CN116833485B - Galvanized sheet cutting device with compensation mechanism and cutting method - Google Patents
Galvanized sheet cutting device with compensation mechanism and cutting method Download PDFInfo
- Publication number
- CN116833485B CN116833485B CN202311108495.5A CN202311108495A CN116833485B CN 116833485 B CN116833485 B CN 116833485B CN 202311108495 A CN202311108495 A CN 202311108495A CN 116833485 B CN116833485 B CN 116833485B
- Authority
- CN
- China
- Prior art keywords
- cutting
- galvanized sheet
- galvanized
- roller
- conveying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 201
- 230000007246 mechanism Effects 0.000 title claims abstract description 152
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000003825 pressing Methods 0.000 claims description 25
- 239000000696 magnetic material Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 description 9
- 238000005457 optimization Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229910001335 Galvanized steel Inorganic materials 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 239000008397 galvanized steel Substances 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/05—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of roller-ways
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Details Of Cutting Devices (AREA)
Abstract
The invention belongs to the technical field of plate cutting, and particularly relates to a galvanized plate cutting device with a compensation mechanism and a galvanized plate cutting method, wherein the galvanized plate cutting device comprises a conveying mechanism; cutting a platform; a positioning mechanism; a cutting mechanism; the compensating mechanism is arranged between the conveying mechanism and the cutting platform and comprises a platen which moves back and forth in the up-down direction, the platen has the highest position, and when the platen is lower than the highest position, a compensating space is formed between the conveying mechanism and the cutting platform. According to the invention, the galvanized sheet is conveyed by the conveying mechanism, the galvanized sheet is supported by the cutting platform, the cutting position of the galvanized sheet is fixed by the positioning mechanism in cooperation with the cutting platform, the galvanized sheet is cut by the cutting mechanism in cooperation with the cutting platform and the positioning mechanism, the galvanized sheet after finishing the cutting operation in the conveying state is compensated by the compensation mechanism, and the situations of local bulge and the like of the sheet caused by local plate pause in the conveying state in the cutting process are avoided.
Description
Technical Field
The invention belongs to the technical field of plate cutting, and particularly relates to a galvanized plate cutting device with a compensation mechanism and a galvanized plate cutting method.
Background
Galvanization is a frequently used, economical and effective rust prevention method. Galvanized steel sheets are prepared by coating a layer of zinc metal on the surface of a steel sheet in order to prevent the surface of the steel sheet from being corroded and prolong the service life of the steel sheet, and the galvanized steel sheet is called a galvanized sheet.
When cutting the coiled galvanized sheet that carries in succession, in order to guarantee cutting accuracy, when cutting the operation and going on, need fix the position of cutting of galvanized sheet, at this moment, the galvanized sheet that is in the transportation process appears stopping, further causes the emergence of situations such as galvanized sheet local bulge, influences the going on of normal cutting work. In order to ensure normal operation of galvanized sheet cutting operation and avoid influencing cutting precision, the technical scheme is provided with a compensation mechanism to compensate the galvanized sheet in the advancing process.
Disclosure of Invention
Aiming at the problems that in the prior art, when continuously conveyed coiled galvanized plates are cut, in order to ensure cutting precision, the cutting positions of the galvanized plates need to be fixed when cutting operation is carried out, and at the moment, the galvanized plates in the conveying process are stopped, so that local bulges of the galvanized plates are further caused, and the like, the invention provides the following technical scheme:
galvanized sheet cutting device with compensation mechanism, include
The conveying mechanism comprises a conveying platform, wherein two groups of rollers I which are distributed up and down are arranged on the conveying platform, a driving piece I which drives the two groups of rollers I to reversely rotate is arranged on the conveying platform, and the two groups of rollers I clamp and convey galvanized plates;
cutting a platform;
the positioning mechanism comprises a pressing piece which moves back and forth, and the pressing piece is matched with the cutting platform to fix the cutting position of the galvanized sheet;
the cutting mechanism comprises a cutting knife which moves in a reciprocating mode, and the cutting knife is matched with the cutting platform and the pressing piece to complete the cutting of the galvanized sheet;
the compensating mechanism is arranged between the conveying mechanism and the cutting platform and comprises a bedplate which moves back and forth in the up-and-down direction, the bedplate has the highest position, and when the bedplate is lower than the highest position, a compensating space is formed between the conveying mechanism and the cutting platform.
As the optimization of the technical scheme, the compensation mechanism further comprises a third telescopic part, a third roller and a fourth roller, wherein the third telescopic part drives the platen to reciprocate in the up-down direction, the third roller is rotatably arranged, the fourth roller is rotatably arranged and is positioned above the third roller, and the galvanized sheet passes through the space between the third roller and the fourth roller.
