CN116788749A - Raw smoke proportioning boxing and formula warehouse logistics system and conveying method - Google Patents

Raw smoke proportioning boxing and formula warehouse logistics system and conveying method Download PDF

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Publication number
CN116788749A
CN116788749A CN202310487447.5A CN202310487447A CN116788749A CN 116788749 A CN116788749 A CN 116788749A CN 202310487447 A CN202310487447 A CN 202310487447A CN 116788749 A CN116788749 A CN 116788749A
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China
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box
warehouse
formula
smoke
boxes
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Inventor
马杨斌
王斌
刘野
李锐洪
王荣康
卢加南
周兴富
李中银
段胜辉
杨昊
邵镕
董华龙
陈露
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Hongta Tobacco Group Co Ltd
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Hongta Tobacco Group Co Ltd
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Priority to CN202310487447.5A priority Critical patent/CN116788749A/en
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Abstract

The invention relates to a raw smoke proportioning boxing and formula warehouse logistics system and a conveying method, and belongs to the technical field of logistics; the invention can directly carry out single-grade warehouse entry and formula warehouse entry by using the original tobacco frame columns, reduces the processes of paving and boxing tobacco leaves taken out from the frame columns, and reduces breakage; the vertical conveyor is utilized for multi-stage high-level conveying, the formula three-dimensional warehouse adopts a two-floor warehouse-out and one-floor warehouse-in mode, so that the formula three-dimensional warehouse management is convenient, and no confusion occurs; according to the delivery requirements of the homogenization formula, delivering the queues of the delivery tobacco boxes in each batch according to a fixed sequence, and when delivery verification finds that the tobacco boxes are wrong, replacing the tobacco boxes, and keeping the delivery queues unchanged; and the tobacco boxes of different grades are conveyed according to the planned box turning and pouring channels, and the secondary verification is performed before box turning and pouring, so that each production batch is ensured to accord with the formula and homogenization, the fluctuation of the tobacco formula and chemical value is accurately controlled, the automation degree of raw tobacco proportioning boxing and logistics transportation of a formula warehouse is improved, and the transportation efficiency of the tobacco boxes is improved.

Description

Raw smoke proportioning boxing and formula warehouse logistics system and conveying method
Technical Field
The invention relates to a raw smoke proportioning boxing and formula warehouse logistics system and a conveying method, and belongs to the technical field of logistics.
Background
The traditional raw tobacco formula of redrying adopts a direct feeding mode of manual leaf spreading and blending, is rigidly connected with a threshing and redrying production section, and the synchronous operation of the leaf spreading She Touliao and threshing and redrying causes long working time and high labor intensity of workers in a material preparation working procedure section. After the tobacco leaves are paved, a boxing system and a formula warehouse logistics system are not configured, tobacco leaves are not stored by taking a smoke box as a unit, chemical value equalization cannot be performed, formula management and scheduling difficulty is high, production efficiency is low, and flexible fine formula threshing production cannot be easily realized. The existing elevated warehouse has simple route and single function, and has no efficient processing mechanism when equipment fails and is abnormal in verification, so that the delivery sequence of the smoke boxes cannot be changed, the accuracy of the proportion of tobacco leaf formulas cannot be ensured, and the existing elevated warehouse is mostly used as a temporary warehouse, and the functions of production and homogenization processing of the elevated warehouse formulas are lost.
Therefore, the raw smoke proportioning boxing and formula warehouse logistics system and the conveying method are provided, and the raw smoke proportioning boxing system, the formula warehouse logistics system and the formula warehouse logistics conveying method ensure that production batches meet the formula and homogenization requirements, and improve the transportation efficiency of the smoke boxes.
Disclosure of Invention
In order to overcome the problems in the background art, the invention completes production tasks such as raw smoke proportioning boxing, formula delivery and feeding, vacuum moisture regaining processing, direct delivery beyond the warehouse and the like through a raw smoke proportioning boxing system, a formula warehouse logistics system and a formula warehouse logistics conveying method, has multiple processing modes of raw smoke multi-grade formula processing, raw smoke off-line cutting, single-grade raw smoke warehouse entry and formula delivery, improves the automation degree of raw smoke proportioning boxing and formula warehouse logistics transportation, and improves the transportation efficiency of smoke boxes.
In order to solve the problems in the background art, the invention is realized by the following technical scheme:
the raw tobacco proportioning and boxing system comprises an empty box buffer line, a boxing station, a belt conveyor, a double-way dividing and cutting machine, a leaf laying line and a tobacco box conveying line, wherein the leaf laying line is connected with a feeding port of the double-way dividing and cutting machine, a discharging port of the double-way dividing and cutting machine is connected with a boxing station through the belt conveyor, the empty box buffer line is arranged at the front end below the boxing station, the tobacco box conveying line is arranged at the rear end below the boxing station, and the tobacco box conveying line is connected to a formula three-dimensional warehouse;
the formula warehouse logistics system comprises a box turning feeding area, a manual processing area, an initialization upper and lower line platform, a formula stereo warehouse, a vertical conveyor, a buffer station, a vacuum damping machine and a warehouse returning route, wherein the vertical conveyor is arranged at the front end of the formula stereo warehouse and used for lifting and conveying smoke boxes, the problem of high and low places is solved, the smoke box conveying line is connected to the vertical conveyor, four smoke box conveying lines are arranged at the front end of the formula stereo warehouse, two conveying lines are connected to the vacuum damping machine, the other two conveying lines are connected to the warehouse returning route, buffer stations are arranged at the front end and the rear end of the vacuum damping machine, the buffer station is arranged at the rear end of the vacuum damping machine and connected to the box turning feeding area, the warehouse returning route is arranged at the front end of the warehouse turning feeding area, the warehouse returning route is respectively connected with empty box buffer lines and conveying lines of the formula stereo warehouse, the initialization upper and lower line platform is arranged on the warehouse returning route and used for upper and lower empty smoke boxes, and the manual processing area used for processing abnormal smoke boxes is arranged beside the initialization upper and lower line platform.
