a plurality of engagement teeth for engaging an article, which are hingedly connected to the main panel by a second hinge connection, and the arcuate fold line converges with the second hinge connection.
Optionally, the at least one article retention structure comprises a plurality of engagement teeth for engaging an article, which are hingedly connected to the main panel by a second hinged connection. The arcuate fold line is coupled to the second hinge connection by a crease line.
Optionally, the first abutment tab is at least partially punched from the main panel and is integral with the side panel and defines a portion of the article-receiving opening of the at least one article-retaining structure. The arcuate fold line converges with the article receiving opening proximate the first abutment tab.
Advantageously, the abutment tab may facilitate folding of the side panel relative to the main panel.
Optionally, the article engaging tooth is disposed adjacent to the first abutment tab, the article engaging tooth being at least partially punched from the main panel and hinged to the main panel by a second hinged connection. The arcuate fold line converges with the second hinged connection adjacent the abutment tab.
Optionally, the carrier comprises an end panel hingedly connected to the main panel at least in part by a second arcuate fold line.
Optionally, the second abutment tab is at least partially punched from the main panel and is integral with the end panel. The second abutment tab defines a portion of an article receiving opening of the at least one article retaining structure. The second arcuate fold line converges with the article receiving opening proximate the second abutment tab.
Optionally, the second abutment tab is perpendicular to the first abutment tab.
A second aspect of the invention provides an article-engaging carrier for packaging at least one article. The carrier includes a main plate having at least one article retention structure including a plurality of teeth for engaging an article. The carrier includes a side panel hingedly connected to the main panel by a first hinge connection and having a first free edge opposite the hinge connection. The first hinged connection between the main panel and the side panel is at least partially defined by a linear fold line. The other hinged connection between one of the plurality of teeth and the main plate is arranged to converge with the linear fold line.
Optionally, the other hinged connection between the one of the plurality of teeth and the main plate is spaced apart from the linear fold line.
Optionally, the plurality of teeth define a circumferential fold line around the article receiving opening and defining an outer periphery thereof, and wherein the circumferential fold line is spaced apart from the linear fold line.
Optionally, the article-engaging carrier further comprises an end plate hingedly connected to the main panel by a second hinge connection and having a second free edge opposite the second hinge connection, the end plate being disposed adjacent to the side panel, wherein the end plate comprises rounded corners providing a portion of the second free edge, and wherein the side panel comprises square corners providing a portion of the first free edge.
A third aspect of the invention provides an article-engaging carrier for packaging at least one article. The carrier includes a main panel having at least one article retention feature for engaging an article. The carrier includes a side panel hingedly connected to the main panel by a first hinge connection and an end panel hingedly connected to the main panel adjacent the side panel by a second hinge connection. A portion of the first hinge connection and a portion of the second hinge connection at least partially define a corner portion of the main panel. The portion of the first articulation is oriented at least partially obliquely relative to the portion of the second articulation.
Optionally, the at least one article retention structure comprises an article receiving opening disposed adjacent the side panel and the end panel, and the portion of the first hinged connection extends between the end of the side panel and the article receiving opening, and the portion of the second hinged connection extends between the end of the end panel and the article receiving opening.
Optionally, the portion of the first hinge connection and the portion of the second hinge connection define an angle therebetween that is an obtuse angle or greater than 90 °.
Optionally, the corner portions of the main panel are inclined relative to the main panel.
Optionally, one or both of the portions of the first and second hinged connections are linear.
A fourth aspect of the invention provides an article-engaging carrier for packaging at least one article. The carrier includes a main panel having at least one article retention feature for engaging an article. The carrier includes a side panel hingedly connected to the main panel by a first hinge connection and an end panel hingedly connected to the main panel adjacent the side panel by a second hinge connection. A portion of the first hinge connection and a portion of the second hinge connection at least partially define a corner portion of the main panel. The corner buffer plates are hingedly connected between the ends of the side plates and the adjacent ends of the end plates.
Optionally, the corner buffer plate is separated from the corner portion of the main plate by a parting line.
Optionally, the corner baffle is inclined relative to the main plate.
Optionally, the at least one article retention structure includes an article receiving opening disposed adjacent the side panel and the end panel. The portion of the first hinge connection extends between the corner bumper plate and the article receiving opening and the portion of the second hinge connection extends between the corner bumper plate and the article receiving opening.
A fifth aspect of the invention provides an article-engaging carrier for packaging at least one article. The carrier includes a first panel having at least one article retention structure for receiving an article and a second panel hingedly connected to the first panel. The at least one article retention structure includes an article receiving opening. The article receiving opening is at least partially defined by an abutment tab integral with the second panel.
Optionally, the abutment tab is arranged to engage a side portion of the article.
Optionally, the abutment tab comprises an abutment surface for abutting a portion of the article.
Optionally, the abutment tab comprises a free edge disposed opposite the hinged edge; the free edge is arranged to be disposed below the engagement feature of the article to provide support thereto.
Optionally, the at least one article retention structure comprises a series of engagement teeth, each engagement tooth being at least partially punched from the main plate and disposed around a perimeter of an article-receiving aperture defined in the first plate, the series of teeth and article-receiving aperture at least partially defining the article-receiving opening.
Optionally, each of the series of engagement teeth includes an engagement edge disposed opposite the hinge edge for engaging the article below the engagement feature of the article.
Optionally, the abutment tab comprises an engagement edge opposite the hinged edge, the engagement edge being arranged to engage the article when the article is received in the at least one article holding structure.
Optionally, the at least one article retention structure comprises a plurality of engagement teeth disposed about the article receiving opening.
Optionally, the plurality of engagement teeth comprises at least two teeth having different widths.
Optionally, the abutment tab forms an engagement tooth and has a different width than either of the at least two teeth.
Optionally, the plurality of engagement teeth comprises three first teeth and two second teeth, the three first teeth being disposed between a pair of second teeth, and wherein the second teeth have a greater width than the first teeth.
Optionally, the abutment tab forms one of a pair of second teeth.
Optionally, the article-engaging carrier further comprises a third panel hingedly connected to the first panel and disposed adjacent to the second panel, and wherein the article-receiving opening is at least partially defined by a second abutment tab integral with the third panel.
Optionally, the second abutment tab forms a second one of the pair of second teeth.
Optionally, each of the plurality of engagement teeth is defined by at least one first radial cut line, and the plurality of engagement teeth define a circumferential fold line around the article receiving opening and defining an outer periphery thereof, and wherein the abutment tab is defined by at least one second radial cut line extending into the engagement plate beyond the outer periphery defined by the circumferential fold line.
Optionally, the hinged connection between the first panel and the second panel is at least partially defined by a plurality of slits comprising at least two, three or more slits of different lengths.
Optionally, a plurality of cuts are provided between the abutment tab of the first article retention feature and the abutment tab of the second article retention feature.
A sixth aspect of the invention provides an article-engaging carrier for packaging at least one article. The carrier includes a first panel having at least one article retention structure for receiving an article and a second panel hingedly connected to the first panel. The at least one article retention structure includes a series of teeth, each tooth being at least partially punched from the first plate and disposed about a perimeter of the article-receiving aperture. The series includes a first tooth integral with the second plate and disposed opposite a recess interrupting the series of engagement teeth.
Optionally, the recess defines a gap in the series of teeth.
A seventh aspect of the invention provides an article-engaging carrier for packaging at least one article. The carrier includes a main panel having at least one article retention structure for receiving an article having engagement features of circular cross-section. The at least one article retention structure includes a series of engagement teeth, each engagement tooth being at least partially punched from the main plate and disposed about a perimeter of the article-receiving aperture. The series of teeth and the article receiving aperture define an article receiving opening. The series of teeth includes at least one set of teeth hingedly connected to the main plate. The set of teeth is hinged to the main plate by a non-circular fold line.
Optionally, the polyline is defined by a portion of one shape selected from the group consisting of: oval, super-oval, square round, and round.
An eighth aspect of the invention provides a blank for forming an article carrier. The blank includes a main panel having at least one article retention feature for engaging an article. The blank comprises side panels hingedly connected to the main panel by a hinged connection. The hinged connection between the main panel and the side panels is at least partially defined by an arcuate fold line.
A ninth aspect of the invention provides a blank for forming an article carrier. The blank includes a main panel having at least one article retaining structure including a plurality of teeth for engaging an article. The blank comprises a side panel hingedly connected to the main panel by a hinge connection and having a free edge opposite the hinge connection. The hinged connection between the main panel and the side panels is at least partially defined by a linear fold line. The hinged connection between one of the plurality of teeth and the main plate is arranged to converge with the linear fold line.
A tenth aspect of the invention provides a blank for forming an article carrier. The blank includes a main panel having at least one article retention feature for engaging an article. The blank comprises side panels hingedly connected to the main panel by a first hinge connection and an end panel hingedly connected to the main panel adjacent the side panels by a second hinge connection. A portion of the first hinge connection and a portion of the second hinge connection at least partially define a corner portion of the main panel. The portion of the first articulation is oriented at least partially obliquely relative to the portion of the second articulation.
An eleventh aspect of the invention provides a blank for forming an article carrier. The blank includes a main panel having at least one article retention feature for engaging an article. The blank comprises a side panel hingedly connected to the main panel by a first hinge connection and an end panel hingedly connected to the main panel adjacent the side panel by a second hinge connection. A portion of the first hinge connection and a portion of the second hinge connection at least partially define a corner portion of the main panel. The corner buffer plates are hingedly connected between the ends of the side plates and the adjacent ends of the end plates.
A twelfth aspect of the invention provides a blank for forming an article carrier. The blank comprises a first panel having at least one article retaining structure for receiving an article and a second panel hingedly connected to the first panel. The at least one article retention structure includes an article receiving opening. The article receiving opening is at least partially defined by an abutment tab integral with the second panel.
A thirteenth aspect of the invention provides a blank for forming an article carrier. The blank comprises a first panel having at least one article retaining structure for receiving an article and a second panel hingedly connected to the first panel. The at least one article retention structure includes a series of teeth, each tooth being at least partially punched from the first plate and disposed about a perimeter of the article-receiving aperture. The series includes a first tooth integral with the second plate and disposed opposite a recess interrupting the series of teeth.
A fourteenth aspect of the invention provides a blank for forming an article carrier. The blank includes a main panel having at least one article retention feature for receiving an article having an engagement feature of circular cross-section. The at least one article retention structure includes a series of engagement teeth, each engagement tooth being at least partially punched from the main plate and disposed about a perimeter of the article-receiving aperture. The series of teeth and the article receiving aperture define an article receiving opening. The series of teeth includes at least one set of teeth hingedly connected to the main plate. The set of teeth is hinged to the main plate by a non-circular fold line.
A fifteenth aspect of the present invention provides an article-engaging carrier for packaging at least one article. The carrier includes a first panel having at least one article retention structure for receiving an article and a second panel hingedly connected to the first panel. The at least one article retention structure includes a series of engagement teeth, each engagement tooth being at least partially punched from the first plate and disposed about a perimeter of the article-receiving aperture. The series is interrupted by a first abutment tab integral with the second plate and a recess disposed opposite the first abutment tab.
A sixteenth aspect of the invention provides an article-engaging carrier for packaging at least one article. The carrier includes a main panel having at least one article retention structure for receiving and hanging articles therefrom. The at least one article retention structure includes an article receiving opening. The article-receiving opening is at least partially defined by a first cutout adjacent a longitudinal edge of the main panel and a second cutout adjacent a lateral edge of the main panel. The article retention structure includes two or more tabs disposed between the first cut-out and the second cut-out.
Optionally, at least one of the first and second cut-outs is defined by a recess adjacent to the free or non-hinged edge of the main panel.
Optionally, at least one of the first and second cut-outs is defined by an abutment tab adjacent to a hinge edge of the main panel, the hinge edge being defined by a hinge connection between the main panel and the second panel.
Optionally, an abutment tab extends from and is integral with the second panel.
Optionally, the abutment tab forms an engagement tooth for supporting an article disposed in the article holding structure.
Optionally, at least one of the first and second cut-outs is wider in size than the tab.
Optionally, two or more tabs are provided that are disposed across the corners of the main panel.
Optionally, each of the two or more tabs forms an engagement tab for supporting or hanging an article disposed in the article holding structure.
Optionally, the carrier comprises at least one second article holding structure disposed adjacent to the at least one article holding structure. The at least one second article retention structure includes a second article receiving opening punched from the main plate. The second article receiving opening is at least partially defined by a cut-out adjacent the longitudinal edge of the main panel. The article retention structure includes two or more tabs disposed about the second article receiving opening.
A seventeenth aspect of the invention provides a blank for forming an article carrier. The blank includes a main panel having at least one article retaining structure for receiving and hanging an article therefrom. The at least one article retention structure includes an article receiving opening. The article-receiving opening is at least partially defined by a first cutout adjacent a longitudinal edge of the main panel and a second cutout adjacent a lateral edge of the main panel. The article retention structure includes two or more tabs disposed between the first cut-out and the second cut-out.
Other features and advantages of the present application will become apparent from the accompanying drawings and from the specific embodiments discussed below.
It is contemplated or intended that the various aspects, embodiments, examples, features and alternatives set forth in the preceding paragraphs, in the claims and/or in the following description and drawings may be considered or employed separately or in any combination thereof.
Features or elements described in connection with or relating to one embodiment are applicable to all embodiments unless the features are incompatible. One or more features or elements from one embodiment may be incorporated into, or in combination with, any of the other embodiments disclosed herein, and the features or elements extracted from the one embodiment may be included in addition to, or in place of, the one or more features or elements of the other embodiments.
The features or combinations of features of the embodiments disclosed herein can be extracted independently from the other features of the embodiments. Alternatively, features or combinations of features of an embodiment may be omitted from this embodiment.
Drawings
