CN116813018A - Semiconductor industrial production wastewater treatment process - Google Patents

Semiconductor industrial production wastewater treatment process Download PDF

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CN116813018A
CN116813018A CN202311099577.8A CN202311099577A CN116813018A CN 116813018 A CN116813018 A CN 116813018A CN 202311099577 A CN202311099577 A CN 202311099577A CN 116813018 A CN116813018 A CN 116813018A
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zeolite
wastewater
modified
drying
treating
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CN116813018B (en
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孙文成
徐占营
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Shanghai Langwei Environmental Protection Technology Co ltd
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Shanghai Langwei Environmental Protection Technology Co ltd
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Abstract

The invention discloses a wastewater treatment process for semiconductor industrial production, which belongs to the technical field of wastewater treatment and comprises the following steps: firstly, mixing amino-functionalized 4A zeolite with anhydrous methanol under the protection of nitrogen, performing ultrasonic dispersion, adding anhydrous sodium sulfate, heating for reflux, adding salicylaldehyde, and performing reflux reaction to obtain modified 4A zeolite; soaking modified 4A zeolite in calcium chloride solution, taking out and drying; mixing the modified 4A zeolite and the trisodium citrate solution at room temperature, and drying to obtain an adsorption material; secondly, adding liquid alkali into the wastewater to adjust the pH value to 8-9; thirdly, adding an adsorption material into the wastewater with the pH adjusted, standing and settling for 1.5-2h, and then carrying out solid-liquid separation. The invention provides an adsorption material which not only has good adsorption performance, but also can treat the condition of a small amount of heavy metal ions in fluorine-containing wastewater.

Description

Semiconductor industrial production wastewater treatment process
Technical Field
The invention belongs to the technical field of wastewater treatment, and particularly relates to a wastewater treatment process in semiconductor industrial production.
Background
In the semiconductor manufacturing technology, semiconductor chips having various functions are formed through a series of processes of photolithography, etching, deposition, ion implantation, grinding, cleaning, and the like, and then the semiconductor chips are packaged and electrically tested to form end products. Currently, a large amount of industrial wastewater is generated in the manufacturing process of semiconductor chips.
According to the characteristics of semiconductor sewage treatment enterprises, the semiconductor wastewater is divided into four categories, namely fluorine-containing wastewater, organic wastewater, ammonia-containing wastewater and metal ion wastewater which are generated in the production process. With the rapid development of the semiconductor industry, the related environmental problems are gradually developed, the too high fluoride ions not only affect the health of human bodies, but also affect the growth and development of plants, the fluoride-containing wastewater is generally treated by adopting a chemical sedimentation method, and calcium salt and fluoride ions in water are added to form CaF 2 . But CaF 2 Has certain solubility, is difficult to be lower than the emission standard, and has long time for balancing precipitation reaction, and excessive Ca needs to be added 2+ Increasing the reaction rate, resulting in a larger volume of the reaction tank, resulting in F - Is difficult to fall below the emission standard.
Disclosure of Invention
The invention aims to provide a treatment process of wastewater in semiconductor industry, which is used for coping with the situation of a small amount of heavy metal ions in low-concentration fluorine-containing wastewater and solving the problems that the treatment efficiency of the fluorine-containing wastewater is low and the emission standard is difficult to be lower than.
The aim of the invention can be achieved by the following technical scheme:
a process for treating wastewater in semiconductor industry comprises the following steps:
first, preparing an adsorption material:
mixing amino-functionalized 4A zeolite with anhydrous methanol under the protection of nitrogen, performing ultrasonic dispersion, adding anhydrous sodium sulfate, setting the temperature to 64 ℃, heating, refluxing and stirring for 10min, adding salicylaldehyde, performing reflux reaction for 12h, washing with water, washing with diethyl ether, and drying to obtain modified 4A zeolite;
soaking modified 4A zeolite in calcium chloride solution, taking out and drying; mixing the modified 4A zeolite and the trisodium citrate solution at room temperature, and drying to obtain an adsorption material;
secondly, adding liquid alkali into the wastewater to adjust the pH value to 8-9;
thirdly, adding an adsorption material into the wastewater with the pH adjusted, standing and settling for 1.5-2h, and then carrying out solid-liquid separation.
Further, the amino-functionalized 4A zeolite, anhydrous sodium sulfate and salicylaldehyde were used in the first step in a ratio of 30g:2g:4g.
Further, the mass fraction of the liquid alkali is 10-15%.
Further, the concentration of the calcium chloride solution is 300-400g/L, the mass fraction of the trisodium citrate solution is 0.4%, and the dosage ratio of the modified 4A zeolite to the trisodium citrate solution is 30-32g:5-6mL.