Preferably, a scanning detection device is arranged at the front end of the formula stereoscopic warehouse and is perpendicular to a warehouse outlet of the conveyor, the scanning detection device comprises an RFID scanner and a camera, an RFID chip can be read and written, and a two-dimensional code of a smoke box can be scanned and identified for checking the information of the smoke box; the front end buffer storage station of the box turning over feeding area is also provided with a scanning detection device, and the information of the tobacco box is checked again; the junction of the warehouse-returning route and the empty box cleaning platform is provided with a weighing detection device, and the weighing detection device comprises a weighing sensor and a camera and is used for detecting whether tobacco leaves remain in the empty box.
Preferably, the formula three-dimensional warehouse comprises an upper layer of access platform and a lower layer of access platform, wherein one layer is used for carrying out real-box warehouse entry, empty box warehouse entry and queue insertion real-box warehouse entry, and the other layer is used for carrying out real-box warehouse entry.
The raw tobacco proportioning boxing and formula warehouse logistics conveying method comprises the following steps:
s1, initializing a control system when the system starts production on line for the first time, writing in empty box RFID basic information and box number information, and conveying to a formula three-dimensional warehouse for storage;
s2, tobacco leaves before boxing are processed, and empty boxes are adjusted to an empty box cache line according to a system planning sequence to wait for boxing;
s3, tobacco leaves are boxed, tobacco leaf information is written, the tobacco leaves are conveyed to a layer of warehousing platform of the three-dimensional formula warehouse through a tobacco box conveying line, whether warehouse-crossing throwing judgment is carried out, if the tobacco leaves are not subjected to warehouse-crossing direct warehousing and storage, the tobacco leaves are conveyed to a vacuum damping machine or a box-turning feeding area if the tobacco leaves are subjected to warehouse-crossing direct warehousing and storage;
s4, according to a delivery strategy generated by the proportioning boxing and homogenizing formula management system, a roadway stacker is used for calling out the smoke boxes on a designated goods space and conveying the smoke boxes to a delivery channel before a formula stereoscopic warehouse through a vertical conveyor according to the delivery strategy requirement sequence, RFID information detection is carried out on the delivery channel at the outlet of the vertical conveyor before delivery, if the detection is passed, the smoke boxes are conveyed to a vacuum damping machine or directly enter a box turning feeding area buffer station, if the information is wrong, conveying of the smoke boxes which are right from the vertical conveyor at the warehouse entry port of the formula stereoscopic warehouse is stopped, the smoke boxes are called out for queue insertion, and the wrong smoke boxes return from the warehouse entry channel;
s5, vacuum conditioning treatment, namely conveying the real tobacco boxes which are delivered from the three-dimensional formula warehouse to a buffer storage station at the front end of a vacuum conditioning machine, waiting for entering the conditioning machine for treatment, and conveying the tobacco boxes subjected to vacuum conditioning to buffer storage stations corresponding to the box turning feeding areas through a conveying system;
s6, directly conveying the smoke box which does not need to be subjected to vacuum moisture regaining treatment to a buffer storage station of a corresponding box turning feeding area by a conveying system;
s7, when the smoke box is at a buffer storage station of the box turning feeding area, RFID information is secondarily detected, and after the detection is correct, the smoke box is turned into the feeding machine through the box turning feeding machine for production and use; when an abnormal smoke box is detected for the second time, stopping box turning and feeding by the system, analyzing the error problem, and processing the corresponding condition;
s8, empty boxes are processed after box turning and feeding, the empty boxes return through a warehouse returning route, the warehouse returning and conveying process is required to be subjected to empty box detection, and the empty boxes which are detected to be qualified in cleaning are preferentially conveyed to a buffer station of an empty box buffer line in front of a boxing station for boxing; conveying the unqualified empty frames to a manual cleaning platform, and returning the empty boxes for re-detection after cleaning is finished;
s9, the empty boxes of the empty box cache line are concentrated and returned to the warehouse, and when production is finished, the empty boxes on the empty box cache line and the box loading area cache station can be concentrated and conveyed to the formula three-dimensional warehouse for storage through a smoke box conveying line.
Preferably, the S2 and S8 empty boxes preferentially mobilize the empty boxes returned by the warehouse returning route, so that the warehouse entering and exiting flow of the empty boxes can be reduced, and the empty boxes are stored in the formula three-dimensional warehouse when the empty box caching station is full; when the system flow cannot be satisfied in the production peak period, the empty smoke box is then called out from the formula three-dimensional warehouse.
Preferably, before the S3 tobacco leaves are packaged, weighing and image detection are carried out again before the empty boxes enter a packaging station, when abnormality is detected, the empty boxes do not carry out packaging operation, after marking, the empty boxes are conveyed to an abnormality processing station for processing, and the empty boxes are rearranged for replenishment; after the boxing is completed, the real boxes enter an information writing station, and tobacco leaf grade, batch, weight, specification, time and chemical component value information are written into the RFID and then put into storage.