As a preferable mode of the technical scheme, the compensation mechanism further comprises an adjusting piece for driving the third roller and the fourth roller to move up and down;
the adjusting piece comprises a frame body connected with the bedplate, two ends of the frame body are turned over and extend to form a plate body, a cylinder body is arranged on the plate body, an electromagnet I is arranged in the cylinder body above, and an electromagnet II is arranged in the cylinder body below;
the roller III and the roller IV are both rotationally connected with blocks, the blocks penetrate through the frame body and are connected with the same rod body, and the two ends of the rod body are both provided with magnetic material ends and are respectively inserted into corresponding cylinders.
As the optimization of the technical scheme, the two ends of the bedplate extend to the lower parts of the conveying platform and the cutting platform respectively, and when the upper end of the bedplate is contacted with the lower end of the conveying platform and the lower end of the cutting platform, the bedplate is at the highest position;
when the bedplate is at the highest position, the height of the roller I below is higher than or equal to the height of the roller III, and the height of the roller III is higher than or equal to the height of the cutting platform.
Preferably, the speed of upward movement of the platen is greater than the speed of downward movement of the platen.
As an optimization of the technical scheme, the cutting platform comprises a first supporting table, and the cutting mechanism and the positioning mechanism are positioned above the first supporting table;
the two sides of the first supporting table are respectively provided with a second supporting table, the second supporting table is in running fit with a second roller, and the second supporting table is provided with a second driving piece for driving the second roller to rotate.
As an optimization of the technical scheme, the positioning mechanism comprises a first telescopic piece, wherein the movable end of the first telescopic piece is connected with a pressing piece through the bearing piece;
the cutting mechanism comprises a second telescopic part, the movable end of the second telescopic part is connected with a cutting knife, and the cutting knife penetrates through the pressing part.
The cutting method of the galvanized sheet cutting device with the compensation mechanism comprises the following steps,
s1, conveying galvanized plates: the conveying mechanism clamps and conveys the galvanized sheet, and the end part of the galvanized sheet moves to the cutting platform after passing through the compensating mechanism;
s2, end cutting: the positioning mechanism starts to fix the cutting position of the galvanized sheet, the cutting mechanism starts to cut the end part of the galvanized sheet, wherein after the positioning mechanism fixes the galvanized sheet, the bedplate moves downwards from the highest position, and a compensation space for storing the galvanized sheet is formed between the conveying mechanism and the cutting platform;
s3, recovering the galvanized sheet to a conveying state: after the end part is cut, the positioning mechanism and the cutting mechanism move upwards, the bedplate moves upwards to push the galvanized plate upwards, and after the bedplate moves to the highest position, the galvanized plate returns to a conveying state, so that compensation of the galvanized plate in the conveying process is completed;
s4, cutting the galvanized sheet: the positioning mechanism starts to fix the cutting position of the galvanized sheet, and the cutting mechanism starts to cut the galvanized sheet, wherein after the positioning mechanism finishes fixing the cutting position of the galvanized sheet, the bedplate moves downwards from the highest position, and a compensation space for storing the galvanized sheet is formed between the conveying mechanism and the cutting platform;
s5, repeating the steps S3 and S4 until the galvanized sheet is cut.
The beneficial effects of the invention are as follows:
1. in this galvanized sheet cutting device's technical scheme with compensation mechanism, conveying mechanism carries the galvanized sheet, cuts the platform and supports the galvanized sheet, and positioning mechanism cooperation cuts the platform and fix the position of cutting of galvanized sheet, cuts mechanism cooperation and cuts the platform, positioning mechanism and cuts the galvanized sheet, and compensation mechanism carries out the compensation of piling up the volume to the galvanized sheet of accomplishing the operation of cutting in the transportation state, avoids cutting the in-process, is in transportation state's local panel and pauses, causes the emergence of the circumstances such as local swell of panel.
2. In the compensation mechanism, the platen moves downwards to be lower than the highest position, a compensation space is formed between the conveying mechanism and the cutting platform, the galvanized plates in the conveying process form a concave trend in the compensation space, after cutting is completed, the platen moves upwards to be at the highest position, the platen drives the stacked galvanized plates to move upwards, the galvanized plates are in a conveying state, and compensation of the stacking amount of the galvanized plates in the galvanized plate cutting process is completed; in the conveying mechanism, two groups of rollers which are distributed up and down and have opposite rotation directions are used for clamping and conveying the galvanized plates, so that the condition that the stacked parts of the galvanized plates return to the input ends when the stacked parts move upwards is avoided.