Exemplary embodiments of the present application will now be described with reference to the accompanying drawings, in which:
Fig. 1 is a top plan view of a blank for forming a carrier according to a first embodiment;
FIG. 2 is a top perspective view of a carrier formed from the blank of FIG. 1;
fig. 3 is a top plan view of a blank for forming a carrier according to a second embodiment;
FIG. 4 is a top perspective view of a carrier formed from the blank of FIG. 3;
fig. 5 is a top plan view of a blank for forming a carrier according to a third embodiment;
FIG. 5A is a top view of a portion of the blank of FIG. 5 and showing a first retaining structure;
FIG. 5B is a top plan view of a second portion of the blank of FIG. 5 and showing a second retaining structure;
fig. 6 is a top plan view of a blank for forming a carrier according to a fourth embodiment;
FIG. 7 is a top perspective view of a portion of a carrier formed from the blank of FIG. 6;
fig. 8 is a top plan view of a blank for forming a carrier according to a fifth embodiment;
FIG. 9 is a top perspective view of a carrier formed from the blank of FIG. 8;
fig. 10 is a top plan view of a blank for forming a carrier according to a sixth embodiment;
fig. 11 is a top plan view of a blank for forming a carrier according to a seventh embodiment;
FIG. 12 is a top perspective view of a carrier formed from the blank of FIG. 11;
fig. 13 is a top plan view of a blank for forming a carrier according to an eighth embodiment;
FIG. 14 is a top perspective view of a carrier formed from the blank of FIG. 13;
fig. 15 is a top plan view of a blank for forming a carrier according to a ninth embodiment; adding
Fig. 16 is a top perspective view of a carrier formed from the blank of fig. 1.
Detailed Description
Detailed descriptions of specific embodiments of packages, blanks, and cartons are disclosed herein. It will be understood that the disclosed embodiments are merely examples of the manner in which certain aspects of the invention may be implemented and do not represent an exhaustive list of all the ways in which the invention may be embodied. As used herein, the word "exemplary" is used broadly to refer to an embodiment that serves as a description, sample, model, or pattern. Indeed, it will be understood that the packages, blanks, and carriers described herein can be implemented in various and alternative forms. The figures are not necessarily to scale and some features may be exaggerated or minimized to show details of particular components. Well-known components, materials, or methods have not necessarily been described in great detail in order to avoid obscuring the present disclosure. Any specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention.
Referring to fig. 1, there is shown a plan view of a blank 10 capable of forming a carton or carrier 90 as shown in fig. 2 for holding and carrying a set of primary products, such as, but not limited to, bottles or cans, hereinafter referred to as articles B, as shown in fig. 2. Article B may be generally cylindrical; the article B may include a circular cross-sectional shape at least around the region of engagement with the carrier 90. The blank 10 forms a secondary package for packaging at least one primary product container or package. In fig. 3-16, an alternative carton or carrier 190 is shown for forming; 390;490;690;790;890 of the blank 110;210;310;410;510;610; 710. 810.
In the embodiments detailed herein, for the non-limiting purposes of illustrating various features of the present invention, the terms "carton" and "carrier" refer to containers for engaging and carrying items, such as primary product containers. It is contemplated that the teachings of the present invention may be applied to a variety of product containers, which may or may not be tapered and/or cylindrical. Exemplary containers include bottles (e.g., metal, glass, or plastic bottles), cans (e.g., aluminum cans), tiners, bags, pouches, and the like.
A blank 10;110;210;310;410;510;610; 710. 810 are formed from a suitable substrate sheet. It should be understood that the term "suitable substrate" as used herein includes all forms of foldable sheet material such as paperboard, corrugated board, cardboard, plastic, combinations thereof, and the like. It will be appreciated that one or other number of blanks may be employed where appropriate, for example, to provide a carrier structure as described in more detail below.
The packaging structures or cartons described herein may be formed from a sheet material, such as paperboard, which may be made of or coated with a material that increases its strength. An example of such a sheet material is tear resistant manufactured by WestRock corporationAnd (3) paper board. It should be noted that the tear resistant material may be provided by more than one layer to help improve the tear resistance of the package. In general, one surface of the sheet material may have different characteristics than the other surface. For example, the surface of the sheet material facing outward from the finished package may be particularly smooth and may have a coating, such as a clay coating or other surface treatment, to provide good printability. On the other hand, the inwardly facing surface of the sheet material may be provided with a coating, layer, treatment or otherwise prepared to provide properties such as one or more of tear resistance, good glueability, heat sealability or other desired functional properties.
In the illustrated embodiment, the blank 10;110;210;310;410;510;610; 710. 810 are configured to form a carton or carrier 90;190;390;490;690;790 for packaging an exemplary arrangement of exemplary article B. In the embodiment shown in fig. 1 to 10, the arrangement is a 2 x 4 matrix or array providing two rows of four items B each and item B is a beverage can. In the embodiment shown in fig. 11 to 16, the arrangement is a 2 x 3 matrix or array providing two rows of three articles B each, article B being a beverage can. Alternatively, blank 10;110;210;310;410;510;610; 710. 810 may be configured to form carriers for packaging other types, numbers, and sizes of articles and/or for packaging articles in different arrangements or configurations.
In the embodiment shown in fig. 1 to 7 and 10, the blank 10;110;210;310;510 are configured to hold beverage cans of smooth or elongated design, which may be 330 milliliter cans. The article B has substantially the same diameter over its entire height. Exemplary article B has a maximum diameter or lateral dimension (which may be about 2.25 inches or about 58mm in diameter). Article B includes an upper portion or top closure having a diameter or lateral dimension (which may be about 2.125 inches or 54.8mm in diameter).
The neck may provide an outwardly projecting flange, that is, it may include an undercut for engagement with the carrier. The top closure may be attached to the side wall of article B to form a seam or "bead" that provides a flange. In some embodiments, the diameter variation between the top closure and the body of article B is less than 7mm, may be less than 5mm, and optionally less than 4mm.
The term "smooth" or "elongated" as used herein refers to an article that is in contact with carrier 90;190;390 with little or no change in lateral dimension between the engaged top closure and the body of article B. The sides of the article B are substantially parallel or have a substantially uniform diameter.
In the embodiment shown in fig. 8 and 9, the beverage cans may have different sizes and shapes, such as, but not limited to, a 350 milliliter beverage can. Exemplary article B has a maximum diameter or lateral dimension (which may be about 2.6 inches or about 66mm in diameter). Article B includes an upper portion or top closure having a diameter or lateral dimension (which may be about 2.125 inches or 54.8mm in diameter). In some embodiments, the diameter variation between the top closure and the body of article B is greater than 7mm, may be 10mm or greater, and optionally may be at least 12mm.
In the embodiment shown in fig. 11-16, the beverage cans may have different sizes and shapes, such as, but not limited to, a 330 milliliter beverage can. Exemplary article B has a maximum diameter or lateral dimension (which may be about 2.6 inches or about 66mm in diameter). Article B includes an upper portion or top closure having a diameter or lateral dimension (which may be about 2.125 inches or 54.8mm in diameter). In some embodiments, the diameter variation between the top closure and the body of article B is greater than 7mm, may be 10mm or greater, and optionally may be at least 12mm. The article B employed or packaged by the embodiment of fig. 11-16 may have a different height dimension than the article B employed or packaged by the embodiment of fig. 8 and 9.
Referring to fig. 1, a blank 10 is shown comprising a plurality of panels 12, 14, 16, 18, 20, including a main panel 12 (see fig. 2) for forming a top wall or joint panel of a carrier 90.
The blank 10 comprises a first end panel 14, which first end panel 14 is hingedly connected to a first end of the main panel 12 by a hinged connection in the form of a fold line 13. The blank 10 comprises a second end panel 16, which second end panel 16 is hingedly connected to a second side of the main panel 12 by a hinged connection in the form of a fold line 15.
The blank 10 comprises a first side panel 18, which first side panel 18 is hingedly connected to a first side of the main panel 12 by a hinge connection in the form of a fold line 17. The blank 10 comprises a second side panel 20 which second side panel 20 is hingedly connected to a second side of the main panel 12 by a hinged connection in the form of a fold line 19.
The main panel 12 includes at least one article retention feature RT1, RT2. In the illustrated embodiment, the main panel 12 includes a plurality of article retention structures RT1, RT2, in particular eight article retention structures RT1, RT2 arranged in a 4 x 2 matrix or array. The main panel 12 includes two columns of article retention structures RT1, RT2, each column including four article retention structures RT1, RT2. The main panel 12 includes four rows of article retention features RT1, RT2, each row including two article retention features RT1, RT2. Each article retention structure RT1, RT2 may include an aperture A1, A2.
The blank 10 includes four first article retention features RT1. The first article retention feature RT1 is positioned adjacent to an end of the main panel 12. The blank 10 includes four second article retention features RT2. The second article holding structure RT2 is positioned between a first pair of first article holding structures RT1 disposed proximate to a first end of the main plate 12 and a second pair of first article holding structures RT1 disposed proximate to a second end of the main plate 12. The second article retention feature RT2 is also referred to herein as an intermediate article retention feature RT2. The first article retention feature RT1 is also referred to herein as an end article retention feature RT1.
Each first article retention feature RT1 is substantially similar in construction and will therefore be described in detail with reference to a first one of the first article retention features RT1 positioned adjacent a first end of the blank 10 as shown in fig. 1. The first article retention structure RT1 comprises an article receiving opening defined in part by aperture A1. The first article retention feature RT1 includes a plurality of engagement teeth 40a, 40b, 40c disposed about the aperture A1.
The plurality of teeth 40a, 40b, 40c are hinged to the main plate 12 by fold lines. The fold line may be defined by a plurality of cut lines 43, 45. The plurality of cut lines 43, 45 may define or approximate a square circle or a circular square.
The first article retention structure RT1 comprises a plurality of first or full teeth 40a disposed about the aperture A1. Each of the plurality of first teeth 40a includes an engagement edge E1 opposite the hinge edge. The engagement edge E1 is defined by a linear portion of the cutting line defining the aperture A1. Each engagement edge E1 defines a portion of a polygon. The illustrated embodiment includes four first teeth 40a. Each tooth 46 includes a pair of side edges defined by cut lines 41 extending radially outwardly from respective vertices of the polygon. That is to say from the respective vertex between a pair of adjacent rectilinear portions of the cutting line defining the orifice A1. The cutting lines 41 are divergently disposed relative to each other and define an angle therebetween, which may be about 22.5 degrees.
The first article retention feature RT1 comprises a plurality of first circumferential cut lines 43. Each of the plurality of first circumferential cut lines 43 is aligned with one of the radial cut lines 41 such that the one of the radial cut lines 41, or an imaginary extension thereof, bisects the respective one of the plurality of first circumferential cut lines 43.
Each of the plurality of first circumferential cut lines 43 is spaced apart from the one of the radial cut lines 41 bisecting it so as to define a connection gap or bridge portion between a pair of adjacently disposed teeth 40a, 40b, 40 c. Each of the plurality of first circumferential cut lines 43 may be linear in shape. In alternative embodiments, each of the plurality of first circumferential cut lines 43 may be arcuate or curved.
The first article retention feature RT1 comprises a plurality of second circumferential cut lines 45. Each of the plurality of second circumferential cut lines 45 is disposed between and spaced apart from a pair of the plurality of first circumferential cut lines 43 to define a pair of connection notches or bridge portions between each tooth 40a, 40b, 40c and the main plate 12. The pair of connection notches or bridge portions provide a hinged or foldable connection between each tooth 40a, 40b, 40c and the main plate 12.
Each of the plurality of second circumferential cut lines 45 may be linear in shape. In alternative embodiments, each of the plurality of second circumferential cut lines 45 may be arcuate or curved.
In the illustrated embodiment, the radius of curvature of each of the plurality of second circumferential cut lines 45 is equal to the radius of curvature of each of the plurality of first circumferential cut lines 43, however, in other embodiments, it may be different.
Optionally, the plurality of teeth 40a, 40b, 40C are interrupted by a first recess or cut-out C1. The first concave portion C1 is located on a first virtual line. A first imaginary line extends radially through the center of the aperture A1 and through the center of the first recess C1. A first imaginary line extends transversely to the blank 10. The first imaginary line may extend along the texture of the blank 10. The first imaginary line may be oriented parallel to the grain direction.
Optionally, the plurality of teeth 40a, 40b, 40C are interrupted by a second recess or cut-out C2. The second concave portion C2 is located on a second imaginary line. A second imaginary line extends radially from the center of the aperture A1 and passes through the center of the second recess C2. A second imaginary line extends longitudinally of the blank 10. The second imaginary line may extend across the texture of the blank 10. The second imaginary line may be oriented perpendicularly with respect to the grain direction.
The first recess C1 is sized so as to occupy a first arc defined by the first sub-sector. The first sub-sector is defined in part by a first sector imaginary line extending radially from the center of the aperture A1 and passing through a side edge of the first partial tooth 40b disposed adjacent a first side of the first recess C1 and by a second sector imaginary line extending radially from the center of the aperture A1 and passing through a side edge of the second partial tooth 40b disposed adjacent a second opposite side of the first recess C1.
The second recess C2 is sized so as to occupy a second arc defined by the second sub-sector. The second sub-sector is defined in part by a third sector imaginary line extending radially from the center of the aperture A1 and passing through a side edge of the third partial tooth 40b disposed adjacent to the first side of the second recess C2 and by a fourth sector imaginary line extending radially from the center of the aperture A1 and passing through a side edge of the fourth partial tooth 40b disposed adjacent to the second opposite side of the second recess C2.
The first and third sector imaginary lines define a first toothed sector or arc therebetween. The second and fourth sector imaginary lines define a second toothed sector or arc therebetween.
The first article retention feature RT1 comprises at least one tab 42, 44. The illustrated embodiment includes a pair of tabs 42, 44. The tabs 42, 44 are positioned orthogonal to each other around the perimeter of the opening. The tabs 42, 44 may engage articles received in the first article retention structure RT1, the tabs 42, 44 not supporting or bearing the load of the article B (or a portion thereof).
The tabs 42, 44 assist in folding the side and end panels 14, 16, 18, 20 and/or assist in maintaining the side and end panels 14, 16, 18, 20 in a folded condition.
Each first article retention feature RT1 comprises at least one first tab 42 integral with one of the first and second end plates 14, 16. The first tab 42 is disposed opposite the second recess C2. The center of the first tab 42 is located on the second imaginary line.
Each first article retention feature RT1 comprises at least one second tab 44 integral with one of the first and second side panels 18, 20. The second tab 44 is disposed opposite the first recess C1. The center of the second tab 44 is located on the first imaginary line.
The first and second tabs 42, 44 are at least partially defined by cut lines. The cut line is substantially "U" shaped. The cut line is asymmetric. The cut line includes a base portion defining a portion of the aperture A1 and a pair of leg portions extending therefrom. The first one of the leg portions is longer than the second one of the leg portions. The first leg portion may terminate in a "J" or "C" shaped cutout. The first leg portion is disposed closer to the corner of the main panel 12 than the second leg portion.
The first article retention structure RT1 includes second partial teeth 40c disposed on opposite sides of each of the first and second tabs 42, 44. The second partial tooth 40c is separated from one of the first or second tabs 42, 44 by one of the first or second leg portions of the "U" shaped cut line.
The first and second tabs 42, 44 are longer or taller in height than the engagement teeth 40a, 40b, 40c. The first and second tabs 42, 44 may be considered to extend into the aperture A1 in order to reduce the width or radius of the aperture A1. The plurality of first and second circumferential cut lines 43, 45 define an opening having a non-circular shape. The opening may be square or truncated.
The full teeth 40a may have a radial height dimension that is constant over the arc or sector they define. The hinged connection of each full tooth 40a may define a portion of a circle or may define a portion of a square circle.
The partial teeth 40b, 40c may have a radial height dimension that varies across their width. The height of the partial teeth 40b, 40C, i.e. the distance between the hinged connection to the main plate 12 and the opposite free edge defined by the aperture A1, may decrease towards the recesses C1, C2 or the tabs 42, 44.
