CN116926572A - Method for recovering lithium iron phosphate positive electrode material by electrochemical lithium removal and synchronous lithium intercalation repair - Google Patents

Method for recovering lithium iron phosphate positive electrode material by electrochemical lithium removal and synchronous lithium intercalation repair Download PDF

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CN116926572A
CN116926572A CN202310831880.6A CN202310831880A CN116926572A CN 116926572 A CN116926572 A CN 116926572A CN 202310831880 A CN202310831880 A CN 202310831880A CN 116926572 A CN116926572 A CN 116926572A
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lithium
iron phosphate
electrolyte
lithium iron
anode
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张家靓
王成彦
杨颖攀
陈永强
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University of Science and Technology Beijing USTB
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University of Science and Technology Beijing USTB
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/14Alkali metal compounds
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/50Processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • H01M4/5825Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/026Electrodes composed of, or comprising, active material characterised by the polarity
    • H01M2004/028Positive electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

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Abstract

A method for recovering lithium iron phosphate positive electrode material by electrochemical lithium removal and synchronous lithium intercalation repair belongs to the field of waste lithium battery recovery. The method is characterized in that: the coupling double-flow recovery process for carrying out selective lithium removal of the anode and lithium supplement repair of the cathode in an aqueous solution electrolytic cell is formed by taking the lithium iron phosphate anode plate as an anode and a cathode respectively and taking a salt solution as an electrolyte. And (3) obtaining ferric phosphate at the anode, further recovering the ferric phosphate by adopting a wet process, and obtaining the repaired lithium iron phosphate at the cathode. The lithium removed by the anode can be effectively inserted into the cathode failure lithium iron phosphate through the electrolyte, and no extra lithium source is needed. In addition, the lithium concentration and the pH value in the electrolyte are basically constant in the whole electrolysis process, and the electrolyte can be directly recycled for secondary use. The method has low energy consumption and good economic and environmental benefits.