3. According to the cutting method of the galvanized sheet cutting device with the compensation mechanism, in the process of cutting the galvanized sheet, the compensation mechanism is utilized to compensate the accumulation amount of the galvanized sheet in conveying when the galvanized sheet is cut by the cutting mechanism, so that the accurate and efficient cutting operation of the galvanized sheet is ensured.
Drawings
FIG. 1 is a schematic view showing the structure of a galvanized sheet cutting apparatus with a compensation mechanism according to the embodiment;
FIG. 2 is an enlarged schematic view of a part of the compensation mechanism of FIG. 1;
FIG. 3 is a schematic view of the cross-sectional structure of A-A of FIG. 2;
fig. 4 is a schematic view showing the structure of a frame in the present embodiment;
fig. 5 is a schematic view showing the structure of the pressing member in the present embodiment;
FIG. 6 is a schematic view showing the structure of the cutting platform in the present embodiment;
fig. 7 is a schematic view showing the structure of the first operation state of the cutting device in the present embodiment;
fig. 8 is a schematic diagram showing the operation of the second cutting device in the present embodiment;
fig. 9 is a schematic view showing the structure of a third operation state of the cutting device in the present embodiment;
fig. 10 is a schematic view showing the structure of the fourth operating state of the cutting device in the present embodiment.
Reference numerals: 10. a conveying mechanism; 11. a conveying platform; 12. a first roller; 20. cutting a platform; 21. a first supporting table; 22. a second supporting table; 23. a second roller; 30. a positioning mechanism; 31. a first telescopic piece; 32. a receiving member; 33. a pressing piece; 40. a cutting mechanism; 41. a second telescopic member; 42. a cutting knife; 50. a compensation mechanism; 51. a third telescopic member; 52. a platen; 53. a third roller; 54. a fourth roller; 55. a block; 56. a frame; 561. a plate body; 562. a cylinder; 57. a rod body; 58a, electromagnet one; 58b, electromagnet two.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the embodiments.
Example 1
As shown in FIG. 1, the galvanized sheet cutting apparatus with the compensation mechanism includes
The conveying mechanism 10 comprises a conveying platform 11, wherein two groups of rollers 12 which are distributed up and down are arranged on the conveying platform 11, a first driving piece which drives the two groups of rollers 12 to reversely rotate is arranged on the conveying platform 11, the rotation direction of the two groups of rollers 12 is shown by an arrow in fig. 1, and the two groups of rollers 12 clamp and convey galvanized plates;
a cutting platform 20; as shown in fig. 1 and 6, the cutting platform 20 includes a first support 21, and the cutting mechanism 40 and the positioning mechanism 30 are located above the first support 21; the two sides of the first supporting table 21 are respectively provided with a second supporting table 22, the second supporting table 22 is in rotating fit with a second roller 23, the second supporting table 22 is provided with a second driving member for driving the second roller 23 to rotate, and the rotating direction of the second roller 23 is shown by arrows in fig. 1 and 6.
The cutting knife 42 is located the brace table one 21 top, brace table one 21 supports the galvanized sheet, and the casting die 33 is fixed the position of cutting of galvanized sheet, cuts the galvanized sheet by cutting knife 42, and the galvanized sheet after cutting is carried to roller two 23 on the right side, and the loose end of galvanized sheet is driven to advance to roller two 23 on the left side.
The positioning mechanism 30 comprises a pressing piece 33 which moves back and forth, and the pressing piece 33 is matched with the cutting platform 20 to fix the cutting position of the galvanized sheet;
the cutting mechanism 40 comprises a cutting knife 42 which moves in a reciprocating mode, and the cutting knife 42 is matched with the cutting platform 20 and the pressing piece 33 to cut the galvanized plate;
and a compensating mechanism 50, wherein the compensating mechanism 50 is arranged between the conveying mechanism 10 and the cutting platform 20, the compensating mechanism 50 comprises a platen 52 which moves reciprocally in the up-down direction, the platen 52 has the highest position, and when the platen 52 is lower than the highest position, a compensating space is formed between the conveying mechanism 10 and the cutting platform 20.