Preferably, the step of detecting the abnormal smoke box in the step S4 comprises the following conditions,
s4.1, if the RFID information cannot be read, but the box number information on the nameplate is consistent with the system prompt, marking the abnormal smoke box, then restoring and conveying, conveying to a manual platform after the box turning and feeding are finished, and replacing the RFID, or warehousing and then uniformly discharging and replacing;
s4.2, if the box number information of the RFID is inconsistent with the system prompt, but the box number information on the nameplate is consistent with the system prompt, marking the abnormal smoke box, then restoring and conveying the abnormal smoke box, conveying the abnormal smoke box to a manual station after the box turning and feeding are finished, updating the information of the RFID, and warehousing;
s4.3, detecting that the information of the box number of the RFID is consistent with the nameplate, and when the information of the cigarette boxes in the warehouse-out of the batch is inconsistent with the information of the cigarette boxes in the warehouse-out of the batch, which belongs to the warehouse-out error, after the system recalculates, the required cigarette boxes are called out from the warehouse immediately through a vertical conveyor of a layer of empty box warehouse entry port of the formula three-dimensional warehouse, the conveying channel is inserted into the original position of the abnormal cigarette box, then the conveying of the next cigarette box of the vertical conveyor is restored, the warehouse-out of the batch is ensured to meet the formula and homogenization requirements, the cigarette boxes in the warehouse-out error are processed to return to update the inventory information, and the calculation queue is added again, so that the warehouse-out of the subsequent batch is ensured to meet the formula and homogenization requirements;
preferably, when the abnormal smoke box is detected for the second time, when the RFID information cannot be read and the RFID box number information is inconsistent with the system prompt and the box number information on the nameplate is consistent with the system prompt, the processing is the same as the S4.1 and the S4.2, when the delivery error is detected, the system immediately calls out the required smoke box from the initial upper and lower line platform to be off line after recalculating, conveys the correct smoke box to the upper line platform of the box turning feeding area through a forklift, restores the box turning feeding after being inserted into the position of the original wrong smoke box, ensures that the delivery of the batch meets the formula and homogenization requirements, returns the wrong smoke box to be processed to update the stock information, and re-adds the calculation queue to ensure that the delivery of the subsequent batch meets the formula and homogenization requirements; when the RFID box number information is detected to be consistent with the nameplate, the warehouse-out batch information is also consistent, but when the RFID box number information is inconsistent with a box turning feeding channel appointed by a system, the RFID box number information belongs to a box turning error, the cigarette box is not conveyed to an appointed box turning feeding machine, the cigarette box is taken off line through a box turning feeding area off-line platform, is conveyed to a box turning feeding area on-line platform by using a forklift, and is conveyed to a correct box turning feeding machine channel to restore box turning feeding, so that the box turning feeding of the batch is ensured to meet the formula and homogenization requirements.
The beneficial effects of the invention are as follows:
the invention uses the original tobacco box to directly carry out single-grade warehouse entry and formula warehouse exit, reduces the process of taking out tobacco leaves from frame columns for paving and boxing, and reduces breakage; the vertical conveyor is utilized for multi-stage high-level conveying, the formula three-dimensional warehouse adopts a two-floor warehouse-out and one-floor warehouse-in mode, so that the formula three-dimensional warehouse management is convenient, and no confusion occurs; according to the requirement of delivering the homogenized formula, delivering the queue of each batch of delivery tobacco boxes in a fixed sequence, when delivery verification finds that the tobacco boxes are wrong, returning the wrong tobacco boxes to the warehouse through a bypass, automatically finding the right tobacco boxes by the system, passing the next tobacco box through a first-floor delivery channel by using a vertical conveyor, and inserting the queue to the position of the original wrong tobacco box, so that the delivery queue is unchanged, and each production batch is ensured to meet the formula and the homogenization requirement; the secondary verification is also carried out before the box turning and pouring, so that the production batch is ensured to meet the requirements of formulation and homogenization, and the automation degree of raw smoke proportioning boxing and formulation warehouse logistics transportation is improved; through setting up a plurality of different transfer passage of function, make the smoke box carry more orderly, improved smoke box conveying efficiency.
Drawings
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic diagram of a raw smoke proportioning boxing and formula warehouse logistics system of the invention;
FIG. 3 is a schematic illustration of a smoke box delivery path of the present invention;
FIG. 4 is a flow chart of the tobacco box delivery and box turning feeding of the invention;
FIG. 5 is a flow chart of the raw tobacco offline slitting and framing according to the invention;
fig. 6 is a flow chart of single-level warehouse-in and formula warehouse-out of the original cigarette frame.
The reference numerals in the figures are: 1-box turning feeding area, 2-manual processing area, 3-initialization up and down line platform, 3.1-empty box cleaning platform, 4-central control room, 5-empty box buffer line, 6-box loading station, 6.1-raw tobacco frame column line loading platform, 6.2-raw tobacco frame column line unloading platform, 7-belt conveyor, 8-two-way splitting machine, 9-leaf laying line, 10-tobacco box conveying line, 10.1-exception processing platform, 11-tunnel stacker, 12-formula stereo warehouse, 13-vertical conveyor, 14-buffer station, 14.1-box turning feeding area line loading platform, 15-vacuum moisture regaining machine, 16-warehouse returning route and 16.1-box turning feeding area line unloading platform.
Detailed Description
In order to make the objects, technical solutions and advantageous effects of the present invention more apparent, preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, so as to facilitate understanding of the skilled person.
As shown in fig. 2 and 3, the raw tobacco proportioning and boxing system comprises an empty box buffer line 5, a boxing station 6, an upper raw tobacco frame column line platform 6.1, a lower raw tobacco frame column line platform 6.2, a belt conveyor 7, a two-way splitting machine 8, a leaf paving line 9, a tobacco box conveying line 10 and an abnormality processing platform 10.1, wherein the leaf paving line 9 is respectively connected to the two-way splitting machines 8, a discharge hole of the two-way splitting machine 8 is respectively connected with the two boxing stations 6 through four belt conveyors 7, the two-way splitting machine 8 is used for splitting tobacco leaves with different production requirements according to leaf bases and non-leaf bases, the split tobacco leaves can be mixed or split through a multi-mode belt conveyor unit of the two-way splitting machine 8, or the split conveying can be carried out, the empty box buffer line 5 is arranged at the front end below the boxing station 6, 61 buffer stations are arranged at the empty box buffer line 5, after the tobacco frame boxing is finished, relevant information such as tobacco grade, batch, weight, time, chemical component value and the like is written into the two-way splitting machine 8, the three-dimensional tobacco box conveying line 10 is arranged at the lower end of the boxing station 6, the three-dimensional box conveying line 10 is connected to the three-dimensional box conveying line 10 and the abnormality processing platform 10 is used for processing the abnormal processing of the tobacco box formulation, and the abnormal processing is arranged at the three-dimensional box 10, and the abnormal processing platform is arranged at the end of the boxing station 10, and the abnormal processing station is used for processing of the abnormal processing of the box processing box 10;
the utility model provides a former cigarette ratio vanning system can be used for former cigarette offline to cut dress frame, spread leaf cutting line and a suit case system that corresponds possess formula storehouse smoke box on-line vanning and former cigarette offline vanning function simultaneously, be provided with former cigarette frame wire feeding platform 6.1 under the vanning station 6, commodity circulation route and former cigarette frame wire discharging platform 6.2, when adopting the cigarette frame vanning, empty cigarette frame is by fork truck from former cigarette frame wire feeding platform 6.1 wire feeding, the cigarette frame after the vanning is accomplished does not get into the production line, does not get into the three-dimensional storehouse of formula, is sent to the appointed point by fork truck through former cigarette frame wire discharging platform 6.2 and is deposited. When the box packing station 6 performs the off-line packing of the raw cigarettes, other three box packing systems can normally perform the functions of cutting, packing and warehousing, and the functions are not mutually interfered.
