CN116767827A - Automatic backing plate arranging and laying equipment - Google Patents
Automatic backing plate arranging and laying equipment Download PDFInfo
- Publication number
- CN116767827A CN116767827A CN202310664197.8A CN202310664197A CN116767827A CN 116767827 A CN116767827 A CN 116767827A CN 202310664197 A CN202310664197 A CN 202310664197A CN 116767827 A CN116767827 A CN 116767827A
- Authority
- CN
- China
- Prior art keywords
- pushing
- conveying
- cushion
- cushion blocks
- feeding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 claims abstract description 83
- 238000007599 discharging Methods 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims description 23
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000000605 extraction Methods 0.000 claims description 11
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 230000007306 turnover Effects 0.000 claims description 9
- 238000001179 sorption measurement Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 14
- 230000008569 process Effects 0.000 abstract description 10
- 239000004033 plastic Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 240000007643 Phytolacca americana Species 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229920005669 high impact polystyrene Polymers 0.000 description 1
- 239000004797 high-impact polystyrene Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D19/38—Details or accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D19/38—Details or accessories
- B65D19/44—Elements or devices for locating articles on platforms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0233—Position of the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
- B65G2203/0291—Speed of the load carrier
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
The invention provides automatic cushion plate arranging and paving equipment which is used for arranging cushion blocks with embedded magnets according to a set arrangement pattern and magnetically adsorbing the cushion blocks on a supporting plate to form cushion plates; comprising the following steps: a pallet conveying line for conveying pallets and detecting positions of the pallets; the feeding device is used for storing the cushion blocks and feeding the cushion blocks one by one in an up-down positive mode; the device comprises a supporting plate conveying line, a plurality of supporting plate conveying lines, a plurality of feeding lines and a plurality of discharging lines, wherein the supporting plate conveying line is used for conveying the supporting plates; a pushing device; the pushing device comprises a plurality of pushing units for pushing corresponding cushion blocks on the discharging line onto the supporting plate. The equipment can automatically process the backing plate, can improve the processing efficiency and save the labor cost, and the manufactured backing plate material can meet the requirements of cushioning plates with different shapes and sizes, can be detached and reused without damage, and saves the production cost.
Description
Technical Field
The invention relates to the technical field of plate processing, in particular to automatic backing plate arranging and paving equipment.
Background
For various cabinet door plates, sliding doors and other plate materials, thermoplastic plastic coiled materials such as PVC, PE, PP, PET, HIPS and the like which are heated and plasticized can be coated on the surfaces of the materials through plastic sucking processing, thereby improving the aesthetic feeling and the high-grade feeling of the materials and improving the water resistance and the moisture resistance.
In the plastic suction process, for the quality of four corners of the plate, the plate needs to be placed on the backing plate to ensure that the four corners and edges of the plate can be covered by good packages. However, since the shape and size of the plate member of the custom furniture are set according to the custom requirement, the shape and size of the pad member are also different, and it is necessary to make different pad members for different plate members.
The current manufacturing method of the backing plate comprises the following steps:
1. adopting manual arrangement; specifically, according to the shape and the size of the plate, the cushion blocks are manually clamped in the corresponding positions of the bottom plate with the array holes, and the manual arrangement mode has low production efficiency, high labor cost and easy error;
2. an automatic device is adopted, an array cushion block is arranged on a processing plane of the device, a convex pattern for cushion is set according to the shape and the size of a plate, and the plate is cushioned by lifting each cushion block to enable the processing plane to present the convex pattern; because the cushion block can not move back and forth, the plastic sucking processing is required to be directly carried out on the equipment, and each plate needs to occupy longer production time on the equipment; because the number of the array cushion blocks is numerous, each cushion block needs an independent driving device, the whole structure is complex and high in price, and because the plastic suction processing environment is bad, faults are easy to occur, and the maintenance cost is high. Such devices are difficult to meet mass production requirements.
Disclosure of Invention
In order to overcome the defects and shortcomings in the prior art, the invention aims to provide automatic backing plate arranging and paving equipment; the equipment can automatically process the base plate, the processing efficiency can be improved, the labor cost can be saved, the manufactured base plate can meet the requirements of the base plate for arranging plates of different shapes and sizes, the base plate can be moved out of the equipment for use, the equipment cost is low, the maintenance is easy, and the requirement of mass production can be met.