As shown in fig. 1 and 5, the positioning mechanism 30 comprises a first telescopic member 31, and a pressing member 33 is connected to the movable end of the first telescopic member 31 through a receiving member 32; the cutting mechanism 40 comprises a second telescopic member 41, the movable end of the second telescopic member 41 is connected with a cutting knife 42, the cutting knife 42 penetrates through the pressing piece 33, and the cutting knife 42 penetrates through the pressing piece 33, so that the fixing position of the pressing piece 33 to the galvanized plate is at least distributed on the left side and the right side of the cutting knife 42, and the fixing stability of the position of the galvanized plate is improved.
Referring to fig. 5, the pressing member 33 may be provided in other shapes such as a U-shape, a mouth shape, a V-shape, etc. that meet the requirement of the cutting blade 42 penetrating the pressing member 33, wherein the U-shape is provided in the present embodiment. In this embodiment, the first telescopic member 31 and the second telescopic member 41 may be configured as hydraulic rods, and in other embodiments, the first telescopic member 31 and the second telescopic member 41 may be configured to have other mechanisms for driving the pressing member 33 and the cutting blade 42 to reciprocate.
In the technical scheme of the galvanized sheet cutting device with the compensation mechanism, one side of the conveying mechanism 10 is an input end, one side of the cutting mechanism 40 is an output end, the conveying mechanism 10 conveys the galvanized sheet, the cutting platform 20 supports the galvanized sheet, the positioning mechanism 30 is matched with the cutting platform 20 to fix the cutting position of the galvanized sheet, the cutting mechanism 40 is matched with the cutting platform 20 and the positioning mechanism 30 to cut the galvanized sheet, and the compensation mechanism 50 compensates the stacking amount of the galvanized sheet which completes the cutting operation in the conveying state;
in the compensation mechanism 50, after the positioning mechanism 30 is matched with the cutting platform 20 to fix the cutting position of the galvanized plate, the bedplate 52 moves downwards to be lower than the highest position, a compensation space is formed between the conveying mechanism 10 and the cutting platform 20, the galvanized plate in the conveying process forms a concave trend in the compensation space under the action of gravity, after cutting is finished, the bedplate 52 moves upwards to be at the highest position, the bedplate 52 drives the stacked galvanized plates to move upwards until the galvanized plates are in a conveying state, compensation of the stacking amount of the galvanized plates in the cutting process of the galvanized plates is finished, and the conveying state is that the galvanized plates are stacked in the whole cutting device without allowance; in the conveying mechanism 10, two groups of rollers 12 which are distributed up and down and have opposite rotation directions are used for clamping and conveying the galvanized plates, so that the condition that the stacked parts of the galvanized plates return to the input ends when the stacked parts move upwards is avoided.
The cutting method of the galvanized sheet cutting device with the compensation mechanism comprises the following steps,
s1, conveying galvanized plates: in the conveying mechanism 10, a galvanized sheet passes through between two groups of rollers 12 which are distributed up and down, the two groups of rollers 12 which rotate reversely clamp and convey the galvanized sheet, and the end part of the galvanized sheet moves to the cutting platform 20 after passing through the compensating mechanism 50;
s2, end cutting: the positioning mechanism 30 is started, the pressing piece 33 moves downwards to fix the cutting position of the galvanized plate, the cutting mechanism 40 is started, the cutting knife 42 moves downwards to cut the end part of the galvanized plate, wherein after the positioning mechanism 30 fixes the galvanized plate, the bedplate 52 moves downwards from the highest position, a compensation space for storing the galvanized plate is formed between the conveying mechanism 10 and the cutting platform 20, the part of the galvanized plate positioned in the compensation space forms a concave trend, and the galvanized plate is stored in the compensation space;
s3, recovering the galvanized sheet to a conveying state: after the end is cut, the positioning mechanism 30 and the cutting mechanism 40 move upwards, meanwhile, the bedplate 52 moves upwards to push the movable galvanized plate upwards, after the bedplate 52 moves to the highest position, the galvanized plate is restored to a conveying state, and in the process of restoring the galvanized plate to the conveying state, the two groups of rollers 12 which rotate in opposite directions clamp and convey the galvanized plate, so that the galvanized plate is prevented from returning to the input end;
s4, cutting the galvanized sheet: the positioning mechanism 30 starts to fix the cutting position of the galvanized sheet, and the cutting mechanism 40 starts to cut the galvanized sheet, wherein after the positioning mechanism 30 finishes fixing the cutting position of the galvanized sheet, the bedplate 52 moves downwards from the highest position, and a compensation space for storing the galvanized sheet is formed between the conveying mechanism 10 and the cutting platform 20;
s5, repeating the steps S3 and S4 until the galvanized sheet is cut.
