CN116929067B - Automatic filling device and method for aluminum melting furnace - Google Patents
Automatic filling device and method for aluminum melting furnace Download PDFInfo
- Publication number
- CN116929067B CN116929067B CN202311203616.4A CN202311203616A CN116929067B CN 116929067 B CN116929067 B CN 116929067B CN 202311203616 A CN202311203616 A CN 202311203616A CN 116929067 B CN116929067 B CN 116929067B
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- guide
- block
- plate
- receiving bin
- fixed
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 44
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 44
- 238000002844 melting Methods 0.000 title claims abstract description 42
- 230000008018 melting Effects 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000004804 winding Methods 0.000 claims abstract description 24
- 230000003068 static effect Effects 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 70
- 238000003825 pressing Methods 0.000 claims description 21
- 230000000903 blocking effect Effects 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 11
- 230000007704 transition Effects 0.000 claims description 10
- 238000012856 packing Methods 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 5
- 239000000945 filler Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 3
- 230000000630 rising effect Effects 0.000 abstract 1
- 238000003860 storage Methods 0.000 description 14
- 238000005096 rolling process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010309 melting process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000017105 transposition Effects 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/0806—Charging or discharging devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2001/00—Composition, conformation or state of the charge
- F27M2001/01—Charges containing mainly non-ferrous metals
- F27M2001/012—Aluminium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/13—Smelting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Abstract
The invention discloses an automatic filling device and method for an aluminum melting furnace, and relates to the technical field of aluminum melting furnace filling. According to the invention, the second motor is started to rotate the positioning screw rod, so that the U-shaped frame plate moves upwards or downwards relative to the positioning screw rod, the height of the U-shaped frame plate is adjusted, the receiving bin is inclined at different positions, the application range of equipment is increased, the winding wheel only pulls the traction rope when the height of the U-shaped frame plate is adjusted, the receiving bin is in a static state, and then the winding wheel winds the traction rope to enable the receiving bin to move upwards, so that the influence on the subsequent filling effect caused by the rising of the initial position of the receiving bin after the adjustment of the highest movable distance of the receiving bin is prevented, the operation is simple, and the convenience of filling is improved.
Description
Technical Field
The invention relates to the technical field of aluminum melting furnace filling, in particular to an automatic filling device and method for an aluminum melting furnace.
Background
The aluminum melting furnace is a novel high-efficiency energy-saving furnace developed according to an aluminum melting process, and can well meet the requirements of the aluminum melting process: the alloy has strict requirements on components, discontinuous production, larger single furnace capacity and the like, achieves the effects of reducing energy consumption, reducing burning loss, improving product quality, reducing labor intensity, improving labor conditions and improving production efficiency, is suitable for intermittent operation, and needs to use filling equipment to fill raw materials into an aluminum melting furnace when the aluminum melting furnace is used.
In order to enable the packing device to be suitable for aluminum melting furnaces with different heights, the packing device is generally set to be in a height-adjustable state, raw materials in the receiving bin are poured into the aluminum melting furnaces with different heights by adjusting the highest movable position of the receiving bin, but the initial position of the receiving bin is changed along with the adjustment of the height of equipment when the height is adjusted, so that the initial height of the receiving bin is changed, and packing efficiency is influenced due to the fact that the initial height of the receiving bin is higher when packing is carried out.
Disclosure of Invention
The invention aims at: in order to solve the problem that the initial height of the material receiving bin is easy to change when the height of the material receiving bin is adjusted, an automatic filling device and a method thereof for an aluminum melting furnace are provided.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an automatic filler device of aluminum melting furnace, includes the mounting panel, the top of mounting panel is fixed with the guide bar, the top of guide bar is fixed with the roof, the outside cover of guide bar is equipped with E type slider, one side that the guide bar was kept away from to E type slider is fixed with violently links the piece, the top of roof is provided with the guide that links to each other with E type slider and draws the roll adjustment piece, violently even be provided with the position turner on the piece, violently even the piece is connected with the receipts feed bin through the position turner, it is provided with the shock absorbing mechanism that is used for increasing the inside raw materials mobility of receipts feed bin to receive the outer wall that the feed bin is close to violently even the piece.
As still further aspects of the invention: the guide pull distance adjusting piece comprises two fixed connecting blocks fixed at the top of the mounting plate, the two fixed connecting blocks are symmetrically arranged along the vertical central axis of the mounting plate, the two fixed connecting blocks are respectively located between two guide rods which are longitudinally arranged, one end of the E-shaped sliding block is slidingly connected with the inner side of the fixed connecting block, the movable guide block extending to the top of the fixed connecting block is inserted into the inner side of the fixed connecting block, a U-shaped frame plate located between the top plate and the transverse connecting block is fixed at the top of the movable guide block, a first motor is installed on the side, far away from the top plate, of the U-shaped frame plate, a connecting rod located above the transition plate is connected with the output end of the first motor, a winding wheel located above the movable guide block is fixedly connected with a winding wheel, a traction rope extending to the inner side of the fixed connecting block is wound on the winding wheel, the bottom end of the traction rope is connected with the E-shaped sliding block, a second motor is installed at the top of the top plate, and the output end of the second motor is connected with a positioning screw rod.
As still further aspects of the invention: the length of the traction rope is greater than that of the guide rod, and a threaded hole matched with a threaded groove on the positioning screw rod is formed in the transition plate.
As still further aspects of the invention: the movable guide block and the fixed connection guide block are respectively provided with a guide groove matched with the E-shaped sliding block on one side close to the transverse connection block (403), and the top of the U-shaped frame plate is provided with a rectangular through hole with the length and the width both larger than the diameter of the traction rope.
As still further aspects of the invention: the position turner comprises a guide cylinder fixed in the transverse connection block, the outer side of the guide cylinder is slidably connected with a guide sliding block, one end of the guide sliding block is fixedly provided with a pressing pin, the outer side of the pressing pin is sleeved with an inclined pressing sliding rail, the top of the inclined pressing sliding rail is fixedly provided with a position blocking plate, one end of the position blocking plate, which is close to a receiving bin, is fixedly provided with a rack frame, one end of the E-shaped sliding block, which is far away from the guide rod, is provided with an indexing shaft positioned between the transverse connection block and the receiving bin, the receiving bin is rotationally connected with the E-shaped sliding block through the indexing shaft, the outer part of the indexing shaft is provided with a worm wheel, the top of the transverse connection block is rotationally connected with a worm positioned above the worm wheel through a bearing, the worm is meshed with the worm wheel, one end, which is close to the transverse connection block, of the shifting gear is meshed with the rack frame, one side of the guide sliding block is provided with a position blocking spring connected with the inner wall of the transverse connection block, and the position blocking spring is sleeved on the outer part of the guide cylinder.
As still further aspects of the invention: the inside of the horizontal piece that links is provided with the spacing groove that agrees with mutually with the direction slider, the top of horizontal piece that links is offered and is run through to horizontal piece bottom and with the spacing groove that agrees with mutually of oblique pressure slide rail.
As still further aspects of the invention: the vibration knocking mechanism comprises a side connecting seat arranged on the outer wall of the receiving bin, the side connecting seat is arranged between the indexing shaft and the receiving bin, a third motor is arranged on the outer side of the side connecting seat, the output end of the third motor is connected with a half gear, an L-shaped guide plate is connected to the inner side of the side connecting seat in a sliding mode, a knocking connecting rod located below the receiving bin is fixed to one end of the L-shaped guide plate, a pressing plate located above the side connecting seat is fixed to the top of the L-shaped guide plate, reset springs connected with the side connecting seat are arranged on two sides of the pressing plate, a transmission rack is arranged on one side, away from the receiving bin, of the L-shaped guide plate, meshed with the half gear, and a touch connecting unit connected with the third motor is arranged on one side, away from the rack, of the guide slide block.
As still further aspects of the invention: the contact unit comprises a connecting bin fixed on one end of the transverse connecting block, which is far away from the indexing shaft, one end of the guide sliding block, which is far away from the transverse connecting block, is rotationally connected with an oblique connecting plate through a rotating shaft, one end of the oblique connecting plate is rotationally connected with a pushing block through the rotating shaft, one end of the pushing block, which is close to the connecting bin, is fixed with an inserting block, one end of the inserting block, which is far away from the pushing block, extends to the inner side of the connecting bin, a movable contact piece positioned on the inner side of the connecting bin is mounted at the top of the inserting block, and a static contact piece positioned on the same horizontal height of the movable contact piece is mounted on the inner wall of the connecting bin.
As still further aspects of the invention: the movable contact piece is electrically connected with an external power supply through a wire, and the static contact piece is electrically connected with the third motor through a wire.
The invention also discloses an automatic filling method of the aluminum melting furnace, which comprises the following steps:
s1: before the materials are filled into the aluminum melting furnace, the equipment is firstly arranged on one side of the aluminum melting furnace through an installation plate;
s2: the movable highest position of the receiving bin is adjusted by operating the pulling distance adjusting piece, so that the movable highest distance of the receiving bin is positioned above the aluminum melting furnace;
s3: pouring materials into a receiving bin, moving the receiving bin towards a top plate through the operation of a pulling distance adjusting piece, moving the materials upwards, and tilting the receiving bin relative to a transverse connection block through the operation of a position turner when the receiving bin moves to the highest point, so that the materials in the receiving bin are poured into an aluminum melting furnace;
s4: meanwhile, a large amount of materials are prevented from remaining in the material receiving bin through the cooperation of the knocking mechanism and the position turner.
Compared with the prior art, the invention has the beneficial effects that:
1. the guide and pull distance adjusting piece is arranged, the second motor is started to rotate the position adjusting screw rod, so that the U-shaped frame plate moves upwards or downwards relative to the position adjusting screw rod, the height of the U-shaped frame plate is adjusted, the receiving bin is inclined at different positions, the application range of the device is enlarged, the winding wheel only pulls the traction rope when the height of the U-shaped frame plate is adjusted, the receiving bin is in a static state, the winding wheel can wind the traction rope to enable the receiving bin to move upwards, the influence on the subsequent filling effect due to the fact that the initial position of the receiving bin is increased after the highest distance to which the receiving bin can move is adjusted is avoided, the operation is simple, and the filling convenience is improved;
2. through setting up the position turner, make the material to receive the storehouse and move up relative to the mounting panel through drawing the distance-adjusting piece after pouring the material into and receiving the storehouse, in this process, through the connection of worm wheel and worm, stop the position board and contact with U type frame plate along with the upward movement of the horizontal piece, stop the position board and can be blocked by U type frame plate, E type slider drives the horizontal piece to shift the position gear and rotates along rack frame when moving up at this moment, so as to make the worm drive the transposition axle through the worm wheel and rotate, the transposition axle can drive the storehouse and rotate when rotating relative to E type slider, so as to make the storehouse incline relative to E type slider, so can empty the material inside the storehouse, make the material fill into the aluminum melting furnace, cooperate and draw the distance-adjusting piece can make the storehouse incline at different height positions, staff need not to operate the storehouse alone, labor intensity of staff is lightened, and packing efficiency is also improved at the same time;
3. through setting up and knocking the shake mechanism, can drive the half gear and rotate when the third motor runs, half gear can drive L shape baffle through the rack that passes and link when half gear and pass and link the rack to mesh and move down, the side is even the seat and is contracted at this moment, L shape baffle loses spacingly when the latch in half gear outside and passes and link the rack to separate, L shape baffle just can resume under the side even seat elastic resilience force at this moment, so alright make and knock the connecting rod to the bottom of receiving the feed bin, thereby make the inside material of receiving the feed bin produce certain rocking, so repeatedly alright increase the mobility of material in receiving the feed bin, prevent to empty when a large amount of material remain in receiving the feed bin and influence the quantity of packing to the material;
4. through setting up the contact unit, when the relative block board that blocks of horizontal linking moves up, the pushing away the position piece just can be under the extrusion of direction slider, oblique linking board and move towards the direction of keeping away from even storehouse, so alright make the movable contact piece move towards the static contact piece, and the third motor is circular telegram when static contact piece contacted with the movable contact piece to this is controlled the operation opportunity of third motor.
Drawings
FIG. 1 is a schematic structural view of an automated filling apparatus of the present invention;
FIG. 2 is a schematic view of the connection of the fixed connection block and the U-shaped frame plate of the present invention;
FIG. 3 is a schematic diagram of the connection of the take-up reel and the E-shaped slider of the present invention;
FIG. 4 is a schematic diagram of the connection of the cross-piece to the receiving bin of the present invention;
FIG. 5 is a schematic diagram of the connection of the rack and the receiving bin of the present invention;
FIG. 6 is a schematic view of a knock mechanism according to the present invention;
FIG. 7 is a schematic view of the structure of the cross-linking block of the present invention;
FIG. 8 is a schematic diagram of the connection of the connecting bin and the pushing block of the present invention;
fig. 9 is a schematic diagram of connection between the guide slide block and the inclined pressure slide rail.
In the figure: 1. a mounting plate; 2. a guide rod; 3. a top plate; 401. a fixed connection block; 402. e-shaped sliding blocks; 403. a transverse connecting block; 404. a traction rope; 405. a first motor; 406. a winding wheel; 407. a positioning screw rod; 408. a second motor; 409. a U-shaped frame plate; 410. a connecting rod; 411. a material receiving bin; 412. a movable guide block; 413. a transition plate; 414. connecting bins; 415. a pushing block; 416. a third motor; 417. a pressing plate; 418. knocking a connecting rod; 419. a worm wheel; 420. a worm; 421. an indexing shaft; 422. a rack; 423. a shifting gear; 424. a side connecting seat; 425. a half gear; 426. an L-shaped guide plate; 427. a return spring; 428. a transmission rack; 429. a bit blocking plate; 430. a guide slide block; 431. a slant connecting plate; 432. a blocking spring; 433. a guide cylinder; 434. a stationary contact; 435. inserting blocks; 436. a movable contact; 437. a press pin; 438. and obliquely pressing the sliding rail.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "configured" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art. Hereinafter, an embodiment of the present invention will be described in accordance with its entire structure.