In order to achieve the above purpose, the invention is realized by the following technical scheme: an automatic cushion plate arranging and paving device is used for arranging cushion blocks with embedded magnets according to a set arrangement pattern and magnetically adsorbing the cushion blocks on a supporting plate to form cushion plates; comprising the following steps:
a pallet conveying line for conveying pallets and detecting positions of the pallets;
the feeding device is used for storing the cushion blocks and feeding the cushion blocks one by one in an up-down positive mode;
the device comprises a supporting plate conveying line, a plurality of supporting plate conveying lines, a plurality of feeding lines and a plurality of discharging lines, wherein the supporting plate conveying line is used for conveying the supporting plates;
a pushing device; the pushing device comprises a plurality of pushing units for pushing corresponding cushion blocks on the discharging line onto the supporting plate;
the embedded magnet is positioned at the lower part of the cushion block; the feeding device is connected with the discharge line; a row laying area is arranged on the pallet conveying line; in the width direction of the row laying area, each position corresponds to a pushing unit;
calculating the positions of all cushion blocks on the supporting plate according to the set arrangement pattern, and transmitting the supporting plate to a corresponding laying area by detecting the positions of the supporting plate and the transmission speed of a supporting plate transmission line, wherein a pushing unit pushes the corresponding cushion blocks on a discharging line onto the supporting plate; after completion, the discharge line conveys the pad to replenish the pad to the position where the pad is pushed down.
The working principle of the equipment of the invention is as follows:
firstly, acquiring backing plate information to be processed: for example, the information of the plate to be processed is read through code scanning or other existing modes, so that the information of the base plate corresponding to the plate to be processed is calculated, wherein the base plate information comprises the outline size of the base plate, the arrangement pattern of the base blocks and the relative position information of the base plate and the supporting plate;
then, the pallet conveying line conveys pallets, the feeding device feeds the cushion blocks one by one, and the material discharging line transversely arranges the cushion blocks above the pallet conveying line;
calculating the positions of all cushion blocks on the supporting plate according to the set arrangement pattern, and transmitting the supporting plate to a corresponding laying area by detecting the positions of the supporting plate and the transmission speed of a supporting plate transmission line, wherein a pushing unit pushes the corresponding cushion blocks on a discharging line onto the supporting plate; after completion, the discharge line conveys the pad to replenish the pad to the position where the pad is pushed down. If the number of the discharge lines is more than two, after the pushing cushion blocks of the discharge areas corresponding to one discharge line are completed, the supporting plate is conveyed to the pushing cushion blocks of the discharge areas corresponding to the next discharge line; this is done until the pallet moves out of the row area. The method is to preset the supporting plate into an array with uniformly distributed cushion blocks, and arrange the cushion blocks on the array to form an arrangement pattern, wherein cushion blocks are arranged on any row of the array, so that the supporting plate is stopped in a corresponding arrangement area for arrangement.
The equipment can automatically process the backing plate, improve the processing efficiency, save the labor cost and reduce the error rate; the cushion plates with different shapes are formed by absorbing a plurality of cushion blocks on the supporting plate, the combination is flexible, the cushion plates can be formulated according to the shape and the size of the plate to be processed, the cushion requirements of cushion different plates are met, the cushion plates can be moved out of the equipment for use, and the requirement of mass production can be met; the material can be split and reused without damage, so that the production cost is saved and the production efficiency is improved. The embedded magnet is eccentrically arranged at the lower part of the cushion blocks, the cushion blocks are fed one by one in an up-down positive mode by the feeding device, and the fact that the embedded magnet is close to the support plate when the cushion blocks are pushed down on the support plate can be guaranteed, so that the cushion blocks are attracted to the support plate by enough magnetic force.
Preferably, the feeding device comprises a material tray for storing cushion blocks and a turnover feeding mechanism for adsorbing the cushion blocks from the material tray in a magnetic adsorption mode and conveying the cushion blocks after the cushion blocks are turned over.
Preferably, the material disc comprises a disc body, an inclined plane turntable, a fixed mandrel and a fixed poking bar; the inclined plane turntable is arranged in the turntable body through a turntable rotating module so as to realize the rotation of the inclined plane turntable; a strong magnet is arranged on one side of the disc body, which is close to the inclined surface turntable; the magnetic pole of the strong magnet facing one side of the inclined turntable is the same as the magnetic pole of the downward side of the embedded magnet of the cushion block, so that homopolar repulsion with the strong magnet when the embedded magnet of the cushion block faces downwards is realized, and the cushion block is assisted to turn over so that the embedded magnet faces upwards; the fixed mandrel is arranged in the disc body, extends out from the upper part of the inclined plane turntable and is connected with the fixed poking bar; the middle area of the inclined plane turntable is an inclined plane with high middle and low periphery; the fixed poking bar is positioned above the inclined plane; the edge area of the inclined plane turntable is provided with a pushing stop block.