Description

Method for recovering lithium iron phosphate positive electrode material by electrochemical lithium removal and synchronous lithium intercalation repair
Technical Field
The invention relates to the technical field of recovery of waste lithium ion batteries and recycling of electrode materials, in particular to a method for recovering a failed lithium iron phosphate positive electrode material by electrochemical lithium removal and synchronous lithium intercalation repair.
Background
The lithium iron phosphate anode material is widely applied to the field of electric automobiles or energy storage due to low toxicity, thermal stability, long cycle life and economy. At present, the lithium iron phosphate battery occupies more than half of the market share of the whole lithium battery, namely, the lithium iron phosphate battery is out of service and climax, and if the lithium iron phosphate battery is improperly processed, environmental pollution and resource waste are caused. Meanwhile, the lithium battery anode waste concentrates a large amount of valuable metal resources, and the recovery of the valuable metals is the key of sustainable development of the battery industry.
At present, the recovery of the invalid lithium iron phosphate battery is mainly wet recovery, but the process is complex, the acid consumption is high, secondary pollution is generated, and the economy is not high. In contrast, the direct repair method directly carries out lithium supplementing repair on the ineffective lithium iron phosphate material, restores the electrochemical performance of the ineffective lithium iron phosphate material, carries out secondary utilization, greatly reduces the environmental pressure and has considerable economical efficiency.
Patent CN201710446047.4 proposes a solid phase repair method for lithium iron phosphate positive electrode material, which repairs the failed lithium iron phosphate at high temperature by adding a missing element source (lithium source), but the high temperature reaction energy consumption is higher. The patent CN102208707B, CN112174107A and the patent CN111547697A both propose a hydrothermal repair method for the invalid lithium iron phosphate anode material, wherein invalid lithium iron phosphate powder, a lithium source and a reducing agent are mixed and then placed in a hydrothermal kettle to react for 2-48 hours at about 200 ℃. The product obtained by the method has good uniformity and better electrochemical performance, but the hydrothermal method needs to use a high-pressure reaction vessel.
Patent CN113086961a proposes an electrochemical repair method, by constructing an aqueous solution H-type electrolytic cell, the anode plate of which is made of a metal material (such as zinc, aluminum, magnesium) having a lower oxidation-reduction potential than lithium iron phosphate, and the electrolyte of the anode cell is made of a metal salt corresponding to the anode. The cathode isThe waste lithium iron phosphate particles dispersed in the electrolyte at the positive electrode side, the negative plate is made of inert materials, and the electrolyte at the cathode tank is lithium salt solution (lithium source is provided). Ion exchange between the cathode and anode cells is achieved by ion exchange membranes. Electrolyzing an aqueous solution primary cell by setting a constant current, and anodizing: zn-2e - =Zn 2+ Lithium ions in the cathode side lithium salt intercalate into the spent lithium iron phosphate under discharge conditions: li (Li) 1-x FePO 4 +xLi + +xe - =LiFePO 4 . The method is environment-friendly and low in energy consumption, but as the repair process is carried out, the lithium concentration of the cathode side electrolyte is reduced, a commercial lithium source is required to be additionally added, and the anode plate is taken as a consumable, so that the cost is definitely increased.
Disclosure of Invention
The invention provides a method for recovering a lithium iron phosphate positive electrode material by electrochemical lithium removal and synchronous lithium intercalation repair. According to the invention, the dead lithium iron phosphate positive plate, the direct-current power supply and the electrolyte form an aqueous solution electrolytic cell, so that selective lithium extraction of the anode and lithium supplement repair of the cathode dead lithium iron phosphate are synchronously realized.
In order to achieve the above purpose, the invention adopts the following specific technical scheme:
s1, discharging and disassembling a failure lithium iron phosphate battery to obtain a lithium iron phosphate positive plate;
s2, the invalid lithium iron phosphate positive plate can be directly used as a cathode and a positive electrode respectively without additional treatment, and forms an aqueous solution electrolytic cell together with a direct current power supply and electrolyte;
s3, electrifying to carry out electrolysis, carrying out lithium removal reaction on the anode, and embedding lithium ions removed from the anode into the invalid lithium iron phosphate under the drive of potential, so as to realize the repair and regeneration of the cathode. The electrolyte is slowly stirred in the electrolysis process so as to keep the concentration of lithium in the solution and the pH uniformity.
S4, collecting the iron phosphate obtained by the anode and the lithium iron phosphate pole piece after cathode lithium intercalation repair. The method comprises the steps of recovering the iron phosphate pole piece by a wet process, immersing the iron phosphate pole piece in deionized water to separate aluminum foil and lithium iron phosphate, drying and crushing the lithium iron phosphate to obtain lithium iron phosphate powder, and calcining the lithium iron phosphate powder in vacuum to improve the crystallinity of the material to obtain the regenerated lithium iron phosphate material.
Further, the electrolyte in step S2 is a lithium salt electrolyte including lithium sulfate, lithium nitrate, lithium phosphate, lithium acetate, etc., and the lithium ion concentration is preferably 1-5 g/L.
Further, the constant voltage in step S3 is in the range of 0.2V to 1.0V, and the electrolysis time is in the range of 0.5 to 5 hours.
The key points of the technology of the invention are as follows:
the method is characterized in that any treatment is not needed to be carried out on the waste lithium iron phosphate positive electrode sheet before electrolysis, an electrolysis system with anode and cathode being the invalid lithium iron phosphate positive electrode materials is directly constructed, and selective lithium removal of the anode and lithium intercalation repair of the cathode are synchronously realized through external constant voltage. Anode selective lithium removal: li (Li) x FePO 4 -xe - =FePO 4 +xLi + The method comprises the steps of carrying out a first treatment on the surface of the Lithium ions extracted from the anode are embedded into the invalid lithium iron phosphate under the drive of potential, and the repair and regeneration of the cathode are synchronously realized: li (Li) x FePO 4 +xe - +xLi + =LiFePO 4 . The invention is characterized in that no additional lithium source is needed and the pH value of the electrolyte is constant in the reaction process, so that no salt-containing wastewater is discharged. In addition, the oxygen evolution reaction of the anode is avoided, so that the method can be realized under the condition of low voltage (0.2V-1.0V), and the energy consumption of the process is further reduced.