Referring to fig. 1 to 9, in the embodiment of the invention, an automatic filling device for an aluminum melting furnace comprises a mounting plate 1, wherein a guide rod 2 is fixed at the top of the mounting plate 1, a top plate 3 is fixed at the top end of the guide rod 2, an E-shaped sliding block 402 is sleeved outside the guide rod 2, a transverse connecting block 403 is fixed at one side of the E-shaped sliding block 402 far away from the guide rod 2, a pulling distance adjusting piece connected with the E-shaped sliding block 402 is arranged above the top plate 3, a position turner is arranged on the transverse connecting block 403, the transverse connecting block 403 is connected with a receiving bin 411 through the position turner, and a knock mechanism for increasing the raw material mobility inside the receiving bin 411 is arranged on the outer wall of the receiving bin 411 close to the transverse connecting block 403.
In this embodiment: before the material is filled into the aluminum melting furnace, the device is firstly arranged on one side of the aluminum melting furnace through the mounting plate 1, the movable highest position of the material receiving bin 411 is adjusted through the operation of the pulling and pulling distance adjusting piece, so that the movable highest distance of the material receiving bin 411 is located above the aluminum melting furnace, then the material is poured into the material receiving bin 411, the material receiving bin 411 moves towards the top plate 3 through the operation of the pulling and pulling distance adjusting piece, so that the material is upwards moved, when the material receiving bin 411 moves to the highest point, the material receiving bin 411 is inclined relative to the transverse connection block 403 through the operation of the position turner, so that the material in the material receiving bin 411 is poured into the aluminum melting furnace, and a large amount of material is prevented from being remained in the material receiving bin 411 through the cooperation of the knock mechanism and the position turner.
Referring to fig. 1-3, the pull-up distance adjusting member includes two fixed connection blocks 401 fixed on the top of the mounting plate 1, the two fixed connection blocks 401 are symmetrically arranged along the vertical central axis of the mounting plate 1, the two fixed connection blocks 401 are respectively located between two guide rods 2 arranged longitudinally, one end of the E-shaped slider 402 is slidably connected to the inner side of the fixed connection block 401, a movable guide block 412 extending to the top of the fixed connection block 401 is inserted in the fixed connection block 401, a U-shaped frame plate 409 located between the top plate 3 and the transverse connection block 403 is fixed on the top of the movable guide block 412, a first motor 405 is mounted on the side, away from the top plate 3, of the U-shaped frame plate 409, a connecting rod 410 located above a transition plate 413 is connected to the output end of the first motor 405, a winding wheel 406 located above the movable guide block 412 is fixed on the outer portion of the connecting rod 410, a rope 404 extending to the inner side of the fixed connection block 401 is wound on the winding wheel 406, the bottom end of the traction rope 404 is connected to the E-shaped slider 402, a second motor lead screw is mounted on the top of the top plate 3, and the output end of the second motor 408 is connected to the transition plate 408, and the first motor 409 is fixed on the transition plate 413.
In this embodiment: the second motor 408 is started through the external controller before the aluminum melting furnace is filled with materials, the second motor 408 drives the positioning screw rod 407 to rotate when operating, the U-shaped frame plate 409 moves upwards or downwards relative to the positioning screw rod 407 through the rotation of the positioning screw rod 407, so that the height of the U-shaped frame plate 409 is adjusted, the storage bin 411 is inclined at different positions, the application range of equipment is increased, the movable highest height of the storage bin 411 is adjusted, the position of the storage bin 411 is unchanged when the height of the U-shaped frame plate 409 is adjusted, the materials are poured into the storage bin 411, the first motor 405 is started, the winding wheel 406 winds the traction rope 404 through the operation of the first motor 405, the winding wheel 406 winds the part of the traction rope 404 accumulated in the fixed guide block 401, the winding wheel 404 is in a stretching state along with the winding of the winding wheel 406 on the traction rope 411, the winding of the winding wheel 404 makes the traction rope 404 between the winding wheel 406 and the E-shaped slider 402, the winding wheel 406 continuously rotates, the winding wheel 411 is enabled to move the movable highest height of the storage bin, the storage bin is enabled to be convenient to adjust the position of the storage bin, the initial storage bin is prevented from being influenced by the initial position of the operation, the operation is prevented from being influenced by the initial position of the storage bin, and the initial position is not being adjusted, and the initial position of the storage bin is prevented from being moved, and the initial position is adjusted.
Referring to fig. 2 and 3, the length of the traction rope 404 is greater than that of the guide rod 2, and the transition plate 413 is provided with a threaded hole matching with the threaded groove on the positioning screw 407.
In this embodiment: by the arrangement, the traction rope 404 is prevented from dragging the E-shaped sliding block 402 when the U-shaped frame plate 409 moves upwards relative to the guide rod 2, so that the initial position of the material receiving bin 411 is ensured to be unchanged.
Referring to fig. 2, the movable guide block 412 and the fixed connection block 401 are provided with guide grooves matching with the E-shaped slider 402 on the sides close to the transverse connection block 403, and rectangular through holes with length and width larger than the diameter of the traction rope 404 are provided on the top of the U-shaped frame plate 409.
In this embodiment: by the arrangement of the structure, a movable space is provided for the movement of the E-shaped sliding block 402, and meanwhile, friction between the traction rope 404 and the U-shaped frame plate 409 is prevented when the winding wheel 406 winds or releases the traction rope 404, so that the service life of the traction rope 404 is prolonged.
Referring to fig. 1, 4, 5 and 7 again, the turner comprises a guide cylinder 433 fixed inside a cross connecting block 403, a guide slide block 430 is slidably connected to the outer side of the guide cylinder 433, a pressing pin 437 is fixed at one end of the guide slide block 430, an inclined pressing slide rail 438 is sleeved outside the pressing pin 437, a blocking plate 429 is fixed at the top of the inclined pressing slide rail 438, a rack 422 is fixed at one end of the blocking plate 429 near the receiving bin 411, an indexing shaft 421 positioned between the cross connecting block 403 and the receiving bin 411 is arranged at one end of the E-shaped slide block 402 far away from the guide rod 2, the receiving bin 411 is rotatably connected with the E-shaped slide block 402 through the indexing shaft 421, a worm gear 419 is arranged outside the indexing shaft 421, a worm 420 positioned above the worm gear 419 is rotatably connected to the top of the cross connecting block 403 through a bearing, a shifting gear 423 is meshed with the worm gear 419, a shifting gear 423 is fixed at one end of the worm 420 near the cross connecting block 403, a blocking spring 432 connected with the inner wall of the cross connecting block 403 is arranged at one side of the guide slide block 430, and the blocking spring 432 is sleeved outside the guide cylinder 419.
In this embodiment: after the materials are poured into the material receiving bin 411, the material receiving bin 411 moves upwards relative to the mounting plate 1 through the pulling and pulling distance adjusting piece, in the process, the material receiving bin 411 is limited through the connection of the worm wheel 419 and the worm 420, when the position blocking plate 429 contacts with the U-shaped frame plate 409 along with the upward movement of the transverse connecting block 403, the position blocking plate 429 is blocked by the U-shaped frame plate 409, at the moment, the E-shaped slide block 402 drives the transverse connecting block 403 to move upwards, the shifting gear 423 rotates along the rack 422, the worm 420 drives the indexing shaft 421 to rotate through the worm wheel 419, the indexing shaft 421 can drive the material receiving bin 411 to rotate relative to the E-shaped slide block 402 when rotating, the material receiving bin 411 can tilt relative to the E-shaped slide block 402, the materials inside the material receiving bin 411 can be poured into the aluminum melting furnace, the material receiving bin 411 can tilt at different height positions through the pulling and pulling distance adjusting piece, the operation is simple, and meanwhile the filling efficiency is improved.
Referring to fig. 4 and 7, a limiting groove engaged with the guiding slider 430 is disposed in the cross connecting block 403, and a limiting groove extending to the bottom of the cross connecting block 403 and engaged with the inclined pressing sliding rail 438 is disposed at the top of the cross connecting block 403.
In this embodiment: by providing this structure, a certain movable space is provided for the guide slider 430 and the inclined pressure slide rail 438.
Referring to fig. 4 to 9, the knock mechanism includes a side connecting seat 424 installed on an outer wall of the receiving bin 411, the side connecting seat 424 is located between the indexing shaft 421 and the receiving bin 411, a third motor 416 is installed on an outer side of the side connecting seat 424, an output end of the third motor 416 is connected with a half gear 425, an L-shaped guide plate 426 is slidably connected inside the side connecting seat 424, one end of the L-shaped guide plate 426 is fixed with a knock rod 418 located below the receiving bin 411, a pressing plate 417 located above the side connecting seat 424 is fixed on a top of the L-shaped guide plate 426, return springs 427 connected with the side connecting seat 424 are disposed on two sides of the pressing plate 417, a transmission rack 428 is disposed on a side, away from the receiving bin 411, of the L-shaped guide plate 426, and meshed with the half gear 425, and a contact unit connected with the third motor 416 is disposed on a side, away from the rack frame 422, of the guide slider 430.
In this embodiment: when the third motor 416 operates, the half gear 425 is driven to rotate, when the half gear 425 is meshed with the transmission rack 428, the half gear 425 drives the L-shaped guide plate 426 to move downwards through the transmission rack 428, the side connection seat 424 is contracted, when the latch on the outer side of the half gear 425 is separated from the transmission rack 428, the L-shaped guide plate 426 loses limit, the L-shaped guide plate 426 is restored under the action of elastic restoring force of the side connection seat 424, so that the knocking connecting rod 418 can impact the bottom of the material receiving bin 411, the material inside the material receiving bin 411 can shake to a certain extent, the fluidity of the material inside the material receiving bin 411 can be increased repeatedly, and the phenomenon that a large amount of material remains in the material receiving bin 411 to influence the amount of filler when the material is dumped is avoided.
Referring to fig. 7 and 8, the touch unit includes a connecting bin 414 fixed at one end of the horizontal connecting block 403 far from the indexing shaft 421, one end of the guiding slider 430 far from the horizontal connecting block 403 is rotatably connected with a diagonal connecting plate 431 through a rotating shaft, one end of the diagonal connecting plate 431 is rotatably connected with a pushing block 415 through the rotating shaft, one end of the pushing block 415 near the connecting bin 414 is fixed with an inserting block 435, one end of the inserting block 435 far from the pushing block 415 extends to the inner side of the connecting bin 414, a movable contact 436 located at the inner side of the connecting bin 414 is mounted at the top of the inserting block 435, and a static contact 434 located at the same level of the movable contact 436 is mounted on the inner wall of the connecting bin 414.
In this embodiment: when the cross connecting block 403 moves up relative to the blocking plate 429, the pushing block 415 moves away from the connecting chamber 414 under the extrusion of the guiding sliding block 430 and the inclined connecting plate 431, so that the movable contact 436 moves towards the static contact 434, and the third motor 416 is powered on when the static contact 434 contacts with the movable contact 436, so as to control the operation timing of the third motor 416.
Referring to fig. 6 and 8, the movable contact 436 is electrically connected to the external power source through a wire, and the stationary contact 434 is electrically connected to the third motor 416 through a wire.
In this embodiment: by arranging this structure, the third motor 416 is energized when the stationary contact 434 contacts the movable contact 436, so as to control the operation timing of the third motor 416.
The following provides an automatic filling method of an aluminum melting furnace by combining the automatic filling device of the aluminum melting furnace, which specifically comprises the following steps:
s1: before the materials are filled into the aluminum melting furnace, the equipment is firstly arranged on one side of the aluminum melting furnace through the mounting plate 1;
s2: the second motor 408 is started through the external controller, the second motor 408 drives the positioning screw rod 407 to rotate when operating, and the U-shaped frame plate 409 moves upwards or downwards relative to the positioning screw rod 407 through the rotation of the positioning screw rod 407, so that the height of the U-shaped frame plate 409 is adjusted;
s3: then pouring the materials into a material receiving bin 411, starting a first motor 405, enabling a rolling wheel 406 to roll a traction rope 404 through the operation of the first motor 405, enabling the rolling wheel 406 to roll a traction rope 404 part piled in a fixed connection block 401 at the moment, enabling the rolling wheel 406 to keep the traction rope 404 between the rolling wheel 406 and an E-shaped sliding block 402 in a stretched state along with the rolling of the rolling wheel 406 on the traction rope 404, enabling the rolling wheel 406 to continuously rotate at the moment, enabling the traction rope 404 to drag the E-shaped sliding block 402, and enabling the material receiving bin 411 to move upwards;
s4: when the blocking plate 429 contacts with the U-shaped frame plate 409 along with the upward movement of the transverse connection block 403, the blocking plate 429 is blocked by the U-shaped frame plate 409, at the moment, the E-shaped slide block 402 drives the transverse connection block 403 to move upwards, the shifting gear 423 rotates along the rack 422, so that the worm 420 drives the indexing shaft 421 to rotate through the worm wheel 419, the storage bin 411 can be driven to rotate when the indexing shaft 421 rotates relative to the E-shaped slide block 402, so that the storage bin 411 can be inclined relative to the E-shaped slide block 402, materials in the storage bin 411 can be poured, the materials can be filled into an aluminum melting furnace, the storage bin 411 can be inclined at different height positions by being matched with the guiding and pulling distance adjusting piece, the operation is simple, and meanwhile, the filling efficiency is improved;
s5: when the transverse connection block 403 moves upwards relative to the blocking plate 429, the pushing block 415 moves away from the connecting bin 414 under the extrusion of the guide sliding block 430 and the oblique connection plate 431, so that the movable contact 436 moves towards the static contact 434, and the third motor 416 is electrified when the static contact 434 contacts with the movable contact 436, so that the operation time of the third motor 416 is controlled;
s6: when the third motor 416 operates, the half gear 425 is driven to rotate, when the half gear 425 is meshed with the transmission rack 428, the half gear 425 drives the L-shaped guide plate 426 to move downwards through the transmission rack 428, the side connection seat 424 is contracted, when the latch on the outer side of the half gear 425 is separated from the transmission rack 428, the L-shaped guide plate 426 loses limit, the L-shaped guide plate 426 is restored under the action of elastic restoring force of the side connection seat 424, so that the knocking connecting rod 418 can impact the bottom of the material receiving bin 411, the material inside the material receiving bin 411 can shake to a certain extent, the fluidity of the material inside the material receiving bin 411 can be increased repeatedly, and the phenomenon that a large amount of material remains in the material receiving bin 411 to influence the amount of filler when the material is dumped is avoided.
The foregoing description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical solution of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (6)
1. The utility model provides an automatic filler device of aluminum melting furnace, includes mounting panel (1), its characterized in that, the top of mounting panel (1) is fixed with guide bar (2), the top of guide bar (2) is fixed with roof (3), the outside cover of guide bar (2) is equipped with E type slider (402), one side that guide bar (2) was kept away from to E type slider (402) is fixed with and links to each other piece (403) transversely, the top of roof (3) is provided with the guide that links to each other with E type slider (402) and draws the distance regulating piece, be provided with the position turner on linking piece (403), link to each other piece (403) and be connected with receiving silo (411) through the position turner, the outer wall that receiving silo (411) are close to linking piece (403) is provided with the knock mechanism that is used for increasing the inside raw materials mobility of receiving silo (411);
the guide and distance adjustment piece comprises two fixed guide blocks (401) fixed at the top of a mounting plate (1), the two fixed guide blocks (401) are symmetrically arranged along the vertical central axis of the mounting plate (1), the two fixed guide blocks (401) are respectively positioned between two guide rods (2) which are longitudinally arranged, one end of an E-shaped sliding block (402) is slidably connected with the inner side of the fixed guide block (401), a movable guide block (412) extending to the top of the fixed guide block (401) is inserted in the fixed guide block (401), the top of the movable guide block (412) is fixedly provided with a U-shaped frame plate (409) positioned between a top plate (3) and a transverse connecting block (403), the side surface of the U-shaped frame plate (409) far away from the top plate (3) is provided with a first motor (405), the output end of the first motor (405) is connected with a connecting rod (410) positioned above a transition plate (413), the outer part of the connecting rod (410) is fixedly provided with a winding wheel (406) positioned above the movable guide block (412), the winding wheel (406) is winded with a winding rope (408) which is wound on the inner side of the fixed guide block (401) and is connected with the second motor (408) and the bottom end of the second motor (408) which is connected with the top end of the second traction rope (408), a transition plate (413) is fixed on the U-shaped frame plate (409);
the length of the hauling rope (404) is longer than that of the guide rod (2), and the transition plate (413) is provided with a threaded hole matched with a threaded groove on the positioning screw rod (407);
guide grooves matched with the E-shaped sliding blocks (402) are formed in one side, close to the transverse connection blocks (403), of the movable guide blocks (412) and the fixed connection blocks (401), and rectangular through holes with lengths and widths larger than the diameter of the traction ropes (404) are formed in the tops of the U-shaped frame plates (409);
the position turner comprises a guide cylinder (433) fixed in a transverse connection block (403), a guide sliding block (430) is slidably connected to the outer side of the guide cylinder (433), a pressing pin (437) is fixed to one end of the guide sliding block (430), an inclined pressing sliding rail (438) is sleeved outside the pressing pin (437), a position blocking plate (429) is fixed to the top of the inclined pressing sliding rail (438), a rack (422) is fixed to one end of the position blocking plate (429) close to a receiving bin (411), an indexing shaft (421) positioned between the transverse connection block (403) and the receiving bin (411) is arranged at one end of the E-shaped sliding block (402) far away from the guide rod (2), the receiving bin (411) is rotatably connected with the E-shaped sliding block (411) through the indexing shaft (421), a worm wheel (419) is arranged outside the indexing shaft (421), a worm (420) is rotatably connected with a worm gear (420) positioned above the worm wheel (419) through a bearing, the worm (420) is meshed with the worm wheel (420) near one end of the worm wheel (403), which is meshed with the rack (422) and is meshed with the rack (432) of the guide sliding block (423), the blocking spring (432) is sleeved outside the guide cylinder (433).
2. The automatic packing device of the aluminum melting furnace according to claim 1, wherein a limit groove which is matched with the guide sliding block (430) is formed in the transverse connection block (403), and a limit groove which penetrates to the bottom of the transverse connection block (403) and is matched with the inclined pressure sliding rail (438) is formed in the top of the transverse connection block (403).
3. The automatic filling device of an aluminum melting furnace according to claim 1, wherein the knocking mechanism comprises a side connecting seat (424) arranged on the outer wall of the receiving bin (411), the side connecting seat (424) is arranged between an indexing shaft (421) and the receiving bin (411), a third motor (416) is arranged on the outer side of the side connecting seat (424), the output end of the third motor (416) is connected with a half gear (425), an L-shaped guide plate (426) is slidingly connected in the side connecting seat (424), one end of the L-shaped guide plate (426) is fixedly provided with a knocking connecting rod (418) arranged below the receiving bin (411), the top of the L-shaped guide plate (426) is fixedly provided with a pressing plate (417) arranged above the side connecting seat (424), two sides of the pressing plate (417) are provided with reset springs (427) connected with the side connecting seat (424), one side, far away from the receiving bin (411), of the L-shaped guide plate (426) is provided with a transmission rack (428), the transmission rack (428) is meshed with the half gear (425), and the guide plate (422) is meshed with the motor (422), and one side, far away from the third guide plate (422) is arranged with the transmission rack (430).
4. The automatic packing device of the aluminum melting furnace according to claim 3, wherein the contact unit comprises a connecting bin (414) fixed on one end of a transverse connecting block (403) far away from an indexing shaft (421), one end of a guide sliding block (430) far away from the transverse connecting block (403) is rotatably connected with an inclined connecting plate (431) through a rotating shaft, one end of the inclined connecting plate (431) is rotatably connected with a pushing block (415) through the rotating shaft, one end of the pushing block (415) near the connecting bin (414) is fixedly provided with an inserting block (435), one end of the inserting block (435) far away from the pushing block (415) extends to the inner side of the connecting bin (414), a movable contact piece (436) positioned on the inner side of the connecting bin (414) is mounted on the top of the inserting block (435), and a static contact piece (434) positioned on the same horizontal height of the movable contact piece (436) is mounted on the inner wall of the connecting bin (414).
5. The automated aluminum melting furnace packing device according to claim 4, wherein the movable contact piece (436) is electrically connected with an external power supply through a wire, and the stationary contact piece (434) is electrically connected with the third motor (416) through a wire.
6. An automatic filling method of an aluminum melting furnace, which is characterized in that the automatic filling device of the aluminum melting furnace comprises the following steps:
s1: before the materials are filled into the aluminum melting furnace, the device is firstly arranged on one side of the aluminum melting furnace through an installation plate (1);
s2: the movable highest position of the receiving bin (411) is adjusted by operating the pulling distance adjusting piece, so that the movable highest distance of the receiving bin (411) is positioned above the aluminum melting furnace;
s3: pouring materials into a receiving bin (411), moving the receiving bin (411) towards a top plate (3) by pulling the operation of a distance adjusting piece, moving the materials upwards, and tilting the receiving bin (411) relative to a transverse connection block (403) by the operation of a position turner when the receiving bin (411) moves to the highest point, so that the materials in the receiving bin (411) are poured into the aluminum melting furnace;
s4: meanwhile, a large amount of materials are prevented from remaining in the material receiving bin (411) through the cooperation of the knocking mechanism and the position turner.
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| CN202311203616.4A CN116929067B (en) | 2023-09-19 | 2023-09-19 | Automatic filling device and method for aluminum melting furnace |
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| CN202311203616.4A CN116929067B (en) | 2023-09-19 | 2023-09-19 | Automatic filling device and method for aluminum melting furnace |
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| CN116929067B true CN116929067B (en) | 2023-11-24 |
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Effective date of registration: 20240423 Address after: 432000 Shanghai Industrial Park, No. 57 Xiaohan Avenue, High tech Industrial Development Zone, Xiaogan City, Hubei Province Patentee after: Hubei Mingteng Precision Machinery Co.,Ltd. Country or region after: China Address before: 322-1 Dingxiang Street, Sujiatun District, Shenyang City, Liaoning Province, 110000 Patentee before: SHENYANG MINGTENG TECHNOLOGY Co.,Ltd. Country or region before: China |