The cushion block is stored in the inclined plane turntable; in the rotating process of the inclined plane turntable, the fixed poking bar is fixed and generates relative rotation with the inclined plane turntable, so that the cushion block is poked; when the embedded magnet of the cushion block faces downwards, homopolar repulsion is carried out with the strong magnet, and under the pushing of the fixed poking bar or the pushing stop block, the cushion block is turned over to be the embedded magnet faces upwards.
Preferably, the overturning and feeding mechanism comprises a feeding transmission belt wheel assembly and a feeding driving module for driving the feeding transmission belt wheel assembly to work; one of the conveying wheels of the feeding conveying belt wheel assembly is a magnetic attraction wheel; the circumferential direction of the magnetic attraction wheel is provided with a feeding magnet so as to realize the attraction of the cushion block in a magnetic attraction mode; the magnetic attraction wheel is positioned above the edge area of the inclined plane turntable.
The magnetic attraction wheel of the feeding transmission belt wheel assembly adsorbs the cushion blocks in a magnetic adsorption mode, and because the cushion blocks in the material disc are turned over to be embedded magnets upwards, the embedded magnets are close to the magnetic attraction wheel, the cushion blocks are easily attracted by the magnetic attraction wheel, and then the cushion blocks are turned over to be in a positive mode to be fed one by one.
Preferably, the number of the discharge lines is more than two; the feeding device is directly connected with the discharge line or connected with the connecting device through the turning device. The feeding device and the discharge line are connected through the turning device and the connecting device, so that one-to-many arrangement of the feeding device and the discharge line can be realized, the equipment structure is simplified, and the equipment cost is reduced. The plurality of discharging lines can ensure that the pushing and falling positions can timely supplement the cushion blocks, so that the cushion block arrangement and paving can be reliably and quickly carried out.
Preferably, the turning device comprises a turning track, a driving wheel and a turning driving module for driving the driving wheel to rotate; a friction plate is arranged below the stirring wheel; the turning track is positioned below the poking wheel.
Preferably, the material discharging line comprises a material discharging and conveying belt wheel mechanism and a conveying driving module for driving the material discharging and conveying belt wheel mechanism to work; a limiting block used for limiting the forefront displacement of the cushion block in the conveying direction of the material discharging line is arranged on the material discharging conveying belt wheel mechanism; and a limiting frame for limiting the displacement of the cushion block is arranged on one side of the discharging conveying belt wheel mechanism, which is far away from the pushing device.
Preferably, in the pushing device, each pushing unit comprises a primary pushing module, a secondary extracting module, a material supporting bottom plate and a pushing frame;
the first-stage pushing module is connected with the second-stage extracting module; the pushing frame is positioned above the discharging line; the pushing frame is connected with the primary pushing module so as to realize that the primary pushing module pushes the pushing frame forward, and therefore, the cushion block is pushed down from the material discharging line to the material supporting bottom plate; the material supporting bottom plate extends out from the lower part of the material discharging line to form a material supporting surface; the secondary extraction module is connected with the material supporting bottom plate to realize that the secondary extraction module pulls the material supporting bottom plate backwards.
The working principle of the pushing device is as follows: the first-stage pushing module pushes the pushing frame forwards and pushes the cushion block to fall to the material supporting surface of the material supporting bottom plate from the material discharging line; the first-stage pushing module resets the pushing frame; and then, the second-stage extraction module pulls the material supporting bottom plate backwards, and the cushion block cannot be separated from the material supporting bottom plate along with the backward movement of the material supporting bottom plate due to the blocking and positioning effects of the side face of the material discharging line, so that the cushion block falls down under the action of gravity.
The pushing device can realize two-stage descending of the cushion blocks, avoid damage to the cushion blocks caused by overlarge descending height at one time, improve the descending position and the angle accuracy of the cushion blocks, and avoid disorder of the arrangement sequence and the arrangement position; the method has good reliability and stability; before the cushion block falls down secondarily, the side face of the material discharging line can carry out edge-leaning positioning on the cushion block, so that the initial position of the secondary falling of the cushion block is more accurate, and the accuracy of the falling position is further improved.
Preferably, one side of the pushing frame far away from the primary pushing module is provided with a far-end baffle for limiting the displacement of the cushion block; the distal end baffle comprises a baffle mounting part, a connecting plate and a baffle plate; the baffle mounting part is connected with the pushing frame; the connecting plate is connected between the baffle mounting part and the baffle.
