CN116871217B - Tension roller dust collecting equipment - Google Patents
Tension roller dust collecting equipment Download PDFInfo
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- CN116871217B CN116871217B CN202311143968.5A CN202311143968A CN116871217B CN 116871217 B CN116871217 B CN 116871217B CN 202311143968 A CN202311143968 A CN 202311143968A CN 116871217 B CN116871217 B CN 116871217B
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- dust
- dust removing
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- 239000000428 dust Substances 0.000 title claims abstract description 100
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 7
- 210000001503 joint Anatomy 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 7
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 9
- 229910052719 titanium Inorganic materials 0.000 description 9
- 239000010936 titanium Substances 0.000 description 9
- 238000005498 polishing Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000000835 fiber Substances 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001739 rebound effect Effects 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Cleaning In General (AREA)
Abstract
The utility model belongs to the technical field of tension roller dust removing equipment, in particular to tension roller dust removing equipment, which comprises a base, wherein two groups of guide grooves are symmetrically arranged on the base, the guide grooves are in sliding connection with a sliding rail, the sliding rail is fixedly arranged at the bottom of a dust removing box, a brush roller is arranged in the dust removing box, a shovel material mechanism is arranged above the brush roller, one end of the dust removing box is connected with a dust collecting pipe, the back side of the dust removing box is connected with an electric push rod, and the shovel material mechanism comprises: the scraper knife is positioned above the brush roller, two groups of rotary connecting shafts are symmetrically arranged at two ends of the tail part of the scraper knife, the rotary connecting shafts are rotationally connected with the inner wall of the dust removal box, two groups of swing rods are symmetrically arranged on the tail part, springs are fixedly connected with the swing rods, and the ends of the springs are fixedly connected with the inner wall of the dust removal box; compared with the prior art, the spring acts on the shovel blade to enable the shovel blade to shovel out intractable foreign matters on the surface of the tension roller, so that the foreign matters on the surface of the tension roller are thoroughly removed.
Description
Technical Field
The utility model belongs to the technical field of tension roller dust removing equipment, and particularly relates to tension roller dust removing equipment.
Background
After the finished titanium strip coil is annealed in the protective atmosphere, the degreasing liquid possibly remained on the surface of the titanium strip coil can form carbonized dust and foreign matters adhered on the surface of the titanium strip coil in the annealing process, and then the carbonized dust and the foreign matters are accumulated on the surface of the tension roller when passing through the tension roller of the drawing and straightening unit, so that bump defects are formed on the surface of the titanium strip coil, the surface quality of the finished titanium strip coil is seriously influenced, and therefore, the foreign matters and the dust on the tension roller are required to be removed.
Publication number CN217941016U is a titanium strip coil tension roller dust collector, comprising: the conveying platform is provided with an upper tension roller and a lower tension roller which are arranged at intervals up and down, and the titanium strip coil passes through the upper tension roller and the lower tension roller; the outer peripheral wall of the adhesive roller is provided with an adhesive layer, and the adhesive layer is contacted with the outer surface of the upper tension roller; and the brush roller is provided with bristles extending in the radial direction, and the bristles are contacted with the outer surface of the lower tension roller. According to the titanium strip coil tension roller dust removing device, the brush roller and the adhesive roller are arranged, so that dust on the tension roller is effectively removed, the defect of dust adhered on the roller rod on the surface quality of the titanium strip coil is avoided, the production efficiency is greatly improved, and the production cost is reduced.
In the scheme, carbonized dust is accumulated on the surface of the tension roller, and the surface of the tension roller is always in a rolled state in the use process of the tension roller, so that the carbonized dust on the surface is continuously compressed and accumulated, the formed foreign matters are attached to the surface of the tension roller and are stubborn, the attached carbonized dust can only be removed through the adhesive layer on the adhesive roller, the friction force of the brush hair on the surface of the tension roller is limited, and the brush hair can only remove part of the foreign matters, but cannot completely and thoroughly remove the stubborn foreign matters on the surface of the tension roller; to this end, the present utility model provides a tension roller dust removal apparatus.
Disclosure of Invention
In order to overcome the deficiencies of the prior art, at least one technical problem presented in the background art is solved.