The first article retention structure RT1 includes discrete sets of teeth 40a, 40b, 40C defined between a pair of recesses C1, C2, a pair of tabs 42, 44, or one of the recesses C1, C2 and one of the tabs 42, 44. Each set of teeth 40a, 40b, 40c may include a full tooth 40a and a pair of partial teeth 40b, 40c. The partial teeth 40b, 40c may be disposed on opposite sides of the full tooth 40a and separated therefrom by radial cut lines 41. The first article retention structure RT1 may comprise at least one, two or more discrete groups of at least two, three or more teeth 40a, 40b, 40c.
Each set of teeth 40a, 40b, 40c is hinged to the main plate 12 by a hinged connection. The shape of the hinged connection is non-circular and may be defined by a portion of a square, truncated circular, flattened circular or rounded square. The shape may be or approximate a super ellipse or super ellipse.
Each second article-holding structure RT2 is substantially similar in construction and will therefore be described in detail with reference to a second one of the second article-holding structures RT2 positioned adjacent to a first one of the first article-holding structures RT1 shown in fig. 1. The second article retention feature RT2 comprises an article receiving opening defined in part by the second aperture A2. The second article holding structure RT2 includes a plurality of teeth 50a, 50b, 50c disposed about the second aperture A2.
The plurality of teeth 50a, 50b, 50c are hinged to the main plate 12 by fold lines. The fold line may be defined by a plurality of cut lines 53, 55. The plurality of cut lines 53, 55 may define or approximate a square circle.
The second aperture A2 includes a plurality of first or full teeth 50a disposed about the second aperture A2. Each of the plurality of first teeth 50a includes an engagement edge E2 opposite the hinge edge. The engagement edge E2 is defined by a linear portion of the cutting line defining the second aperture A2. Each engagement edge E2 defines a portion or a side of a polygon. The illustrated embodiment includes four first teeth 50a that together define a portion of a polygon. Each tooth 50a includes a pair of side edges defined by cut lines 51 extending radially outwardly from respective vertices of the polygon. That is, from the respective vertex between a pair of adjacent linear portions of the cutting line defining the second orifice A2. The cut lines 51 are divergently disposed relative to each other and define an angle therebetween, which may be about 22.5 degrees.
The second article holding structure RT2 includes a plurality of first circumferential cut lines 53. Each of the plurality of first circumferential cut lines 53 is aligned with one of the radial cut lines 51 such that the one of the radial cut lines 41, or an imaginary extension thereof, bisects the respective one of the plurality of first circumferential cut lines 53.
Each of the plurality of first circumferential cut lines 53 is spaced apart from the one of the radial cut lines 41 bisecting it so as to define a connection gap or bridge portion between a pair of adjacently disposed teeth 50a, 50b, 50 c. The connection notch or bridge portion is disposed proximate the base of the teeth 50a, 50b, 50 c. Each of the plurality of first circumferential cut lines 53 may be linear in shape.
The second article holding structure RT2 includes a plurality of second circumferential cut lines 55. Each of the plurality of second circumferential cut lines 55 is disposed between and spaced apart from a pair of the plurality of first circumferential cut lines 53 to define a pair of connection notches or bridge portions between each tooth 50a, 50b, 50c and the main plate 12. The pair of connection notches or bridge portions provide a hinged or foldable connection between each tooth 50a, 50b, 50c and the main plate 12. Each of the plurality of second circumferential cut lines 55 may be linear in shape.
The plurality of teeth 50a, 50b, 50C are interrupted by a first recess or cut-out C1, a second recess or cut-out C2, and a third recess or cut-out C3. The second and third recesses C2, C3 are each located on a second imaginary line extending longitudinally of the blank 10. A second imaginary line extends radially from the center of the second aperture A2 and passes through the center of each of the second and third recesses C2, C3.
The first and second recesses C1, C2 are substantially similar in construction and arrangement to the first and second recesses C1, C2 of the first article retention feature RT 1. The third recess is substantially similar in construction and arrangement to, though opposite, the second recesses C1, C2. The second and third recesses C2, C3 are diametrically opposed to each other.
The first recess C1 is oriented or arranged substantially orthogonal to the second and third recesses C2, C3.
The centers of the second and third recesses C2, C3 of the second article holding structure RT2 are collinear with the center of the second recess C2 of the first article holding structure RT 1.
The third recess C3 of the second article holding structure RT2 is disposed adjacent to and is oriented opposite the second recess C2 of the first article holding structure RT 1.
Each first recess C1 of the second article holding structure RT2 is disposed adjacent to and is oriented opposite to the first recess C1 of the second article holding structure RT2 disposed adjacently.
Each first recess C1 of the first article holding structure RT1 is disposed adjacent to and is oriented opposite to the first recess C1 of the adjacently disposed first article holding structure RT 1.
The second article holding structure RT2 includes at least one tab 54. The illustrated embodiment includes a single tab 54. Tab 54 may engage an article received in second article retention structure RT2, and tab 54 does not support or bear the load of article B (or a portion thereof). The tab 54 assists in folding one of the side panels 18, 20 and/or maintaining the side panels 18, 20 in a folded condition.
Each second article retention feature RT2 includes a tab 54 integral with one of the first and second side panels 18, 20. The tab 54 is disposed opposite the first recess C1. The center of tab 54 is located on a first imaginary line.
Tab 54 is at least partially defined by a cut line. The cut line is substantially "U" shaped. The cut line is symmetrical. The cut line includes a base portion defining a portion of the aperture A2 and a pair of leg portions extending from the base portion. The first one of the leg portions is of equal length as the second one of the leg portions.
Second article retention feature RT2 includes second partial teeth 50c disposed on opposite sides of tab 54. The second partial tooth 50c is separated from the tab 54 by one of the first or second leg portions of the "U" shaped cut line.
Tab 54 is longer or taller in height than engagement teeth 50a, 50b, 50c. Tab 54 may be considered to extend into aperture A2 in order to reduce the width or radius of aperture A2.
The plurality of first and second circumferential cut lines 53, 55 define an opening having a non-circular shape. The opening may be square or truncated.
The full teeth 50a may have a radial height dimension that is constant over the arc or sector they define. The hinged connection of each full tooth 50a may define a portion of a circle.
The partial teeth 50b, 50c may have a radial height dimension that varies across their width. The height of the partial teeth 50b, 50C, i.e. the distance between the hinged connection to the main plate 12 and the opposite free edge defined by the aperture A2, may decrease towards the recesses C1, C2, C3 or the tab 54.
The second article retention feature RT2 includes discrete sets of teeth 50a, 50b, 50C defined between a pair of recesses C1, C2, C3 or between one of the recesses C1, C2, C3 and the tab 44. Each set of teeth 50a, 50b, 50c may include a full tooth 50a and a pair of partial teeth 50b, 50c. The partial teeth 50b, 50c may be disposed on opposite sides of the full tooth 50a and separated therefrom by a radial cut line 51. The second article holding structure RT2 may comprise at least one, two or more discrete groups of at least two, three or more teeth 50a, 50b, 50c.
Each set of teeth 50a, 50b, 50c is hinged to the main plate 12 by a hinged connection. The shape of the hinged connection is non-circular and may be defined by a portion of a square, truncated circular, flattened circular or rounded square. The shape may be or approximate a super ellipse or super ellipse.
The fold line 13 that articulates the first end plate 14 to the main plate 12 is non-linear and may be curved or arcuate. The fold line 13, which articulates the first end panel 14 to the main panel 12, extends substantially between a pair of adjacently disposed first article retention structures RT 1. The fold line 13 defines a raised hinge portion when viewed from an external perspective.
The fold line 15 that articulates the second end plate 16 to the main plate 12 is non-linear and may be curvilinear or arcuate. The fold line 15, which articulates the second end panel 16 to the main panel 12, extends substantially between a pair of adjacently disposed first article retention structures RT 1. The fold line 15 defines a raised hinge portion when viewed from an external perspective.
The fold line 17 that articulates the first side panel 18 to the main panel 12 is non-linear and may be curved or arcuate. The fold line 17 hinging the first side panel 18 to the main panel 12 comprises a plurality of curved portions extending substantially between pairs of adjacently disposed article retention structures RT1, RT 2. The fold line 17 defines a plurality of raised hinge portions when viewed from an exterior perspective.
The fold line 19 that articulates the second side panel 20 to the main panel 12 is non-linear and may be curvilinear or arcuate. The fold line 19 hinging the second side panel 20 to the main panel 12 comprises a plurality of curvilinear portions extending substantially between pairs of adjacently disposed article retaining structures RT 1, RT 2. The fold line 19 defines a plurality of raised hinge portions when viewed from an exterior perspective.
Each curved hinge portion extends substantially between a pair of tabs 42, 44.
Each curved fold line 13, 15, 17, 19 faces a set of teeth 40a, 40b, 40c;50a,50b,50c are curved and terminate at or in close proximity to their termination.
Each curved fold line 13, 15, 17, 19 and/or a set of teeth 40a, 40b, 40c; the curvilinear hinged connection between 50a,50b,50c terminates at or in close proximity to the ends of the cut lines defining the tabs 42, 44.
In the embodiment shown in fig. 1, the fold lines 13, 15, 17, 19 are defined by a plurality of spaced cut lines. Sets of teeth 40a, 40b, 40c; the curvilinear articulation between 50a,50b,50c and main plate 12 is defined by a plurality of spaced apart circumferential cut lines 43, 45, 53, 55. An imaginary extension defining the endmost or terminal cut line of the fold lines 13, 15, 17, 19 and defining a set of teeth 40a, 40b, 40c; the imaginary extensions of the endmost or terminal cut lines of the curvilinear articulation connection between 50a,50b,50c and the main panel 12 intersect or converge; in the embodiment shown, this is provided by one of the second circumferential cut lines 45, 55.
Each curved fold line 13, 15, 17, 19 is in close proximity to a set of teeth 40a, 40b, 40c located on or in close proximity to tabs 42, 44; 50a,50b,50c, and may converge at the end of the cut line defining the tabs 42, 44.
This may provide the benefit of directing load forces or stresses onto the sidewalls of article B in order to increase the structural integrity or rigidity of carrier 90; and may be particularly advantageous for impact forces directed toward the ends or sides of the carrier 90.
The curved fold lines 13, 15, 17, 19 may create tension or bias in the side or end walls 14, 16, 18, 20. This may increase the impact resistance of the side or end walls 14, 16, 18, 20.
The curved fold lines 13, 15, 17, 19 may create tension or bias in the side or end walls 14, 16, 18, 20, which may have the effect of creating an over-center or toggle mechanism, thereby creating a bistable-two stable states or positions, namely a folded stable position and an unfolded stable position. This may help to maintain the side or end walls 14, 16, 18, 20 in a folded condition relative to the main panel 12 in addition to the tabs 42, 44 or in place of the tabs 42, 44. In this way, the need for adhesive or other such fastening means may be eliminated.
The fold lines 13, 15, 17, 19 are non-linear such that at least one end portion thereof is curved towards an adjacent annular fold line around one of the article holding structures RT1, RT2, wherein the annular fold line is defined by a plurality of circumferential cut lines 43, 45, 53, 55.
The fold lines 13, 15, 17, 19 are non-linear such that at least one end portion thereof is curved towards the adjacent engagement tooth 40 c.
The fold lines 13, 15, 17, 19 are non-linear such that at least one end portion thereof is curved towards an adjacent article receiving opening or aperture A1, A2.
The fold lines 17, 19 are curved such that a first distance d1 between the terminal end of the fold lines 17, 19 and a second imaginary line Y-Y oriented longitudinally of the blank 10 and passing through the centre of the receiving aperture A1, A2 is less than a second distance d2, wherein the second distance d2 is the maximum distance between the line Y-Y and the respective fold line 17, 19. It will be appreciated that the fold lines 13, 15 are similarly arranged with respect to a first imaginary line X-X oriented transverse to the blank 10 and passing through the center of the receiving aperture A1.
The first end panel 14 is hingedly connected to the main panel 12 at first and second ends by hingedly connected first and second sections in the form of a pair of fold lines 13a, 13 b. The pair of fold lines 13a, 13b are divergently arranged with respect to each other.
The first side panel 18 is hingedly connected to the main panel 12 at first and second ends by hingedly connected first and second sections in the form of a pair of fold lines 17a, 17 b. The pair of fold lines 17a, 17b are divergently arranged with respect to each other.
The first end of the first end plate 14 and the first end of the first side plate 18 are hinged about a first corner 12a of the main plate 12. The first section 13a of the fold line 13 and the first section 17a of the fold line 17 are arranged converging with respect to each other and may be arranged obliquely. The first section 13a of the fold line 13 and the first section 17a of the fold line 17 at least partially define a generally triangular corner portion of the main panel 12 adjacent to the first article retention structure RT 1.
The second end panel 16 is hingedly connected to the main panel 12 at first and second ends by hingedly connected first and second sections in the form of a pair of fold lines 15a, 15 b. The pair of fold lines 15a, 15b are divergently arranged with respect to each other.
The second side panel 20 is hingedly connected to the main panel 12 at first and second ends by hingedly connected first and second sections in the form of a pair of fold lines 19a, 19 b. The pair of fold lines 97a, 19b are divergently arranged with respect to each other.
The main panel 12 comprises four corner regions 12a, 12b, 12c, 12d, each at least partially formed by a obliquely arranged fold line section 13a, 17a;13b, 19a;15a, 17b;15b, 19 b.
The blank 10 may include a handle structure H. The handle structure includes a handle or finger opening disposed on a longitudinal axis bisecting the main panel 12. The handle opening is disposed between a set of four article retention features RT1, RT 2. The set of four article holding structures RT1, RT2 is provided inside the main board 12. The handle opening is disposed between the intermediate article retention feature RT2 in the second row and the intermediate article retention feature RT2 in the third row. The handle opening is positioned at the center of the second set of four article retention features RT 2.
The handle opening is at least partially located between the first column of article retention features RT1, RT2 and the second column of article retention features RT1, RT 2.
The handle opening is defined by a plurality of tabs 60, 62. The handle opening includes four tabs 60, 62. Each tab 60, 62 is hinged to the main panel 12 by a hinged connection in the form of a fold line. An arcuate or curved cut line may be provided between each fold line to define the corners or vertices of the handle opening. The handle opening is substantially diamond or square in shape, and in other embodiments, other shapes may be used, such as, but not limited to, square. The handle opening includes a pair of primary tabs 60 and a pair of secondary tabs 62.
The pair of main tabs 60 are separated from each other by a first cut line or a severable line. The pair of secondary tabs 62 are separated from each other by a first cut or severable line.
The pair of primary tabs 60 are separated from the pair of secondary tabs 62 by a secondary cut or severable line.
The first cut line is collinear with an imaginary line passing transversely through the center of the set of four intermediate article retention structures RT 2. The first cut line may be linear in shape and may extend between a first pair of opposing vertices of the handle opening.
The second cut line may be non-linear in shape and may extend between a second pair of opposing vertices of the handle opening. The second cutting line intersects the first cutting line, the second cutting line comprising a "V" or "U" shaped inner portion; the apex of the "V" or "U" shaped portion intersects the first cut line.
One of the pair of main tabs 60 is hinged to the main panel 12 by a first fold line. The other of the pair of main tabs 60 is hinged to the main panel 12 by a second fold line. The first fold line is divergently disposed with respect to the second fold line.
One of the pair of secondary tabs 62 is hinged to the main panel 12 by a third fold line. The other of the pair of secondary tabs 62 is hinged to the main panel 12 by a fourth fold line. The third fold line is divergently disposed with respect to the fourth fold line.
The first fold line is divergently disposed with respect to the third fold line. The second fold line is divergently disposed with respect to the fourth fold line.
Each of the pair of main tabs 60 may include a fold line extending therethrough. The fold lines may be substantially parallel to the fold lines that hinge a respective one of the pair of main tabs 60 to the main panel 12. The fold line may extend between the first cut line or severable line and the second cut line or severable line. The fold line through the pair of main tabs 60 may define a "V" fold disposed opposite the "V" or "U" inner portion of the second cut line.
The blank 10 is assembled around a group of articles B. The main panel 12 of the blank 10 is applied to article group B. The main plate 12 is lowered relative to the article B. Each holding structure RT 1, RT2 receives a respective one of the articles B.
The blank 10 is folded about fold lines 13, 15, 17, 19 about the sides and ends of the group of articles so that the side panels and end panels are in face-to-face relationship therewith.