Preferably, the material supporting bottom plate is connected with the secondary extraction module through a mounting block; the material supporting bottom plate is in a multi-layer step shape; the material supporting bottom plate is lowered layer by layer in height when extending from one end connected with the mounting block to the other end. The structure can improve the mechanical strength and the bearing capacity of the material supporting bottom plate, can save the space required by the device during operation, and is beneficial to improving the compactness of the equipment structure.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. the equipment can automatically process the backing plate, improve the processing efficiency, save the labor cost and reduce the error rate; the cushion plates with different shapes are formed by absorbing a plurality of cushion blocks on the supporting plate, the combination is flexible, the cushion plates can be formulated according to the shape and the size of the plate to be processed, the cushion requirements of cushion different plates are met, the cushion plates can be moved out of the equipment for use, and the requirement of mass production can be met; the material can be split and reused without damage, so that the production cost is saved and the production efficiency is improved. The embedded magnet is eccentrically arranged at the lower part of the cushion blocks, the cushion blocks are fed one by one in an up-down positive mode by the feeding device, and the fact that the embedded magnet is close to the support plate when the cushion blocks are pushed down on the support plate can be guaranteed, so that the cushion blocks are attracted to the support plate by enough magnetic force.
2. According to the invention, the feeding device can ensure that the feeding device has enough magnetic force action with the cushion blocks, so that the cushion blocks are adsorbed and fed, and the cushion blocks can be fed one by one in an up-down positive mode;
3. according to the invention, the pushing device can realize two-stage descending of the cushion blocks, so that the cushion blocks are prevented from being damaged due to overlarge descending height at one time, the descending position and the angle accuracy of the cushion blocks are improved, and the disorder of the arrangement sequence and the arrangement position is avoided; the method has good reliability and stability;
4. according to the invention, the distance baffle piece of the pushing device and the limiting frame of the material discharging line can limit the displacement of the cushion block, so that the position of the cushion block is prevented from deviating in the pushing process, and the position of the dropping point of the cushion block is accurate.
Drawings
FIG. 1 is a schematic view of an automatic mat arranging and laying apparatus according to the present invention;
FIG. 2 is a schematic view of the structure of a material tray of the automatic mat arranging and paving device of the present invention;
FIG. 3 is a schematic cross-sectional view of a material tray of the automated mat laying apparatus of the present invention;
FIG. 4 is a schematic structural view of a turnover feeding mechanism of the automatic mat arranging and paving equipment of the present invention;
FIG. 5 is a schematic partial cross-sectional view of a roll-over loading mechanism of the automated mat laying apparatus of the present invention;
FIG. 6 is a schematic view of the turning device of the automatic mat arranging and paving apparatus of the present invention;
FIG. 7 is a schematic view of the structure of the discharge line of the automatic mat laying apparatus of the present invention;
FIG. 8 is a schematic view of the structure of the pushing unit of the automatic mat arranging and paving apparatus of the present invention;
FIG. 9 is a schematic cross-sectional view of a pushing unit of the automated mat laying apparatus of the present invention;
FIGS. 10 (a) to 10 (f) are schematic views illustrating the working process of the pushing device of the automatic mat arranging and paving apparatus according to the present invention;
FIG. 11 is an exemplary view of one manner in which the spacer blocks of the present invention may be secured to a pallet;
wherein 1 is a material disc, 11 is a disc body, 12 is an inclined plane turntable, 13 is a fixed mandrel, 14 is a fixed shifting bar, 15 is a pushing block, 16 is a strong magnet, 17 is a turntable rotating module, 2 is a turnover feeding mechanism, 21 is a feeding driving module, 22 is a magnetic attraction wheel, 23 is a feeding magnet, 3 is a turning device, 31 is a turning driving module, 32 is a shifting wheel, 33 is a turning track, 34 is a friction plate, 4 is a connecting device, 5 is a discharging line, 51 is a discharging conveying belt wheel mechanism, 52 is a limiting baffle, 53 is a limiting frame, 54 is a limiting block, 55 is a conveying driving module, 6 is a pushing device, 61 is a primary pushing module, 62 is a secondary extracting module, 63 is a pushing frame, 64 is a supporting base plate, 65 is a far end baffle, 66 is a mounting block, 7 is a supporting plate conveying line, 8 is a cushion block, 81 is an embedded magnet, and 9 is a supporting plate.
Detailed Description
The invention is described in further detail below with reference to the drawings and the detailed description.
Examples
As shown in fig. 1 to 9, an automatic mat arranging and laying apparatus of the present embodiment is for arranging and magnetically adsorbing mat blocks 8 with embedded magnets 81 on a pallet 9 according to a set arrangement pattern to form a mat; an embedded magnet 81 is located at the lower part of the spacer 8.
The automatic mat arranging and laying equipment comprises:
a pallet conveying line 7 for conveying pallets 9 and detecting the positions of the pallets 9;
the feeding device is used for storing the cushion blocks 8 and feeding the cushion blocks 8 one by one in an up-down positive mode;
the device is used for conveying the cushion blocks 8 and arranging the cushion blocks 8 in a transverse row above the pallet conveying line 7 by more than one material discharging line 5;
a pushing device 6; the pushing device 6 comprises a plurality of pushing units for pushing the corresponding cushion blocks 8 on the discharge line 5 onto the supporting plate 9.
