CN116985267A - Aggregate proportioning device and method for mortar processing - Google Patents
Aggregate proportioning device and method for mortar processing Download PDFInfo
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- CN116985267A CN116985267A CN202210455829.5A CN202210455829A CN116985267A CN 116985267 A CN116985267 A CN 116985267A CN 202210455829 A CN202210455829 A CN 202210455829A CN 116985267 A CN116985267 A CN 116985267A
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- servo motor
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- fixing frame
- parts
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- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000003756 stirring Methods 0.000 claims abstract description 93
- 239000000463 material Substances 0.000 claims abstract description 47
- 239000002994 raw material Substances 0.000 claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 claims abstract description 32
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 15
- 239000004917 carbon fiber Substances 0.000 claims abstract description 15
- 239000000839 emulsion Substances 0.000 claims abstract description 15
- 239000010881 fly ash Substances 0.000 claims abstract description 15
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000000843 powder Substances 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 39
- 238000002347 injection Methods 0.000 claims description 18
- 239000007924 injection Substances 0.000 claims description 18
- 238000005303 weighing Methods 0.000 claims description 16
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 14
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 14
- 239000004568 cement Substances 0.000 claims description 14
- 238000007689 inspection Methods 0.000 claims description 14
- 239000004571 lime Substances 0.000 claims description 14
- 239000004576 sand Substances 0.000 claims description 14
- 230000001012 protector Effects 0.000 claims description 11
- 239000000243 solution Substances 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 8
- 238000012797 qualification Methods 0.000 claims description 7
- 238000011010 flushing procedure Methods 0.000 claims description 6
- 239000002518 antifoaming agent Substances 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 239000011083 cement mortar Substances 0.000 abstract description 13
- 238000005266 casting Methods 0.000 abstract description 3
- 239000006260 foam Substances 0.000 abstract description 3
- 239000013530 defoamer Substances 0.000 description 7
- 230000005611 electricity Effects 0.000 description 4
- 239000004927 clay Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011431 lime mortar Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/40—Mixing specially adapted for preparing mixtures containing fibres
- B28C5/402—Methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/02—Controlling the operation of the mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/12—Supplying or proportioning liquid ingredients
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention discloses an aggregate proportioning device and method for mortar processing, comprising a stirring box, a fixed side plate, a supporting and fixing frame B and a fixing frame A, wherein the fixing frame A and the fixing frame B are respectively arranged at two ends of one side of the fixed side plate through screws, the stirring box is arranged between the fixing frame A and the fixing frame B through bolts, a material pump is equidistantly arranged at one side of the top end of the stirring box through a mounting seat, a timer is arranged at one end of the stirring box through screws, and a first servo motor and a second servo motor are respectively arranged at one sides of the fixing frame A and the fixing frame B through motor fixing seats. The raw materials are transported to one side of processing equipment in a centralized manner, so that the processing and taking are facilitated, the production efficiency is improved, the strength and the rigidity of the solidified cement mortar are improved by adding the fly ash and the carbon fiber into the formula, the bearing capacity is improved, the foam killer and the emulsion powder are added into the formula, the generation of bubbles in the cement mortar can be avoided, the workability of the cement mortar can be improved, and the casting is facilitated.
Description
Technical Field
The invention belongs to the technical field of mortar processing, and particularly relates to an aggregate proportioning device and method for mortar processing.
Background
Mortar, a binding substance used for brickwork on a building, is formed by adding water into sand and cementing materials (cement, lime paste, clay and the like) in a certain proportion, also called mortar, and also used as mortar, wherein the mortar is formed by mixing the cementing materials (cement, lime, clay and the like) and fine aggregate (sand) by adding water, and the conventional cement mortar, mixed mortar (or called cement mortar), lime mortar and clay mortar are mixed by stirring through an aggregate proportioning device for mortar processing in production.
The existing aggregate proportioning device for mortar processing and the mortar produced by the method have poor workability, are inconvenient to pour, cannot improve the strength, rigidity and stability after solidification, and have complicated production steps and poor practicability.
