CN116969758B - Preparation method of high-stability zirconia ceramic material - Google Patents

Preparation method of high-stability zirconia ceramic material Download PDF

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CN116969758B
CN116969758B CN202310988995.6A CN202310988995A CN116969758B CN 116969758 B CN116969758 B CN 116969758B CN 202310988995 A CN202310988995 A CN 202310988995A CN 116969758 B CN116969758 B CN 116969758B
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montmorillonite
chitosan
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deionized water
zirconia ceramic
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田亮亮
曾冲
杨文耀
宋静
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Chongqing University of Arts and Sciences
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Abstract

A preparation method of a high-stability zirconia ceramic material comprises the steps of adding a montmorillonite chitosan compound into yttria stabilized zirconia, ball milling and then calcining in sections, wherein the montmorillonite chitosan compound is prepared by adding montmorillonite powder into deionized water to prepare a montmorillonite suspension, adding dilute hydrochloric acid into chitosan to obtain a chitosan solution, adding the montmorillonite suspension into the chitosan solution, stirring and heating to 90-100 ℃, preserving heat for 10-12h, and centrifugally collecting solids, the section calcining is divided into three sections, the temperature of the first section is 400-450 ℃, the temperature of the second section is 550-650 ℃, and the temperature of the third section is 850-900 ℃. The zirconia ceramic material prepared by the method improves the conductivity of the zirconia ceramic material, and has excellent conductivity stability under high-temperature change.

Description

Preparation method of high-stability zirconia ceramic material
The invention relates to a divisional application of patent application number 202211553803.0, which is named as a preparation method of a zirconia ceramic material for an automobile exhaust sensor.
Technical Field
The invention relates to the technical field of ceramic material preparation, in particular to a preparation method of a high-stability zirconia ceramic material.
Background
The yttria stabilized zirconia is very commonly applied to an automobile oxygen sensor, and the zirconia sensor is effectively applied to measuring the emission of a gasoline automobile, is the current optimal combustion atmosphere measuring mode, and has the advantages of simple structure, rapidness, easiness in maintenance, convenience in use and the like. However, the service life of the zirconia sensor is shorter, and for yttria-stabilized zirconia, the zirconia cannot adapt to the temperature change and long-time working in a high-temperature environment due to the higher working temperature of the oxygen sensor, and the conductivity of the zirconia can also change along with the temperature change, so that the stability is poor, and the sensitivity and the accuracy of the sensor are affected. In addition, in the course of repeated cycles, as the number of cycles increases, its electrical conductivity decreases, resulting in a decay in its lifetime. Therefore, the zirconia is ensured to be stable and unchanged in conductivity under higher temperature change, and meanwhile, the conductivity is stable and not attenuated under multiple cycle operation, and the maintenance of excellent stability is extremely important for the oxygen sensor.
Disclosure of Invention
The invention aims to provide a high-stability zirconia ceramic material, which is free from attenuation of conductivity along with temperature change and increase of cycle times and has excellent conductivity stability.
The invention aims at realizing the following technical scheme:
A preparation method of a high-stability zirconia ceramic material is characterized by comprising the following steps: adding a montmorillonite chitosan compound into yttria stabilized zirconia, ball milling, and then carrying out sectional calcination, wherein the montmorillonite chitosan compound is prepared by adding deionized water into montmorillonite powder prepared by montmorillonite pretreatment to prepare a montmorillonite suspension, adding dilute hydrochloric acid into chitosan to obtain a chitosan solution, adding the montmorillonite suspension into the chitosan solution, stirring and heating to 90-100 ℃, preserving heat for 10-12h, centrifugally collecting solids, washing and drying, and then crushing and sieving.
Further, in the sectional calcination, the temperature of the first stage is raised to 400-450 ℃ at 5-8 ℃/min, the calcination time is 50-70min, the temperature of the second stage is raised to 550-650 ℃ at 4-6 ℃/min, the calcination time is 30-60min, and the temperature of the third stage is raised to 850-900 ℃ at 5-8 ℃/min, and the calcination time is 5-7h.