The pallet conveyor line 7 may be of the prior art, using a pulley transmission mechanism or the like.
The feeding device comprises a material tray 1 for storing cushion blocks 8 and a turnover feeding mechanism 2 for adsorbing the cushion blocks 8 from the material tray 1 in a magnetic adsorption mode and conveying the cushion blocks 8 after being turned over.
The material disc 1 comprises a disc body 11, an inclined surface rotary disc 12, a fixed mandrel 13 and a fixed poking bar 14; the inclined plane turntable 12 is arranged in the turntable body 11 through a turntable rotating module 17 so as to realize the rotation of the inclined plane turntable 12; a strong magnet 16 is arranged on one side of the disc body 11 close to the inclined surface turntable 12; the magnetic pole of the strong magnet 16 facing the side of the inclined turntable 12 is the same as the magnetic pole of the embedded magnet 81 of the cushion block 8 facing downwards, so that homopolar repulsion with the strong magnet 16 when the embedded magnet 81 of the cushion block 8 faces downwards is realized, and the cushion block 8 is assisted to turn over so that the embedded magnet 81 faces upwards; the fixed mandrel 13 is arranged in the disc body 11, and extends out from the upper part of the inclined surface turntable 12 to be connected with the fixed poking bar 14; the middle area of the inclined plane turntable 12 is an inclined plane with high middle and low periphery; the fixed shifting bar 14 is positioned above the inclined plane; the edge area of the inclined turntable 12 is provided with a pushing stop block 15.
The turnover feeding mechanism 2 comprises a feeding transmission belt wheel assembly and a feeding driving module 21 for driving the feeding transmission belt wheel assembly to work; one of the conveying wheels of the feeding conveying belt wheel assembly is a magnetic attraction wheel 22; the feeding magnets 23 are distributed on the circumference of the magnetic attraction wheel 22 so as to realize the attraction of the cushion block 8 in a magnetic attraction mode; the magnet wheel 22 is located above the edge region of the bevel disk 12.
The cushion block 8 is stored in the inclined plane turntable 12; in the rotating process of the inclined plane turntable 12, the fixed poking bar 14 is fixed and generates relative rotation with the inclined plane turntable 12, so as to poke the cushion block 8; when the embedded magnet 81 of the cushion block 8 faces downwards, the embedded magnet 81 is repelled with the strong magnet 16 in the same pole, and the cushion block 8 is turned over to be upward by the pushing of the fixed poking bar 14 or the pushing stop block 15.
The magnetic attraction wheel 22 of the feeding transmission belt wheel assembly adsorbs the cushion blocks 8 in a magnetic adsorption mode, and as the cushion blocks 8 in the material disc 1 are turned over to be embedded magnets 81 upwards, the embedded magnets 81 are close to the magnetic attraction wheel 22, the magnetic attraction wheel 22 easily attracts the cushion blocks 8, and then the cushion blocks 8 are turned over to be in a normal mode to feed the cushion blocks one by one.
In this embodiment, the number of the discharge lines 5 is four; in practical applications, the arrangement lines may be more than one, for example, one, two, three, four, five, or even more. The feeding device is directly connected with the discharge line 5 or is connected with the connecting device 4 through the turning device 3. The feeding device and the discharge line 5 are connected through the turning device 3 and the connecting device 4, so that one-to-many arrangement of the feeding device and the discharge line 5 can be realized, the equipment structure is simplified, and the equipment cost is reduced.
The engagement means 4 may be an existing transmission means, such as a pulley transmission or the like. The turning device 3 comprises a turning track 33, a poking wheel 32 and a turning driving module 31 for driving the poking wheel 32 to rotate; a friction plate 34 is arranged below the poking wheel 32; the turning rail 33 is located below the click wheel 32.
Each discharge line 5 comprises a discharge conveying belt wheel mechanism 51 and a conveying driving module 55 for driving the discharge conveying belt wheel mechanism 51 to work; a limiting block 54 for limiting the forefront displacement of the cushion block 8 in the conveying direction of the material discharging line 5 is arranged on the material discharging conveying belt wheel mechanism 51; a limit frame 53 for limiting the displacement of the cushion block 8 is arranged on one side of the discharging and conveying belt wheel mechanism 51 away from the pushing device 6.