The tabs 42, 44 are folded around the side walls of the respective article B. The tabs 42, 44 remain substantially coplanar with the side or end plates 14, 16, 18, 20 from which they extend. The inner surfaces of the tabs 43, 44 abut the side walls, edges or flanges of the article B.
Fig. 2 shows the carrier 90 assembled with the tabs 42, 44 abutting the side walls of the article B, thereby urging the side and end panels 14, 16, 18, 20 into a folded condition.
Corner regions 12a, 12b, 12c, 12d of the main panel 12 are arranged in a non-coplanar manner with the main panel 12. Due to the pair of fold lines 13a/17a;13b/19a;15a/17b;15b/19b, the corner regions 12a, 12b, 12c, 12d slope upwardly as they extend outwardly. When the carrier 90 is wrapped in a sheet material or film material, such as, but not limited to, heat or shrink wrapping, this may be beneficial to impart additional strength or rigidity to the carrier 90 and reduce the likelihood of deformation.
In the assembled carrier 90, each curved fold line 13, 15, 17, 19 and an adjacent set of teeth 40a, 40b, 40c; the curvilinear hinge connection between 50a, 50b, 50c and main panel 12 is coupled or linked. The curved fold lines 13, 15, 17, 19 and the curvilinear hinge connection may define or form converging folds or creases in the substrate forming the carrier 90. In other embodiments, each of the curved fold lines 13, 15, 17, 19 may be coupled or joined to an adjacent curved hinge connection by a third fold or crease. The curved fold lines 13, 15, 17, 19 and the curved hinge connection meet or join in a position disposed in close proximity to the article B.
In some embodiments, the curved fold lines 13, 15, 17, 19 have the effect of urging the side and/or end walls 14, 16, 18, 20 to bend outwardly in the region between a pair of adjacent articles B-being convex when viewed from an externally vantage point.
In some embodiments, the curved fold lines 13, 15, 17, 19 have the effect of urging the main panel 12 to bend downwardly in the region between a pair of adjacent articles B-being concave when viewed from an external vantage point above the main panel 112. In such embodiments, the side and/or end walls 14, 16, 18, 20 may be substantially planar.
Referring now to fig. 3-10, additional embodiments of the present disclosure are shown. In the second, third, fourth and fifth embodiments shown, the same reference numerals are used to denote the same parts, where possible, although the prefixes "100", "200", "300", "400", "500" are added to indicate that these features belong to the second, third, fourth, fifth and sixth embodiments, respectively. The additional embodiment shares many common features with the first embodiment and therefore only the differences from the embodiment shown in fig. 1 and 2 will be described in detail.
Fig. 3 shows a blank 110 according to a second embodiment, the blank 110 comprising a main or joint panel 112.
The blank 110 comprises a first end panel 114, which first end panel 114 is hingedly connected to a first end of the main panel 112 by a hinged connection in the form of a fold line 113. The fold line 113 is linear. The blank 110 includes a second end panel 116, which second end panel 116 is hingedly connected to a second side of the main panel 112 by a hinge connection in the form of a fold line 115. The fold line 115 is linear.
The blank 110 comprises a first side panel 118, which first side panel 118 is hingedly connected to a first side of the main panel 112 by a hinged connection in the form of a fold line 117. The fold line 117 is linear. The blank 110 includes a second side panel 120, which second side panel 120 is hingedly connected to a second side of the main panel 112 by a hinged connection in the form of a fold line 119. The fold line 119 is linear.
Motherboard 112 includes at least one article retention structure RT1, RT2. In the illustrated embodiment, the main board 112 includes a plurality of article holding structures RT1, RT2, in particular eight article holding structures RT1, RT2 arranged in a 4 x 2 matrix or array. The main board 112 includes two columns of article holding structures RT1, RT2, each column including four article holding structures RT1, RT2. The main panel 112 includes four rows of article retention features RT1, RT2, each row including two article retention features RT1, RT2. Each article retention structure RT1, RT2 may include an aperture A1, A2.
The blank 110 includes four first article retention features RT1 that are substantially similar in construction to the first article retention features RT1 of the first illustrated embodiment, although the first article retention features RT1 include first and second abutment tabs 142, 144 that are symmetrical in shape. The tabs 142, 144 are at least partially defined by cut lines. The cut line is substantially "U" shaped. The cut line is symmetrical. The cut line includes a base portion defining a portion of the aperture A1 and a pair of leg portions extending therefrom. Each leg portion may terminate in a "J" or "C" shaped cut. The ends of the cut lines terminate at or at a hinged connection between the main panel 112 and a respective one of the side or end panels 114, 116, 118, 120.
The blank 110 includes four second article retention features RT2 that are substantially similar in construction to the second article retention features RT2 of the first illustrated embodiment. The shape of tab 154 is symmetrical. Tab 154 is at least partially defined by a cut line. The cut line is substantially "U" shaped. The cut line is symmetrical. The cut line includes a base portion defining a portion of the aperture A2 and a pair of leg portions extending from the base portion. Each leg portion terminates in a "J" or "C" shaped cutout.
The blank 110 includes a handle structure H having a handle or finger opening disposed on a longitudinal axis bisecting the main panel 112.
The handle opening is disposed inside a set of four article retention features RT1, RT2. A set of four article holding structures RT1, RT2 is provided in the middle of the main board 112. The handle opening is disposed between the intermediate article retention feature RT2 in the second row and the intermediate article retention feature RT2 in the third row. The handle opening is positioned at the center of the second set of four article retention features RT2.
The handle opening is defined by a plurality of tabs 160, 162. The handle opening includes four tabs 160, 162. Each tab 160, 162 is hingedly connected to the main panel 112 by a hinged connection in the form of a fold line. An arcuate or curved cut line may be provided between each fold line to define the corners or vertices of the handle opening. The handle opening is substantially diamond or square in shape, and in other embodiments, other shapes may be used, such as, but not limited to, square.
The tabs 160, 162 are separated from each other by cut lines, i.e., a first longitudinal cut line and a second transverse cut line, each cut line being linear. Cut lines extend between pairs of opposed apexes of the handle opening.
Each tab 160, 162 may include a fold line extending therethrough. The fold lines may be substantially parallel to the hinge connection that hinges a respective one of the tabs 160, 162 to the main panel 112. The fold line may extend between the first longitudinal cut line and the second transverse cut line. The fold lines together may define a square or block shape.
Fig. 5 shows a blank 210 according to a third embodiment, the blank 210 comprising a main or joint panel 212.
The blank 210 comprises a first end panel 214, which first end panel 214 is hingedly connected to a first end of the main panel 212 by a hinged connection in the form of a fold line 213. The fold line 213 is linear. The blank 210 comprises a second end panel 216, which second end panel 216 is hingedly connected to a second side of the main panel 212 by a hinge connection in the form of a fold line 215. The fold line 215 is linear.
The blank 210 comprises a first side panel 218, which first side panel 218 is hingedly connected to a first side of the main panel 212 by a hinge connection in the form of a fold line 217. The fold line 217 is linear. The blank 210 comprises a second side panel 220, which second side panel 220 is hingedly connected to a second side of the main panel 212 by a hinge connection in the form of a fold line 219. The fold line 219 is linear.
Motherboard 212 includes at least one article retention feature RT1, RT2. In the illustrated embodiment, the motherboard 212 includes a plurality of article retention structures RT1, RT2, in particular eight article retention structures RT1, RT2 arranged in a 4 x 2 matrix or array. Motherboard 212 includes two columns of article retention structures RT1, RT2, each column including four article retention structures RT1, RT2. The main plate 212 includes four rows of article retention features RT1, RT2, each row including two article retention features RT1, RT2. Each article retention structure RT1, RT2 may include an aperture A1, A2.
The blank 210 includes four first article retention features RT1 that are substantially similar in construction to the first article retention features RT1 of the second illustrated embodiment shown in fig. 3.
The blank 210 includes four second article holding features RT2 that are substantially similar in construction to the second article holding features RT2 of the second illustrated embodiment shown in fig. 3.
The main panel 212 comprises four corner regions 212a, 212b, 212c, 212d, each at least partially formed by a pair of fold lines 213a, 217a arranged divergently; 213b, 219a;215a, 217b;215b, 219b. Each pair of fold lines 213a, 217a;213b, 219a;215a, 217b;215b, 219b include first fold lines 213a, 217a, 213b, 219a, 215b, 219b oriented substantially perpendicular to the second fold lines 213a, 217a, 213b, 219a, 215a, 217b, 215b, 219b.
Each of the fold lines 213a, 217a, 213b, 219a, 215a, 217b, 215b, 219b may be substantially collinear with a respective one of the fold lines 213, 215, 217, 219 that hingedly connect the side and end panels 214, 216, 218, 220 to the main panel 212.
The corner regions 212a, 212b, 212c, 212d may include beveled, chamfered or rounded corners defining the free edge of the main plate 212, that is, the free edge is not hinged to any other plate.
The blank 210 includes a handle structure H that is substantially similar in construction to the handle structure H of the second embodiment shown in fig. 3.
Fig. 6 shows a blank 310 according to a fourth embodiment, the blank 310 comprising a main or joint panel 312.
The blank 310 includes a first end panel 314, which first end panel 314 is hingedly connected to a first end of main panel 312 by a hinge connection in the form of a fold line 313. The fold line 313 is linear. The blank 310 includes a second end panel 316, which second end panel 316 is hingedly connected to a second side of main panel 312 by a hinge connection in the form of a fold line 315. The polyline 315 is linear.
The blank 310 includes a first side panel 318, the first side panel 318 being hingedly connected to a first side of the main panel 312 by a hinge connection in the form of a fold line 317. The fold line 317 is linear. The blank 310 includes a second side panel 320, which second side panel 320 is hingedly connected to a second side of the main panel 312 by a hinge connection in the form of a fold line 319. The polyline 319 is linear.
The blank 310 includes four first article retention features RT1 that are substantially similar in construction to the first article retention features RT1 of the second illustrated embodiment shown in fig. 3.
Blank 310 includes four second article holding features RT2 that are substantially similar in construction to second article holding features RT2 of the second illustrated embodiment shown in fig. 3.
The main panel 312 comprises four corner regions 312a, 312b, 312c, 312d, each at least partially formed by a pair of fold lines 313a, 317a in a divergent arrangement; 313b, 319a;315a, 317b;315b, 319b. Each pair of fold lines 313a, 317a;313b, 319a;315a, 317b;315b, 319b include first fold lines 313a, 317a, 313b, 319b, 315b, 319b oriented substantially perpendicular to second fold lines 313a, 317a, 313b, 319b.
Each of the fold lines 313a, 317a, 313b, 319a, 315a, 317b, 315b, 319b may be substantially collinear with a respective one of the fold lines 313, 315, 317, 319 that hinge the side and end panels 314, 316, 318, 220 to the main panel 312.
The first end of the first end plate 314 is coupled to the first end of the first side plate 318 by a first gusset or buffer plate 322 a. The first corner plate 322a may provide impact protection for the carrier 90 and/or adjacent article B. First corner panel 322a is hingedly connected to first end panel 314 by a hinged connection in the form of fold line 325 a. The first corner panel 322a is hingedly connected to the first side panel 318 by a hinged connection in the form of a fold line 327 a.
The second end of the first end plate 314 is coupled to the first end of the second side plate 320 by a second gusset or buffer plate 322 b. The second corner plate 322B may provide impact protection for the carrier 90 and/or adjacent articles B. Second gusset 322b is hingedly connected to first end panel 314 by a hinged connection in the form of fold line 325 b. The second corner panel 322b is hingedly connected to the second side panel 320 by a hinged connection in the form of fold line 327 b.
The first end of the second end plate 316 is coupled to the second end of the first side plate 318 by a third gusset or buffer plate 322 c. Third triangle 322c may provide impact protection for carrier 90 and/or adjacent article B. Third triangle 322c is hingedly connected to second end plate 316 by a hinged connection in the form of fold line 325 c. Third triangle 322c is hingedly connected to first side panel 318 by a hinged connection in the form of fold line 327 c.
A second end of the second end plate 316 is coupled to a second end of the second side plate 320 by a fourth corner or buffer plate 322 d. Fourth corner plate 322d may provide impact protection for carrier 90 and/or adjacent article B. Fourth corner panel 322d is hingedly connected to second end panel 316 by a hinged connection in the form of fold line 325 d. The fourth corner panel 322d is hingedly connected to the second side panel 320 by a hinge connection in the form of fold line 327 d.
The corner regions 312a, 312b, 312c, 312d may be defined in part by cut lines 329a, 329b, 329c, 329 d. Cut lines 329a, 329b, 329c, 329d separate each corner region 312a, 312b, 312c, 312d from a respective one of the corner panels 322a, 322b, 322c, 322 d.
Cut lines 329a, 329b, 329c, 329d define beveled, chamfered or rounded corners defining free edge portions of main panel 312, that is, free edge portions are not hinged to any other panel.
Each cut line 329a, 329b, 329c, 329d is at each pair of divergently disposed fold lines 313a/317a;313b/319a;315a/317b;315b/319 b.
Each cut line 329a, 329b, 329c, 329d may be non-linear in shape. Cut lines 329a, 329b, 329c, 329d may include curved end portions.
Each pair of divergently disposed fold lines 313a/317a;313b/319a;315a/317b;315b/319b include first fold lines 313a, 317a, 313b, 319a, 315a, 317b, 315b, 319b oriented obliquely relative to second fold lines 313a, 317a, 313b, 319a, 315a, 317b, 315b, 319b. In other embodiments, each first fold line 313a, 317a, 313b, 319a, 315a, 317b, 315b, 319b may be oriented perpendicular to the second fold line 313a, 317a, 313b, 319a, 315a, 317b, 315b, 319b.
In the illustrated embodiment, each of the fold lines 313a, 317a, 313b, 319a, 315a, 317b, 315b, 319b is non-linearly arranged with respect to a respective one of the fold lines 313, 315, 317, 319 that hinge the side and end panels 314, 316, 318, 220 to the main panel 312. In other embodiments, each of the fold lines 313a, 317a, 313b, 319a, 315a, 317b, 315b, 319b may be substantially collinear with a respective one of the fold lines 313, 315, 317, 319 that hinge the side and end panels 314, 316, 318, 220 to the main panel 312.
Fig. 7 illustrates a corner portion of a carrier 390. Fig. 7 shows a first corner plate 322a adjacent to and inclined to the first corner region 312 a.
Fig. 8 illustrates a blank 410 according to a fifth embodiment, the blank 410 comprising a main panel or engagement panel 412 forming part of the carrier 490 shown in fig. 9.
The blank 410 comprises a first end panel 414, which first end panel 414 is hingedly connected to a first end of the main panel 412 by a hinge connection in the form of a fold line 413. The fold line 413 is linear. The blank 410 comprises a second end panel 416, which second end panel 416 is hingedly connected to a second side of the main panel 412 by a hinge connection in the form of a fold line 415. Fold line 415 is linear.
The blank 410 includes a first side panel 418, which first side panel 418 is hingedly connected to a first side of the main panel 412 by a hinge connection in the form of a fold line 417. The polyline 417 is linear. The blank 410 comprises a second side panel 420, which second side panel 420 is hingedly connected to a second side of the main panel 412 by a hinged connection in the form of a fold line 419. The fold line 419 is linear.
The blank 410 includes four first article retention features RT1 that are substantially similar in construction to the first article retention features RT1 of the first illustrated embodiment shown in fig. 1, although cut-outs C1, C2 have been omitted and replaced with article engaging or supporting teeth 440. The abutment tabs 442, 444 have been shortened or reduced in height such that their free edges, together with the engagement edges of the engagement teeth 440, define a portion of a polygon.
The first article retention structures RT1 may each include sixteen tabs 440, 442, 444, and each tab 440, 442, 444 includes a linear edge defining a portion of the article receiving aperture A1. The article receiving aperture A1 may be polygonal, in the illustrated embodiment a ten hexagon.
A plurality of engagement teeth 440 are hinged to main panel 412 by a fold line. The fold line may be defined by a plurality of cut lines 443, 445. The plurality of cut lines 443, 445 may define or approximate a circle.
The blank 410 includes four second article retention features RT2, the second article retention features RT2 being substantially similar in construction to the first article retention features RT1, although one of the abutment tabs has been omitted and replaced with an engagement tooth 440.
The blank 410 includes a handle structure H that is substantially similar in construction to the handle structure H of the first illustrated embodiment shown in fig. 1, although the structure is rotated 90 ° such that the linear cut line extends longitudinally of the blank 410 and the non-linear cut line extends transversely of the blank 410.
A plurality of handle structures is provided. The handle structure may include one, two or more handles or finger openings spaced apart from one another. The illustrated embodiment includes three handles or finger openings.
The handle or finger opening is disposed on a longitudinal axis bisecting the engagement plate 412.
The first handle opening is disposed between a first set of four article retention features RT1, RT 2. A first set of four article retention features RT1, RT2 are disposed adjacent a first end of the engagement plate 412. The first handle opening is disposed between the first row of endmost article retention features RT1 and the second row of intermediate article retention features RT 2. The first handle opening is positioned at the center of the first set of four article retention features RT1, RT 2.
The second handle opening is disposed between the second set of four article retention features RT 2. A second set of four article retention features RT2 are disposed inboard of the engagement plate 412. The second handle opening is disposed between the second row intermediate article retention feature RT2 and the third row intermediate article retention feature RT 2. The second handle opening is positioned at the center of the second set of four article retention features RT 2.
The third handle opening H is disposed between the third set of four article retention features RT1, RT 2. A third set of four article retention features RT1, RT2 are disposed adjacent the second end of the engagement plate 412. The third handle opening H is disposed between the third row intermediate article retention feature RT2 and the fourth row endmost article retention feature RT 1. The third handle opening H is positioned at the center of the third set of four article retention features RT1, RT 2.
Fig. 10 shows a blank 510 according to a sixth embodiment, the blank 510 comprising a main or joint panel 512.
The blank 510 comprises a first end panel 514, which first end panel 514 is hingedly connected to a first end of the main panel 512 by a hinged connection in the form of a fold line 513. The fold line 513 is linear. The blank 510 comprises a second end panel 516, the second end panel 516 being hingedly connected to a second side of the main panel 512 by a hinged connection in the form of a fold line 515. The fold line 515 is linear.
The blank 510 comprises a first side panel 518, which first side panel 518 is hingedly connected to a first side of the main panel 512 by a hinge connection in the form of a fold line 517. The fold line 517 is linear. The blank 510 comprises a second side panel 520, which second side panel 520 is hingedly connected to a second side of the main panel 512 by a hinge connection in the form of a fold line 519. The fold line 519 is linear.
The blank 510 includes a handle structure H that is substantially similar in construction to the handle structure H of the second embodiment shown in fig. 3.
The blank 510 includes four first article retention features RT1 that are substantially similar in construction to the first article retention features RT1 of the second illustrated embodiment shown in fig. 1 and 3, although the height of the abutment tabs 542, 544 has been reduced such that the free edges of the abutment tabs 542, 544 extend between the engaging edges of the partial teeth 540c disposed on both sides thereof. The hinged connection between the partial teeth 540c disposed on opposite sides of the abutment tabs 542, 544 and the main panel 512 has been modified to intersect the hinged connection between the side or end panels 514, 516, 518, 520 and the main panel 512, which is at least partially defined by the fold lines 513, 515, 517, 519. The hinged edge of the partial tooth 540c is divergent relative to the free or engaging edge of the partial tooth 540 c.
The blank 510 includes four second article holding features RT2 that are substantially similar in construction to the second article holding features RT2 of the second illustrated embodiment shown in fig. 1 and 3. In the embodiment of fig. 10, the height of the abutment tab 554 has been reduced such that the free edge of the abutment tab 554 extends between the engaging edges of the partial teeth 550c disposed on either side thereof. The hinged connection between the partial tooth 550c disposed on the opposite side of the abutment tab 554 and the main panel 512 has been modified to intersect the hinged connection between the side or end panels 514, 516, 518, 520 and the main panel 512, which is at least partially defined by the fold lines 513, 515, 517, 519. The hinge edge of the partial tooth 550c is divergent relative to the free or engaging edge of the partial tooth 550 c.
Thus, the first and second article holding structures RT 1, RT2 define a non-circular opening. These openings may be defined in part by a square-round shape and in part by protrusions extending from the square-round shape. In other embodiments, the square-round portions may be replaced with round portions.
Referring now to fig. 11-16, additional embodiments of the present invention are shown. In the seventh, eighth and ninth embodiments shown, although the prefixes "600", "700" are added; "800" to indicate that these features belong to the seventh, eighth and ninth embodiments, respectively, but identical numerals are used, where possible, to designate identical elements. These additional embodiments share many common features with the previous embodiments, and thus only the differences from the embodiments shown in fig. 1-10 will be described in detail.
Fig. 11 shows a blank 610 according to a seventh embodiment, the blank 610 comprising a main or engagement panel 612 forming part of the carrier 690 shown in fig. 12.
The blank 610 includes a first end panel 614, the first end panel 614 being hingedly connected to a first end of the main panel 612 by a hinged connection in the form of a fold line 613. The fold line 613 is linear. The blank 610 comprises a second end panel 616, which second end panel 616 is hingedly connected to a second side of the main panel 612 by a hinged connection in the form of a fold line 615. The fold line 615 is linear.
The blank 610 includes a first side panel 618, the first side panel 618 being hingedly connected to a first side of the main panel 612 by a hinge connection in the form of a fold line 617. The fold line 617 is linear. The blank 610 includes a second side panel 620, the second side panel 620 being hingedly connected to a second side of the main panel 612 by a hinged connection in the form of a fold line 619. Polyline 619 is linear.
The main panel 612 includes four corner regions 612a, each of which is substantially identical in construction. The corner region 612a will be described in more detail with reference to the first corner region 612a. The first corner region 612a is at least partially defined by a pair of divergently disposed fold lines 613a, 617 a. The pair of fold lines 613a, 617a includes a first fold line 613a oriented substantially perpendicular to a second fold line 617 a.
Each of the pair of fold lines 613a, 617a is substantially collinear with a respective one of the fold lines 613, 617 that hinge the first side and end panels 614, 618 to the main panel 612.
The first corner region 612a may include a chamfer, or rounded corner defining a free edge of the main panel 612, that is, the free edge is not hingedly connected to any other panel.
The end edges of the first and second side panels 618, 620 may be shaped to define interior corners or recesses, each of which may define two or more divergently disposed registration or alignment edges. The lower or outer portions of the end edges of the first and second side panels 618, 620 may be shaped to define outer corners having a generally square shape and form a portion of the outer or lower free edge opposite the hinge edge.
The end edges of the first and second end plates 614, 616 may be shaped to define an outer corner. The outer corner may be rounded in shape and form part of the outer or lower free edge opposite the hinge edge.
The blank 610 includes first flaps 614, 616 hinged to the main panel 612 that have rounded outer or lower corners, and adjacently disposed second flaps 618, 620 hinged to the main panel 612 have generally square outer or lower corners.
The blank 610 includes four first article retention features RT1 that are substantially similar in construction to the first article retention features RT1 of the embodiment shown in fig. 8, although the abutment tabs 642, 644 have been widened so as to occupy a greater portion of the circumference of the article receiving opening defined in part by aperture A1. A partial tab or tooth 640c is provided on each side of each abutment tab 642, 644. The abutment tabs 642, 644 and the associated pair of partial tabs 640c occupy an angular width corresponding to three first teeth 640a, which may be 67.5 °. The abutment tabs 642, 644 may occupy approximately 39.5 deg., and each partial tab 640c may occupy approximately 14 deg..
Each of a pair of radial cut lines 641a of the abutment tabs 642, 644 extends to a fold line 613, 615, 617, 619, the fold line 613, 615, 617, 619 articulating the side or end panel 618, 620, 614, 616 to the main panel 612.
The abutment tabs 642, 644 interrupt a respective one of the fold lines 613, 615, 617, 619, the fold lines 613, 615, 617, 619 hinging the main panel 612 to the side or end panel 618, 620, 614, 616 to which it extends or from which it extends, that is to say the abutment tabs 642, 644 are integral with one of the side or end panels 618, 620, 614, 616.
The fold lines 613, 615, 617, 619 that hinge the side or end panels 618, 620, 614, 616 to the main panel 612 may comprise a plurality of spaced cut lines arranged co-linearly with each other. The plurality of spaced cut lines may comprise two, three or more discrete cut lines. The plurality of spaced cut lines may comprise two, three or more discrete cut lines, each cut line having a different length.
Each first article retention feature RT 1 may comprise sixteen tabs 640a, 640c, 642, 644. Each tab 640a, 640c, 642, 644 includes a linear edge that defines a portion of the article receiving aperture A1. The article receiving aperture A1 may be an irregular polygon, in the illustrated embodiment a ten hexagon.
A plurality of engagement teeth 640a, 640c are hinged to the main plate 612 by fold lines. The fold line may be defined by a plurality of cut lines 643, 645. The plurality of cut lines 643, 645 may define or approximate circles.
The hinged connection between the plurality of engagement teeth 640a, 640c and the main panel 612 is spaced apart from a corresponding one of the fold lines 613, 615, 617, 619 that hinge the side or end panels 618, 620, 614, 616 to the main panel 612. In this way, the circumferential fold defining the plurality of engagement teeth 640a, 640c is spaced apart from the linear fold that articulates the side or end panels 618, 620, 614, 616 to the main panel 612.
The abutment tabs 642, 644 are defined by a pair of radial cut lines 641a, the radial cut lines 641a of the abutment tabs 642, 644 being longer in length than the at least one radial cut line 641 defining the first tooth 640 a. The pair of radial cut lines 641a extend beyond the perimeter of the engagement teeth 640a, 640c, that is, beyond the circumferential fold defining the outer edges of the plurality of engagement teeth 640a, 640c, the circumferential fold being defined by the plurality of cut lines 643, 645.
The first article retention features RT1 each include two abutment tabs 642, 644 and three engagement teeth 640a, 640c disposed therebetween, the three engagement teeth 640a, 640c each having a width, angular width, that is less than or narrower than either of the two abutment tabs 642, 644. Three engagement teeth 640a, 640c are disposed adjacent to the corner regions 612a of the main plate 612 and/or define the corner regions 612a of the main plate 612.
The blank 610 includes two second article retention features RT2 that are substantially similar in construction to the first article retention features RT1, although one of the abutment tabs 642 and the associated pair of partial tabs 640c have been omitted and replaced with three first engagement teeth 640 a.
The first and second article holding structures RT1, RT2 each include three different sized tabs or teeth 642, 644, 640a, 640c, the tabs or teeth 642, 644, 640a, 640c defining or occupying three different angular widths. Three different sized tabs or teeth 642, 644, 640a, 640c are disposed adjacent to one another.
The blank 610 includes a handle structure H. The handle structure H may include at least one handle or finger opening. The illustrated embodiment includes two handles or finger openings spaced apart from one another.
The handle or finger opening is disposed on a longitudinal axis bisecting the main or attachment panel 612.
The first handle opening is disposed between a first set of four article retention features RT1, RT 2. A first set of four article retention features RT1, RT2 are disposed adjacent a first end of the engagement plate 612. The first handle opening is disposed between the first row of endmost article retention features RT1 and the second row of intermediate article retention features RT 2. The first handle opening is positioned at the center of the first set of four article retention features RT1, RT 2.
The second handle opening is disposed between the second set of four article retention features RT1, RT 2. A second set of four article retention features RT1, RT2 are disposed inside the engagement plate 612. The second handle opening is disposed between the intermediate article retention feature RT2 in the second row and the endmost article retention feature RT1 in the third row. The second handle opening is positioned at the center of the second set of four article retention features RT1, RT 2.
Each of the first and second handle openings is at least partially defined by a pair of handle tabs 660 punched from the engagement panel 612 and hingedly connected to the engagement panel 612 by a hinged connection in the form of a fold line. The first and second handle openings may be generally square, kite-shaped or square-shaped. Each of the pair of handle tabs 660 may be generally triangular. A first one of the pair of handle tabs 660 is separated from a second one of the pair of handle tabs 660 by a cut line or a severable line. Each of the pair of handle tabs 660 may include a fold line disposed substantially parallel to its hinged connection with the engagement panel 612.
Fig. 13 shows a blank 710 according to an eighth embodiment, the blank 710 comprising a main or joint panel 712 forming part of the carrier 790 shown in fig. 14.
The blank 710 is substantially similar in construction to the blank 610 of the seventh embodiment shown in fig. 11, although the first and second end panels 614, 616 have been omitted. The blank 710 comprises a first side panel 718, which first side panel 718 is hingedly connected to a first side of the main panel 712 by a hinge connection in the form of a fold line 717. The fold line 717 is linear. The blank 710 comprises a second side panel 720, which second side panel 720 is hingedly connected to a second side of the main panel 712 by a hinged connection in the form of a fold line 719. The fold line 719 is linear.
The blank 710 includes four first article retention features RT1 that are substantially similar in construction to the first article retention features RT1 of the embodiment shown in fig. 11, although the abutment tabs 642 extending from the first and second end panels 614, 616 have been omitted and replaced with cut-outs in the form of recesses C4. The recess C4 is flanked by a pair of partial tabs 740C, the partial tabs 740C being provided on each side of the recess C4.
Fig. 15 shows a blank 810 according to a ninth embodiment, the blank 810 comprising a main or joint plate 812 forming part of the carrier 890 shown in fig. 16.
The blank 810 is substantially similar in construction to the blanks 610, 710 of the seventh and eighth illustrated embodiments shown in fig. 11 and 13, although the first and second end panels 614, 616 are omitted and the first and second side panels 618, 620 are also omitted; 718. 720.
The blank 810 comprises four first article retention features RT1 which are substantially similar in construction to the first article retention features RT1 of the embodiment shown in fig. 11 and 13, albeit from the first and second end panels 614, 616 or from the first and second side panels 618, 629; 718. 720 have been omitted and replaced by cut-outs in the form of recesses C4, C5. On either side of the recess C4, C5 is a pair of transition teeth or tabs 840C, 850C, with the transition tabs 840C, 850C being disposed on each side of the recess C4, C5. The transition tabs 840C, 850C may be shaped to provide a gradual or curvilinear transition between the recesses C4, C5 and the engagement edges of the first tooth 840 a. The transition tabs 840c, 850c may include beveled side edges. The transition tabs 840C, 850C may include rounded or filleted corners adjacent to the respective recesses C4, C5 to which they flank.
The first article holding structures RT1 each include two recesses C4, C5 and two engaging teeth 840C disposed therebetween, and the two engaging teeth 840C may be smaller or narrower in width, angular width, than the first teeth 840a at least along the engaging edges. Two engagement teeth 840c are disposed across or adjacent to and/or define corner regions 812a of main plate 812. In other embodiments, more than two engagement teeth 840a, 840C may be provided between a pair of recesses C4, C5.
The blank 810 includes two second article retention features RT2 that are substantially similar in construction to the first article retention features RT1, although one of the recesses C5 and the associated pair of transition tabs 840C have been omitted and replaced with four first engagement teeth 840 a.
Furthermore, the arrangement of the radial cut lines 841, 851 of the first and second article holding structures RT1, RT2 has been modified such that the arrangement rotates about the center of the respective aperture A1, A2. The arrangement rotates through an angle equal to half the angular width of the first teeth 840a, 850a, which in the illustrated embodiment is about 12.25 °. In the first article holding structure RT1, the radial cut line 841 separating the pair of transition tabs 840C disposed between the first recess C4 and the second recess C5 is oriented such that it bisects the end edge E e And side edge E s An angle therebetween. An imaginary line N1 passing through a radial cutting line 841 separating the pair of transition tabs 840c and an end edge E of the main plate 812 e And side edge E s The defined real or imaginary corners or vertices intersect.
A blank 10;110;210;310;510;610; 710. 810 includes at least one paperboard substrate. The material of the paperboard substrate may be selected from any conventional paperboard, for example, ranging in weight from about 10pt. Upward, preferably from about 16pt. Starting to about 28pt. (0.028 "/-0.7 mm). An example of such a substrate is a substrate made of 27 Point (pt.2) SBS board (solid bleached sulfate board coated on one side, trade name +.>) Or->Board (Coated Natural kraft (Coated Natural>) Unbleached kraft board having clay coating on one side, trade name of carrier kote TM ). The paperboard substrate may be bleached or unbleached paperboard. The board may be coated on at least one side, optionally on the side opposite the lamination, with a conventional coating selected for compatibility with the printing process and the board composition.
A blank 10;110;210;310;510;610; 710. 810 may include a tear resistant layer laminated to the paperboard layer. It optionally includes an adhesive layer between the paperboard substrate and the tear-resistant layer. The tear resistant layer may be disposed on the uncoated side of the paperboard substrate and may be formed of a polymeric material and secured to the substrate. The tear resistant layer imparts toughness to the laminate structure. Suitable tear resistant materials may include, but are not limited to, tear resistant laminate sheet materials, such asIt may comprise a layer of n-axis oriented film, e.g.>Which is a biaxially oriented polyester, oriented nylon, cross-laminated polyolefin or high density polyolefin. The orientation and cross-laminate structure of these materials contributes to the tear resistance characteristics. In addition, tear resistance can be attributed to the chemical nature of the tear resistant material, such as extruded metallocene catalyzed polyethylene (mPE).
Alternatively, the tear resistant layer may be a Linear Low Density Polyethylene (LLDPE) layer. In embodiments using Linear Low Density Polyethylene (LLDPE) or mPE, the addition of an adhesive layer is not necessary. Other suitable materials having a high level of tear resistance may also be used.
The adhesive layer may be formed of a polyolefin material, such as Low Density Polyethylene (LDPE). An adhesive layer may be placed between the substrate and the tear resistant layer to secure the tear resistant layer to the substrate.
The present disclosure provides a top engagement type carrier 90;190;390;490;690;790;890 having article retention features RT1, RT2 for engaging article B.
A carrier 90;190;390;490;690;790;890 includes a motherboard 12;112;212;312;412; 512. 612;712. 812 having one or more article retention structures RT1, RT2 for receiving a respective article B and incorporating a motherboard 12;112;212;312;412; 512. 612;712. 812 are secured to the respective articles B. A carrier 90;190;390;490;690;790 includes a pair of opposed side panels 18, 20; 118. 120; 218. 220; 318. 320. 418. 420; 518. 520; 618. 620; 718. 720 which are hingedly connected to the main panel 12 by a hinged connection; 112;212;312;412; 512. 612;712.
A carrier 90;190;390;490;690;790 may include a pair of opposed end plates 14, 16; 114. 116; 214. 216; 314. 316, a step of; 414. 416; 514. 516; 614. 616; 714. 716 hingedly connected to the main panel 12 by a hinged connection; 112;212;312;412; 512. 612;712.
a carrier 90;190;390;490;690;790 may include a first side panel 18;118;218;318;418;518, a step of performing a; 618;718 and first end plate 14; 114. 214;314, a step of; 414, a base; 514, a base plate; 614, the first side panel is hingedly connected to the main panel 12 by a first hinge connection; 112;212;312;412; 512. 612;712, the first end plate is hingedly connected to the main plate 12 by a second hinged connection; 112;212;312;412; 512. 612;712. a first hingedly connected portion 17a;117a;217a;317a;417a;517a;617a;717a and a second hingedly connected portion 13a;113a;213a;313a;413a;513a;613a at least partially define the motherboard 12;112;212;312;412; 512. 612; corner portions 12a of 712; 112a;212a;312a;412a;512a;612a;712a.
A first hingedly connected portion 17a;117a;217a;317a;417a;517a;617a;717a may be at least partially opposite the second hingedly connected portion 13a;113a;213a;313a;413a;513a;613a are oriented obliquely. A main board 12;112;212;312;412; 512. 612; corner portions 12a of 712; 112a;212a;312a;412a;512a;612a;712a may be opposite the motherboard 12;112;212;312;412; 512. 612;712 are flipped or tilted.
A first hingedly connected portion 17a;117a;217a;317a;417a;517a;617a;717a and a second hingedly connected portion 13a;113a;213a;313a;413a;513a;613a may be linear.
A first hingedly connected portion 17a;117a;217a;317a;417a;517a;617a;717a and a second hingedly connected portion 13a;113a;213a;313a;413a;513a;613a may be non-linear in shape and may be curvilinear.
Corner cushioning panels 322a, 322b, 322c, 333d may be hingedly connected to a pair of opposed side panels 18, 20; 118. 120; 218. 220; 318. 320. 418. 420; 518. 520; 618. 620 and a pair of opposed end plates 14, 16; 114. 116; 214. 216; 314. 316, a step of; 414. 416; 514. 516; 614. 616 between adjacent ends of one of them.
The corner buffer plates 322a, 322b, 322c, 333d may be connected to the main plate 112 by cut lines or severable lines 329a, 329b, 329c, 329 d; 212;312;412; 512. 612; corner portions 12a, 12b, 12c, 12d of 712; 112a, 112b, 112c, 112d;212a, 212b, 212c, 212d;312a, 312b, 312c, 312d;412a, 412b, 412c, 412d;512a, 512b, 512c, 512d;612a;712a are separated.
A main board 12;112;212;312;412; 512. 612;712 and side panels 18, 20; 118. 120; 218. 220; 318. 320. 418. 420; 518. 520; 618. 620; 718. 720 or end plates 14, 16; 114. 116; 214. 216; 314. 316, a step of; 414. 416; 514. 516; 614. 616 may be at least partially defined by curved or arcuate fold lines 13, 15, 17, 19.
The article retention structures RT1, RT2 each include a plurality of engagement teeth 40a, 40B, 40c, 50a, 50B, 50c for engaging the article B; 140a, 140b, 140c, 150a, 150b, 150c;240a, 240b, 240c, 250a, 250b, 250c;340a, 340b, 340c, 350a, 350b, 350c; 440. 450a, 450b, 450c;540a, 540b, 540c, 550a, 550b, 550c;640a, 640c, 650a, 650c;740a, 740c, 750a, 750c.
As carrier 90;190;390;490;690;790 under load-that is to say that the article B is suspended from the main panel 12;112;212;312;412; 512. 612;712 overhang, teeth 40a, 40b, 40c, 50a, 50b, 50c;140a, 140b, 140c, 150a, 150b, 150c;240a, 240b, 240c, 250a, 250b, 250c;340a, 340b, 340c, 350a, 350b, 350c; 440. 450a, 450b, 450c;540a, 540b, 540c, 550a, 550b, 550c;640a, 640c, 650a, 650c;740a, 740c, 750a, 750c may be adapted to support article B.
The article retention structures RT1, RT2 each include at least one abutment tab 42, 44, 54; 142. 144, 154; 242. 244, 254; 342. 344, 354; 442. 444, 454; 542. 544, 554; 642. 644, 654; 742. 744, 754. Abutment tabs 42, 44, 54; 142. 144, 154; 242. 244, 254; 342. 344, 354; 442. 444, 454; 542. 544, 554 and side panels 18, 20; 118. 120; 218. 220; 318. 320. 418. 420; 518. 520 and end plates 14, 16; 114. 116; 214. 216; 314. 316, a step of; 414. 416; 514. 516 are integral.
A plurality of engagement teeth 40a, 40b, 40c, 50a, 50b, 50c;140a, 140b, 140c, 150a, 150b, 150c;240a, 240b, 240c, 250a, 250b, 250c;340a, 340b, 340c, 350a, 350b, 350c; 440. 450a, 450b, 450c;540a, 540b, 540c, 550a, 550b, 550c;640a, 640c, 650a, 650c;740a, 740c, 750a, 750c are constructed and arranged to engage article B under a flange, rim, or projection. A plurality of engagement teeth 40a, 40b, 40c, 50a, 50b, 50c;140a, 140b, 140c, 150a, 150b, 150c;240a, 240b, 240c, 250a, 250b, 250c;340a, 340b, 340c, 350a, 350b, 350c; 440. 450a, 450b, 450c;540a, 540b, 540c, 550a, 550b, 550c;640a, 640c, 650a, 650c;740a, 740c, 750a, 750c includes an engagement edge disposed opposite the hinge edge.
Abutment tabs 42, 44, 54; 142. 144, 154; 242. 244, 254; 342. 344, 354; 442. 444, 454; 542. 544, 554 may be arranged to engage one side of a wall, flange, rim or projection of article B. Abutment tabs 42, 44, 54; 142. 144, 154; 242. 244, 254; 342. 344, 354; 442. 444, 454; 542. 544, 554 include an abutment surface for abutting a portion of article B.
Abutment tabs 42, 44, 54; 142. 144, 154; 242. 244, 254; 342. 344, 354; 442. 444, 454; 542. 544, 554 include a free edge disposed opposite the hinge edge. In some embodiments, the free edge may be arranged to be disposed beneath a flange, rim, undercut, ridge or protrusion or other engagement feature of the article B, and may engage the article B to provide support thereto.
The curved or arcuate fold lines 13, 15, 17, 19 may be arranged with teeth 40a, 40b, 40c, 50a, 50b, 50c;140a, 140b, 140c, 150a, 150b, 150c;240a, 240b, 240c, 250a, 250b, 250c;340a, 340b, 340c, 350a, 350b, 350c; 440. 450a, 450b, 450c;540a, 540b, 540c, 550a, 550b, 550c;640a, 640c, 650a, 650c;740a, 740c, 750a, 750c and motherboard 12;112;212;312;412; 512. 612; the hinged connection between 712 converges or joins.
A main board 12;112;212;312;412; 512. 612;712 and side panels 18, 20; 118. 120; 218. 220; 318. 320. 418. 420; 518. 520; 618. 620; 718. 720 or end plates 14, 16; 114. 116; 214. 216; 314. 316, a step of; 414. 416; 514. 516; 614. the hinged connection between 616 may be defined at least in part by linear fold lines 513, 515, 517, 519. Side panels 18, 20; 118. 120; 218. 220; 318. 320. 418. 420; 518. 520; 618. 620; 718. 720 and/or end plates 14, 16; 114. 116; 214. 216; 314. 316, a step of; 414. 416; 514. 516; 614. 616 includes a free edge opposite the hinged connection, that is, the free edge is not connected to another plate. A plurality of teeth 40a, 40b, 40c, 50a, 50b, 50c;140a, 140b, 140c, 150a, 150b, 150c;240a, 240b,240c, 250a, 250b, 250c;340a, 340b, 340c, 350a, 350b, 350c; 440. 450a, 450b, 450c;540a, 540b, 540c, 550a, 550b, 550c;640a, 640c, 650a, 650c;740a, 740c, 750a, 750c and motherboard 12;112;212;312;412; 512. 612; the hinged connection between 712 may be arranged to converge or couple with the linear fold lines 513, 515, 517, 519. The article retention structures RT1, RT2 may each include an annular series of teeth or tabs 40a, 40b, 40c, 50a, 50b, 50c, 42, 44, 54;140a, 140b, 140c, 150a, 150b, 150c, 142, 144, 154;240a, 240b,240c, 250a, 250b, 250c, 242, 244, 254;340a, 340b, 340c, 350a, 350b, 350c, 342, 344, 354; 440. 450a, 450b, 450c, 442, 444, 454;540a, 540b, 540c, 550a, 550b, 550c, 542, 544, 554 are each at least partially from the motherboard 12;112;212;312;412;512 stamped out and at least partially defining an article receiving opening, the annular series including first teeth or tabs 42, 44, 54; 142. 144, 154; 242. 244, 254; 342. 344, 354; 442. 444, 454; 542. 544, 554, which are opposite to the side plates 18, 20; 118. 120; 218. 220; 318. 320. 418. 420, 518, 520 and end plates 14, 16; 114. 116; 214. 216; 314. 316, a step of; 414. 416; 514. 516 are integral and disposed opposite the series of interrupted annular recesses. The recess defines a gap or void in the annular series.
Embodiments of the present disclosure provide article retention structures RT1, RT2 for receiving an article B having an engagement feature, such as, but not limited to, a flange, rim, undercut, ridge, or protrusion, with a circular cross-section. The article retention structures RT1, RT2 may each include a series of engagement teeth 40a, 40b, 40c, 50a, 50b, 50c;140a, 140b, 140c, 150a, 150b, 150c;240a, 240b, 240c, 250a, 250b, 250c;340a, 340b, 340c, 350a, 350b, 350c; 440. 450a, 450b, 450c;540a, 540b, 540c, 550a, 550b, 550c;640a, 640c, 650a, 650c;740a, 740c, 750a, 750c;840a, 840c, 850a, 850c, each at least partially from the motherboard 12;112;212;312;412; 512. 612; 712. 812 are punched out and disposed around the perimeter of the article-receiving apertures A1, A2. A series of teeth or tabs and article receiving apertures A1, A2 define an article receiving opening. The series of annular teeth comprises at least one set of teeth hingedly connected to the main plate 12;112;212;312;412; 512. 612; 712. 812, the set of teeth being hinged to the main plate 12 by a non-circular fold line; 112;212;312;412; 512. 612; 712. 812. The polyline may be defined by a portion of an ellipse, a super-ellipse, a square circle, or a circular square.
Fig. 5A and 5B illustrate enlarged views of the first and second article holding structures of fig. 5, respectively. FIG. 5A shows a first imaginary circle n centered on the aperture A1 c1 And shows that the hinged connection between teeth 240a, 240b, 240c and main plate 212 deviates from a circular shape. It will be appreciated that the hinged connection defines a perimeter of the article-receiving opening, and that the article-receiving opening deviates from a perfect circle. At least a portion of the article receiving opening or hinged connection may be defined by a super-ellipse, or square-circle shape; the portions may be considered to have rounded corners. The first article holding means RT1 comprises at least one or two such rounded corners.
FIG. 5B shows a second imaginary circle n centered on the aperture A2 c2 And shows that the hinged connection between teeth 250a, 250b, 250c and main plate 212 deviates from a circular shape. It will be appreciated that the hinged connection defines a perimeter of the article-receiving opening, and that the article-receiving opening deviates from a perfect circle. At least a portion of the article receiving opening or hinged connection may be defined by a super-ellipse, or square-circle shape; the portions may be considered to have rounded corners. The second article holding device RT2 includes four such rounded corners.
The article-receiving opening is non-circular in shape. The shape of the article receiving openings is non-polygonal-that is, they do not include a limited number of straight segments connected to form a closed polygonal chain.
A plurality of engagement teeth 40a, 40b, 40c, 50a, 50b, 50c;140a, 140b, 140c, 150a, 150b, 150c;240a, 240b, 240c, 250a, 250b, 250c;340a, 340b, 340c, 350a, 350b, 350c; 440. 450a, 450b, 450c;540a, 540b, 540c, 550a, 550b, 550c;640a, 640c, 650a, 650c;740a, 740c, 750a, 750c;840a, 840c, 850a, 850c and motherboard 12;112;212;312;412; 512. 612; 712. 812c are non-polygonal in shape.
The present disclosure also providesA top engagement type carrier 90 is provided; 190;390;490;690;790;890 having article retention features RT1, RT2 for engaging article B. A carrier 90;190;390;490;690;790;890 includes a motherboard 12;112;212;312;412; 512. 612; 712. 812 having at least one article retention feature RT1 for receiving and suspending article B therefrom. The at least one article retention feature RT1 comprises an article receiving opening. The article receiving opening is at least partially defined adjacent to the main panel 12;112;212;312;412; 512. 612; 712. 812 longitudinal edge E s Is formed by a first cut-out 44;144 (144); 244;344;444;544;644;744, in a first embodiment; c5 and adjacent to motherboard 12;112;212;312;412; 512. 612; 712. 812 lateral edge E e Is formed by a first cutout 42;142;242;342;442;542;642; c4 is defined. The article retention structure RT1 comprises two or more tabs 40a, 40c disposed between the first and second cut-outs; 140a, 140c;240a, 240c;340a, 340c;440a;540a, 540c;640a, 640c;740a, 740c;840c.
The at least one of the first and second cut-outs may be defined adjacent to the main board 12;112;212;312;412; 512. 612; 712. 812, recesses C4, C5 of the free or non-hinged edge.
The at least one of the first and second cut-outs may be formed by abutment tabs 42, 44 adjacent the hinged edge of the main panel; 142. 144 (144); 242. 244; 342. 344; 442. 444; 542. 544; 642. 644;744 defined by the main panel 12;112;212;312;412; 512. 612; 712. 812 and second plates 14, 16, 18, 20; 114. 116, 118, 120; 214. 216, 218, 220; 314. 316, 318, 320; 414. 416, 418, 420; 514. 516, 518, 520; 614. 616, 618, 620; 718. 720, and the hinge connection between 720.
Abutment tabs 42, 44; 142. 144 (144); 242. 244; 342. 344; 442. 444; 542. 544; 642. 644;744 may form engagement teeth for supporting an article B disposed in the article retention structure.
A carrier 90;190;390;490;690;790;890 may include a portion adjacent to the at least one itemAt least one second article holding structure RT2 provided to the holding structure RT 1. The at least one second article holding structure RT2 includes a slave motherboard 12;112;212;312;412; 512. 612; 712. 812 punched second article-receiving opening. The second article receiving opening is at least partially defined adjacent to the main panel 12;112;212;312;412; 512. 612; 712. 812 longitudinal edge E s Is formed by cutting out the portion 44;144 (144); 244;344;444;544;644;744, in a first embodiment; c5, and wherein the article retention structure RT1 comprises two or more tabs 40a, 40C disposed about the second article receiving opening; 140a, 140c;240a, 240c;340a, 340c;440a;540a, 540c;640a, 640c;740a, 740c;840c.
It will be appreciated that various modifications may be made within the scope of the invention. For example, the size and shape of the plates and apertures may be adjusted to accommodate articles of different sizes or shapes. The shoulder plate may be omitted. The present invention is not limited to top-engaging type cartons and the present invention may be used with other carton types such as, but not limited to, open top crates, capped or closed top crates.
It will be appreciated that directional references, such as "top", "bottom", "base", "front", "rear", "end", "side", "inner", "outer", "upper" and "lower", as used herein, do not necessarily limit the respective plates to such orientation, but merely serve to distinguish the plates from one another.
As used herein, the terms "hinge connection" and "fold line" refer to all manner of lines that define the hinge features of the blank, facilitate folding portions of the blank relative to one another, or otherwise indicate the optimal panel folding position of the blank. Any reference to "hinged connection" should not be construed as necessarily referring to only a single fold line; in practice, the hinged connection may be formed by two or more fold lines, wherein each of the two or more fold lines may be straight/linear or curved/curvilinear in shape. When the linear fold lines form a hinged connection, they may be arranged parallel to each other or slightly angled relative to each other. When the curvilinear crease lines form a hinged connection, they may intersect one another to define a shaped panel in the area enclosed by the curvilinear crease lines. A typical example of such a hinged connection may include a pair of arcuate or arcuate fold lines intersecting at two points such that they define an elliptical plate therebetween. The hinged connection may be formed by one or more linear fold lines and one or more curvilinear fold lines. Typical examples of such hinged connections may include a combination of linear fold lines and arcuate or arched fold lines that intersect at two points such that a meniscus is defined therebetween.
As used herein, the term "polyline" may refer to one of the following: score lines, embossed lines, debossed lines, perforated lines, short slits, half-cut lines, single half-cut lines, intermittent cut lines, aligned slits, scored lines, and any combination of the foregoing.
It should be appreciated that the hinged connection and the fold line may each include elements formed in the base material of the blank, including perforations, perforation lines, short slit lines, half-cut lines, single half-cut lines, intermittent cut lines, slits, scores, embossed lines, debossed lines, any combination thereof, and the like. The elements may be sized and arranged to provide a desired function. For example, the perforation lines may be sized or designed with a degree of weakness to define fold lines and/or cut lines. The perforation lines may be designed to facilitate folding and resist breaking, to facilitate folding and to facilitate breaking with greater force, or to facilitate breaking with less force.
The phrase "aligned" as used herein refers to the alignment of two or more elements in an erected carton, such as an aperture formed in a first of two overlapping panels and a second aperture formed in a second of the two overlapping panels. Those elements that are aligned with each other may be aligned with each other in the thickness direction of the overlapping plates. For example, when an aperture in a first plate is "aligned" with a second aperture in a second plate, the second plate is placed in overlapping arrangement with the first plate, an edge of the aperture may extend along at least a portion of an edge of the second aperture, and may be aligned with the second aperture in a thickness direction of the first and second plates.

Claims (60)

1. An article engaging carrier for packaging at least one article, the carrier comprising a main panel having at least one article retaining structure for engaging an article, the carrier comprising side panels hingedly connected to the main panel by a hinged connection, wherein the hinged connection between the main panel and the side panels is at least partially defined by arcuate fold lines.
2. The article carrier of claim 1, wherein the main panel comprises two or more article retention features, and wherein the arcuate fold line extends between an adjacently disposed pair of article retention features.
3. The article carrier of claim 1, wherein the at least one article retention structure comprises a plurality of engagement teeth for engaging an article, which are hingedly connected to the main panel by a second hinged connection, and wherein the arcuate fold line converges with the second hinged connection.
4. The article carrier of claim 1, wherein the at least one article retention structure comprises a plurality of engagement teeth for engaging an article, hingedly connected to the main panel by a second hinged connection, the arcuate fold line being coupled to the second hinged connection between one of the plurality of engagement teeth and the main panel by a crease line.
5. The article carrier of claim 1, wherein a first abutment tab punched at least partially from the main panel and integral with the side panel defines a portion of an article-receiving opening of the at least one article-retaining structure, the arcuate fold line converging with the article-receiving opening proximate the first abutment tab.
6. The article carrier of claim 5, wherein an article-engaging tooth is disposed adjacent the first abutment tab, the article-engaging tooth being at least partially punched from a main panel and hingedly connected to the main panel by a second hinged connection, the arcuate fold line converging adjacent the abutment tab with the second hinged connection.
7. The article carrier of claim 5, wherein the carrier comprises an end panel hingedly connected to the main panel at least in part by a second arcuate fold line.
8. The article carrier of claim 7, wherein a second abutment tab is at least partially punched from the main panel and integral with the end panel, the second abutment tab defining a portion of the article-receiving opening of the at least one article-retaining structure, the second arcuate fold line converging with the article-receiving opening proximate the second abutment tab.
9. The article carrier of claim 8, wherein the second abutment tab is perpendicular to the first abutment tab.
10. An article engaging carrier for packaging at least one article, the carrier comprising a main panel having at least one article retaining structure, the article retaining structure comprising a plurality of teeth for engaging an article, the carrier comprising a side panel hingedly connected to the main panel by a first hinge connection and having a first free edge opposite the first hinge connection, wherein a first hinge connection between the main panel and the side panel is at least partially defined by a linear fold line, and wherein another hinge connection between one of the plurality of teeth and the main panel is arranged to converge with the linear fold line.
11. The article carrier of claim 10, wherein the other hinged connection between the one of the plurality of teeth and the main panel is spaced apart from the linear fold line.
12. The article carrier of claim 10, wherein the plurality of teeth define a circumferential fold line around the article receiving opening and defining an outer perimeter thereof, and wherein the circumferential fold line is spaced apart from the linear fold line.
13. The article carrier of claim 10, wherein the article-engaging carrier further comprises an end plate hingedly connected to the main panel by a second hinged connection and having a second free edge opposite the second hinged connection, the end plate disposed adjacent to the side panel, wherein the end plate comprises rounded corners providing a portion of the second free edge, and wherein the side panel comprises square corners providing a portion of the first free edge.
14. An article engaging carrier for packaging at least one article, the carrier comprising a main panel having at least one article retention structure for engaging an article, the carrier comprising a side panel hingedly connected to the main panel by a first hinge connection and an end panel hingedly connected to the main panel adjacent the side panel by a second hinge connection, a portion of the first hinge connection and a portion of the second hinge connection at least partially defining a corner portion of the main panel, wherein the portion of the first hinge connection is oriented at least partially obliquely with respect to the portion of the second hinge connection.
15. The article carrier of claim 14, wherein the at least one article retention structure comprises an article receiving opening disposed adjacent the side and end panels, and wherein the portion of the first hinged connection extends between an end of the side panel and the article receiving opening, and a portion of the second hinged connection extends between an end of the end panel and the article receiving opening.
16. The article carrier of claim 14, wherein the corner portions of the main panel are inclined relative to the main panel.
17. The article carrier of claim 14, wherein one or both of the portion of the first hinged connection and the portion of the second hinged connection are linear.
18. The article carrier of claim 14, wherein the portion of the first hinge connection and the portion of the second hinge connection define an angle therebetween, the angle being greater than 90 °.
19. An article engaging carrier for packaging at least one article, the carrier comprising a main panel having at least one article retention structure for engaging an article, the carrier comprising a side panel hingedly connected to the main panel by a first hinge connection and an end panel hingedly connected to the main panel adjacent the side panel by a second hinge connection, a portion of the first hinge connection and a portion of the second hinge connection at least partially defining a corner portion of the main panel, wherein a corner buffer panel is hingedly connected between an end of the side panel and an adjacent end of the end panel.
20. The article carrier of claim 19, wherein the corner buffer plate is separated from the corner portion of the main plate by a parting line.
21. The article carrier of claim 19, wherein the corner buffer plate is inclined relative to the main plate.
22. The article carrier of claim 19, wherein the at least one article retention structure comprises an article receiving opening disposed adjacent the side and end panels, and wherein the portion of the first hinged connection extends between the corner buffer and the article receiving opening and the portion of the second hinged connection extends between the corner buffer and the article receiving opening.
23. An article-engaging carrier for packaging at least one article, the carrier comprising a first panel having at least one article-retaining structure for receiving an article and a second panel hingedly connected to the first panel, the at least one article-retaining structure comprising an article-receiving opening, wherein the article-receiving opening is defined at least in part by an abutment tab integral with the second panel.
24. The article carrier of claim 23, wherein the abutment tab is arranged to engage a side portion of an article.
25. The article carrier of claim 23, wherein the abutment tab comprises an abutment surface for abutting a portion of the article.
26. The article carrier of claim 23, wherein the abutment tab comprises a free edge disposed opposite the hinged edge, the free edge disposed below the engagement feature of the article to provide support thereto.
27. The article carrier of claim 23, wherein the at least one article retention structure comprises a series of engagement teeth, each engagement tooth being at least partially punched from the main plate and disposed about a perimeter of an article-receiving aperture defined in the first plate, the series of teeth and article-receiving aperture at least partially defining the article-receiving opening.
28. The article carrier of claim 27, wherein the series of engagement teeth includes an engagement edge disposed opposite the hinge edge for engaging an article below an engagement feature of the article.
29. The article carrier of claim 23, wherein the abutment tab comprises an engagement edge opposite the hinged edge, the engagement edge being arranged to engage an article when the article is received in the at least one article retaining structure.
30. The article carrier of claim 23, wherein the at least one article retention structure comprises a plurality of engagement teeth disposed about the article receiving opening.
31. The article carrier of claim 30, wherein the plurality of engagement teeth comprises at least two teeth having different widths.
32. The article carrier of claim 31, wherein the abutment tab forms an engagement tooth and has a different width than any of the at least two teeth.
33. The article carrier of claim 33, wherein the plurality of engagement teeth comprises three first teeth and two second teeth, the three first teeth disposed between the pair of second teeth, and wherein the second teeth have a greater width than the first teeth.
34. The article carrier of claim 33, wherein the abutment tab forms one of the pair of second teeth.
35. The article carrier of claim 34, wherein the article-engaging carrier further comprises a third panel hingedly connected to the first panel and disposed adjacent to the second panel, and wherein the article-receiving opening is at least partially defined by a second abutment tab integral with the third panel.
36. The article carrier of claim 35, wherein the second abutment tab forms a second one of the pair of second teeth.
37. The article carrier of claim 30, wherein each of the plurality of engagement teeth is defined by at least one first radial cut line and the plurality of engagement teeth define a circumferential fold line around the article receiving opening and defining an outer perimeter thereof, and wherein the abutment tab is defined by at least one second radial cut line extending into the engagement plate beyond the outer perimeter defined by the circumferential fold line.
38. The article carrier of claim 23, wherein the hinged connection between the first and second panels is defined at least in part by a plurality of cutouts comprising at least two, three, or more cutouts of different lengths.
39. The article carrier of claim 38, wherein the plurality of cuts are disposed between an abutment tab of the first article retention feature and an abutment tab of the second article retention feature.
40. An article-engaging carrier for packaging at least one article, the carrier comprising a first panel having at least one article-retaining structure for receiving an article and a second panel hingedly connected to the first panel, the at least one article-retaining structure comprising a series of engaging teeth, each engaging tooth being at least partially punched from the first panel and disposed about a perimeter of an article-receiving aperture, wherein the series comprises a first tab integral with the second panel and disposed opposite a recess interrupting the series of engaging teeth.
41. The article carrier of claim 40, wherein the recess defines a gap in the series of engagement teeth.
42. An article engaging carrier for packaging at least one article, the carrier comprising a main panel having at least one article retaining structure for receiving an article having engagement features of circular cross-section, the at least one article retaining structure comprising a series of engagement teeth, each engagement tooth being at least partially punched from the main panel and disposed about a perimeter of the article receiving aperture, the series of teeth and the article receiving aperture defining an article receiving opening, the series of teeth comprising at least one set of teeth hingedly connected to the main panel, wherein the set of teeth are hinged to the main panel by a non-circular fold line.
43. The article carrier of claim 42, wherein the fold line is defined by a portion of one shape selected from the group consisting of: oval, super-oval, square round, and round square.
44. The article carrier of claim 42 wherein the non-circular fold line is non-polygonal.
45. A blank for forming an article carrier, the blank comprising a main panel having at least one article retention feature for engaging an article, the blank comprising side panels hingedly connected to the main panel by a hinge connection, wherein the hinge connection between the main panel and the side panels is at least partially defined by an arcuate fold line.
46. A blank for forming an article carrier, the blank comprising a main panel having at least one article retaining structure, the article retaining structure comprising a plurality of teeth for engaging an article, the blank comprising a side panel hingedly connected to the main panel by a hinge connection and having a free edge opposite the hinge connection, wherein the hinge connection between the main panel and the side panel is at least partially defined by a linear fold line, and wherein the hinge connection between one of the plurality of teeth and the main panel is arranged to converge with the linear fold line.
47. A blank for forming an article carrier, the blank comprising a main panel having at least one article retention structure for engaging an article, the blank comprising a side panel hingedly connected to the main panel by a first hinge connection, and an end panel hingedly connected to the main panel adjacent the side panel by a second hinge connection, a portion of the first hinge connection and a portion of the second hinge connection at least partially defining a corner portion of the main panel, wherein the portion of the first hinge connection is at least partially obliquely oriented with respect to the portion of the second hinge connection.
48. A blank for forming an article carrier, the blank comprising a main panel having at least one article retention structure for engaging an article, the blank comprising a side panel hingedly connected to the main panel by a first hinge connection and an end panel hingedly connected to the main panel adjacent to the side panel by a second hinge connection, a portion of the first hinge connection and a portion of the second hinge connection at least partially defining a corner portion of the main panel, wherein a corner buffer panel is hingedly connected between an end of the side panel and an adjacent end of the end panel.
49. A blank for forming an article carrier, the blank comprising a first panel having at least one article retaining structure for receiving an article and a second panel hingedly connected to the first panel, the at least one article retaining structure comprising an article receiving opening, wherein the article receiving opening is at least partially defined by an abutment tab integral with the second panel.
50. A blank for forming an article carrier, the blank comprising a first panel having at least one article retention feature for receiving an article and a second panel hingedly connected to the first panel, the at least one article retention feature comprising a series of engagement teeth, each engagement tooth being at least partially punched from the first panel and disposed about a perimeter of the article receiving aperture, wherein the series comprises a first tab integral with the second panel and disposed opposite a recess interrupting the series of engagement teeth.
51. A blank for forming an article carrier, the blank comprising a main panel having at least one article retention structure for receiving an article having engagement features of circular cross-section, the at least one article retention structure comprising a series of engagement teeth, each engagement tooth being at least partially punched from the main panel and disposed about a perimeter of the article receiving aperture, the series of teeth and the article receiving aperture defining an article receiving opening, the series of teeth comprising at least one set of teeth hingedly connected to the main panel, wherein the set of teeth are hinged to the main panel by a non-circular fold line.
52. An article-engaging carrier for packaging at least one article, the carrier comprising a main panel having at least one article-retaining structure for receiving and hanging an article therefrom, the at least one article-retaining structure comprising an article-receiving opening, wherein the article-receiving opening is defined at least in part by a first cut-out adjacent a longitudinal edge of the main panel and a second cut-out adjacent a lateral edge of the main panel, wherein the article-retaining structure comprises two or more tabs disposed between the first and second cut-outs.
53. The article carrier of claim 52, wherein at least one of the first and second cutouts is defined by a recess adjacent to a free, non-hinged edge of the main panel.
54. The article carrier of claim 52, wherein at least one of the first and second cutouts is defined by an abutment tab adjacent to a hinged edge of the main panel, the hinged edge being defined by a hinged connection between the main panel and the second panel.
55. The article carrier of claim 54, wherein the abutment tab forms an engagement tab for supporting an article disposed in the article retaining structure.
56. The article carrier of claim 52, wherein the carrier comprises at least one second article retention structure disposed adjacent to the at least one article retention structure, the at least one second article retention structure comprising a second article receiving opening punched from the main panel, wherein the second article receiving opening is defined at least in part by a cut-out adjacent to a longitudinal edge of the main panel, and wherein the article retention structure comprises two or more tabs disposed about the second article receiving opening.
57. The article carrier of claim 52, wherein at least one of the first and second cutouts is wider in size than the tab.
58. The article carrier of claim 52, wherein the two or more tabs are disposed across corners of the main panel.
59. The article carrier of claim 52, wherein each of the two or more tabs forms an engagement tab for hanging articles disposed in the article retention structure.
60. A blank for forming an article carrier, the blank comprising a main panel having at least one article retention structure for receiving and hanging articles therefrom, the at least one article retention structure comprising an article receiving opening, wherein the article receiving opening is defined at least in part by a first cut-out adjacent a longitudinal edge of the main panel and a second cut-out adjacent a lateral edge of the main panel, wherein the article retention structure comprises two or more tabs disposed between the first and second cut-outs.
CN202180093845.8A 2020-12-16 2021-12-15 Article carrier and blank therefor Pending CN117043074A (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US63/126347 2020-12-16
US202163244899P 2021-09-16 2021-09-16
US63/244899 2021-09-16
PCT/US2021/063613 WO2022132969A2 (en) 2020-12-16 2021-12-15 Article carrier and blank therefor

Publications (1)

Publication Number Publication Date
CN117043074A true CN117043074A (en) 2023-11-10

Family

ID=88624930

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202180093845.8A Pending CN117043074A (en) 2020-12-16 2021-12-15 Article carrier and blank therefor

Country Status (2)

Country Link
CN (1) CN117043074A (en)
AR (1) AR127080A1 (en)

Also Published As

Publication number Publication date
AR127080A1 (en) 2023-12-13

Similar Documents

Publication Publication Date Title
US20230234763A1 (en) Article carriers and blanks therefor
CA2984682A1 (en) Carton and blank therefor
WO2021195454A1 (en) Article carrier and blank therfor
US20230257177A1 (en) Article carrier and blank therefor
US20240034532A1 (en) Article carrier and blank therefor
KR20200009028A (en) Blank for carton and carton
CN117043074A (en) Article carrier and blank therefor
WO2021150655A1 (en) Article top engaging device, article carrier and blank therfor
CA3164142A1 (en) Article carrier and blank therefor
US12043461B2 (en) Article carrier and blank therefor
CN117440916A (en) Handle structure, article carrier and blank thereof
AU2022280878A1 (en) Handle structure, article carrier and blank therefor
AU2023214460A1 (en) Article carrier and blank therefor
JP2023536645A (en) Article carriers and blanks for article carriers
CN117916167A (en) Article carrier and blank therefor
CN116568611A (en) Article carrier and blank therefor
WO2024054660A1 (en) Package, carrier components and blanks therefor

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
REG Reference to a national code

Ref country code: HK

Ref legal event code: DE

Ref document number: 40104094

Country of ref document: HK