Further, the soaking time of the zeolite in the calcium chloride solution is 40-50h.
Further, the amino-functionalized 4A zeolite is prepared by the steps of:
under the protection of nitrogen, the coupling agent is used for pre-treating the 4A zeolite and branched polyethyleneimine, the coupling agent is added into 50 mass percent methanol aqueous solution, the heating reflux reaction is carried out for 30 to 48 hours, and after the reaction is finished, the amino functional 4A zeolite is obtained through centrifugation, washing and drying.
Further, the coupling agent pre-treated 4A zeolite is prepared by the steps of:
adding trichloro (methyl) silane and 3-chloropropyl trichlorosilane into normal hexane, stirring and mixing to obtain a treatment solution, mixing 4A zeolite and normal hexane, stirring and dispersing, dripping the treatment solution at room temperature under the protection of nitrogen, stirring and reacting for 24 hours, and performing centrifugal separation and drying to obtain the coupling agent pretreated 4A zeolite.
Further, the usage ratio of the trichloro (methyl) silane, the 3-chloropropyl trichlorosilane and the 4A zeolite is 10mmol:1mmol:5g.
The invention has the beneficial effects that:
the invention provides a semiconductor industrial productionIn the wastewater treatment process, most of the fluorine-containing wastewater exists in the form of hydrofluoric acid in the semiconductor industrial wastewater, but also contains a small amount of heavy metal Pb 2+ 、Zn 2+ And the like, in the prior art, the production requirement is generally met by adding calcium chloride and auxiliary additives such as a flocculating agent, and the like, and the adsorption material provided by the invention not only has good adsorption performance, but also can cope with the situation of a small amount of heavy metal ions in low-concentration fluorine-containing wastewater.
The adsorption material in the invention takes zeolite as a carrier, carries out multiple modification on the surface of the zeolite, improves the adsorption capacity of the zeolite, and meets the requirements of different types of wastewater treatment. The zeolite after treatment can adsorb more calcium ions in the calcium chloride solution, and because the main Si, al and O framework structures in the crystal structure of the zeolite and metal cations outside the framework structures form catalytic active centers together with replaceable cations, the replaceable cations are in a highly dispersed state, the calcium ions can be slowly released within a certain time after being adsorbed, a certain concentration can be maintained, and a stable and continuous adsorption process can be formed.
In the process of treating zeolite, the amino-functionalized 4A zeolite with branched polyethylenimine as grafting monomer reacts with salicylaldehyde to form hyperbranched macromolecular bridged salicylaldehyde structure, which can chelate metal ions, and finally is separated by standing and sedimentation.
The adsorption material used in the wastewater treatment process in the semiconductor industry has the advantages of simple use method, convenient industrial production and high treatment efficiency of fluorine-containing wastewater.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a graph showing comparison of the adsorption amount of calcium ions measured by the adsorption material prepared by the invention.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
This example provides an amino-functionalized 4A zeolite prepared by the steps of:
adding 20mmol of trichloro (methyl) silane and 2mmol of 3-chloropropyl trichlorosilane into 30mL of normal hexane, stirring and mixing to obtain a treatment liquid, mixing 10g of 4A zeolite and 120mL of normal hexane, stirring and dispersing, dropwise adding the treatment liquid under the conditions of room temperature (25-30 ℃) and nitrogen protection, stirring and reacting for 24 hours, and centrifugally separating and drying to obtain the coupling agent pretreated 4A zeolite.
Under the protection of nitrogen, 10g of coupling agent is used for preprocessing 4A zeolite and 2g of branched polyethylenimine (average Mw 25,00), and the mixture is added into 100mL of 50% methanol water solution with mass fraction, heated and refluxed for 48h, and after the reaction is finished, the amino functionalized 4A zeolite is obtained through centrifugation, washing and drying.
Example 2
The embodiment provides a wastewater treatment process in semiconductor industrial production, which comprises the following steps:
first, preparing an adsorption material:
under the protection of nitrogen, mixing 30g of amino-functionalized 4A zeolite prepared according to the method disclosed in the example 1 with 500mL of anhydrous methanol, performing ultrasonic dispersion for 10min, adding 2g of anhydrous sodium sulfate, setting the temperature to 64 ℃, heating, refluxing and stirring for 10min, adding 4g of salicylaldehyde, performing reflux reaction for 12h, washing with water, washing with diethyl ether, and drying to obtain modified 4A zeolite;
soaking 30g of modified 4A zeolite in 300g/L calcium chloride solution for 40h, taking out and drying; mixing 30g of modified 4A zeolite and 5mL of 0.4% trisodium citrate solution at room temperature (25-30 ℃), and drying to obtain an adsorption material;
second, adjusting pH: adding 10% liquid caustic soda by mass percent into the wastewater to adjust the pH value to 8;
thirdly, adding an adsorbing material (10 g of the adsorbing material is added to each liter of wastewater) into the wastewater with the pH adjusted, wherein the wastewater is low-concentration fluorine-containing wastewater treated conventionally, standing and settling for 1.5h, and then carrying out solid-liquid separation.