The technical scheme adopted for solving the technical problems is as follows: the utility model relates to tension roller dust removing equipment, which comprises a base, wherein two groups of guide grooves are symmetrically arranged on the base, the guide grooves are in sliding connection with a sliding rail, the sliding rail is fixedly arranged at the bottom of a dust removing box, a brush roller is arranged in the dust removing box, a shovel material mechanism is arranged above the brush roller, one end of the dust removing box is connected with a dust collecting pipe, the back side of the dust removing box is connected with an electric push rod, and the shovel material mechanism comprises: the scraper knife is positioned above the brush roller, two groups of rotary connecting shafts are symmetrically arranged at two ends of the tail part of the scraper knife, the rotary connecting shafts are rotationally connected with the inner wall of the dust removal box, two groups of swing rods are symmetrically arranged on the tail part, springs are fixedly connected with the swing rods, and the ends of the springs are fixedly connected with the inner wall of the dust removal box;
compared with the prior art, the spring acts on the shovel blade to enable the shovel blade to shovel out intractable foreign matters on the surface of the tension roller, so that the foreign matters on the surface of the tension roller are thoroughly removed.
Preferably, the blade includes: the cutter sleeve is symmetrically welded at two ends of the tail part of the cutter sleeve, the swing rod is welded on the cutter sleeve, the installation piece is movably installed in the cutter sleeve, the first clamping head is arranged at the upper end of the installation piece, the cutter head is provided with the second clamping head, the second clamping head and the first clamping head are mutually clamped, the pin shaft is fixedly installed on the installation piece, two groups of guiding sliding grooves are symmetrically formed in two sides of the dust removal box, the end parts of the pin shafts are slidably connected with the guiding sliding grooves, the cutter head is movably inserted into the cutter sleeve, the upper end of the cutter head is attached to the surface of the tension roller, and the cutter head is used for removing foreign matters on the surface of the tension roller;
the scraper knife is set up with the cooperation of guiding the spout, and the staff of being convenient for is to the installation and the dismantlement of tool bit to improve the efficiency of polishing to the scraper knife.
Preferably, the brush roller includes: the driving shaft is screwed in the dust removal box, six groups of carrying bars are arranged on the driving shaft at equal angles, the rotating shafts are arranged in the carrying bars, six groups of elastic pieces are arranged on the carrying bars at equal intervals, and the brushes are clamped with the six groups of elastic pieces;
the motor drives the driving shaft to rotate, the driving shaft drives six groups of carrying bars, the six groups of carrying bars drive the six groups of brushes to rotate through the elastic piece, and the rotating brushes can clean residual carbonized dust on the surface of the tension roller.
Preferably, the elastic member includes: the connecting device comprises a bearing sleeve, two groups of connecting rods, a clamping hook, a U-shaped elastic strip and guide posts, wherein the two groups of connecting rods are hinged to the bearing sleeve;
under the cooperation setting of elastic component and rotation axis, the staff of being convenient for installs the brush to the change efficiency of brush has been improved.
Preferably, the rotation shaft includes: the shaft body is rotationally connected with the bearing strip, the bearing sleeve is sleeved on the shaft body, the first shaft is rotationally connected in the end part of the shaft body, the ratchet wheel is sleeved on the first shaft, the clamping plate is fixedly connected with the supporting shaft of the clamping plate, the supporting shaft is rotationally connected in the end part of the shaft body, the elastic sheet is arranged on one side of the clamping plate, the end part of the elastic sheet is fixedly welded in the end part of the shaft body, the gear is fixedly arranged at one end part of the shaft, the toothed plate is arranged in the dust removal box, the upper end surface of the toothed plate is an arc-shaped surface, a plurality of groups of teeth are arranged on the arc-shaped surface at equal angles, the gears are meshed with the teeth, the bottom of the dust removal box is provided with a blanking port, and the blanking port is positioned under the brush roller;
with the rotation of the brush roller, the automatic disassembly of six groups of brushes is realized, the replacement efficiency of the brushes is indirectly improved, and secondly, when the motor drives the whole brush roller to rotate clockwise, the gear is connected with the shaft and the ratchet wheel rotates anticlockwise, at the moment, the ratchet wheel pawls extrude the clamping plate to enable the clamping plate to overturn, and the elastic plate is extruded, so that the ratchet wheel pawls stagger the clamping plate, the shaft body cannot rotate, and the influence of teeth on the rotation of the whole brush roller is avoided when the brush roller is cleaned.
The beneficial effects of the utility model are as follows:
1. the electric push rod is started to push the dust removing box, the dust removing box drives the two groups of slide rails to slide along the guide grooves, the dust removing box, the brush roller and the shoveling mechanism move along the direction opposite to the tension roller until fiber yarns on the brush roller are extruded and bent by the tension roller, meanwhile, the shovel blade head contacts the surface of the tension roller, the shovel blade and the swing rod rotate towards the inside of the dust removing box by taking the rotating shaft as an axis, meanwhile, the swing rod stretches the spring, the rebound force of the spring acts on the shovel blade, the shovel blade head clings to the surface of the tension roller, the tension roller starts to work at the moment, and the shovel blade head shovels foreign matters attached to the surface of the tension roller along with the rotation of the tension roller.
2. The cutter sleeve is pushed to rotate towards the inside of the dust removal box together with the mounting piece and the cutter head, the cutter sleeve drives the swing rod to stretch the spring, meanwhile, the mounting piece drives the pin shaft to slide along the guide chute and to guide the pin shaft to the chute wall to squeeze the pin shaft, so that the pin shaft drives the mounting piece and the cutter head to move together, the cutter head is separated from the cutter sleeve, then the second clamping head is separated from the first clamping head, the cutter head is dismounted, after the cutter head is polished, the second clamping head is clamped with the first clamping head, the spring is loosened, the mounting piece pulls the cutter head into the cutter sleeve under the action of the rebound force of the spring, and the cutter head is mounted, so that the scraper knife is matched with the guide chute, and the cutter head is convenient to mount and dismount by workers, so that the polishing efficiency of the scraper knife is improved.
3. When the brush roller is installed, the brush is pressed into a group of receiving bars, the butt joint on the brush extrudes six groups of elastic components along with the fact that the brush enters the receiving bars, two groups of hooks on the elastic components move back along the guide posts, the hooks compress the U-shaped elastic bars until the butt joint is clamped between the two groups of hooks under the rebound effect of the U-shaped elastic bars, the operation is repeated, the other five groups of brushes are installed, and accordingly the assembly of the brush roller is achieved, therefore, under the cooperation setting of the elastic components and the rotating shaft, workers can conveniently install the brush, and the replacement efficiency of the brush is improved.
4. The electric push rod pulls the dust removing box together with the brush roller and the shoveling mechanism to be far away from the tension roller until the base releases shielding of the blanking port, at the moment, the motor drives the whole brush roller to rotate anticlockwise, along with rotation of the brush roller, the driving shaft rotates together with the bearing bar and the shaft body, along with rotation of the shaft body, gears at the end parts of the shaft body can pass through a plurality of groups of teeth on the upper end face of the toothed plate, so that the gears rotate clockwise, the gears drive the shaft to rotate together with the ratchet wheel, the ratchet wheel is abutted to a pawl of the ratchet wheel, the ratchet wheel drives the clamp plate to rotate together with the shaft body through the pawl, the shaft body drives the bearing sleeve to rotate, and therefore the two groups of clamping hooks release limit of the butt joint, after release limit, the brush slides out from the blanking port under the action of self gravity, so that the brush roller rotates, automatic disassembly of six groups of brushes is realized, and the replacement efficiency of the brush is indirectly improved.
Drawings
The utility model is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of the structure of the present utility model.
Fig. 2 is a schematic view of the assembly of the sub-mechanism of the present utility model.
Fig. 3 is a side cross-sectional view of the structure of the present utility model.
Fig. 4 is an enlarged view at a in fig. 3.
FIG. 5 is a schematic view of a shoveling mechanism of the present utility model.
Fig. 6 is an enlarged view at B in fig. 5.
FIG. 7 is a schematic view of a brush roll subassembly of the present utility model.
FIG. 8 is a side cross-sectional view of a brush roll according to the present utility model.
Fig. 9 is an enlarged view of fig. 8 at C.
FIG. 10 is a schematic view of the combination of the drive shaft, the receiving bar, the rotating shaft and the toothed plate according to the present utility model.
Fig. 11 is an enlarged view of D in fig. 10.
In the figure: 1. a base; 2. a guide groove; 3. a slide rail; 4. a dust removal box; 401. a blanking port; 402. a toothed plate; 4021. teeth; 403. guiding to the chute; 5. a brush roller; 6. a shoveling mechanism; 7. a dust collection pipe; 8. an electric push rod; 9. a tension roller; 601. a shovel blade; 602. a rotary connecting shaft; 603. swing rod; 604. a spring; 6011. a knife sleeve; 6012. a mounting member; 6013. a first chuck; 6014. a cutter head; 6015. a second chuck; 6016. a pin shaft; 501. a drive shaft; 502. a receiving bar; 503. a rotation shaft; 504. an elastic member; 505. a brush; 5051. butt joint; 5041. a receiving sleeve; 5042. a connecting rod; 5043. a clamping hook; 5044. a U-shaped spring strip; 5045. a guide post; 5031. a shaft body; 5032. a first shaft; 5033. a ratchet wheel; 5034. a clamping plate; 5035. a support shaft; 5036. a spring plate; 5037. a gear.
Detailed Description
The utility model is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
Example 1
As shown in fig. 1 to 4, the tension roller dust removing device according to the embodiment of the utility model includes a base 1, two groups of guide grooves 2 are symmetrically arranged on the base 1, the guide grooves 2 are slidably connected with a slide rail 3, the slide rail 3 is fixedly installed at the bottom of a dust removing box 4, a brush roller 5 is arranged in the dust removing box 4, a shovel material mechanism 6 is arranged above the brush roller 5, one end of the dust removing box 4 is connected with a dust collecting pipe 7, the back side of the dust removing box 4 is connected with an electric push rod 8, and the shovel material mechanism 6 includes: the scraper knife 601, the scraper knife 601 is located brush roller 5 top, and the symmetry sets up two sets of spin-on shaft 602 at scraper knife 601 afterbody both ends, and spin-on shaft 602 spin-on dust removal case 4 inner wall, and the symmetry sets up two sets of pendulum rods 603 on the afterbody to and the spring 604 of fixed connection pendulum rod 603, spring 604 tip fixed connection dust removal case 4 inner wall.
Specifically, the side of the dust removing box 4 opposite to the tension roller 9 is parallel to the surface of the tension roller 9, in an initial state, the dust removing box 4 is far away from the tension roller 9, the end part of the dust collecting pipe 7 is connected with a dust collector, when the surface of the tension roller 9 needs to be cleaned, the electric push rod 8 is started to push the dust removing box 4, the dust removing box 4 drives the two groups of slide rails 3 to slide along the guide groove 2, the dust removing box 4, the brush roller 5 and the shoveling mechanism 6 move along the direction opposite to the tension roller 9 until the fiber yarn on the brush roller 5 is extruded and bent by the tension roller 9, the head part of the shovel blade 601 contacts the surface of the tension roller 9, the shovel blade 601 and the swing rod 603 rotate towards the inside of the dust removing box 4 by taking the rotary connecting shaft 602 as an axis, meanwhile, the spring 604 is stretched by the swing rod 603, and the rebound force of the spring 604 acts on the shovel blade 601, the head of the scraper knife 601 is tightly attached to the surface of the tension roller 9, the tension roller 9 starts to work at the moment, the brush roller 5 is driven by the motor to rotate clockwise, the rotation direction of the brush roller 5 is consistent with that of the tension roller 9, along with the rotation of the tension roller 9, foreign matters attached to the surface of the tension roller 9 are removed by the head of the scraper knife 601, meanwhile, residual carbonized dust on the surface of the tension roller 9 is cleaned by the rotating brush roller 5, in the process, the dust collector is started, the dust collector sucks the foreign matters in the dust removing box 4 and the carbonized dust through the dust collecting pipe 7, the cleaning of the surface of the tension roller 9 is realized, and compared with the prior art, the cleaning of the surface of the tension roller 9 is realized through the rebound force of the spring 604 acting on the scraper knife 601, so that the foreign matters which are stubborn on the surface of the tension roller 9 are removed by the scraper knife 601, and the foreign matters on the surface of the tension roller 9 are thoroughly cleaned.
As shown in fig. 4 to 6, the blade 601 includes: the cutter sleeve 6011, two sets of spin-on shafts 602 are symmetrically welded at two ends of the tail of the cutter sleeve 6011, the swing rod 603 is welded on the cutter sleeve 6011, a mounting part 6012 is movably mounted in the cutter sleeve 6011, a first clamping head 6013 is arranged at the upper end of the mounting part 6012, a cutter head 6014 is provided with a second clamping head 6015, the second clamping head 6015 and the first clamping head 6013 are mutually clamped, a pin shaft 6016 is fixedly mounted on the mounting part 6012, two sets of guide sliding grooves 403 are symmetrically formed in two sides in the dust removal box 4, the end part of the pin shaft 6016 is slidably connected with the guide sliding grooves 403, the cutter head 6014 is movably inserted into the cutter sleeve 6011, the upper end of the cutter head 6014 is attached to the surface of the tension roller 9, and the cutter head 6014 is used for removing foreign matters on the surface of the tension roller 9.
Specifically, when the scraper knife 601 removes the foreigner which is stubborn on the surface of the tension roller 9, the scraper knife 601 is realized by friction between the cutter head 6014 and the surface of the tension roller 9, the rebound force of the spring 604 enables the cutter head 6014 to be clung to the surface of the tension roller 9, the surface friction between the edge part of the cutter head 6014 and the surface of the tension roller 9 is large, the edge part of the cutter head 6014 is enabled to be worn and not sharp, the scraper knife 601 needs to be detached for polishing, the existing scraper knife 601 is troublesome to detach and install, the polishing efficiency of the scraper knife 601 is affected, therefore, when the scraper knife 601 needs to be polished, the cutter sleeve 6011 is pushed to rotate along with the mounting part 6012 and the cutter head 6014 towards the inside of the dust removal box 4, the cutter sleeve 6011 drives the swinging rod 603 to stretch the spring 604, meanwhile, the mounting part 6012 drives the pin 6016 to slide along the guide chute 403, and the wall of the guide chute 403 presses the pin 6016, the pin 6016 drives the mounting part 6012 and the cutter head 6014 to move together, the cutter head 6014 is enabled to be separated from the cutter sleeve 6016, the second clamp 6015 and the first clamp 6013 are required to be detached, the detachment of the scraper knife 601 is realized, the polishing efficiency of the scraper knife 601 is affected, and the polishing efficiency of the scraper knife 601 is improved, when the cutter head 601 needs to be detached, and the cutter head 6014 is required to be matched with the spring 6014, and the cutter head 6014 is set, and the polishing efficiency is improved.
As shown in fig. 7, the brush roller 5 includes: the driving shaft 501, the driving shaft 501 is screwed in the dust removing box 4, six groups of carrying bars 502 are arranged on the driving shaft 501 at equal angles, a rotating shaft 503 is arranged in the carrying bars 502, six groups of elastic pieces 504 are arranged on the carrying bars 502 at equal intervals, and brushes 505 are clamped with the six groups of elastic pieces 504.
Specifically, in the process of driving the brush roller 5 to rotate, the motor drives the driving shaft 501 to rotate, the driving shaft 501 drives six groups of receiving bars 502, the six groups of receiving bars 502 drive the six groups of brushes 505 to rotate through the elastic pieces 504, and the brushes 505 are rotated to clean residual carbonized dust on the surface of the tension roller 9.
As shown in fig. 8 and 9, the elastic member 504 includes: the bearing sleeve 5041, the bearing sleeve 5041 is sleeved on the rotating shaft 503, two groups of connecting rods 5042 are hinged on the bearing sleeve 5041, a clamping hook 5043 is hinged at one end of the connecting rod 5042, a U-shaped elastic strip 5044 is arranged on one side of the clamping hook 5043, guide posts 5045 are slidably connected with the two groups of clamping hooks 5043, an abutting joint 5051 is arranged on the hairbrush 505, the clamping hooks 5043 are clamped with the abutting joint 5051, through holes are formed in the clamping hooks 5043, the guide posts 5045 are inserted into the through holes, and the guide posts 5045 are fixedly arranged in the bearing strip 502.
Specifically, above-mentioned brush roller 5 clearance tension roller 9 surface remains carbonization dust, be through the fiber silk on the brush roller 5 and tension roller 9 surface produce the friction realization, along with brush roller 5 long-term use, fiber silk wearing and tearing are great, in order to guarantee the cleanness on tension roller 9 surface, need change brush roller 5, and current brush roller 5 installation is dismantled comparatively troublesome, thereby influence brush roller 5's change efficiency, therefore when installing brush roller 5, with brush 505 impress in a set of accepting strip 502, along with brush 505 gets into accepting strip 502, the butt joint 5051 on the brush 505 will extrude six sets of elastic component 504, make two sets of hooks 5043 on the elastic component 504 remove along the guide pillar 5045 dorsad, and hook 5043 compresses U type bullet strip 5044, until under U type bullet strip 5044 rebound effect, make butt joint 5051 joint between two sets of hooks 5043, repeatedly above-mentioned operation, install the installation of five sets of rest brush roller 5, therefore realize the equipment to brush roller 5, when need dismantle brush 505, the rotation axis 503 is rotated, the rotation axis drives the cover 503, rotate and drive the connecting rod 5041 and the connecting rod 5045 is moved along with the guide pillar 5045, thereby the connecting rod 5045 is moved to the connecting rod 5045, the connecting rod 5043 is moved to the elasticity is moved to the butt joint 5043, the connecting rod 5042, thereby the improvement is convenient for the assembly of two sets of brushes 5041, and the connecting rod 5041 is dismantled to be moved.
Example two
As shown in fig. 9 to 11, comparative example one, in which another embodiment of the present utility model is: the rotation shaft 503 includes: the shaft body 5031, the shaft body 5031 connects the accepting strip 502 soon, accept the cover 5041 suit on the shaft body 5031, connect soon the axle one 5032 in shaft body 5031 tip, the ratchet 5033 of suit in axle one 5032, the cardboard 5034 of joint ratchet 5033, the back shaft 5035 of fixed connection cardboard 5034, back shaft 5035 connects soon in shaft body 5031 tip, the shell fragment 5036 of setting up in cardboard 5034 one side, shell fragment 5036 tip fixed welding is in shaft body 5031 tip, and, fixed mounting is at the gear 5037 of axle one 5032 tip, be provided with pinion rack 402 in the dust removal case 4, the up end of pinion rack 402 is the arcwall face, equiangular setting a plurality of tooth 4021 on the arcwall face, gear 5037 meshing tooth 4021, the blanking mouth 401 is seted up to dust removal case 4 bottom, blanking mouth 401 is located brush roller 5 below.
Specifically, in the process of disassembling the brush 505, the worker is required to screw six groups of rotating shafts 503 one by one, then the brush 505 is removed from the driving shaft 501, because the space in the dust removing box 4 is narrow, the worker can conveniently remove the brush 505 and influence the replacement efficiency of the brush 505, therefore, when the brush 505 is disassembled, the electric push rod 8 pulls the dust removing box 4, the brush roller 5 and the shovel mechanism 6 away from the tension roller 9 until the blanking port 401 is relieved by the base 1, at this time, the motor drives the whole brush roller 5 to rotate anticlockwise, the driving shaft 501, the bearing bar 502 and the shaft body 5031 rotate together along with the rotation of the brush roller 5, the gear 5037 at the end part of the shaft body 5031 rotates along with the rotation of the shaft body 5031 and passes through the plurality of sets of teeth 4021 at the upper end surface of the toothed plate 402, the gear 5037 rotates clockwise, the gear 5037 drives the shaft 5032 to rotate along with the ratchet 5033, at this time, the clamping plate 5034 is abutted against the pawl of the ratchet 5033, the ratchet 5033 drives the clamping plate 5034 to rotate together with the shaft 5031 by the pawl, the shaft 5031 drives the bearing sleeve 5041 to rotate, so that the two groups of clamping hooks 5043 release the limit of the butt joint 5051, after the limit is released, the brush 505 slides out of the blanking port 401 under the action of self gravity, thus the automatic disassembly of six groups of brushes 505 is realized along with the rotation of the brush roller 5, the replacement efficiency of the brush 505 is indirectly improved, and then when the motor drives the whole brush roller 5 to rotate clockwise, the gear 5037 rotates anticlockwise along with one shaft 5032 and the ratchet 5033, at this time, the ratchet 5033 is used for extruding the clamping plate 5034, overturning the clamping plate 5034, extruding the elastic sheet 5036, so that the ratchet 5033 is staggered with the clamping plate 5034, the shaft 5031 cannot rotate, and the brush roller 5 is prevented from cleaning the tension roller 9, the teeth 4021 affect the rotation of the entire brush roller 5.
According to the working principle, an electric push rod 8 is started to push a dust removing box 4, the dust removing box 4 drives two groups of slide rails 3 to slide along a guide groove 2, the dust removing box 4, a brush roller 5 and a shoveling mechanism 6 move along the direction opposite to a tension roller 9 until fiber yarns on the brush roller 5 are extruded and bent by the tension roller 9, the head of a shovel blade 601 contacts the surface of the tension roller 9, the shovel blade 601 and a swinging rod 603 rotate towards the inside of the dust removing box 4 by taking a rotating shaft 602 as an axis, meanwhile, the swinging rod 603 stretches a spring 604, the rebound force of the spring 604 acts on the shovel blade 601, the head of the shovel blade 601 is tightly attached to the surface of the tension roller 9, at the moment, the tension roller 9 starts to work, a motor drives a driving shaft 501 to rotate, the driving shaft 501 drives six groups of carrying bars 502, the six groups of brushes 505 are driven by an elastic piece 504, the cleaning of residual carbonized dust on the surface of the tension roller 9 is realized by rotating the brushes 505, and the tension roller 9 rotates along with the rotation of the tension roller 9, the head of the scraper knife 601 is used for removing the foreign matters attached to the surface of the tension roller 9, in the process, a dust collector is started, the dust collector sucks the foreign matters and carbonized dust in the dust removal box 4 through a dust collection pipe 7, the surface of the tension roller 9 is cleaned, when the scraper knife 601 needs to be polished, the knife sleeve 6011, the mounting piece 6012 and the knife head 6014 are pushed to rotate towards the inside of the dust removal box 4, the knife sleeve 6011 drives the swing rod 603 to stretch the spring 604, meanwhile, the mounting piece 6012 drives the pin shaft 6016 to slide along the guiding chute 403, the guiding chute 403 is used for guiding the wall of the pin shaft 6016 to press the pin shaft 6016, the pin shaft 6016 drives the mounting piece 6012 and the knife head 6014 to move together, the knife head 6014 is separated from the knife sleeve 6011, then the second clamp 6015 is separated from the first clamp 6013, the knife head 6014 is disassembled, after the knife head 6014 is polished, the second clamp 6015 is clamped with the first clamp 6013, the spring 604 is released, under the action of the rebound force of the spring 604, the mounting piece 6012 pulls the cutter head 6014 into the cutter sleeve 6011, the cutter head 6014 is mounted, when the brush roller 5 is mounted, the brush 505 is pressed into one group of receiving bars 502, as the brush 505 enters the receiving bars 502, the butt joint 5051 on the brush 505 extrudes six groups of elastic pieces 504, two groups of hooks 5043 on the elastic pieces 504 move back along the guide posts 5045, the hooks 5043 compress the U-shaped elastic strips 5044 until the butt joint 5051 is clamped between the two groups of hooks 5043 under the rebound action of the U-shaped elastic strips 5044, the operation is repeated, when the brush 505 is dismounted, the electric push rod 8 pulls the dust removing box 4 together with the brush roller 5 and the shovel mechanism 6 away from the tension roller 9, until the blanking port 401 is relieved by the base 1, at the moment, the whole brush roller 5 is driven by a motor to rotate anticlockwise, along with the rotation of the brush roller 5, the driving shaft 501 rotates together with the bearing bar 502 and the shaft body 5031, along with the rotation of the shaft body 5031, the gear 5037 at the end part of the shaft body 5031 passes through a plurality of groups of teeth 4021 on the upper end surface of the toothed plate 402, so that the gear 5037 rotates clockwise, the gear 5037 drives the first shaft 5032 to rotate together with the ratchet 5033, at the moment, the clamping plate 5034 abuts against a pawl of the ratchet 5033, the ratchet 5033 drives the clamping plate 5034 to rotate together with the shaft body 5031 by the pawl, the shaft body 5031 drives the bearing sleeve 5041 to rotate, and therefore the two groups of clamping hooks 5043 release the limit of the butt joint 5051, and after the limit is released, the brush 505 slides out from the blanking port 401 under the action of self gravity.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (6)
1. Tension roller dust collecting equipment, including base (1), its characterized in that: two groups of guide grooves (2) are symmetrically formed in the base (1), the guide grooves (2) are connected with a sliding rail (3) in a sliding mode, the sliding rail (3) is fixedly arranged at the bottom of a dust removing box (4), a brush roller (5) is arranged in the dust removing box (4), a shovel mechanism (6) is arranged above the brush roller (5), one end of the dust removing box (4) is connected with a dust collecting pipe (7), and the back side of the dust removing box (4) is connected with an electric push rod (8);
the shovel material mechanism (6) comprises:
a blade (601), the blade (601) being located above the brush roller (5);
two groups of rotating shafts (602) are symmetrically arranged at two ends of the tail of the scraper knife (601), and the rotating shafts (602) are connected with the inner wall of the dust removal box (4) in a rotating mode;
two groups of swing rods (603) symmetrically arranged on the tail part;
the method comprises the steps of,
a spring (604) fixedly connected with the swing rod (603), wherein the end part of the spring (604) is fixedly connected with the inner wall of the dust removing box (4);
the brush roller (5) comprises:
-a drive shaft (501), said drive shaft (501) being screwed inside said dust removal box (4);
six groups of receiving bars (502) which are arranged on the driving shaft (501) at equal angles;
a rotation shaft (503) mounted in the receiving bar (502);
six groups of elastic pieces (504) are equidistantly arranged on the carrying strip (502);
the method comprises the steps of,
the brushes (505) are clamped and connected with six groups of elastic pieces (504);
the rotating shaft (503) includes:
a shaft body (5031), wherein the shaft body (5031) is screwed with the bearing strip (502);
a first shaft (5032) screwed into an end of the shaft body (5031);
a ratchet wheel (5033) sleeved on the first shaft (5032);
a clamping plate (5034) for clamping the ratchet wheel (5033);
a support shaft (5035) fixedly connected with the clamping plate (5034), wherein the support shaft (5035) is screwed in the end part of the shaft body (5031);
a spring piece (5036) arranged on one side of the clamping plate (5034), wherein the end part of the spring piece (5036) is fixedly welded in the end part of the shaft body (5031);
the method comprises the steps of,
a gear (5037) fixedly mounted to an end of the first shaft (5032);
be provided with pinion rack (402) in dust removal case (4), pinion rack (402) up end is the arcwall face, and the equiangular setting is a plurality of groups tooth (4021) on the arcwall face, gear (5037) meshing tooth (4021), blanking mouth (401) are seted up to dust removal case (4) bottom, blanking mouth (401) are located under brush roller (5).
2. A tension roller dedusting apparatus as in claim 1 wherein: the blade (601) comprises:
the cutter sleeve (6011), two groups of the rotary connecting shafts (602) are symmetrically welded at two ends of the tail of the cutter sleeve (6011), and the swing rod (603) is welded on the cutter sleeve (6011);
a mounting member (6012) movably mounted within the blade sleeve (6011);
a first chuck (6013) provided at an upper end of the mounting member (6012);
the cutter head (6014), a second clamping head (6015) is arranged on the cutter head (6014), and the second clamping head (6015) and the first clamping head (6013) are mutually clamped;
the method comprises the steps of,
and a pin shaft (6016) fixedly installed on the installation piece (6012).
3. A tension roller dedusting apparatus as in claim 2 wherein: two groups of guide sliding grooves (403) are symmetrically formed in the two sides of the dust removal box (4), and the end part of the pin shaft (6016) is connected with the guide sliding grooves (403) in a sliding mode.
4. A tension roller dedusting apparatus as in claim 3 wherein: the cutter head (6014) is movably inserted into the cutter sleeve (6011), the upper end of the cutter head (6014) is attached to the surface of the tension roller (9), and the cutter head (6014) is used for removing foreign matters on the surface of the tension roller (9).
5. A tension roller dedusting apparatus as in claim 4 wherein: the elastic member (504) includes:
a receiving sleeve (5041), wherein the receiving sleeve (5041) is sleeved on the shaft body (5031);
two groups of connecting rods (5042) hinged on the bearing sleeve (5041);
a clamping hook (5043) hinged to one end of the connecting rod (5042);
a U-shaped elastic strip (5044) arranged at one side of the clamping hook (5043);
the method comprises the steps of,
and the guide posts (5045) are connected with the two groups of the clamping hooks (5043) in a sliding manner.
6. A tension roller dedusting apparatus as in claim 5 wherein: the brush (505) is provided with a butt joint (5051), the clamping hook (5043) is clamped with the butt joint (5051), the clamping hook (5043) is provided with a through hole, the guide pillar (5045) is inserted into the through hole, and the guide pillar (5045) is fixedly installed in the supporting strip (502).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202311143968.5A CN116871217B (en) | 2023-09-06 | 2023-09-06 | Tension roller dust collecting equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311143968.5A CN116871217B (en) | 2023-09-06 | 2023-09-06 | Tension roller dust collecting equipment |
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| CN116871217B true CN116871217B (en) | 2023-11-21 |
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| CN116871217A (en) | 2023-10-13 |
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