In the prior art, the montmorillonite-chitosan composite is usually used as an adsorption material, and the adsorption performance of the montmorillonite-chitosan composite is researched, and the stability of the zirconia ceramic material is effectively improved by adding the montmorillonite-chitosan composite and combining three-stage heating and calcining treatment, so that the stability of the zirconia ceramic material in a high-temperature working environment is enhanced, the deformation is small, and the stability of the conductivity and other performances of the zirconia ceramic material under high-temperature change and the performance stability of repeated recycling are improved.
Further, the ball milling speed of the ball milling is 300-400rpm, and the ball milling time is 15-18h.
Further, the drying temperature is 100-110 ℃, and the drying is 15-18 hours.
Further, the mass ratio of the montmorillonite suspension to the chitosan solution is 1:0.2-0.4, the mass ratio of the chitosan in the chitosan solution to the diluted hydrochloric acid is 1:120-150, the mixture is stirred and dissolved at 80-100rpm, the mass fraction of the diluted hydrochloric acid is 5%, and the centrifugal speed is 10000-20000rpm.
Further, the mass ratio of the montmorillonite-chitosan complex to the yttria-stabilized zirconia is 3-8:75-85.
Further, the pretreatment is to dry crushed and sieved montmorillonite, then add deionized water in two steps, then add EDTA-2Na and NaHCO 3, stir and stand to obtain suspension, add edible salt, stand and centrifugally collect precipitate, wash and dry the precipitate, then ball-mill, add dilute hydrochloric acid, treat in water bath and dry to obtain montmorillonite powder.
Further, the deionized water is added into montmorillonite, soaked for 36-40h, stirred for 20-30h at 150-200rpm, and then added, wherein the mass ratio of montmorillonite to the deionized water added for two times is 1:20-30:200-250.
Further, the mass ratio of montmorillonite, EDTA-2Na and NaHCO 3 is 1:0.05-0.08:0.12-0.15, and the edible salt accounts for 10-15% of the mass of the suspension.
Further, the montmorillonite after crushing and sieving is dried by crushing the montmorillonite, sieving with a 100-mesh sieve and then drying at 90-100 ℃ for 24-36h.
Further, the mass ratio of the precipitation after ball milling to the dilute hydrochloric acid is 1:30-40, and the mass fraction of the dilute hydrochloric acid is 5%.
Further, the yttria-stabilized zirconia is prepared by mixing zirconium oxychloride (ZrOCl 2.8H2 O) and yttrium nitrate (Y (NO 3)3) and dissolving in deionized water, adding polyethylene glycol 200, heating to 40-50 ℃, adding hydrochloric acid to adjust pH to 2.0-3.5 within 5-8min, then adding sodium hydroxide to adjust pH to 9.5-10.0, standing to form gel, drying, and calcining at 450-500 ℃ for 2-3h.
Further, the mass ratio of ZrOCl 2.8H2O、Y(NO3)3, polyethylene glycol 200 and deionized water is as follows: 2.48:0.054:0.027:7.8.
Further, the volume fraction of the hydrochloric acid is 5-8%, and the concentration of sodium hydroxide is 0.5mol/L.
The invention has the following technical effects:
according to the invention, by adopting the montmorillonite-chitosan composite for adding and combining the zirconia ceramic material prepared by three-stage heating calcination, the conductivity of the zirconia ceramic material is improved, the conductivity stability under high temperature change is excellent, the temperature change is effectively adapted, the conductivity of the zirconia ceramic material is kept at 93.75% of the initial conductivity of 0.033S/cm after the zirconia ceramic material is recycled 20000 times, the zirconia ceramic material has excellent circulating stability, and long-time stable operation under a high-temperature environment can be ensured.
Drawings
Fig. 1: the zirconia ceramic material prepared by the invention has a conductivity change curve graph along with the temperature change.
Fig. 2: the zirconia ceramic material prepared by the invention is circularly used for 20000 times of conductivity change curve graphs.
Detailed Description
The present invention is described in detail below by way of examples, which are necessary to be pointed out herein for further illustration of the invention and are not to be construed as limiting the scope of the invention, since numerous insubstantial modifications and adaptations of the invention will be to those skilled in the art in light of the foregoing disclosure.