Compared with the prior art, the invention has the beneficial effects that:
(1) The invention discloses a method for recovering a spent lithium iron phosphate positive electrode material by electrochemical lithium removal and synchronous lithium intercalation repair. The cathode can obtain a cathode material with excellent electrochemical performance. The method does not need to provide a commercial lithium source additionally, and can utilize the ineffective lithium iron phosphate anode material to the maximum extent.
(2) Compared with other recovery methods or repair methods of the invalid lithium iron phosphate anode material, the method has the advantages of low energy consumption, no waste water and waste gas discharge, environmental friendliness, no need of adding additional commercial lithium source, cyclic utilization of electrolyte and capability of obtaining better economic benefit.
Drawings
Fig. 1 is a schematic diagram of a recovery device principle corresponding to a method for recovering a failed lithium iron phosphate positive electrode material based on electrochemical lithium removal synchronous lithium intercalation repair in the embodiment.
Detailed Description
For a further understanding of the present invention, the present invention will be described more fully hereinafter with reference to preferred embodiments, but the scope of the present invention is not limited to the following specific embodiments. It should be noted that variations and modifications can be made by those skilled in the art without departing from the spirit of the invention, but these are within the scope of the invention.
Example 1
Discharging and disassembling the invalid lithium iron phosphate battery to obtain a lithium iron phosphate positive plate, taking the invalid lithium iron phosphate positive plate as a positive electrode and a negative electrode respectively, and forming an aqueous solution electrolytic cell together with a direct current power supply and electrolyte. And (3) taking a salt solution with lithium concentration of 5g/L as electrolyte, setting constant pressure of 0.2V for electrolysis for 5 hours, carrying out lithium removal reaction on an anode to obtain ferric phosphate, carrying out lithium intercalation reaction on a cathode to obtain repaired lithium iron phosphate, and slowly stirring the electrolyte in the electrolysis process to keep the concentration and pH uniformity of lithium in the solution. ICP composition test analysis shows that the molar ratio of lithium to iron in the anode is 0.12, and the lithium removal rate is 88%; the molar ratio of lithium to iron of the cathode is 1.01. The repaired lithium iron phosphate material is then made into a button cell, and the initial-week discharge specific capacity at 0.1C is measured to be 132.44mAh/g, and the capacity retention rate after 100 weeks of circulation is measured to be 98.32%.
Example 2
Discharging and disassembling the invalid lithium iron phosphate battery to obtain a lithium iron phosphate positive plate, taking the invalid lithium iron phosphate positive plate as a positive electrode and a negative electrode respectively, and forming an aqueous solution electrolytic cell together with a direct current power supply and electrolyte. And (3) taking a salt solution with the lithium concentration of 2g/L as an electrolyte, setting a constant voltage of 1.0V for electrolysis for 4 hours, carrying out lithium removal reaction on an anode to obtain ferric phosphate, carrying out lithium intercalation reaction on a cathode to obtain repaired lithium iron phosphate, and slowly stirring the electrolyte in the electrolysis process to keep the lithium concentration and pH uniformity in the solution. ICP composition test analysis shows that the molar ratio of lithium to iron in the anode is 0.08, and the lithium removal rate is 92%; the molar ratio of cathode lithium iron is 1.03. The repaired lithium iron phosphate material is then made into a button cell, and the initial cycle discharge specific capacity at 0.1C is 144.81mAh/g, and the capacity retention rate after 100 cycles is 99.1%.
Example 3
Discharging and disassembling the invalid lithium iron phosphate battery to obtain a lithium iron phosphate positive plate, taking the invalid lithium iron phosphate positive plate as a positive electrode and a negative electrode respectively, and forming an aqueous solution electrolytic cell together with a direct current power supply and electrolyte. And (3) taking a salt solution with the lithium concentration of 3g/L as an electrolyte, setting a constant voltage of 0.8V for electrolysis for 2 hours, carrying out a lithium removal reaction on an anode to obtain ferric phosphate, carrying out a lithium intercalation reaction on a cathode to obtain repaired lithium iron phosphate, and slowly stirring the electrolyte in the electrolysis process to keep the lithium concentration and the pH value in the solution uniform. ICP composition test analysis shows that the molar ratio of lithium to iron in the anode is 0.08, and the lithium removal rate is 92%; the molar ratio of cathode lithium iron is 1.06. The repaired lithium iron phosphate material is then made into a button cell, and the initial cycle discharge specific capacity at 0.1C is 142.64mAh/g, and the capacity retention rate after 100 cycles is 98.8%.
Example 4
Discharging and disassembling the invalid lithium iron phosphate battery to obtain a lithium iron phosphate positive plate, taking the invalid lithium iron phosphate positive plate as a positive electrode and a negative electrode respectively, and forming an aqueous solution electrolytic cell together with a direct current power supply and electrolyte. And (3) taking a salt solution with the lithium concentration of 4g/L as an electrolyte, setting a constant voltage of 0.6V for electrolysis for 0.5 hours, carrying out lithium removal reaction on an anode to obtain ferric phosphate, carrying out lithium intercalation reaction on a cathode to obtain repaired lithium iron phosphate, and slowly stirring the electrolyte in the electrolysis process to keep the concentration of lithium and the pH uniformity in the solution. ICP composition test analysis shows that the molar ratio of lithium to iron in the anode is 0.09, and the lithium removal rate is 91%; the molar ratio of cathode lithium to iron is 1.08. The repaired lithium iron phosphate material is then made into a button cell, and the initial cycle discharge specific capacity at 0.1C is 138.61mAh/g, and the capacity retention rate after 100 cycles is 99.0%.

Claims (2)

1. The method for recovering the lithium iron phosphate positive electrode material by electrochemical lithium removal and synchronous lithium intercalation repair is characterized by comprising the following steps of:
(1) Discharging and disassembling the invalid lithium iron phosphate battery to obtain a lithium iron phosphate positive plate;
(2) Respectively taking the invalid lithium iron phosphate positive plate as a positive electrode and a negative electrode, and forming an aqueous solution electrolytic cell together with a direct current power supply and electrolyte;
(3) Electrifying to perform electrolysis so that the anode generates lithium removal reaction and the cathode generates lithium intercalation reaction; slowly stirring the electrolyte in the electrolysis process to keep the lithium concentration and the pH uniformity in the solution;
(4) Collecting the iron phosphate powder obtained by the anode and the lithium iron phosphate powder after cathode lithium intercalation repair; the ferric phosphate is further recovered by adopting a wet process, and the lithium iron phosphate powder is subjected to vacuum calcination to obtain the regenerated lithium iron phosphate material.
2. The electrochemical-based restoration and recovery method for a failed lithium iron phosphate positive electrode material according to claim 1, wherein the electrolyte in the step (2) is a lithium salt electrolyte, and the lithium salt comprises lithium sulfate, lithium nitrate, lithium phosphate and lithium acetate; the concentration of lithium ions is 1-5 g/L; the voltage range of the step (3) is 0.2V-1.0V, and the electrolysis time is 0.5-5 hours.
CN202310831880.6A 2023-07-07 2023-07-07 Method for recovering lithium iron phosphate positive electrode material by electrochemical lithium removal and synchronous lithium intercalation repair Pending CN116926572A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117525661A (en) * 2023-12-25 2024-02-06 武汉大学 Ferrocene-mediated waste lithium iron phosphate anode direct repair regeneration method and application
CN117810588A (en) * 2024-01-09 2024-04-02 科立鑫(珠海)新能源有限公司 Method for recycling lithium iron phosphate in waste lithium battery

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117525661A (en) * 2023-12-25 2024-02-06 武汉大学 Ferrocene-mediated waste lithium iron phosphate anode direct repair regeneration method and application
CN117810588A (en) * 2024-01-09 2024-04-02 科立鑫(珠海)新能源有限公司 Method for recycling lithium iron phosphate in waste lithium battery
CN117810588B (en) * 2024-01-09 2024-06-04 科立鑫(珠海)新能源有限公司 Method for recycling lithium iron phosphate in waste lithium battery

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