Disclosure of Invention
The invention aims to provide an aggregate proportioning device and method for mortar processing, which are used for solving the problems that the existing aggregate proportioning device and method for mortar processing provided in the background art is poor in workability, inconvenient to pour, incapable of improving the strength, rigidity and stability after solidification, complex in production steps and poor in practicability.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an aggregate proportioning device for mortar processing, includes agitator tank, fixed curb plate, a mount B and mount A, mount A and mount B are installed respectively through the screw at one side both ends of fixed curb plate, install the agitator tank through the bolt between mount A and the mount B, the feed pump is installed through the mount pad equidistance to top one side of agitator tank, the one end of agitator tank is through the screw mounting time-recorder, first servo motor and second servo motor are all installed respectively through the motor fixing base to one side of mount A and mount B, the top is provided with the puddler in the agitator tank, the lower extreme is provided with down the stirring leaf in the agitator tank, one side of fixed curb plate just is located between mount A and the mount B and installs the power supply box through the bolt, one end is provided with the UPS power through the draw-in groove in the power supply box.
Further; the bottom side of agitator tank is provided with back flush mouth and installs back flush lid through the bolt on the back flush mouth, the one end of UPS power is installed power protector through the bolt, the output of power protector passes through the wire with the input of UPS power and constitutes the electricity and be connected.
Further; the input port of the material pump is connected with the material taking pipe, the output port of the material pump is positioned in the stirring tank, and the bottom of the stirring tank is connected with the output pipe and the output pipe is provided with a control valve.
Further; the output shafts of the first servo motor and the second servo motor are respectively connected with the lower stirring blade and the upper stirring rod through couplings.
Further; the output end of the UPS is electrically connected with the input ends of the first servo motor, the second servo motor and the material pump through wires.
Further; the top of agitator tank is connected the water injection pipe and is provided with the flowmeter on the water injection pipe.
An aggregate proportioning device for mortar processing comprises the following specific production method steps:
step one: the production license detection is carried out on the production raw materials and auxiliary materials by the inspection staff, the raw materials and the auxiliary materials which are required to be inspected by legal are purchased and imported by enterprises, the effective inspection qualification certificate should be required for suppliers, the production equipment is detected and tested, and the raw materials are transported to one side of the processing equipment in a centralized manner, so that the raw materials are convenient to process and take;
step two: weighing raw materials and auxiliary materials according to the preparation method requirement and the product formula, and weighing 30.9-34.3 parts by weight of clean water, 20-22.2 parts by weight of sand, 2-5 parts by weight of lime, 4.7-8.2 parts by weight of fly ash, 4.8-7.2 parts by weight of carbon fiber, 10-10.9 parts by weight of cement, 5.4-7.6 parts by weight of defoaming agent and 4.1-4.6 parts by weight of emulsion powder which are qualified in detection;
step three: adding sand, lime, fly ash, carbon fiber, cement, a defoaming agent and emulsion powder into a stirring box through a plurality of groups of material pumps, adding clean water into the stirring box through a water injection pipe, and conveniently detecting that the flow rate of the introduced clean water accords with the weighing weight through a flowmeter;
step four: the power supplies of the first servo motor and the second servo motor are connected to drive the lower stirring blade and the upper stirring rod to rotate rapidly, the timer is used for timing the stirring time conveniently, and an alarm is automatically sent out to remind a user when the set value is reached, so that raw materials are uniformly mixed, and mortar solution is produced.
Compared with the prior art, the invention has the beneficial effects that:
1. the inspection personnel detects the production license of production raw materials and auxiliary materials, the raw materials and the additives which are required to be inspected by legal way are purchased and imported by enterprises, the effective inspection qualification proof is required to be obtained for suppliers, the quality of the raw materials reaches the standard, the quality of cement mortar is improved, production equipment is detected and tested, raw materials are intensively transported to one side of the processing equipment, the processing and the taking are convenient, the production efficiency is improved, the strength and the rigidity of the solidified cement mortar are improved by adding fly ash and carbon fiber into the formula, the bearing capacity is improved, and the foam killer and emulsion powder are added into the formula, so that the generation of bubbles in the cement mortar can be avoided, the workability of the cement mortar can be improved, and the casting is convenient.
2. Adding sand, lime, fly ash, carbon fiber, cement, a defoaming agent and emulsion powder into a stirring box through a plurality of groups of material pumps, adding clean water into the stirring box through a water injection pipe, and conveniently detecting that the flow rate of the introduced clean water accords with the weighing weight through a flowmeter; the power supplies of the first servo motor and the second servo motor are connected to drive the lower stirring blade and the upper stirring rod to rotate rapidly, the timer is used for timing the stirring time conveniently, and an alarm is automatically sent out to remind a user when the set value is reached, so that raw materials are uniformly mixed, and mortar solution is produced.