Example 1
The preparation method of the zirconia ceramic material with high stability comprises the following steps:
Step one: preparation of yttria-stabilized zirconia
Mixing zirconium oxychloride (ZrOCl 2.8H2 O) and yttrium nitrate (Y (NO 3)3), adding deionized water, stirring for 10min, adding polyethylene glycol 200, heating to 40 ℃, adding hydrochloric acid with the volume fraction of 5% to adjust the pH to 3.5 within 5min, adding sodium hydroxide with the concentration of 0.5mol/L to adjust the pH to 9.5, standing for 8h to form gel, drying at the vacuum degree of-0.05 to-0.08 MPa and the temperature of 60 ℃ for 3h, and calcining at the temperature of 450 ℃ for 3h, wherein the mass ratio of the ZrOCl 2.8H2O、Y(NO3)3, the polyethylene glycol 200 and the deionized water is 2.48:0.054:0.027:7.8;
Step two: preparation of montmorillonite-chitosan composite material
(1) Pretreatment of montmorillonite
Drying montmorillonite which is crushed and sieved by a 100-mesh sieve at 100 ℃ for 24 hours, adding deionized water for soaking for 40 hours, sequentially adding deionized water, EDTA-2Na and NaHCO 3 at 200rpm, continuously stirring for 15-20 hours, wherein the mass ratio of the montmorillonite to the two-time added deionized water is 1:30:250, the mass ratio of the montmorillonite, the EDTA-2Na and the NaHCO 3 is 1:0.08:0.15, stirring and standing to obtain a suspension, adding edible salt, standing for 1 hour, centrifuging at 10000rpm, collecting precipitate, repeatedly washing the precipitate by using deionized water for 5 times, then drying at 90 ℃ until the water content is lower than 0.2%, then ball-milling, adding dilute hydrochloric acid, stirring for 10 hours at 100rpm simultaneously at 90 ℃, filtering and collecting precipitate after cooling, washing by using deionized water, drying at-0.05-0.08 MPa and drying at 80 ℃, and sieving by 200-mesh sieve to obtain montmorillonite powder;
(2) Composite montmorillonite chitosan
Adding montmorillonite powder into deionized water, stirring at 60rpm for 15min to form montmorillonite suspension, wherein the mass ratio of the montmorillonite powder to the deionized water is 1:80, adding 5% of diluted hydrochloric acid into chitosan to obtain chitosan solution, wherein the mass ratio of the chitosan to the diluted hydrochloric acid is 1:150, adding the montmorillonite suspension into the chitosan solution, stirring and heating to 90 ℃, preserving heat for 12h, wherein the mass ratio of the montmorillonite suspension to the chitosan solution is 1:0.4, centrifuging at 10000rpm to collect solids, washing with deionized water for 5 times, drying at 100 ℃ for 18h, crushing and sieving with a 200-mesh sieve to obtain a montmorillonite-chitosan compound;
Step three: preparation of zirconia ceramic powder
Adding a montmorillonite chitosan compound into the yttria-stabilized zirconia prepared in the step one, ball milling, and then performing sectional calcination, wherein the sectional calcination is divided into three sections of temperatures which are gradually increased, the first section of temperature is heated to 400 ℃ at 5 ℃/min and is calcined for 70min, the second section of temperature is heated to 550 ℃ at 4 ℃/min and is calcined for 60min, the third section of temperature is heated to 900 ℃ at 5 ℃/min and is calcined for 5h, and the mass ratio of the montmorillonite chitosan compound to the yttria-stabilized zirconia is 3:85.
The conductivity of the zirconia ceramic material prepared by the embodiment is 0.031S/cm, the conductivity stability is excellent at 400-900 ℃, the conductivity is basically unchanged after 20000 times of circulation, the conductivity is still maintained at 93.16% of the initial conductivity, and the circulation stability is excellent.
Example 2
The preparation method of the high-stability zirconia ceramic material comprises the following steps:
Step one: preparation of yttria-stabilized zirconia
Mixing zirconium oxychloride (ZrOCl 2.8H2 O) and yttrium nitrate (Y (NO 3)3), adding deionized water, stirring for 15min, adding polyethylene glycol 200, heating to 50 ℃, adding hydrochloric acid with the volume fraction of 8% to adjust the pH to 2.0 within 8min, adding sodium hydroxide with the concentration of 0.5mol/L to adjust the pH to 10.0, standing for 12h to form gel, drying at the vacuum degree of-0.05 to-0.08 MPa and the temperature of 80 ℃ for 2h, and calcining at 500 ℃ for 2h, wherein the mass ratio of the ZrOCl 2.8H2O、Y(NO3)3, the polyethylene glycol 200 and the deionized water is 2.48:0.054:0.027:7.8;
Step two: preparation of montmorillonite-chitosan composite material
(1) Pretreatment of montmorillonite
Drying montmorillonite which is crushed and sieved by a 100-mesh sieve at 90 ℃ for 36 hours, adding deionized water for soaking for 36 hours, sequentially adding deionized water, EDTA-2Na and NaHCO 3 at 150rpm, continuously stirring for 20 hours, wherein the mass ratio of the montmorillonite to the twice added deionized water is 1:20:200, the mass ratio of the montmorillonite, EDTA-2Na and NaHCO 3 is 1:0.05:0.12, stirring and standing to obtain a suspension, adding edible salt, standing for 2 hours, centrifuging and collecting precipitate at 8000rpm, repeatedly washing the precipitate with deionized water for 3 times, then drying at 100 ℃ until the water content is lower than 0.2%, then ball-milling, adding 5% of diluted hydrochloric acid, the mass ratio of the precipitate to the diluted hydrochloric acid is 1:40, simultaneously stirring for 12 hours at 80rpm, cooling, filtering and collecting precipitate, washing with deionized water, drying at a vacuum degree of-0.05 to-0.08 MPa and a drying temperature of 70 ℃, and sieving with a 200-mesh sieve to obtain montmorillonite powder;
(2) Composite montmorillonite chitosan
Adding montmorillonite powder into deionized water, stirring for 10min at 80rpm to form montmorillonite suspension, wherein the mass ratio of the montmorillonite powder to the deionized water is 1:100, adding 5% of diluted hydrochloric acid into chitosan to obtain chitosan solution, wherein the mass ratio of the chitosan to the diluted hydrochloric acid is 1:150, adding the montmorillonite suspension into the chitosan solution, stirring and heating to 100 ℃, preserving heat for 10h, wherein the mass ratio of the montmorillonite suspension to the chitosan solution is 1:0.2, centrifuging at 12000rpm to collect solids, washing for 3 times with deionized water, drying at 110 ℃ for 15h, and crushing and sieving with a 200-mesh sieve to obtain a montmorillonite-chitosan compound;
Step three: preparation of zirconia ceramic powder
Adding a montmorillonite chitosan compound into the yttria-stabilized zirconia prepared in the step one, ball milling, and then performing sectional calcination, wherein the sectional calcination is divided into three sections of temperatures which are gradually increased, the first section of temperature is heated to 450 ℃ at 8 ℃/min, the calcination is performed for 50min, the second section of temperature is heated to 650 ℃ at 6 ℃/min, the calcination is performed for 30min, the third section of temperature is heated to 850 ℃ at 8 ℃/min, and the calcination is performed for 5h, wherein the mass ratio of the montmorillonite chitosan compound to the yttria-stabilized zirconia is 8:75.
The zirconia ceramic material prepared by the embodiment has the conductivity of 0.032S/cm, excellent stability at 400-900 ℃, basically unchanged conductivity after 20000 times of circulation, the conductivity still maintained at 92.49% of the initial conductivity, and excellent circulation stability.