The formula warehouse logistics system comprises a box turning feeding area 1, a manual processing area 2, an initialization upper and lower line platform 3, an empty box cleaning platform 3.1, a roadway stacker 11, a formula three-dimensional warehouse 12, a vertical conveyor 13, a buffer station 14, a box turning feeding area upper line platform 14.1, a vacuum damping machine 15, a warehouse returning route 16 and a box turning feeding area lower line platform 16.1, wherein four vertical conveyors 13 are arranged at the front end of the formula three-dimensional warehouse 12, two vertical conveyors 13 close to a boxing station 6 are used for conveying empty smoke boxes, returning smoke boxes and lifting smoke boxes of a warehouse turning and inserting team required by abnormal warehouse returning, two vertical conveyors at the rear side are used for the smoke boxes to go out of the warehouse, the vertical conveyors work in a cooperative mode during normal warehouse returning, if one of the smoke boxes breaks down, the other vertical conveyors are responsible for all the warehouse returning tasks, if the smoke boxes stay in the fault conveyor, the smoke boxes in the fault conveyor are calculated again, the new smoke boxes in the fault maintenance warehouse returning after the fault maintenance, and the homogenizing calculation is added again. The tobacco box conveying line 10 is connected to the vertical conveyor 13, one layer of the formula three-dimensional warehouse 12 carries out real box warehouse entry and empty box warehouse entry, two layers carry out real box warehouse entry, a plurality of tunnel stackers 11 are arranged in the formula three-dimensional warehouse 12 and used for stacking and taking out real tobacco boxes, a scanning detection device is arranged at the outlet of the lower end of the vertical conveyor 13 at the warehouse exit of the formula three-dimensional warehouse 12, the scanning detection device comprises an RFID scanner and a camera, RFID chips can be read and written, two-dimensional codes of the tobacco boxes can be scanned and identified, tobacco box information is checked, the camera is used for carrying out real-time monitoring and box number shooting, scanning information comparison and verification, and when the tobacco boxes are discharged, only the next tobacco box enters the vertical conveyor after the verification is normal, so that a channel occupied by the tobacco boxes is avoided when the abnormal discharge needs to be inserted; four smoke box conveying lines are arranged at the front end of the formula three-dimensional warehouse 12, as shown in fig. 2, two conveying lines HK are connected to a vacuum damping machine 15, and the other two conveying lines MG and MJF are respectively connected with a box turning feeder and an initialization upper and lower line platform 3 and are used for empty frame warehouse entry, wrong smoke box warehouse returning and smoke box queue insertion conveying. 5 buffer stations 14 are respectively arranged on two access lines at the front end and the rear end of the vacuum damping machine 15, the buffer stations 14 at the rear end of the vacuum damping machine 15 are connected to the box turning feeding area 1, 3 buffer stations 14 are arranged in front of each box turning station in front of the box turning feeding area 1, a scanning detection device is also arranged on the buffer stations 14 of the box turning feeding area 1, smoke box information is checked again, abnormal treatment is carried out if errors occur, and box turning feeding is continued correctly. The left end and the right end of the box turning feeding area 1 are respectively provided with a box turning feeding area on-line platform 14.1 and a box turning feeding area off-line platform 16.1 for on-line and off-line of the smoke box. A warehouse returning route 16 is arranged on the right side of the box turning feeding area 1, and the warehouse returning route 16 is respectively connected with the empty box cache line 5 and the formula three-dimensional warehouse 12; the warehouse returning route 16 is provided with an initialization on-off line station 3 and an empty box cleaning station 3.1, wherein the initialization on-off line station 3 is used for loading and unloading empty cigarette boxes and conveying queue cigarette boxes; the junction of empty box cleaning platform 3.1 and returning storehouse route 16 is provided with weighing detection device, and heavy detection device includes weighing sensor and camera for whether detect the empty box in residual tobacco leaf, the empty box cleans the platform 3.1 side and is provided with the manual work processing region 2 that is used for handling unusual smoke box.
The raw tobacco frame proportioning boxing and formula warehouse logistics system can carry out single-grade warehouse entry and formula warehouse exit of raw tobacco frames, the raw tobacco frames can be conveyed on a tobacco box conveying line 10 and stored in a formula three-dimensional warehouse 12 after being matched with trays, when the raw tobacco frames are adopted for warehouse entry, the tobacco frames are on line from an on-line station 6.1 of a raw tobacco frame rail by a forklift, and are conveyed to a tobacco box warehouse entry and pickup station through the tobacco box conveying line 10 and enter the formula three-dimensional warehouse 12. When the tobacco frames are delivered, according to a delivery strategy generated by the proportioning boxing and homogenizing formula management system, the tobacco frames on the appointed goods space are delivered by the roadway stacker 11, delivered through a two-layer delivery platform according to a planning sequence, conveyed to one layer of the formula three-dimensional warehouse 12 by the vertical conveyor, conveyed to the vacuum damping machine 15 by a delivery conveying line or directly fed into the box turning feeding area 1 for feeding, the processes of spreading and boxing tobacco leaves taken out from frame columns can be reduced, and the breakage of tobacco leaves is reduced.
The tunnel stacker 11 is configured with two modes of ordered delivery and unordered delivery, when the stacker 11 is normal, each box of tobacco leaves is delivered strictly according to delivery sequence, and after the last stacker tobacco box is delivered, the next stacker tobacco box can be delivered. When the stacker fails, the stacking machine can be switched to unordered delivery, the system automatically sorts the smoke boxes in the failed roadway to the batch to be delivered, but the matching relation between the smoke boxes and the corresponding box turning feeding machine is still unchanged, so that the influence of the smoke box blocking on delivery can be avoided on the premise that the delivery formula blending meets the requirement, the delivery efficiency is improved to the maximum degree, and the smooth production is ensured.
The central control room 4 is arranged at the left side of the empty box cache line 5 and is used for controlling and monitoring raw smoke proportioning boxing and formula warehouse logistics transportation in real time.
In fig. 2, ABC line is an off-line split-frame conveyor line for raw cigarettes, a is an empty cigarette frame feeding station, B is a boxing position, and C is a cigarette box discharging station; the point D is a station for off-line of the unqualified and abnormal smoke box; the routes of the smoke box conveying line 10 are CDF and CDG, and F and G are smoke box warehouse-in and pickup stations; GE and MOE are empty box conveying lines, O points are empty box cleaning stations, HIK lines are warehouse-out vacuum moisture regain conveying lines, and HIM is a smoke box conveying line without vacuum moisture regain; KM is a vacuum moisture regain tobacco line transportation route; FJL is a transport route of the tobacco boxes of the platoon, and JL is a transport route of the forklift.
As shown in fig. 1, 3 and 4, the raw smoke proportioning boxing and formula warehouse logistics conveying method comprises the following steps:
s1, initializing a control system when the system starts production on line for the first time, and arranging a smoke box RFID maintenance device at an initialization on-line and off-line station. The RFID chip and the smoke box nameplate are manually installed, the empty box is carried to an initialization on-line and off-line platform by using a forklift, after appearance detection and weighing of the weight of the empty box, the RFID reader-writer writes basic information such as the weight, the box number and the like of the empty box into the RFID, and then the information is conveyed to a formula three-dimensional warehouse for storage through an empty box warehouse-in channel JG.
S2, tobacco leaves before boxing are processed, empty boxes are transferred to an empty box buffer line GE according to a system planning sequence to wait for boxing, empty boxes returned by a warehouse returning route NE are preferentially transferred in empty box scheduling, warehouse entering and exiting flow of the empty boxes can be reduced, and when the system flow cannot be met in a production peak period, the empty tobacco boxes are transferred from the formula three-dimensional warehouse.
S3, boxing tobacco leaves, weighing and image detection are carried out again before the empty boxes enter a boxing station before the tobacco leaves are boxed, when abnormality is detected, the empty boxes do not carry out boxing operation, are conveyed to a manual platform for processing after marking is carried out, and the empty boxes are mobilized again for supplementation; after the boxing is completed, the real boxes enter an information writing station, and tobacco leaf grade, batch, weight, specification, time and chemical component value information are written into an RFID and then put into storage; if the material loaded in the last tail box does not meet the boxing precision requirement after the tobacco leaves in one batch are boxed, the tail box does not participate in the delivery of the homogenizing formula, and the unified processing is finished after the batch is stored. If the RFID information cannot be written in, the smoke box is conveyed to an abnormal processing platform for processing, if the smoke box is damaged by the RFID, the smoke box is manually replaced and rewritten with the information and then put in storage, and if other reasons are selected by the person according to specific conditions, the smoke box is processed correspondingly in real time or put in storage and then is processed in a unified way. The tobacco boxes are conveyed to a layer of warehouse entry platform of the formula warehouse through a tobacco box conveying line CF, whether warehouse crossing is carried out is judged before warehouse entry, if the warehouse crossing is not carried out, the tobacco boxes are conveyed to a vacuum damping machine or a box turning feeding area in a descending mode through a vertical conveyor, the tobacco boxes conveyed without the warehouse crossing are conveyed to a layer of goods taking platform G of the formula warehouse, and the roadway stacker conveys the tobacco boxes to a specified goods place for storage according to goods place information distributed by an upper management system.
S4, the system calls out the smoke boxes on the appointed goods space by a roadway stacker according to the delivery strategy generated by the proportioning boxing and homogenizing formula management system, delivers the smoke boxes to a delivery platform of two layers according to a planning sequence, conveys a feeding area by a vertical conveyor, detects RFID information before delivering the smoke boxes to the feeding area, conveys the smoke boxes to a vacuum damping machine by a delivery conveying line or directly enters a box turning feeding area buffer station if the detection is passed, and if the RFID information cannot be read, the box number information on a nameplate is consistent with the system prompt, resumes conveying after marking the abnormal smoke boxes, conveys the smoke boxes to a manual platform after the box turning delivery is finished to replace RFID, and delivers the smoke boxes to the delivery platform for warehouse storage, or unifies delivery and replacement after warehouse storage; if the box number information of the RFID is inconsistent with the system prompt, but the box number information on the nameplate is consistent with the system prompt, marking the abnormal smoke box, then restoring and conveying the abnormal smoke box, conveying the abnormal smoke box to a manual station after the box turning and feeding are finished, and carrying out information update on the RFID and warehousing; if the information of the box number of the RFID is detected to be consistent with the nameplate, but inconsistent with the information of the cigarette box of the batch of the delivery warehouse, the system belongs to delivery errors, after recalculation, the system immediately calls out the required cigarette box from the warehouse and inserts the correct cigarette box into the original position of the abnormal cigarette box from a layer of queue insertion channel GI, the delivery of the next cigarette box of the vertical conveyor is restored, the delivery of the batch of the cigarette box is ensured to meet the formula and homogenization requirements, the wrong cigarette box of the delivery warehouse is subjected to warehouse returning update inventory information processing, the calculation queue is added again, the delivery of the subsequent batch is ensured to meet the formula and homogenization requirements, and only the next cigarette box enters the vertical conveyor after the verification is normal, so that the channel occupied by the cigarette box when the insertion is required for delivery abnormality is avoided. When the two layers of the warehouse-out channels are used for warehouse-out, if the two layers of the warehouse-out channels are abnormal and the warehouse-out is impossible, the warehouse-out can be carried out through the one layer of the warehouse-out channels; when the two vertical conveyors work cooperatively during normal delivery, if one of the two vertical conveyors fails, the other vertical conveyor is responsible for all delivery tasks, such as smoke boxes stay in the failed conveyor, and the delivery abnormal flow is processed. According to different production requirements, the warehouse-out operation has two routes of entering vacuum conditioning treatment and not passing through the vacuum conditioning treatment, wherein the vacuum conditioning treatment route is HIKM, and the transport route of not passing through the vacuum conditioning treatment smoke box is HIM.
S5, vacuum conditioning treatment, namely conveying a tobacco box which is delivered from a three-dimensional formula warehouse to a buffer storage station at the front end of a vacuum conditioning machine, waiting for entering the conditioning machine for treatment, conveying the tobacco box which is subjected to vacuum conditioning to a buffer storage station corresponding to a box turning feeding area through a conveying line KM, and turning the tobacco box into the feeding machine through the box turning feeding machine for production after secondarily checking that RFID information is correct;
s6, directly conveying the smoke box which does not need to be subjected to vacuum conditioning treatment to a buffer storage station in front of a corresponding box turning feeding area by a conveyor line HIM, and turning the smoke box into a feeding machine by the box turning feeding machine for production after the RFID information is checked to be correct for the second time;
s7, when the smoke box is at a buffer storage station in front of the box turning feeding area, RFID information is secondarily detected, and after the detection is correct, the smoke box is turned into the feeding machine through the box turning feeding machine for production and use; when abnormal smoke boxes are detected during information verification before box turning and feeding, the system stops box turning and feeding, automatically scans and identifies two-dimension codes of the smoke boxes through a camera, and can also transmit frame smoke images to a monitoring interface of a management terminal, and the frame smoke images are verified manually and processed in corresponding conditions; if the RFID information cannot be read, the box number information on the nameplate is consistent with the system prompt, marking the abnormal smoke box, then recovering to turn over the box for feeding, and after the box turning over and feeding are finished, conveying to a manual platform for replacing the RFID, and warehousing or warehousing and uniformly discharging and replacing; if the box number information of the RFID is inconsistent with the system prompt, but the box number information on the nameplate is consistent with the system prompt, marking the abnormal smoke box, then restoring and conveying, conveying to a manual station to update the information of the RFID after the box turning and feeding are finished, or warehousing and then uniformly ex-warehouse updating; if the RFID box number information is consistent with the nameplate but inconsistent with the system prompt, the system prompt is inconsistent with the delivery error, the system immediately calls out the required tobacco boxes from the warehouse to deliver the correct tobacco boxes to an initialization upper and lower line station J for offline from a layer of warehouse-crossing channel FJ, the correct tobacco boxes are delivered to a box-turning feeding area upper line station L through a forklift according to a route JL, box-turning feeding is resumed after the correct tobacco boxes are inserted into the original position of the wrong tobacco boxes, the delivery of the batch is ensured to meet the formula and homogenization requirements, the delivery of the wrong tobacco boxes are processed to update the inventory information in a warehouse-returning manner, and the calculation queue is re-added, so that the delivery of the subsequent batch is ensured to meet the formula and homogenization requirements; when the RFID box number information is detected to be consistent with the nameplate, the warehouse-out batch information is also consistent with the information of the warehouse-out batch, but is inconsistent with a box turning feeding channel appointed by the system, the information belongs to a box turning error, namely the smoke box is not conveyed to an appointed box turning feeding machine, the smoke box is taken off line through a box turning feeding area take-off line platform N, is conveyed to a box turning feeding area take-on line platform L by using a forklift according to a route NL, and is conveyed to a correct box turning feeding machine channel to recover box turning feeding, so that the box turning feeding of the batch is ensured to meet the formula and homogenization requirements;
s8, empty boxes are processed after box turning and feeding, the empty boxes return through empty box return routes NOE or NOF, the returning route conveying process is required to be subjected to empty box detection and cleaning, the cleanliness is automatically detected through image recognition, the empty boxes which are qualified in detection are preferentially conveyed to a buffer station of an empty box buffer line in front of a boxing station for boxing, and a buffer station queue is conveyed to a formula three-dimensional warehouse for storage in a layer when being full; and conveying the unqualified empty frames to automatic overturning equipment, manually cleaning a platform (O platform) after overturning, returning the empty boxes after cleaning, detecting again, and conveying the empty boxes to a buffer station of an empty box buffer line before a boxing station or warehousing after passing the empty boxes.
S9, the empty boxes of the empty box cache line are concentrated and returned to the warehouse, and when production is finished, the empty boxes on the empty box cache line and the box loading area cache station can be conveyed to the formula three-dimensional warehouse through a smoke box conveying line in a concentrated mode for storage.
The method for carrying out the off-line cutting and framing of the raw cigarettes comprises the steps of paving leaf cutting lines and a corresponding box sleeving system, wherein the box sleeving system simultaneously has the functions of on-line boxing of formula warehouse tobacco boxes and off-line boxing of the raw cigarettes, and raw cigarette frame in-out platforms A and C and logistics routes are arranged. When the cigarette frame is adopted for boxing, the empty cigarette frame is wound on the line from the line winding station A by a forklift, the cigarette frame after the boxing at the point B does not enter the production line, does not enter the formula warehouse, and is conveyed to a designated point for storage by the forklift through the line winding station C. When the box packing station performs the off-line packing of the raw cigarettes, other three box packing systems can normally perform the functions of cutting, packing and warehousing, and the functions are not mutually interfered.
The method for carrying out single-level warehouse entry and formula warehouse exit of the raw tobacco frames comprises the steps that a commodity circulation line, a stacker and a goods shelf simultaneously have the functions of conveying and storing the formula warehouse tobacco boxes and the raw tobacco frames, and the raw tobacco frames are arranged on a commodity circulation line in-out platform A and a commodity circulation line in-out platform J. When the tobacco frames are adopted for warehousing, the solid tobacco frames and the tobacco frame trays are put on line from a line-up platform A by a forklift, are conveyed to tobacco box warehousing and taking-out platforms F and G through tobacco box conveying lines CF and CG, and enter a formula three-dimensional warehouse. When the tobacco frames are delivered out of the warehouse, according to a delivery strategy generated by the proportioning boxing and homogenizing formula management system, the tobacco frames on the appointed goods space are delivered out of the warehouse through a roadway stacker, delivered to a three-dimensional formula warehouse through a vertical conveyor and delivered to a vacuum damping machine through a delivery transport line GIKM or directly enter a box turning and feeding area through a GIM for feeding. The process of taking out tobacco leaves from the frame columns for paving and boxing is reduced, and the breakage is reduced.
Finally, it is noted that the above-mentioned preferred embodiments are only intended to illustrate rather than limit the invention, and that, although the invention has been described in detail by means of the above-mentioned preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention as defined by the appended claims.

Claims (7)

1. The utility model provides a former cigarette ratio vanning and formula storehouse logistics system which characterized in that: the raw tobacco proportioning and boxing system comprises an empty box buffer line (5), a boxing station (6), a belt conveyor (7), a double-way dividing and cutting machine (8), a paving She Xian (9) and a tobacco box conveying line (10), wherein the paving line (9) is connected with a feeding port of the double-way dividing and cutting machine (8), a discharging port of the double-way dividing and cutting machine (8) is connected with the boxing station (6) through the belt conveyor (7), the empty box buffer line (5) is arranged at the front end below the boxing station (6), the tobacco box conveying line (10) is arranged at the rear end below the boxing station (6), and the tobacco box conveying line (10) is connected to a formula three-dimensional warehouse (12);
the formula warehouse logistics system comprises a box turning feeding area (1), a manual processing area (2), an initialization upper and lower line platform (3), a formula stereoscopic warehouse (12), a vertical conveyor (13), a buffer station (14), a vacuum damping machine (15) and a warehouse returning route (16), wherein the vertical conveyor (13) is arranged at the front end of the formula stereoscopic warehouse (12) and is used for lifting and conveying a smoke box, the problem of high and low topography is solved, the smoke box conveying line (10) is connected to the vertical conveyor (13), four smoke box conveying lines are arranged at the front end of the formula stereoscopic warehouse (12), two conveying lines are connected to the vacuum damping machine (15), the other two conveying lines are connected to a warehouse returning route (16), the front end and the rear end of the vacuum damping machine (15) are both provided with the buffer station (14), the buffer station (14) at the rear end of the vacuum damping machine (15) is connected to the box turning feeding area (1), the box returning route (16) is also arranged in front of the box turning feeding area (1), the warehouse returning route (16) is respectively connected with the box conveying line (5) and the three-dimensional warehouse returning route (12) for the initialization upper and lower line (3), a manual treatment area (2) for treating the abnormal smoke box is arranged beside the initialization on-line and off-line platform (3).
2. The raw smoke proportioning boxing and formula warehouse logistics system in accordance with claim 1, wherein: the front end vertical conveyor (13) of the formula three-dimensional warehouse (12) is provided with a scanning detection device at the warehouse outlet, the scanning detection device comprises an RFID scanner and a camera, and can read and write an RFID chip, scan and identify a two-dimensional code of a smoke box and be used for checking the information of the smoke box; the box turning and feeding area (1) is provided with a scanning detection device at the front end buffer storage station of the box turning, and the information of the tobacco box is checked again; the junction of the warehouse-returning route (16) and the empty box cleaning platform (3.1) is provided with a weighing detection device, and the weighing detection device comprises a weighing sensor and a camera and is used for detecting whether tobacco leaves remain in the empty box.
3. The raw smoke proportioning boxing and formula warehouse logistics system in accordance with claim 1, wherein: the formula three-dimensional warehouse (12) comprises an upper layer of access platform and a lower layer of access platform, wherein one layer carries out real-box warehousing, empty-box warehousing and queue-inserting real-box warehousing, and the other layer carries out real-box warehousing.
4. A raw smoke proportioning boxing and formula warehouse logistics conveying method, which is applied to the raw smoke proportioning boxing and formula warehouse logistics system as claimed in any one of claims 1-3, and is characterized in that: the raw tobacco proportioning boxing and formula warehouse logistics conveying method comprises the following steps of:
s1, initializing a control system when the system starts production on line for the first time, writing in empty box RFID basic information and box number information, and conveying to a formula three-dimensional warehouse for storage;
s2, tobacco leaves before boxing are processed, and empty boxes are adjusted to an empty box cache line according to a system planning sequence to wait for boxing;
s3, tobacco leaves are boxed, tobacco leaf information is written, the tobacco leaves are conveyed to a layer of warehousing platform of the three-dimensional formula warehouse through a tobacco box conveying line, whether warehouse-crossing throwing judgment is carried out, if the tobacco leaves are not subjected to warehouse-crossing direct warehousing and storage, the tobacco leaves are conveyed to a vacuum damping machine or a box-turning feeding area if the tobacco leaves are subjected to warehouse-crossing direct warehousing and storage;
s4, according to a delivery strategy generated by the proportioning boxing and homogenizing formula management system, a roadway stacker is used for calling out the smoke boxes on a designated goods space and conveying the smoke boxes to a delivery channel before a formula stereoscopic warehouse through a vertical conveyor according to the delivery strategy requirement sequence, RFID information detection is carried out on the delivery channel at the outlet of the vertical conveyor before delivery, if the detection is passed, the smoke boxes are conveyed to a vacuum damping machine or directly enter a box turning feeding area buffer station, if the information is wrong, conveying of the smoke boxes which are right from the vertical conveyor at the warehouse entry port of the formula stereoscopic warehouse is stopped, the smoke boxes are called out for queue insertion, and the wrong smoke boxes return from the warehouse entry channel;
s5, vacuum conditioning treatment, namely conveying the real tobacco boxes which are delivered from the three-dimensional formula warehouse to a buffer storage station at the front end of a vacuum conditioning machine, waiting for entering the conditioning machine for treatment, and conveying the tobacco boxes subjected to vacuum conditioning to buffer storage stations corresponding to the box turning feeding areas through a conveying system;
s6, directly conveying the smoke box which does not need to be subjected to vacuum moisture regaining treatment to a buffer storage station of a corresponding box turning feeding area by a conveying system;
s7, when the smoke box is at a buffer storage station of the box turning feeding area, RFID information is secondarily detected, and after the detection is correct, the smoke box is turned into the feeding machine through the box turning feeding machine for production and use; when an abnormal smoke box is detected for the second time, stopping box turning and feeding by the system, analyzing the error problem, and processing the corresponding condition;
s8, empty boxes are processed after box turning and feeding, the empty boxes return through a warehouse returning route, the warehouse returning and conveying process is required to be subjected to empty box detection, and the empty boxes which are detected to be qualified in cleaning are preferentially conveyed to a buffer station of an empty box buffer line in front of a boxing station for boxing; conveying the unqualified empty frames to a manual cleaning platform, and returning the empty boxes for re-detection after cleaning is finished;
s9, the empty boxes of the empty box cache line are concentrated and returned to the warehouse, and when production is finished, the empty boxes on the empty box cache line and the box loading area cache station can be concentrated and conveyed to the formula three-dimensional warehouse for storage through a smoke box conveying line.
5. The raw smoke proportioning boxing and formula warehouse logistics transportation method as claimed in claim 4, wherein the raw smoke proportioning boxing and formula warehouse logistics transportation method is characterized in that: the S2 and S8 empty boxes preferentially mobilize the empty boxes returned by the warehouse returning route, so that the warehouse entering and exiting flow of the empty boxes can be reduced, and the empty boxes are stored in the formula three-dimensional warehouse when the empty box caching station is full; when the system flow cannot be satisfied in the production peak period, the empty smoke box is then called out from the formula three-dimensional warehouse.
6. The raw smoke proportioning boxing and formula warehouse logistics transportation method as claimed in claim 4, wherein the raw smoke proportioning boxing and formula warehouse logistics transportation method is characterized in that: before the S3 tobacco leaves are packaged, weighing and image detection are carried out again before the empty boxes enter a packaging station, when abnormality is detected, the empty boxes do not carry out packaging operation, after marking, the empty boxes are conveyed to an abnormality processing station for processing, and the empty boxes are mobilized again for replenishment; after the boxing is completed, the real boxes enter an information writing station, and tobacco leaf grade, batch, weight, specification, time and chemical component value information are written into the RFID and then put into storage.
7. The raw smoke proportioning boxing and formula warehouse logistics transportation method as claimed in claim 4, wherein the raw smoke proportioning boxing and formula warehouse logistics transportation method is characterized in that: the step S4 of detecting the abnormal smoke box comprises the following conditions,
s4.1, if the RFID information cannot be read, but the box number information on the nameplate is consistent with the system prompt, marking the abnormal smoke box, then restoring and conveying, conveying to a manual platform after the box turning and feeding are finished, and replacing the RFID, or warehousing and then uniformly discharging and replacing;
s4.2, if the box number information of the RFID is inconsistent with the system prompt, but the box number information on the nameplate is consistent with the system prompt, marking the abnormal smoke box, then restoring and conveying the abnormal smoke box, conveying the abnormal smoke box to a manual station after the box turning and feeding are finished, updating the information of the RFID, and warehousing;
s4.3, detecting that the information of the box number of the RFID is consistent with the nameplate, and when the information of the cigarette boxes in the warehouse-out of the batch is inconsistent with the information of the cigarette boxes in the warehouse-out of the batch, which belongs to the warehouse-out error, after the system recalculates, the required cigarette boxes are called out from the warehouse immediately through a vertical conveyor of a layer of empty box warehouse entry port of the formula three-dimensional warehouse, the conveying channel is inserted into the original position of the abnormal cigarette box, then the conveying of the next cigarette box of the vertical conveyor is restored, the warehouse-out of the batch is ensured to meet the formula and homogenization requirements, the cigarette boxes in the warehouse-out error are processed to return to update the inventory information, and the calculation queue is added again, so that the warehouse-out of the subsequent batch is ensured to meet the formula and homogenization requirements;
the raw smoke proportioning boxing and formula warehouse logistics transportation method as claimed in claim 4, wherein the raw smoke proportioning boxing and formula warehouse logistics transportation method is characterized in that: when an abnormal smoke box is detected for the second time, when RFID information cannot be read and the box number information of the RFID is inconsistent with a system prompt and the box number information on a nameplate is consistent with the system prompt, processing is identical to S4.1 and S4.2, when a delivery error is detected, the system immediately calls out the required smoke box from an initialization upper and lower line platform to be off line after recalculating, conveys the correct smoke box to a box turning feeding area upper line platform through a forklift, restores box turning feeding after being inserted into the position of the original wrong smoke box, ensures that the delivery of the batch meets the formula and homogenization requirements, returns the wrong smoke box to be processed to update inventory information, and rejoins a calculation queue to ensure that the delivery of the subsequent batch meets the formula and homogenization requirements; when the RFID box number information is detected to be consistent with the nameplate, the warehouse-out batch information is also consistent, but when the RFID box number information is inconsistent with a box turning feeding channel appointed by a system, the RFID box number information belongs to a box turning error, the cigarette box is not conveyed to an appointed box turning feeding machine, the cigarette box is taken off line through a box turning feeding area off-line platform, is conveyed to a box turning feeding area on-line platform by using a forklift, and is conveyed to a correct box turning feeding machine channel to restore box turning feeding, so that the box turning feeding of the batch is ensured to meet the formula and homogenization requirements.
CN202310487447.5A 2023-05-04 2023-05-04 Raw smoke proportioning boxing and formula warehouse logistics system and conveying method Pending CN116788749A (en)

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Application Number Priority Date Filing Date Title
CN202310487447.5A CN116788749A (en) 2023-05-04 2023-05-04 Raw smoke proportioning boxing and formula warehouse logistics system and conveying method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310487447.5A CN116788749A (en) 2023-05-04 2023-05-04 Raw smoke proportioning boxing and formula warehouse logistics system and conveying method

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CN116788749A true CN116788749A (en) 2023-09-22

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