The test results are shown in table 1 below:
TABLE 1
Example 3
The embodiment provides a wastewater treatment process in semiconductor industrial production, which comprises the following steps:
first, preparing an adsorption material:
under the protection of nitrogen, mixing 30g of amino-functionalized 4A zeolite prepared according to the method disclosed in the example 1 with 500mL of anhydrous methanol, performing ultrasonic dispersion for 10min, adding 2g of anhydrous sodium sulfate, setting the temperature to 64 ℃, heating, refluxing and stirring for 10min, adding 4g of salicylaldehyde, performing reflux reaction for 12h, washing with water, washing with diethyl ether, and drying to obtain modified 4A zeolite;
soaking 30g of modified 4A zeolite in a calcium chloride solution with the concentration of 350g/L for 45h, taking out and drying; 31g of modified 4A zeolite and 6mL of 0.4% trisodium citrate solution are mixed at room temperature (25-30 ℃) and dried to obtain an adsorption material;
second, adjusting pH: adding liquid caustic soda with the mass fraction of 15% into the wastewater to adjust the pH value to 9;
thirdly, adding an adsorbing material (10 g of the adsorbing material is added to each liter of wastewater) into the wastewater with the pH adjusted, wherein the wastewater is low-concentration fluorine-containing wastewater treated conventionally, standing and settling for 2 hours, and then carrying out solid-liquid separation.
The test results are shown in table 2 below:
TABLE 2
Example 4
The embodiment provides a wastewater treatment process in semiconductor industrial production, which comprises the following steps:
first, preparing an adsorption material:
under the protection of nitrogen, mixing 30g of amino-functionalized 4A zeolite prepared according to the method disclosed in the example 1 with 500mL of anhydrous methanol, performing ultrasonic dispersion for 10min, adding 2g of anhydrous sodium sulfate, setting the temperature to 64 ℃, heating, refluxing and stirring for 10min, adding 4g of salicylaldehyde, performing reflux reaction for 12h, washing with water, washing with diethyl ether, and drying to obtain modified 4A zeolite;
soaking 30g of modified 4A zeolite in 400g/L calcium chloride solution for 50h, taking out and drying; mixing 32g of modified 4A zeolite and 6mL of 0.4% trisodium citrate solution at room temperature (25-30 ℃), and drying to obtain an adsorption material;
second, adjusting pH: adding liquid caustic soda with the mass fraction of 15% into the wastewater to adjust the pH value to 9;
thirdly, adding an adsorbing material (10 g of the adsorbing material is added to each liter of wastewater) into the wastewater with the pH adjusted, wherein the wastewater is low-concentration fluorine-containing wastewater treated conventionally, standing and settling for 2 hours, and then carrying out solid-liquid separation.
The test results are shown in table 3 below:
TABLE 3 Table 3
The test results of examples 2-4 show that the adsorption material used in the wastewater treatment process of the semiconductor industry has large adsorption capacity and can adsorb a certain amount of metal ions to meet the production requirement.
Comparative example 1
In this comparative example, the modified 4A zeolite was changed to zeolite as in example 2, and the original raw materials and the production process were the same as in example 2.
The test results are shown in table 4 below:
TABLE 4 Table 4
Compared with the adsorption material prepared in the example of the invention, the adsorption capacity of the untreated 4A zeolite in comparative example 1 is limited, the effect of adsorbing calcium ions is slightly poorer, the effect of releasing calcium ions is poorer, and the effect of treating wastewater is also relatively poorer.
Calcium ion adsorption performance test:
the adsorption materials of example 2 and comparative example 1 were tested for the amount of calcium ion adsorption Q (mg/g) in calcium chloride solutions of different concentrations C (150-400 g/L), the mass of the adsorption material in a single adsorption experiment was 20g, example 2 was designated as group A, comparative example 1 was designated as group B, the adsorption time was 40h, and the recorded test results were shown in FIG. 1. As can be seen from the analysis of the recorded results of examples 2-4 and comparative example 1, the adsorption capacity of the treated modified 4A zeolite increases, and a higher adsorption level can be achieved in the treatment of fluorine-containing wastewater, and the branched structure in the modified 4A zeolite structure has a specific structure to F - The adsorption of the catalyst has positive promotion effect, and the amino-functionalized 4A zeolite with branched polyethyleneimine as a grafting monomer reacts with salicylaldehyde to form a hyperbranched macromolecular bridged salicylaldehyde structure, so that metal ions can be chelated, and finally, the metal ions can be subjected to standing sedimentation and separation, so that the treatment requirement of metal wastewater can be met.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The process for treating the wastewater in the semiconductor industry is characterized by comprising the following steps of:
first, preparing an adsorption material:
under the protection of nitrogen, mixing amino-functionalized 4A zeolite with anhydrous methanol, performing ultrasonic dispersion, adding anhydrous sodium sulfate, heating, refluxing and stirring, adding salicylaldehyde, performing reflux reaction for 12 hours, washing with water and diethyl ether after the reaction is finished, and drying to obtain modified 4A zeolite;
soaking modified 4A zeolite in calcium chloride solution, taking out and drying; mixing the modified 4A zeolite and the trisodium citrate solution at room temperature, and drying to obtain an adsorption material;
secondly, adding liquid alkali into the wastewater to adjust the pH value to 8-9;
thirdly, adding an adsorption material into the wastewater with the pH adjusted, standing and settling for 1.5-2h, and then carrying out solid-liquid separation.
2. The process for treating industrial wastewater of semiconductors according to claim 1, wherein the dosage ratio of the amino-functionalized 4A zeolite, anhydrous sodium sulfate and salicylaldehyde in the first step is 30g:2g:4g.
3. The process for treating wastewater from semiconductor industry according to claim 1, wherein the mass fraction of the liquid alkali is 10-15%.
4. The process for treating the wastewater in the semiconductor industry according to claim 1, wherein the concentration of the calcium chloride solution is 300-400g/L, the mass fraction of the trisodium citrate solution is 0.4%, and the dosage ratio of the modified 4A zeolite to the trisodium citrate solution is 30-32g:5-6mL.
5. The process for treating wastewater from semiconductor industry as claimed in claim 1, wherein the soaking time of the modified 4A zeolite in the calcium chloride solution is 40-50 hours.
6. The process for treating wastewater from semiconductor industry according to claim 1, wherein the amino-functionalized 4A zeolite is prepared by:
under the protection of nitrogen, the coupling agent is used for pre-treating the 4A zeolite and branched polyethyleneimine, the coupling agent is added into 50 mass percent methanol aqueous solution, the heating reflux reaction is carried out for 30 to 48 hours, and after the reaction is finished, the amino functional 4A zeolite is obtained through centrifugation, washing and drying.
7. The process for treating wastewater from semiconductor industry according to claim 6, wherein the coupling agent pretreatment of the 4A zeolite is prepared by:
adding trichloro (methyl) silane and 3-chloropropyl trichlorosilane into normal hexane, stirring and mixing to obtain a treatment solution, mixing 4A zeolite and normal hexane, stirring and dispersing, dripping the treatment solution at room temperature under the protection of nitrogen, stirring and reacting for 24 hours, and performing centrifugal separation and drying to obtain the coupling agent pretreated 4A zeolite.
8. The process for treating industrial wastewater of semiconductors according to claim 7, wherein the usage ratio of the trichlorosilane, the 3-chloropropyl trichlorosilane and the 4A zeolite is 10mmol:1mmol:5g.
CN202311099577.8A 2023-08-30 2023-08-30 Semiconductor industrial production wastewater treatment process Active CN116813018B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1360844A (en) * 1970-08-28 1974-07-24 Nippon Soda Co Process for adsorbing free chlorine heavy metals and compounds of heavy metals
CN111170530A (en) * 2018-11-13 2020-05-19 上海朗蔚环保科技有限公司 Electroplating wastewater treatment system
CN111514867A (en) * 2020-06-03 2020-08-11 李娟� Polyethyleneimine grafted nano Fe3O4-graphene adsorption material and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1360844A (en) * 1970-08-28 1974-07-24 Nippon Soda Co Process for adsorbing free chlorine heavy metals and compounds of heavy metals
CN111170530A (en) * 2018-11-13 2020-05-19 上海朗蔚环保科技有限公司 Electroplating wastewater treatment system
CN111514867A (en) * 2020-06-03 2020-08-11 李娟� Polyethyleneimine grafted nano Fe3O4-graphene adsorption material and preparation method thereof

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