According to the cutting method of the galvanized sheet cutting device with the compensation mechanism, in the process of cutting the galvanized sheet, the compensation mechanism 50 is utilized to compensate the accumulation amount of the galvanized sheet in the conveying process when the cutting mechanism 40 cuts the galvanized sheet, so that the accurate and efficient cutting operation of the galvanized sheet is ensured.
Example 2
The difference from embodiment 1 is that, as shown in fig. 1, 2, 3 and 4, the compensation mechanism 50 further includes a third telescopic member 51 driving the platen 52 to reciprocate in the up-down direction, a third roller 53 rotatably disposed, and a fourth roller 54 rotatably disposed, in this embodiment, the third telescopic member 51 may be configured as an electric push rod, in other embodiments, the third telescopic member 51 may be configured as another mechanism driving the platen 52 to reciprocate in the up-down direction, the fourth roller 54 is located above the third roller 53, and the galvanized sheet passes between the third roller 53 and the fourth roller 54.
The third roller 53 is arranged, and the galvanized plate drives the third roller 53 to rotate in the conveying process of the galvanized plate, so that the friction between the bedplate 52 and the galvanized plate is reduced, and the abrasion degree of a galvanized layer in the conveying process is reduced; the platen 52 drives the roller four 54 to move downwards, the roller four 54 contacts with the galvanized sheet, the galvanized sheet is assisted to form a downward concave trend, the galvanized sheet is prevented from moving downwards smoothly, stacked on one side of the cutting platform 20, plate bulges and the like are caused, and the cutting precision is affected.
Example 3
The difference from embodiment 2 is that, as shown in fig. 2, 3 and 4, the compensating mechanism 50 further includes an adjusting member that drives the third roller 53 and the fourth roller 54 to move up and down;
the adjusting piece comprises a frame body 56 connected with the platen 52, both ends of the frame body 56 are turned over and extend to form a plate body 561, a cylinder 562 is arranged on the plate body 561, an electromagnet I58 a is arranged in the cylinder 562 above, and an electromagnet II 58b is arranged in the cylinder 562 below;
the block 55 is rotatably connected to both ends of the third roller 53 and the fourth roller 54, the block 55 penetrates through the frame 56 and is connected to the same rod 57, and both ends of the rod 57 are magnetic material ends and are respectively inserted into corresponding cylinders 562.
After the pressing piece 33 positions the galvanized sheet, when the platen 52 moves downwards, the electromagnet II 58b is electrified, and the rod 57, the block 55, the roller III 53 and the roller IV 54 are driven to move downwards by adsorbing the lower magnetic material end of the rod 57, so that the roller IV 54 is in contact with the galvanized sheet; after the cutting knife 42 finishes cutting, when the platen 52 moves upwards, the electromagnet 58a is electrified, and the rod body 57, the block 55, the roller III 53 and the roller IV 54 are driven to move upwards by adsorbing the upper magnetic material end of the rod body 57, so that the roller III 53 is in contact with the galvanized sheet;
the gap between the third roller 53 and the fourth roller 54 is larger than the thickness of the galvanized sheet, when the galvanized sheet is conveyed, the third roller 53 is in contact with the sheet material, when the galvanized sheet is assisted to form a concave trend, the fourth roller 54 is in contact with the galvanized sheet material, abrasion of the sheet material is reduced, the gap between the third roller 53 and the fourth roller 54 is larger than the thickness of the galvanized sheet material, and the rapid conveying of the sheet material is facilitated in the process of recovering the galvanized sheet material to a conveying state.
As shown in fig. 1, to facilitate determination of the highest position of platen 52, both ends of platen 52 extend below conveying deck 11 and cutting deck 20, respectively, and when platen 52 is in the highest position, the upper end of platen 52 is in contact with the lower ends of conveying deck 11 and cutting deck 20.
To increase the speed of the galvanized sheet returning to the transport state, the upward movement speed of platen 52 is greater than the downward movement speed of platen 52, and when platen 52 is in the highest position, the height of lower roller one 12 is greater than or equal to the height of roller three 53, and the height of roller three 53 is greater than or equal to the height of cutting table 20, and the movable end of the galvanized sheet is assisted in moving rapidly by virtue of the inherent rigidity of the galvanized sheet.
The cutting method of the galvanized sheet cutting device with the compensation mechanism comprises the following steps,
s1, conveying galvanized plates: in the conveying mechanism 10, a galvanized sheet passes through between two groups of rollers 12 which are distributed up and down, the two groups of rollers 12 which rotate reversely clamp and convey the galvanized sheet, and the end part of the galvanized sheet moves to the cutting platform 20 after passing through the compensating mechanism 50;
s2, end cutting: the positioning mechanism 30 is started, the pressing piece 33 moves downwards to fix the cutting position of the galvanized sheet, the cutting mechanism 40 is started, the cutting knife 42 moves downwards to cut the end part of the galvanized sheet, when the positioning mechanism 30 fixes the galvanized sheet and the bedplate 52 moves downwards from the highest position, the roller III 53 and the roller IV 54 are controlled by the adjusting piece to move downwards, so that the roller IV 54 is contacted with the galvanized sheet, as shown in fig. 7, a compensation space for storing the galvanized sheet is formed between the conveying mechanism 10 and the cutting platform 20, and the galvanized sheet is positioned in the compensation space to form a concave trend and is stored in the compensation space, as shown in fig. 8;
s3, recovering the galvanized sheet to a conveying state: after the end is cut, the positioning mechanism 30 and the cutting mechanism 40 move upwards, meanwhile, when the platen 52 moves upwards, the third roller 53 and the fourth roller 54 are controlled by the adjusting piece to move upwards, so that the third roller 53 contacts with the galvanized sheet, as shown in fig. 9, the top-moving galvanized sheet moves upwards, after the platen 52 moves to the highest position, namely, when the upper end of the platen 52 contacts with the lower end of the conveying platform 11 and the lower end of the cutting platform 20, the galvanized sheet returns to the conveying state, as shown in fig. 10, compensation of the galvanized sheet in the conveying process is completed, and in the process of returning the galvanized sheet to the conveying state, the two groups of rollers 12 which rotate reversely clamp and convey the galvanized sheet, so that the galvanized sheet is prevented from returning to the input end;
s4, cutting the galvanized sheet: the positioning mechanism 30 starts to fix the cutting position of the galvanized sheet, and the cutting mechanism 40 starts to cut the galvanized sheet, wherein after the positioning mechanism 30 finishes fixing the cutting position of the galvanized sheet, when the platen 52 moves downwards, the control roller IV 54 contacts with the galvanized sheet, as shown in fig. 7, the platen 52 continues to move downwards, and the galvanized sheet is positioned in the part inside the compensation space, forms a concave trend and is stored in the compensation space, as shown in fig. 8;
s5, repeating the steps S3 and S4 until the galvanized sheet is cut.
According to the cutting method of the galvanized sheet cutting device with the compensation mechanism, the upper and lower positions of the third roller 53 and the fourth roller 54 are adjusted, when the galvanized sheet is conveyed, the third roller 53 is in contact with the sheet material, when the galvanized sheet is assisted to form a concave trend, the fourth roller 54 is in contact with the galvanized sheet material, abrasion of the sheet material is reduced, the speed of the galvanized sheet in recovering the conveying state is improved, and the period time of the galvanized sheet cutting is shortened.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting.
Claims (6)
1. Galvanized sheet cutting device with compensation mechanism, its characterized in that: comprising
The conveying mechanism (10), the conveying mechanism (10) comprises a conveying platform (11), two groups of rollers (12) which are distributed up and down are arranged on the conveying platform (11), a first driving piece which drives the two groups of rollers (12) to reversely rotate is arranged on the conveying platform (11), and the two groups of rollers (12) clamp and convey the galvanized sheet;
a cutting platform (20);
the positioning mechanism (30), the positioning mechanism (30) comprises a pressing piece (33) which moves back and forth, and the pressing piece (33) is matched with the cutting platform (20) to fix the cutting position of the galvanized sheet;
the cutting mechanism (40) comprises a cutting knife (42) which moves in a reciprocating mode, and the cutting knife (42) is matched with the cutting platform (20) and the pressing piece (33) to complete cutting of the galvanized plate;
a compensating mechanism (50), wherein the compensating mechanism (50) is arranged between the conveying mechanism (10) and the cutting platform (20), the compensating mechanism (50) comprises a bedplate (52) which moves reciprocally in the up-down direction, the bedplate (52) has the highest position, and when the bedplate (52) is lower than the highest position, a compensating space is formed between the conveying mechanism (10) and the cutting platform (20);
the compensating mechanism (50) further comprises a third telescopic part (51) driving the platen (52) to reciprocate in the up-down direction, a third roller (53) arranged in a rotating manner and a fourth roller (54) arranged in a rotating manner, the fourth roller (54) is positioned above the third roller (53), and the galvanized sheet passes through the space between the third roller (53) and the fourth roller (54);
the compensation mechanism (50) further comprises an adjusting piece which drives the third roller (53) and the fourth roller (54) to move up and down;
the adjusting piece comprises a frame body (56) connected with the bedplate (52), two ends of the frame body (56) are overturned and extend to form a plate body (561), a cylinder body (562) is arranged on the plate body (561), an electromagnet I (58 a) is arranged in the cylinder body (562) above, and an electromagnet II (58 b) is arranged in the cylinder body (562) below;
the roller III (53) and the roller IV (54) are both rotationally connected with a block body (55), the block body (55) penetrates through the frame body (56) and is connected with the same rod body (57), and the two ends of the rod body (57) are both arranged to be magnetic material ends and are respectively inserted into corresponding cylinder bodies (562).
2. The galvanized sheet cutting device with the compensation mechanism according to claim 1, characterized in that two ends of the bedplate (52) respectively extend to the lower parts of the conveying platform (11) and the cutting platform (20), and when the upper end of the bedplate (52) is contacted with the lower end of the conveying platform (11) and the lower end of the cutting platform (20), the bedplate (52) is at the highest position;
when the platen (52) is at the highest position, the height of the roller one (12) below is higher than or equal to the height of the roller three (53), and the height of the roller three (53) is higher than or equal to the height of the cutting platform (20).
3. The galvanized sheet cutting apparatus with compensation mechanism as recited in claim 1, wherein a speed of upward movement of the platen (52) is greater than a speed of downward movement of the platen (52).
4. The galvanized sheet cutting apparatus with compensation mechanism according to claim 1, characterized in that the cutting platform (20) comprises a support table one (21), the cutting mechanism (40) and the positioning mechanism (30) being located above the support table one (21);
the two sides of the first supporting table (21) are respectively provided with a second supporting table (22), the second supporting table (22) is in running fit with a second roller (23), and the second supporting table (22) is provided with a second driving piece for driving the second roller (23) to rotate.
5. The galvanized sheet cutting device with the compensation mechanism according to claim 1, characterized in that the positioning mechanism (30) comprises a first telescopic member (31), wherein the movable end of the first telescopic member (31) is connected with a pressing member (33) through a receiving member (32);
the cutting mechanism (40) comprises a second telescopic part (41), a cutting knife (42) is connected to the movable end of the second telescopic part (41), and the cutting knife (42) penetrates through the pressing part (33).
6. The method for cutting a galvanized sheet cutting apparatus with a compensation mechanism according to any one of claims 1 to 5, comprising the steps of,
s1, conveying galvanized plates: the conveying mechanism (10) clamps and conveys the galvanized plate, and the end part of the galvanized plate moves to the cutting platform (20) after passing through the compensating mechanism (50);
s2, end cutting: the positioning mechanism (30) is started to fix the cutting position of the galvanized sheet, the cutting mechanism (40) is started to cut the end part of the galvanized sheet, wherein after the positioning mechanism (30) is used for fixing the galvanized sheet, the bedplate (52) moves downwards from the highest position, and a compensation space for storing the galvanized sheet is formed between the conveying mechanism (10) and the cutting platform (20);
s3, recovering the galvanized sheet to a conveying state: after the end part is cut, the positioning mechanism (30) and the cutting mechanism (40) move upwards, the bedplate (52) moves upwards to push the galvanized plate upwards, and after the bedplate (52) moves to the highest position, the galvanized plate is restored to a conveying state, so that compensation of the galvanized plate in the conveying process is completed;
s4, cutting the galvanized sheet: the positioning mechanism (30) starts to fix the cutting position of the galvanized sheet, the cutting mechanism (40) starts to cut the galvanized sheet, wherein after the positioning mechanism (30) finishes fixing the cutting position of the galvanized sheet, the bedplate (52) moves downwards from the highest position, and a compensation space for storing the galvanized sheet is formed between the conveying mechanism (10) and the cutting platform (20);
s5, repeating the steps S3 and S4 until the galvanized sheet is cut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311108495.5A CN116833485B (en) | 2023-08-31 | 2023-08-31 | Galvanized sheet cutting device with compensation mechanism and cutting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311108495.5A CN116833485B (en) | 2023-08-31 | 2023-08-31 | Galvanized sheet cutting device with compensation mechanism and cutting method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116833485A CN116833485A (en) | 2023-10-03 |
| CN116833485B true CN116833485B (en) | 2023-11-24 |
Family
ID=88172777
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311108495.5A Active CN116833485B (en) | 2023-08-31 | 2023-08-31 | Galvanized sheet cutting device with compensation mechanism and cutting method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116833485B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB8900493D0 (en) * | 1989-01-10 | 1989-03-08 | Amada Co Ltd | Shearing machine |
| CN202106086U (en) * | 2011-06-02 | 2012-01-11 | 广东东南薄膜科技股份有限公司 | Metal cutting device for tracking holographic diagram |
| CN204277075U (en) * | 2014-10-31 | 2015-04-22 | 东莞市安德丰电池有限公司 | A kind of metal tape cuts pay-off automatically |
| CN111195743A (en) * | 2018-11-20 | 2020-05-26 | 苏炜 | Steel plate shearing machine |
| CN113857347A (en) * | 2021-09-29 | 2021-12-31 | 江苏盈达机电科技有限公司 | Production process of air valve body |
| CN216540574U (en) * | 2021-12-31 | 2022-05-17 | 广东英联包装股份有限公司 | Pull ring punching machine feeding device for manufacturing pop can cover |
| CN218341102U (en) * | 2022-08-08 | 2023-01-20 | 焦作市凯诺电子有限公司 | Aluminum substrate shearing device |
| CN116079139A (en) * | 2022-11-25 | 2023-05-09 | 广东谷菱电气有限公司 | Production facility is cut to copper bar board spare |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN213410513U (en) * | 2020-10-30 | 2021-06-11 | 深圳市恒川激光技术有限公司 | Lithium cell nickel piece autoloader |
-
2023
- 2023-08-31 CN CN202311108495.5A patent/CN116833485B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB8900493D0 (en) * | 1989-01-10 | 1989-03-08 | Amada Co Ltd | Shearing machine |
| CN202106086U (en) * | 2011-06-02 | 2012-01-11 | 广东东南薄膜科技股份有限公司 | Metal cutting device for tracking holographic diagram |
| CN204277075U (en) * | 2014-10-31 | 2015-04-22 | 东莞市安德丰电池有限公司 | A kind of metal tape cuts pay-off automatically |
| CN111195743A (en) * | 2018-11-20 | 2020-05-26 | 苏炜 | Steel plate shearing machine |
| CN113857347A (en) * | 2021-09-29 | 2021-12-31 | 江苏盈达机电科技有限公司 | Production process of air valve body |
| CN216540574U (en) * | 2021-12-31 | 2022-05-17 | 广东英联包装股份有限公司 | Pull ring punching machine feeding device for manufacturing pop can cover |
| CN218341102U (en) * | 2022-08-08 | 2023-01-20 | 焦作市凯诺电子有限公司 | Aluminum substrate shearing device |
| CN116079139A (en) * | 2022-11-25 | 2023-05-09 | 广东谷菱电气有限公司 | Production facility is cut to copper bar board spare |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116833485A (en) | 2023-10-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR102057186B1 (en) | Cutting machine | |
| CN116833485B (en) | Galvanized sheet cutting device with compensation mechanism and cutting method | |
| CN211489833U (en) | Plate shearing machine with strong adaptability | |
| US6161460A (en) | Bearing assembly for shear | |
| CN113198903B (en) | Blanking machine for processing metal plate | |
| US6092709A (en) | Machine for advancing a sheet metal strip in measured increments | |
| KR101579606B1 (en) | Shear for Press | |
| CN212885382U (en) | Plate shearing machine | |
| CN109261827A (en) | For billet material side stamping system | |
| CN218799508U (en) | Plate shearing machine loading attachment | |
| JP4472958B2 (en) | Progressive press machine | |
| JP3662652B2 (en) | Cutting device for amorphous magnetic alloy strip | |
| CN209716847U (en) | A kind of steel band Shearing Butt Resistance Welder steel band butt jointing conveyer | |
| CN214236473U (en) | Cold-rolled steel sheet plate shearing machine with automatic feeding | |
| US5431272A (en) | Part moving mechanism | |
| HU189779B (en) | Apparatus for cutting plates or similar tabular materials | |
| US3511964A (en) | Plant for welding beams to a metal sheet | |
| JP3765893B2 (en) | Plate material processing method and apparatus | |
| CN220680152U (en) | Wear-resisting cold rolled steel sheet cutting device | |
| CN219171142U (en) | Clamping plate mechanism for numerical control electronic saw and numerical control electronic saw | |
| CN221048490U (en) | Follow-up precise cutting device | |
| CN221164973U (en) | Improved template stacker | |
| CN219309829U (en) | Punching and cutting machine | |
| CN220127699U (en) | Plate shearing machine with material arranging structure | |
| CN219746445U (en) | Galvanized sheet zinc layer milling complete equipment for environment-friendly steel barrel |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |