CN1169985C - Spectral standard sample of Al-Li alloy and its prepn - Google Patents
Spectral standard sample of Al-Li alloy and its prepn Download PDFInfo
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Abstract
The present invention relates to a spectral standard sample of Al-Li alloy and a preparing method thereof, which is characterized in that pure aluminium evenly contains the following chemical elements by the gross weight percentage: 0.025 to 0.223 of Si, 0.044 to 0.264 of Fe, 0.0019 to 1.61 of Cu, 0.193 to 6.000 of Mg, 0.930 to 2.530 of Li, 0.042 to 0.168 of Zr, 0.022 to 0.127 of Cr, 0.023 to 0.205 of Zn, 0.0026 to 0.134 of Ti and 0.015 to 0.139 of Mn. The present invention can prevent the burning loss and the surface oxidation of the Li element in a producing smelting process, ensure that the Li element is nicely dissolved in aluminum and cause the content of the Li element in the spectral standard sample of Al-Li alloy to be from 0.9% to 2.53%. A used intermittent semi-continuous casting method prevents the cast ingot and the tension fracture of Al-Li alloy and is easy for cast form.
Description
(1), affiliated technical field
The present invention relates to a kind of standard model of differentiating aluminium, particularly a kind of Al-Li alloy spectral standard sample.
(2), technical background
At present, the Al-Li alloy is a kind of new shape material, its production and exploitation, must strictly control desired chemical ingredients, and the chemical ingredients of control Al-Li alloy just must have corresponding with it standard model, technician's according to standard sample drawing curve, and then determine the chemical ingredients of the Al-Li alloy that institute produces or develops according to working curve, with this as the whether qualified standard of definite quality product.Existing aluminum alloy standard sample does not all contain the Li element, and these standard models generally are prepared from through operations such as melting, adjustment chemical ingredients, casting, homogenizing processing, extruding and sawings successively.Want to mix the Li element in aluminium, it is not all right adopting this preparation technology, and its reason is: the Li element is in fusion process, very easily by scaling loss, make that the Li element does not reach design requirements in the last standard specimen, and the Al-Li fluid surface can oxidation in crystallizer, have a strong impact on the quality of standard specimen.Existing preparation method also exists such deficiency: what adopted in casting is common semicontinuous casting method, and it is the aluminium water of adjusting to be flowed directly into crystallizer cast, and not stopping in the centre, finishes until casting; This casting makes the easy drawing crack of ingot casting, and is difficult to be shaped.
(3), summary of the invention
Purpose of the present invention just provides a kind of Al-Li alloy spectral standard sample that evenly contains the Li element.
Another object of the present invention provides the preparation method of this Al-Li alloy spectral standard sample.
Al-Li alloy spectral standard sample described in the purpose of the present invention is the chemical element that evenly contains following total weight percent in fine aluminium:
Si:0.025~0.223,Fe:0.044~0.264,Cu:0.0019~1.61,
Mg:0.193~6.000,Li:0.930~2.530,Zr:0.042~0.168。
The chemical element that can also evenly contain following gross weight per-cent in this Al-Li alloy spectral standard sample:
Cr:0.022~0.127,Zn:0.023~0.205,Ti:0.0026~0.134,
Mn:0.015~0.139。
The preparation method of above-mentioned Al-Li alloy spectral standard sample is undertaken by following step:
1) melting: furnace temperature risen to carry out baker about 400 ℃, add rafifinal, after waiting to melt, aluminium intermediate alloys such as the Si that adding will be mixed, Fe, Cu, Mn, Cr, Zn, Ti or Zr, adjust its chemical ingredients after adhere to specification, add the Mg ingot again, use No. 2 flux topped simultaneously, after rake slag, stirring, carry out sampling analysis, again its chemical ingredients is adjusted to adhere to specification till, then, add pure metal Li by 120%~150% of calculated amount, carry out toppedly simultaneously with lithium chloride and lithium fluoride, adjust its chemical ingredients till adhere to specification; No. 2 above-mentioned flux are sophisticated prior aries, and it mainly is made up of Repone K, magnesium chloride and bariumchloride, and its effect is the scaling loss that prevents magnesium.Carrying out topped effect with lithium chloride and lithium fluoride is in order to prevent metal Li scaling loss in fusion process, and guarantees that metal Li is dissolved in the aluminium well.
2) casting: adopt intermittent type semicontinuous casting method to cast, its step is as follows:
(1) before the casting, open water coolant earlier, water coolant hydraulic pressure is controlled at 0.045Mpa~0.055Mpa, adjusts temperature to 710 ℃~740 ℃, and casting speed is controlled at 75mm/ branch~85mm/ branch, checks that crystallizer, casting machine can cast after normal;
When (2) casting, use the fine aluminium shop fixtures, graphite funnel separatory, when beginning to cast, casting 3cm~4cm stopped for 3 seconds~5 seconds earlier, and then casting 3cm~4cm, stopped for 3 seconds~5 seconds again, so repeatedly, and until having cast, intermittent type semicontinuous casting method that Here it is; In the castingprocesses, in order to prevent metal Li oxidization burning loss, sprinkle topped dose and argon gas on the metallic surface in chute and crystallizer, casting diameter at last is the 124mm cylinder ingots, promptly is the standard specimen ingot casting;
3) standard specimen homogenizing cast ingot: the control furnace temperature is positioned over the standard specimen ingot casting that casts out in the furnace temperature at 470 ℃~475 ℃, is cooled to room temperature with furnace temperature in insulation under 455 ℃~460 ℃ the temperature after 32 hours;
4) processing such as extruding, sawing: the standard specimen ingot casting after homogenizing is handled is squeezed into the bar that diameter is 45mm through 2000 tons of oil pressure extrusion machines again, and sawing becomes the small cylindrical of Φ 45mm * 40mm again, promptly is last standard specimen sample.
Owing to adopted technique scheme, the present invention can make in producing fusion process, prevent the scaling loss and the surface oxidation of Li element, and guarantee that the Li element is dissolved in the aluminium well, making the content of Li element in the Al-Li alloy spectral standard sample is 0.9%~2.53%; The intermittent type semicontinuous casting method that is adopted prevents the drawing crack of Al-Li alloy cast ingot, is easy to cast form.
(4), embodiment
The invention will be further described below in conjunction with embodiment:
Al-Li alloy spectral standard sample among the present invention is the chemical element that evenly contains following gross weight per-cent in fine aluminium:
Si:0.025~0.223,Fe:0.044~0.264,Cu:0.0019~1.61,
Mg:0.193~6.000,Li:0.930~2.530,Zr:0.042~0.168。
With standard specimen number is that E982 is an example, and wherein the per-cent of the gross weight of each chemical element is:
Si:0.070,Fe:0.076,Cu:0.0025,Mg:6.000,Li:1.23,Zr:0.092。
With standard specimen number is that E983 is an example, and wherein the per-cent of the gross weight of each chemical element is:
Si:0.087,Fe:0.129,Cu:0.0019,Mg:5.49,Li:2.25,Zr:0.073。
With standard specimen number is that E985 is an example, and wherein the per-cent of the gross weight of each chemical element is:
Si:0.223,Fe:0.228,Cu:0.0043,Mg:4.29,Li:1.98,Zr:0.110。
At Al-Li alloy spectral standard sample, can also evenly contain the chemical element of following gross weight per-cent:
Cr:0.022~0.127,Zn:0.023~0.205,Ti:0.0026~0.134,
Mn:0.015~0.139。
With standard specimen number is that E986 is an example, and wherein the per-cent of the gross weight of each chemical element is:
Si:0.057,Fe:0.163,Cu:0.040,Mg:4.96,Li:1.35,Zr:0.057,
Cr:0.023,Zn:0.023,Ti:0.027,Mn:0.015。
With standard specimen number is that E991 is an example, and wherein the per-cent of the gross weight of each chemical element is:
Si:0.098,Fe:0.089,Cu:0.420,Mg:2.19,Li:0.93,Zr:0.144,
Cr:0.127,Zn:0.058,Ti:0.128,Mn:0.030。
With standard specimen number is that E992 is an example, and wherein the per-cent of the gross weight of each chemical element is:
Si:0.025,Fe:0.044,Cu:0.825,Mg:0.681,Li:2.53,Zr:0.042,
Cr:0.103,Zn:0.042,Ti:0.134,Mn:0.097。
With standard specimen number is that E994 is an example, and wherein the per-cent of the gross weight of each chemical element is:
Si:0.215,Fe:0.264,Cu:1.61,Mg:1.62,Li:1.63,Zr:0.062,
Cr:0.058,Zn:0.205,Ti:0.071,Mn:0.139。
Certainly, also having standard specimen number be Al-Li alloy spectral standard samples such as E987, E988, E993, E997, E998, has not here just exemplified one by one.
The preparation method of the above-mentioned Al-Li alloy spectral standard sample of invention is undertaken by following step:
1) melting: furnace temperature risen to carry out baker about 400 ℃, add rafifinal, after waiting to melt, aluminium intermediate alloys such as the Si that adding will be mixed, Fe, Cu, Mn, Cr, Zn, Ti or Zr, adjust its chemical ingredients after adhere to specification, add the Mg ingot again, use No. 2 flux topped simultaneously, after rake slag, stirring, carry out sampling analysis, again its chemical ingredients is adjusted to adhere to specification till, then, add pure metal Li by 120%~150% of calculated amount, carry out toppedly simultaneously with lithium chloride and lithium fluoride, adjust its chemical ingredients till adhere to specification; No. 2 above-mentioned flux are sophisticated prior aries, and it mainly is made up of Repone K, magnesium chloride and bariumchloride, and its effect is the scaling loss that prevents magnesium.Carrying out topped effect with lithium chloride and lithium fluoride is in order to prevent metal Li scaling loss in fusion process, and guarantees that metal Li is dissolved in the aluminium well.
2) casting: adopt intermittent type semicontinuous casting method to cast, its step is as follows:
(1) before the casting, open water coolant earlier, water coolant hydraulic pressure is controlled at 0.045Mpa~0.055Mpa, adjusts temperature to 710 ℃~740 ℃, and casting speed is controlled at 75mm/ branch~85mm/ branch, checks that crystallizer, casting machine can cast after normal;
When (2) casting, use the fine aluminium shop fixtures, graphite funnel separatory, when beginning to cast, casting 3cm~4cm stopped for 3 seconds~5 seconds earlier, and then casting 3cm~4cm, stopped for 3 seconds~5 seconds again, so repeatedly, and until having cast, intermittent type semicontinuous casting method that Here it is; In the castingprocesses, in order to prevent metal Li oxidization burning loss, sprinkle topped dose and argon gas on the metallic surface in chute and crystallizer, casting diameter at last is the 124mm cylinder ingots, promptly is the standard specimen ingot casting;
3) standard specimen homogenizing cast ingot: the control furnace temperature is positioned over the standard specimen ingot casting that casts out in the furnace temperature at 470 ℃~475 ℃, is cooled to room temperature with furnace temperature in insulation under 455 ℃~460 ℃ the temperature after 32 hours;
4) processing such as extruding, sawing: the standard specimen ingot casting after homogenizing is handled is squeezed into the bar that diameter is 45mm through 2000 tons of oil pressure extrusion machines again, and sawing becomes the small cylindrical of Φ 45mm * 40mm again, promptly is last standard specimen sample.
Claims (10)
1. Al-Li alloy spectral standard sample is characterized in that it is the chemical element that evenly contains following total weight percent in fine aluminium:
Si:0.025~0.223,Fe:0.044~0.264,Cu:0.0019~1.61,
Mg:0.193~6.000,Li:0.930~2.530,Zr:0.042~0.168。
2. Al-Li alloy spectral standard sample as claimed in claim 1, wherein the per-cent of the gross weight of each chemical element is:
Si:0.070,Fe:0.076,Cu:0.0025,Mg:6.000,Li:1.23,Zr:0.092。
3. Al-Li alloy spectral standard sample as claimed in claim 1, wherein the per-cent of the gross weight of each chemical element is:
Si:0.087,Fe:0.129,Cu:0.0019,Mg:5.49,Li:2.25,Zr:0.073。
4. Al-Li alloy spectral standard sample as claimed in claim 1, wherein the per-cent of the gross weight of each chemical element is:
Si:0.223,Fe:0.228,Cu:0.0043,Mg:4.29,Li:1.98,Zr:0.110。
5. Al-Li alloy spectral standard sample as claimed in claim 1 also evenly contains the chemical element of following gross weight per-cent: Cr:0.022~0.127, Zn:0.023~0.205, Ti:0.0026~0.134, Mn:0.015~0.139 in aluminium.
6. Al-Li alloy spectral standard sample as claimed in claim 5, wherein the per-cent of the gross weight of each chemical element is:
Si:0.057,Fe:0.163,Cu:0.040,Mg:4.96,Li:1.35,Zr:0.057,
Cr:0.023,Zn:0.023,Ti:0.027,Mn:0.01?5。
7. Al-Li alloy spectral standard sample as claimed in claim 5, wherein the per-cent of the gross weight of each chemical element is:
Si:0.098,Fe:0.089,Cu:0.420,Mg:2.19,Li:0.93,Zr:0.144,
Cr:0.127,Zn:0.058,Ti:0.128,Mn:0.030。
8. Al-Li alloy spectral standard sample as claimed in claim 5, wherein the per-cent of the gross weight of each chemical element is:
Si:0.025,Fe:0.044,Cu:0.825,Mg:0.681,Li:2.53,Zr:0.042,
Cr:0.103,Zn:0.042,Ti:0.134,Mn:0.097。
9. Al-Li alloy spectral standard sample as claimed in claim 5, wherein the per-cent of the gross weight of each chemical element is:
Si:0.215,Fe:0.264,Cu:1.61,Mg:1.62,Li:1.63,Zr:0.062,
Cr:0.058,Zn:0.205,Ti:0.071,Mn:0.139。
10. as the preparation method of claim 1 or 5 described Al-Li alloy spectral standard samples, it is characterized in that it is to be undertaken by following step:
1) melting: furnace temperature risen to carry out baker about 400 ℃, add rafifinal, after waiting to melt, aluminium intermediate alloys such as the Si that adding will be mixed, Fe, Cu, Mn, Cr, Zn, Ti or Zr, adjust its chemical ingredients after adhere to specification, add the Mg ingot again, use No. 2 flux topped simultaneously, after rake slag, stirring, carry out sampling analysis, again its chemical ingredients is adjusted to adhere to specification till, then, add pure metal Li by 120%~150% of calculated amount, carry out toppedly simultaneously with lithium chloride and lithium fluoride, adjust its chemical ingredients till adhere to specification;
2) casting: adopt intermittent type semicontinuous casting method to cast, its step is as follows:
(1) before the casting, open water coolant earlier, water coolant hydraulic pressure is controlled at 0.045Mpa~0.055Mpa, adjusts temperature to 710 ℃~740 ℃, and casting speed is controlled at 75mm/ branch~85mm/ branch, checks that crystallizer, casting machine can cast after normal;
When (2) casting, use the fine aluminium shop fixtures, graphite funnel separatory, when beginning to cast, casting 3cm~4cm stopped for 3 seconds~5 seconds earlier, and then casting 3cm~4cm, stopped for 3 seconds~5 seconds again, so repeatedly, and until having cast, intermittent type semicontinuous casting method that Here it is; In the castingprocesses, sprinkle topped dose and argon gas on the metallic surface in chute and crystallizer, casting diameter at last is the 124mm cylinder ingots, promptly is the standard specimen ingot casting;
3) standard specimen homogenizing cast ingot: the control furnace temperature is positioned over the standard specimen ingot casting that casts out in the furnace temperature at 470 ℃~475 ℃, is cooled to room temperature with furnace temperature in insulation under 455 ℃~460 ℃ the temperature after 32 hours;
4) processing such as extruding, sawing: the standard specimen ingot casting after homogenizing is handled is squeezed into the bar that diameter is 45mm through 2000 tons of oil pressure extrusion machines again, and sawing becomes the small cylindrical of Φ 45mm * 40mm again, promptly is last standard specimen sample.
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