Example 3
The preparation method of the high-stability zirconia ceramic material comprises the following steps:
Step one: preparation of yttria-stabilized zirconia
Mixing zirconium oxychloride (ZrOCl 2.8H2 O) and yttrium nitrate (Y (NO 3)3), adding deionized water, stirring for 12min, adding polyethylene glycol 200, heating to 45 ℃, adding hydrochloric acid with the volume fraction of 6% to adjust the pH to 3.0 within 5-8min, adding sodium hydroxide with the concentration of 0.5mol/L to adjust the pH to 9.8, standing for 10h to form gel, drying at the vacuum degree of-0.05 to-0.08 MPa and the temperature of 70 ℃ for 2.5h, and calcining at the temperature of 480 ℃ for 2.5h, wherein the mass ratio of the ZrOCl 2.8H2O、Y(NO3)3, the polyethylene glycol 200 and the deionized water is 2.48:0.054:0.027:7.8;
Step two: preparation of montmorillonite-chitosan composite material
(1) Pretreatment of montmorillonite
Drying montmorillonite which is crushed and sieved by a 100-mesh sieve at 95 ℃ for 28 hours, adding deionized water for soaking for 38 hours, sequentially adding deionized water, EDTA-2Na and NaHCO 3 at 180rpm, continuously stirring for 18 hours, wherein the mass ratio of the montmorillonite to the two-time added deionized water is 1:25:230, the mass ratio of the montmorillonite, EDTA-2Na and NaHCO 3 is 1:0.06:0.14, stirring and standing to obtain a suspension, adding edible salt, standing for 1.5 hours, centrifuging and collecting precipitate at 9000rpm, repeatedly washing the precipitate by using deionized water for 4 times, then drying at 95 ℃ until the water content is lower than 0.2%, then ball-milling, adding 5% of diluted hydrochloric acid, the mass ratio of the precipitate to the diluted hydrochloric acid is 1:35, stirring for 11 hours at 90rpm, washing by using deionized water, drying at a vacuum degree of-0.05 to-0.08 MPa, drying at a drying temperature of 75 ℃, and sieving by 200-mesh sieve to obtain montmorillonite powder;
(2) Composite montmorillonite chitosan
Adding montmorillonite powder into deionized water, stirring at 70rpm for 12min to form montmorillonite suspension, wherein the mass ratio of the montmorillonite powder to the deionized water is 1:90, adding 5% of diluted hydrochloric acid into chitosan to obtain chitosan solution, wherein the mass ratio of the chitosan to the diluted hydrochloric acid is 1:130, adding the montmorillonite suspension into the chitosan solution, stirring and heating to 95 ℃, preserving heat for 11h, wherein the mass ratio of the montmorillonite suspension to the chitosan solution is 1:0.3, centrifuging at 11000rpm to collect solids, washing with deionized water for 4 times, drying at 105 ℃ for 16h, and crushing and sieving with a 200-mesh sieve to obtain a montmorillonite-chitosan compound;
Step three: preparation of zirconia ceramic powder
Adding a montmorillonite chitosan compound into the yttria-stabilized zirconia prepared in the step one, ball milling, and then performing sectional calcination, wherein the sectional calcination is divided into three sections of temperatures which are gradually increased, the first section of temperature is heated to 420 ℃ at 6 ℃/min, the second section of temperature is heated to 600 ℃ at 5 ℃/min, the calcination is performed for 50min, the third section of temperature is heated to 880 ℃ at 6 ℃/min, and the calcination is performed for 6h, wherein the mass ratio of the montmorillonite chitosan compound to the yttria-stabilized zirconia is 5:80.
Comparative example 1:
unlike example 3, after the yttria-stabilized zirconia was prepared in step one, the three-stage temperature-rising calcination treatment in step three was directly performed, i.e., without adding the montmorillonite-chitosan composite. The remaining steps and parameters remain the same as in example 3.
Comparative example 2:
Compared with the embodiment 3, the third step adopts a one-stage temperature calcination treatment, specifically, calcination is carried out at 900 ℃ for 10 hours, and the zirconia ceramic powder is obtained after cooling.
Performance test:
The zirconia ceramic powders prepared in example 3, comparative example 1 and comparative example 2 were processed to prepare electrodes, and performance test was performed. The method comprises the following steps:
Adding 25% PVA solution into zirconia ceramic powder to prepare granules, and sieving the granules with a 200-mesh sieve, wherein the mass ratio of the zirconia powder to the PVA is 1:0.2; pressing into a blank sheet under 25MPa, wherein the pressing density is 3.6g/cm < 2 >; sintering the blank, and printing the blank into an electrode by using a screen.
(1) The electrodes prepared from the zirconia ceramic powders prepared in example 3, comparative example 1 and comparative example 2 were respectively subjected to conductivity test at 300 to 900 c, and the record of the change in conductivity was made every 100 c, and the experimental results are shown in table 1.
Table 1: conductivity change at different temperatures
From the above results and fig. 1, it can be seen that the zirconia ceramic materials prepared in the present invention have higher conductivity and excellent stability at different temperatures, whereas the zirconia ceramic materials prepared in comparative examples 1 and 2 have lower initial conductivity, and have a larger conductivity, a sharp rising trend and a poor temperature stability with increasing temperature.
(2) The electrodes prepared by the zirconia ceramic materials prepared in the example 3, the comparative example 1 and the comparative example 2 are recycled 20000 times at 800 ℃, the conductivity change of the electrodes is shown in figure 2, and it can be seen that the conductivity of the zirconia ceramic material prepared in the invention is basically unchanged after being recycled 20000 times, the conductivity is still maintained at 93.75% of the original conductivity, and the electrodes have excellent recycling stability; the zirconia ceramic materials prepared in comparative examples 1 and 2 showed significant attenuation during the circulation process, and after 20000 times of circulation, the conductivities were 26.7% and 26.3% of the initial period, respectively, and the circulation stability was poor.

Claims (5)

1. A preparation method of a high-stability zirconia ceramic material is characterized by comprising the following steps: adding a montmorillonite chitosan compound into yttria stabilized zirconia, ball milling, and then performing sectional calcination, wherein the montmorillonite chitosan compound is prepared by adding deionized water into montmorillonite powder prepared by montmorillonite pretreatment to prepare a montmorillonite suspension, adding dilute hydrochloric acid into chitosan to obtain a chitosan solution, adding the montmorillonite suspension into the chitosan solution, stirring and heating to 90-100 ℃, preserving heat for 10-12 hours, centrifugally collecting solids, washing and drying, and then crushing and sieving to obtain the yttrium oxide stabilized zirconia; the pretreatment comprises the steps of drying crushed and sieved montmorillonite, adding deionized water in two steps, adding EDTA-2Na and NaHCO 3, stirring and standing to obtain suspension, adding edible salt, standing, centrifugally collecting precipitate, washing and drying the precipitate, ball-milling, adding dilute hydrochloric acid, water-bath treatment and drying to obtain montmorillonite powder, wherein the deionized water is added into the montmorillonite, soaking for 36-40h, stirring for 20-30h at 150-200rpm, and adding deionized water, wherein the mass ratio of the montmorillonite to the deionized water added in two times is 1:20-30:200-25.
2. The method for preparing the high-stability zirconia ceramic material according to claim 1, wherein the method comprises the following steps: the first stage temperature is heated to 400-450 ℃ at 5-8 ℃/min, the second stage temperature is heated to 550-650 ℃ at 4-6 ℃/min, and the third stage temperature is heated to 850-900 ℃ at 5-8 ℃/min.
3. A method for preparing a high stability zirconia ceramic material according to claim 1 or 2, wherein: the ball milling speed of the ball milling is 300-400rpm, and the ball milling time is 15-18h.
4. A method for preparing a high stability zirconia ceramic material as defined in claim 3, wherein: the mass ratio of the montmorillonite suspension to the chitosan solution is 1:0.2-0.4, the mass ratio of the chitosan in the chitosan solution to the diluted hydrochloric acid is 1:120-150, the mixture is stirred and dissolved at 80-100rpm, the mass fraction of the diluted hydrochloric acid is 5%, and the centrifugal speed is 10000-20000rpm.
5. The method for preparing the high-stability zirconia ceramic material according to claim 4, wherein the method comprises the following steps: the mass ratio of the montmorillonite-chitosan complex to the yttria-stabilized zirconia is 3-8:75-85.
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