Drawings
Fig. 1 is a schematic diagram of the overall structure of an aggregate proportioning device and method for mortar processing.
Fig. 2 is a schematic diagram of the internal structure of a stirring tank of the aggregate proportioning device and method for mortar processing.
Fig. 3 is a schematic diagram of the internal structure of a power box of the aggregate proportioning device and method for mortar processing.
In the figure: 1. a fixing frame A; 2. an output pipe; 3. a control valve; 4. a first servo motor; 5. a back flushing cover; 6. a back flushing port; 7. a material pump; 8. a timer; 9. a stirring tank; 10. a second servo motor; 11. a motor fixing seat; 12. a fixing frame B; 13. a flow meter; 14. a water injection pipe; 15. fixing the side plates; 16. a power supply box; 17. a stirring rod is arranged on the upper part; 18. lower stirring blades; 19. a UPS power supply; 20. a power supply protector.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
As shown in fig. 1-3, an aggregate proportioning device for mortar processing comprises a stirring box 9, a fixed side plate 15, a supporting and fixing frame B12 and a fixing frame A1, wherein the fixing frame A1 and the fixing frame B12 are respectively installed at two ends of one side of the fixed side plate 15 through bolts, the stirring box 9 is installed between the fixing frame A1 and the fixing frame B12 through bolts, a material pump 7 is installed at one side of the top end of the stirring box 9 through installation seats at equal distance, a timer 8 is installed at one end of the stirring box 9 through bolts, a first servo motor 4 and a second servo motor 10 are respectively installed at one side of the fixing frame A1 and one side of the fixing frame B12 through motor fixing seats 11, an upper stirring rod 17 is arranged at the inner top end of the stirring box 9, a lower stirring blade 18 is arranged at the inner lower end of the stirring box 9, a power box 16 is installed between the fixing frame A1 and the fixing frame B12 through bolts, and a UPS 19 is arranged at one end in the power box 16 through a clamping groove.
Wherein; the bottom side of agitator tank 9 is provided with back flush mouth 6 and installs back flush lid 5 through the bolt on back flush mouth 6, the one end of UPS power 19 is installed power protector 20 through the bolt, the output of power protector 20 passes through the wire constitution electricity with the input of UPS power 19 and is connected.
Wherein; the input port of the material pump 7 is connected with a material taking pipe, the output port of the material pump 7 is positioned in the stirring tank 9, the bottom of the stirring tank 9 is connected with the output pipe 2, and the output pipe 2 is provided with the control valve 3.
Wherein; the output shafts of the first servo motor 4 and the second servo motor 10 are respectively connected with a lower stirring blade 18 and an upper stirring rod 17 through couplings.
Wherein; the output end of the UPS 19 is electrically connected with the input ends of the first servo motor 4, the second servo motor 10 and the material pump 7 through wires.
Wherein; the top of the stirring box 9 is connected with a water injection pipe 14, and a flowmeter 13 is arranged on the water injection pipe 14.
An aggregate proportioning device for mortar processing comprises the following specific production method steps:
step one: the production license detection is carried out on the production raw materials and auxiliary materials by the inspection staff, the raw materials and the auxiliary materials which are required to be inspected by legal are purchased and imported by enterprises, the effective inspection qualification certificate should be required for suppliers, the production equipment is detected and tested, and the raw materials are transported to one side of the processing equipment in a centralized manner, so that the raw materials are convenient to process and take;
step two: weighing raw materials and auxiliary materials according to the preparation method requirement and the product formula, and weighing 30.9 parts by weight of clean water, 20 parts by weight of sand, 2 parts by weight of lime, 4.7 parts by weight of fly ash, 4.8 parts by weight of carbon fiber, 10 parts by weight of cement, 5.4 parts by weight of defoamer and 4.1 parts by weight of emulsion powder which are qualified in detection;
step three: adding sand, lime, fly ash, carbon fiber, cement, defoamer and emulsion powder into a stirring box 9 through a plurality of groups of material pumps 7, adding clean water into the stirring box 9 through a water injection pipe 14, and conveniently detecting that the flow rate of the introduced clean water accords with the weighing weight through a flowmeter 13;
step four: the power supplies of the first servo motor 4 and the second servo motor 10 are connected to drive the lower stirring blade 18 and the upper stirring rod 17 to rotate rapidly, the timer 8 is used for timing the stirring time, and when the set value is reached, an alarm is automatically sent to remind a user, so that the raw materials are uniformly mixed, and a mortar solution is produced.
Example two
As shown in fig. 1-3, an aggregate proportioning device for mortar processing comprises a stirring box 9, a fixed side plate 15, a supporting and fixing frame B12 and a fixing frame A1, wherein the fixing frame A1 and the fixing frame B12 are respectively installed at two ends of one side of the fixed side plate 15 through bolts, the stirring box 9 is installed between the fixing frame A1 and the fixing frame B12 through bolts, a material pump 7 is installed at one side of the top end of the stirring box 9 through installation seats at equal distance, a timer 8 is installed at one end of the stirring box 9 through bolts, a first servo motor 4 and a second servo motor 10 are respectively installed at one side of the fixing frame A1 and one side of the fixing frame B12 through motor fixing seats 11, an upper stirring rod 17 is arranged at the inner top end of the stirring box 9, a lower stirring blade 18 is arranged at the inner lower end of the stirring box 9, a power box 16 is installed between the fixing frame A1 and the fixing frame B12 through bolts, and a UPS 19 is arranged at one end in the power box 16 through a clamping groove.
Wherein; the bottom side of agitator tank 9 is provided with back flush mouth 6 and installs back flush lid 5 through the bolt on back flush mouth 6, the one end of UPS power 19 is installed power protector 20 through the bolt, the output of power protector 20 passes through the wire constitution electricity with the input of UPS power 19 and is connected.
Wherein; the input port of the material pump 7 is connected with a material taking pipe, the output port of the material pump 7 is positioned in the stirring tank 9, the bottom of the stirring tank 9 is connected with the output pipe 2, and the output pipe 2 is provided with the control valve 3.
Wherein; the output shafts of the first servo motor 4 and the second servo motor 10 are respectively connected with a lower stirring blade 18 and an upper stirring rod 17 through couplings.
Wherein; the output end of the UPS 19 is electrically connected with the input ends of the first servo motor 4, the second servo motor 10 and the material pump 7 through wires.
Wherein; the top of the stirring box 9 is connected with a water injection pipe 14, and a flowmeter 13 is arranged on the water injection pipe 14.
An aggregate proportioning device for mortar processing comprises the following specific production method steps:
step one: the production license detection is carried out on the production raw materials and auxiliary materials by the inspection staff, the raw materials and the auxiliary materials which are required to be inspected by legal are purchased and imported by enterprises, the effective inspection qualification certificate should be required for suppliers, the production equipment is detected and tested, and the raw materials are transported to one side of the processing equipment in a centralized manner, so that the raw materials are convenient to process and take;
step two: weighing 34.3 parts by weight of clean water, 22.2 parts by weight of sand, 5 parts by weight of lime, 8.2 parts by weight of fly ash, 7.2 parts by weight of carbon fiber, 10.9 parts by weight of cement, 7.6 parts by weight of defoamer and 4.6 parts by weight of emulsion powder according to the requirements of a preparation method and a product formula;
step three: adding sand, lime, fly ash, carbon fiber, cement, defoamer and emulsion powder into a stirring box 9 through a plurality of groups of material pumps 7, adding clean water into the stirring box 9 through a water injection pipe 14, and conveniently detecting that the flow rate of the introduced clean water accords with the weighing weight through a flowmeter 13;
step four: the power supplies of the first servo motor 4 and the second servo motor 10 are connected to drive the lower stirring blade 18 and the upper stirring rod 17 to rotate rapidly, the timer 8 is used for timing the stirring time conveniently, and when the set value is reached, an alarm is automatically sent to remind a user, so that the raw materials are uniformly mixed, and a mortar solution is produced
Example III
As shown in fig. 1-3, an aggregate proportioning device for mortar processing comprises a stirring box 9, a fixed side plate 15, a supporting and fixing frame B12 and a fixing frame A1, wherein the fixing frame A1 and the fixing frame B12 are respectively installed at two ends of one side of the fixed side plate 15 through bolts, the stirring box 9 is installed between the fixing frame A1 and the fixing frame B12 through bolts, a material pump 7 is installed at one side of the top end of the stirring box 9 through installation seats at equal distance, a timer 8 is installed at one end of the stirring box 9 through bolts, a first servo motor 4 and a second servo motor 10 are respectively installed at one side of the fixing frame A1 and one side of the fixing frame B12 through motor fixing seats 11, an upper stirring rod 17 is arranged at the inner top end of the stirring box 9, a lower stirring blade 18 is arranged at the inner lower end of the stirring box 9, a power box 16 is installed between the fixing frame A1 and the fixing frame B12 through bolts, and a UPS 19 is arranged at one end in the power box 16 through a clamping groove.
Wherein; the bottom side of agitator tank 9 is provided with back flush mouth 6 and installs back flush lid 5 through the bolt on back flush mouth 6, the one end of UPS power 19 is installed power protector 20 through the bolt, the output of power protector 20 passes through the wire constitution electricity with the input of UPS power 19 and is connected.
Wherein; the input port of the material pump 7 is connected with a material taking pipe, the output port of the material pump 7 is positioned in the stirring tank 9, the bottom of the stirring tank 9 is connected with the output pipe 2, and the output pipe 2 is provided with the control valve 3.
Wherein; the output shafts of the first servo motor 4 and the second servo motor 10 are respectively connected with a lower stirring blade 18 and an upper stirring rod 17 through couplings.
Wherein; the output end of the UPS 19 is electrically connected with the input ends of the first servo motor 4, the second servo motor 10 and the material pump 7 through wires.
Wherein; the top of the stirring box 9 is connected with a water injection pipe 14, and a flowmeter 13 is arranged on the water injection pipe 14.
An aggregate proportioning device for mortar processing comprises the following specific production method steps:
step one: the production license detection is carried out on the production raw materials and auxiliary materials by the inspection staff, the raw materials and the auxiliary materials which are required to be inspected by legal are purchased and imported by enterprises, the effective inspection qualification certificate should be required for suppliers, the production equipment is detected and tested, and the raw materials are transported to one side of the processing equipment in a centralized manner, so that the raw materials are convenient to process and take;
step two: weighing raw materials and auxiliary materials according to the preparation method requirement and the product formula, and weighing high-quality raw materials including 32.6 parts by weight of clean water, 21.1 parts by weight of sand, 3.5 parts by weight of lime, 6.45 parts by weight of fly ash, 6 parts by weight of carbon fiber, 10.45 parts by weight of cement, 6.5 parts by weight of defoamer and 4.35 parts by weight of emulsion powder;
step three: adding sand, lime, fly ash, carbon fiber, cement, defoamer and emulsion powder into a stirring box 9 through a plurality of groups of material pumps 7, adding clean water into the stirring box 9 through a water injection pipe 14, and conveniently detecting that the flow rate of the introduced clean water accords with the weighing weight through a flowmeter 13;
step four: the power supplies of the first servo motor 4 and the second servo motor 10 are connected to drive the lower stirring blade 18 and the upper stirring rod 17 to rotate rapidly, the timer 8 is used for timing the stirring time, and when the set value is reached, an alarm is automatically sent to remind a user, so that the raw materials are uniformly mixed, and a mortar solution is produced.
The invention works as follows: the inspection personnel detects the production license of production raw materials and auxiliary materials, the raw materials and the additives which are required to be inspected by legal way are purchased and imported by enterprises, the effective inspection qualification proof is required to be obtained for suppliers, the quality of the raw materials reaches the standard, the quality of cement mortar is improved, production equipment is detected and tested, raw materials are intensively transported to one side of the processing equipment, the processing and the taking are convenient, the production efficiency is improved, the strength and the rigidity of the solidified cement mortar are improved by adding fly ash and carbon fiber into the formula, the bearing capacity is improved, and the foam killer and emulsion powder are added into the formula, so that the generation of bubbles in the cement mortar can be avoided, the workability of the cement mortar can be improved, and the casting is convenient. Adding sand, lime, fly ash, carbon fiber, cement, defoamer and emulsion powder into a stirring box 9 through a plurality of groups of material pumps 7, adding clean water into the stirring box 9 through a water injection pipe 14, and conveniently detecting that the flow rate of the introduced clean water accords with the weighing weight through a flowmeter 13; the power supplies of the first servo motor 4 and the second servo motor 10 are connected to drive the lower stirring blade 18 and the upper stirring rod 17 to rotate rapidly, the timer 8 is used for timing the stirring time, and when the set value is reached, an alarm is automatically sent to remind a user, so that the raw materials are uniformly mixed, and a mortar solution is produced.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Aggregate proportioning device for mortar processing, including agitator tank (9), fixed curb plate (15), prop up mount B (12) and mount A (1), its characterized in that, mount A (1) and mount B (12) are installed respectively through the screw in one side both ends of fixed curb plate (15), install agitator tank (9) through the bolt between mount A (1) and mount B (12), feed pump (7) are installed through the mount pad equidistance in top one side of agitator tank (9), time-recorder (8) are installed through the screw to one end of agitator tank (9), first servo motor (4) and second servo motor (10) are all installed respectively through motor fixing base (11) in one side of mount A (1) and mount B (12), the top is provided with puddler (17) in agitator tank (9), the lower extreme is provided with down stirring leaf (18), one side and being located between mount A (1) and mount B (12) through bolt installation power supply box (16), one end through UPS (19) sets up in the draw-in groove.
2. The aggregate proportioning device for mortar processing according to claim 1, wherein: the automatic back flushing device is characterized in that a back flushing port (6) is formed in one side of the bottom end of the stirring box (9), a back flushing cover (5) is arranged on the back flushing port (6) through a bolt, a power supply protector (20) is arranged at one end of the UPS power supply (19) through a bolt, and the output end of the power supply protector (20) is electrically connected with the input end of the UPS power supply (19) through a wire.
3. The aggregate proportioning device for mortar processing according to claim 1, wherein: the feeding pipe is connected to the input port of feed pump (7), and the delivery outlet of feed pump (7) is located agitator tank (9), output tube (2) are connected to the bottom of agitator tank (9) and be provided with control valve (3) on output tube (2).
4. The aggregate proportioning device for mortar processing according to claim 1, wherein: the output shafts of the first servo motor (4) and the second servo motor (10) are respectively connected with a lower stirring blade (18) and an upper stirring rod (17) through couplings.
5. The aggregate proportioning device for mortar processing according to claim 1, wherein: the output end of the UPS power supply (19) is electrically connected with the input ends of the first servo motor (4), the second servo motor (10) and the material pump (7) through wires.
6. The aggregate proportioning device for mortar processing according to claim 1, wherein: the top of the stirring box (9) is connected with a water injection pipe (14), and a flowmeter (13) is arranged on the water injection pipe (14).
7. An aggregate proportioning device for mortar processing according to any one of claims 1-6, characterized in that the concrete production method comprises the following steps:
step one: the production license detection is carried out on the production raw materials and auxiliary materials by the inspection staff, the raw materials and the auxiliary materials which are required to be inspected by legal are purchased and imported by enterprises, the effective inspection qualification certificate should be required for suppliers, the production equipment is detected and tested, and the raw materials are transported to one side of the processing equipment in a centralized manner, so that the raw materials are convenient to process and take;
step two: weighing raw materials and auxiliary materials according to the preparation method requirement and the product formula, and weighing 30.9-34.3 parts by weight of clean water, 20-22.2 parts by weight of sand, 2-5 parts by weight of lime, 4.7-8.2 parts by weight of fly ash, 4.8-7.2 parts by weight of carbon fiber, 10-10.9 parts by weight of cement, 5.4-7.6 parts by weight of defoaming agent and 4.1-4.6 parts by weight of emulsion powder which are qualified in detection;
step three: adding sand, lime, fly ash, carbon fiber, cement, a defoaming agent and emulsion powder into a stirring box (9) through a plurality of groups of material pumps (7), adding clean water into the stirring box (9) through a water injection pipe (14), and conveniently detecting that the flow rate of the introduced clean water accords with the weighing weight through a flowmeter (13);
step four: the power supplies of the first servo motor (4) and the second servo motor (10) are connected to drive the lower stirring blade (18) and the upper stirring rod (17) to rotate rapidly, the time of stirring is convenient to be counted by the timer (8), and when the time reaches a set value, an alarm is automatically sent to remind a user, so that raw materials are convenient to mix uniformly, and mortar solution is produced.
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