A row laying area is arranged on the pallet conveying line 7; in the width direction of the spread area (the direction indicated by the arrow in fig. 1), each position corresponds to a pushing unit. Each pushing unit comprises a primary pushing module 61, a secondary extracting module 62, a material supporting bottom plate 64 and a pushing frame 63.
The primary pushing module 61 is connected with the secondary extracting module 62; the material pushing frame 63 is positioned above the material discharging line 5; the pushing frame 63 is connected with the primary pushing module 61 to realize that the primary pushing module 61 pushes the pushing frame 63 forward, so that the cushion block 8 is pushed down from the discharge line 5 to the material supporting bottom plate 64; a material supporting bottom plate 64 extends from below the material discharging line 5 to form a material supporting surface; the secondary extraction module 62 is connected to the tray base 64 to effect the secondary extraction module 62 to pull the tray base 64 rearward. The primary pushing module 61 and the secondary extracting module 62 can adopt air cylinders, and air cylinder telescopic rods of the primary pushing module 61 and the secondary extracting module 62 are reversely arranged.
The working principle of the pushing device 6 is as follows: the state before pushing is shown in fig. 10 (a); the first-stage pushing module 61 pushes the pushing frame 63 forward as shown in fig. 10 (b), and pushes the cushion block 8 to drop from the discharge line 5 to the material supporting surface of the material supporting bottom plate 64 as shown in fig. 10 (c); the first stage pushing module 61 resets the pushing frame 63 as shown in fig. 10 (d); thereafter, the secondary extraction module 62 pulls the tray base 64 rearward as shown in fig. 10 (e), and the pad 8 cannot be separated from the tray base 64 by the rearward movement of the tray base 64 due to the blocking and positioning action of the side surface of the discharge line 5, and the pad 8 falls down by gravity as shown in fig. 10 (f).
The pushing device 6 can realize two-stage descending of the cushion block 8, avoid damaging the cushion block 8 due to overlarge descending height at one time, improve the descending position and the angle accuracy of the cushion block 8, and avoid disturbing the arrangement sequence and the arrangement position; the method has good reliability and stability; before the cushion block 8 falls down for the second time, the side surface of the discharge line 5 can carry out side positioning on the cushion block 8, so that the initial position of the secondary falling of the cushion block 8 is more accurate, and the accuracy of the falling position is further improved.
A distal end baffle 65 for limiting the displacement of the cushion block 8 is arranged on one side of the pushing frame 63 away from the primary pushing module 61; the distal stopper 65 includes a stopper mounting portion, a connecting plate, and a shutter; the baffle mounting part is connected with the pushing frame 63; the connecting plate is connected between the baffle mounting part and the baffle.
The material supporting bottom plate 64 is connected with the secondary extraction module 62 through a mounting block 66; the material supporting bottom plate 64 is in a multi-layer step shape; the tray floor 64 lowers in level as it extends from one end to the other end, which is connected to the mounting block 66. The structure can not only improve the mechanical strength and the bearing capacity of the material supporting bottom plate 64, but also save the space required by the device in operation, thereby being beneficial to improving the compactness of the equipment structure.
Calculating the positions of all cushion blocks 8 on the supporting plate 9 according to the set arrangement pattern, and transmitting the supporting plate 9 to a corresponding laying area by detecting the positions of the supporting plate and the conveying speed of the supporting plate conveying line 7, wherein the pushing unit pushes the corresponding cushion blocks 8 on the material discharging line 5 to the supporting plate 9; after completion, the discharge line 5 conveys the pad 8 to replenish the pad 8 to the position where the pad 8 is pushed down.
The working principle of the equipment of the invention is as follows:
firstly, acquiring backing plate information to be processed: for example, the information of the plate to be processed is read through code scanning or other existing modes, so that the information of the base plate corresponding to the plate to be processed is calculated, wherein the base plate information comprises the outline size of the base plate, the arrangement pattern of the base blocks and the relative position information of the base plate and the supporting plate;
then, the pallet conveyor line 7 conveys pallets 9, the feeding device feeds the cushion blocks 8 one by one, and the material discharging line 5 transversely arranges the cushion blocks 8 above the pallet conveyor line 7;
calculating the positions of all cushion blocks 8 on the supporting plate 9 according to the set arrangement pattern, and transmitting the supporting plate 9 to a corresponding laying area by detecting the positions of the supporting plate and the conveying speed of the supporting plate conveying line 7, wherein the pushing unit pushes the corresponding cushion blocks 8 on the material discharging line 5 to the supporting plate; after completion, the discharge line 5 conveys the pad 8 to supplement the pad 8 to the position where the pad 8 is pushed down; this is done until the pallet 9 moves out of the row area.
The equipment can automatically process the backing plate, improve the processing efficiency, save the labor cost and reduce the error rate; the cushion blocks 8 and the supporting plates 9 are fixed in a magnetic adsorption mode to form cushion plates with different shapes, so that the cushion plates are flexible to combine, the requirement of cushion plates with different shapes and sizes can be met, the cushion plates can be moved out of equipment for use, and the requirement of mass production can be met; the material can be split and reused without damage, so that the production cost is saved and the production efficiency is improved. The embedded magnet 81 is eccentrically arranged at the lower part of the cushion block 8, the cushion blocks 8 are fed one by one in an up-down positive mode by the feeding device, and the fact that the embedded magnet 81 is close to the supporting plate 9 when the cushion blocks 8 are pushed down onto the supporting plate 9 can be guaranteed, so that the cushion blocks 8 have enough magnetic force to be adsorbed on the supporting plate 9.
The above examples are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not depart from the spirit and principle of the present invention should be made in the equivalent manner, and the embodiments are included in the protection scope of the present invention.
Claims (10)
1. An automatic row of backing plate spreads equipment, its characterized in that: the cushion blocks with embedded magnets are arranged according to a set arrangement pattern and magnetically adsorbed on the supporting plates to form cushion plates; comprising the following steps:
a pallet conveying line for conveying pallets and detecting positions of the pallets;
the feeding device is used for storing the cushion blocks and feeding the cushion blocks one by one in an up-down positive mode;
the device comprises a supporting plate conveying line, a plurality of supporting plate conveying lines, a plurality of feeding lines and a plurality of discharging lines, wherein the supporting plate conveying line is used for conveying the supporting plates;
a pushing device; the pushing device comprises a plurality of pushing units for pushing corresponding cushion blocks on the discharging line onto the supporting plate;
the embedded magnet is positioned at the lower part of the cushion block; the feeding device is connected with the discharge line; a row laying area is arranged on the pallet conveying line; in the width direction of the row laying area, each position corresponds to a pushing unit;
calculating the positions of all cushion blocks on the supporting plate according to the set arrangement pattern, and transmitting the supporting plate to a corresponding laying area by detecting the positions of the supporting plate and the transmission speed of a supporting plate transmission line, wherein a pushing unit pushes the corresponding cushion blocks on a discharging line onto the supporting plate; after completion, the discharge line conveys the pad to replenish the pad to the position where the pad is pushed down.
2. The mat automatic spread equipment according to claim 1, wherein: the feeding device comprises a material tray for storing cushion blocks and a turnover feeding mechanism for adsorbing the cushion blocks from the material tray in a magnetic adsorption mode and conveying the cushion blocks after the cushion blocks are turned over.
3. The mat automatic spread equipment according to claim 2, wherein: the material disc comprises a disc body, an inclined plane turntable, a fixed mandrel and a fixed poking bar; the inclined plane turntable is arranged in the turntable body through a turntable rotating module so as to realize the rotation of the inclined plane turntable; a strong magnet is arranged on one side of the disc body, which is close to the inclined surface turntable; the magnetic pole of the strong magnet facing one side of the inclined turntable is the same as the magnetic pole of the downward side of the embedded magnet of the cushion block, so that homopolar repulsion with the strong magnet when the embedded magnet of the cushion block faces downwards is realized, and the cushion block is assisted to turn over so that the embedded magnet faces upwards; the fixed mandrel is arranged in the disc body, extends out from the upper part of the inclined plane turntable and is connected with the fixed poking bar; the middle area of the inclined plane turntable is an inclined plane with high middle and low periphery; the fixed poking bar is positioned above the inclined plane; the edge area of the inclined plane turntable is provided with a pushing stop block.
4. The mat automatic spread equipment according to claim 3, wherein: the overturning and feeding mechanism comprises a feeding transmission belt wheel assembly and a feeding driving module for driving the feeding transmission belt wheel assembly to work; one of the conveying wheels of the feeding conveying belt wheel assembly is a magnetic attraction wheel; the circumferential direction of the magnetic attraction wheel is provided with a feeding magnet so as to realize the attraction of the cushion block in a magnetic attraction mode; the magnetic attraction wheel is positioned above the edge area of the inclined plane turntable.
5. The mat automatic spread equipment according to claim 1, wherein: the number of the discharge lines is more than two; the feeding device is directly connected with the discharge line or connected with the connecting device through the turning device.
6. The automated mat arranging and paving apparatus of claim 5, wherein: the turning device comprises a turning track, a shifting wheel and a turning driving module for driving the shifting wheel to rotate; a friction plate is arranged below the stirring wheel; the turning track is positioned below the poking wheel.
7. The mat automatic spread equipment according to claim 1, wherein: the material discharging line comprises a material discharging and conveying belt wheel mechanism and a conveying driving module for driving the material discharging and conveying belt wheel mechanism to work; a limiting block used for limiting the forefront displacement of the cushion block in the conveying direction of the material discharging line is arranged on the material discharging conveying belt wheel mechanism; and a limiting frame for limiting the displacement of the cushion block is arranged on one side of the discharging conveying belt wheel mechanism, which is far away from the pushing device.
8. The mat automatic spread apparatus according to any one of claims 1 to 7, characterized in that: in the pushing device, each pushing unit comprises a primary pushing module, a secondary extracting module, a material supporting bottom plate and a pushing frame;
the first-stage pushing module is connected with the second-stage extracting module; the pushing frame is positioned above the discharging line; the pushing frame is connected with the primary pushing module so as to realize that the primary pushing module pushes the pushing frame forward, and therefore, the cushion block is pushed down from the material discharging line to the material supporting bottom plate; the material supporting bottom plate extends out from the lower part of the material discharging line to form a material supporting surface; the secondary extraction module is connected with the material supporting bottom plate to realize that the secondary extraction module pulls the material supporting bottom plate backwards.
9. The automated mat arranging and laying apparatus of claim 8, wherein: a far-end baffle piece for limiting the displacement of the cushion block is arranged on one side of the pushing frame away from the primary pushing module; the distal end baffle comprises a baffle mounting part, a connecting plate and a baffle plate; the baffle mounting part is connected with the pushing frame; the connecting plate is connected between the baffle mounting part and the baffle.
10. The automated mat arranging and laying apparatus of claim 8, wherein: the material supporting bottom plate is connected with the secondary extraction module through the mounting block; the material supporting bottom plate is in a multi-layer step shape; the material supporting bottom plate is lowered layer by layer in height when extending from one end connected with the mounting block to the other end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310664197.8A CN116767827A (en) | 2023-06-06 | 2023-06-06 | Automatic backing plate arranging and laying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310664197.8A CN116767827A (en) | 2023-06-06 | 2023-06-06 | Automatic backing plate arranging and laying equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116767827A true CN116767827A (en) | 2023-09-19 |
Family
ID=88012589
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310664197.8A Pending CN116767827A (en) | 2023-06-06 | 2023-06-06 | Automatic backing plate arranging and laying equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116767827A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117184786A (en) * | 2023-09-28 | 2023-12-08 | 珠海菲高科技股份有限公司 | Part discharging equipment |
-
2023
- 2023-06-06 CN CN202310664197.8A patent/CN116767827A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117184786A (en) * | 2023-09-28 | 2023-12-08 | 珠海菲高科技股份有限公司 | Part discharging equipment |
| CN117184786B (en) * | 2023-09-28 | 2024-03-26 | 珠海菲高科技股份有限公司 | Part discharging equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN116767827A (en) | Automatic backing plate arranging and laying equipment | |
| CN111556412B (en) | Earphone and coil body assembling equipment and method thereof | |
| CN204019105U (en) | A kind of automatic assembly equipment for TG side plate assembly | |
| CN107176444A (en) | A kind of pallet automatic material blanking mechanism | |
| CN203975274U (en) | A kind of full automaticity dials pin machine | |
| CN111496490A (en) | Jig circulation device and method for automatic assembly of earphone coil body | |
| CN111470312A (en) | Coil body feeding device and method for earphone coil body assembly | |
| CN111775399A (en) | Equipment for loading plastic sucking disc on injection molding machine | |
| CN112975314A (en) | Magnet assembling equipment | |
| CN210914354U (en) | Module carousel equipment | |
| CN207046428U (en) | Full-automatic plastic uptake conveyance | |
| CN109809184B (en) | Feeding and discharging device | |
| CN110626798A (en) | Module carousel equipment | |
| CN108687658B (en) | Workpiece machining equipment | |
| CN113911750A (en) | Loading disc separate material transporting machine | |
| CN211305473U (en) | Multi-station rotating disc type automatic assembly production line of combined rollers | |
| CN109775298B (en) | Automatic feeding device | |
| CN111453408A (en) | Charging tray collecting device and method of earphone coil body assembling machine | |
| CN216189185U (en) | Standardized charging tray automatic cycle material loading and storage processing device | |
| CN212552891U (en) | Feeding and discharging device for numerical control machine tool | |
| CN212372561U (en) | Equipment for loading plastic sucking disc on injection molding machine | |
| CN104097800A (en) | Full-automatic machine for inserting needles on needle holder | |
| CN110842553B (en) | New forms of energy potsherd equipment | |
| CN110980236B (en) | Automatic loading and unloading box device | |
| KR101389571B1 (en) | A insertplate supply apparatus for a case of mobile phone |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |