CN116760919A - Intelligent manufacturing digital integrated analysis method and system based on enterprise - Google Patents
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Abstract
The application relates to the field of enterprise manufacturing digitization, in particular to an enterprise-based intelligent manufacturing digitization integrated analysis method and system, wherein the enterprise-based intelligent manufacturing digitization integrated analysis method is disclosed and comprises the following steps: and the interface analysis module intercepts and decomposes the clue information of the data packet in the transmission process of the empty data, compares the clue information with the standard file in the protocol database to automatically determine the interface protocol of the manufacturing equipment, and guides the analyzed data into the MES system for integrated control according to the determined interface protocol. The application obtains the data information in the communication network by sending the null data, and inversely deduces the communication interface protocol of the equipment by analyzing and decomposing the data, so that the interface protocol of each equipment can be obtained by monitoring the null data of the equipment by only setting a modularized interface analysis module.
Description
Technical Field
The application relates to the field of enterprise manufacturing digitization, in particular to an enterprise-based intelligent manufacturing digitization integrated analysis method and system.
Background
With the continuous development of the digitizing technology, various industries start to convert to a digitizing integrated system, and for systematic integrated control of the manufacturing industry, the configuration scheme of the mes system belongs to a mature digitizing integrated analysis system which can be applied to the manufacturing industry.
Although the system can ensure the complete flow of the technical scheme, as the whole system is custom designed for a single production flow, namely the system is of a specific distribution adapted to a specific production flow, the interface compatibility of the design is lower, the system cannot be compatible with the production flows of other companies, and in part of cases, the data of important equipment cannot be disclosed to a designer for confidentiality requirements, so that the designer cannot optimize the important equipment during mes design, and the problems that interface protocols are not matched, mes cannot systematically allocate the equipment and the like are very easy to occur.
Disclosure of Invention
Aiming at the defects existing in the prior art, the application provides the following technical scheme:
an enterprise-based intelligent manufacturing digital integrated analysis method comprises the following steps:
s1: the preparation method comprises the following steps: the control manufacturing equipment sends null data to the control host.
S2: interface analysis: the interface analysis module intercepts and decomposes the clue information of the data packet in the transmission process of the null data, and compares the clue information with the standard file in the protocol database to automatically determine the interface protocol of the manufacturing equipment.
S3: and (3) integrated control: analyzing the data file sent by the manufacturing equipment according to the determined interface protocol to ensure the accuracy of the analyzed data, and importing the analyzed data into an MES system for integrated control.
As an improvement of the above technical solution, the following steps are further required to be executed before executing the step S1:
s01: the interface analysis module is connected with a control host computer with communication data interaction of the manufacturing equipment in a modularized mode.
S02: and monitoring a network interface of the control host through an interface analysis module.
As an improvement of the above technical solution, the step S2 includes the following steps:
s21: and (3) capturing a data packet when the null data sent in the step S1 reach the control host through the interface analysis module.
S22: decoding the grabbed data packet to obtain data of each layered data of the data packet, and intercepting cue information in each layered data.
S23: the line information in each hierarchical data of the data packet is compared with the specification files in the protocol database to automatically determine the interface protocol of the manufacturing equipment.
As an improvement of the above technical solution, the cue information in the step S22 includes any one or a combination of two or more of a header, a flag bit, and a command field of the data packet.
As an improvement of the above technical solution, the step S23 includes the following steps:
if the number of the specific protocols is 1, the protocol is used as an interface protocol to send data to the manufacturing equipment, and if the sent data is normally analyzed by the manufacturing equipment, the protocol is judged to be a standard protocol of the corresponding manufacturing equipment.
If the number of the specific protocols is a plurality of, the plurality of protocols are used as interface protocols to send data to the manufacturing equipment, and the protocol corresponding to the data which can be normally analyzed by the manufacturing equipment is used as the standard protocol of the manufacturing equipment.
An enterprise-based intelligent manufacturing digital integrated analysis system, which is applied to the enterprise-based intelligent manufacturing digital integrated analysis method according to any one of the technical schemes, and comprises the following steps: interface analysis module, communication interface, interface configuration module and MES system.
Specifically, the interface analysis module is used for capturing a data packet when the empty data sent by the manufacturing equipment reaches the control host, decomposing out cue information of the data packet in the empty data sending process, comparing the cue information with a standard file in the protocol database to automatically determine an interface protocol of the manufacturing equipment, the communication interface is used for carrying out data interaction with the manufacturing equipment, the interface configuration module is used for loading and configuring a correct interface protocol for the communication interface, the MES system is used for analyzing and distributing information transmitted by the communication interface, and feeding the distributed information back to the manufacturing equipment through the communication interface.
As an improvement of the technical scheme, the MES system further comprises a data analysis system, a data management system and a data distribution system.
The data analysis system is used for analyzing and classifying the data received by the communication interface, the data management system is used for processing the classified information and converting the classified information into correct distribution information, and the data distribution system is used for analyzing the distribution information, adapting the distribution information with equipment and personnel in the actual manufacturing process and feeding back the distribution information to the manufacturing equipment through the communication interface.
As an improvement of the technical scheme, the data analysis system comprises a data reading module, a data classifying module and a data storage module.
The data reading module is used for reading data received by the communication interface, the data classifying module is used for classifying according to information of the received data, and the data storage module is used for storing the received information.
As an improvement of the above technical solution, the data management system includes a personnel management system for reading actual data of personnel classification information and performing personnel allocation based on the actual data, and a production management system for reading actual data of production-related classification information and recording and allocating production equipment, materials, and construction time based on the actual data
As an improvement of the above technical solution, the data distribution system includes an actual construction data storage module and a data distribution module, where the actual construction data storage module is used to store construction data that is being performed, waiting to be performed or completed, and the data distribution module is used to analyze distribution information generated according to the transmission data in the data management system, compare the distribution information with the data in the actual construction data storage module, generate actual distribution data, and feed the actual distribution data back to the manufacturing equipment.
The application has the beneficial effects that:
the method comprises the steps of obtaining data information in a communication network in a mode of sending null data, wherein secret data does not exist in the data information, and inversely deducing communication interface protocols of equipment by analyzing and decomposing the data, so that the interface protocol of each equipment can be obtained by monitoring the null data of the equipment only by arranging a modularized interface analysis module, and the communication interface can be configured and loaded according to the interface protocols, thereby changing the mode of specific equipment configuration adopted in the prior art into an automatic adaptation mode, and the whole system can be automatically optimized and configured in a self-adapting mode according to the interface protocols.
Drawings
FIG. 1 is a schematic block diagram of an enterprise-based intelligent manufacturing digital integrated analysis system of the present application;
FIG. 2 is a flow chart of the logic of the interface analysis module of the present application;
FIG. 3 is a functional block diagram of the MES system of the present application.
Detailed Description
The present application will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present application more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the application.
The mes system disclosed in the prior art is custom designed for a single production flow, namely, the system is in a specific distribution adapted to a specific production flow, the interface compatibility of the design is low, the design cannot be compatible with the production flows of other companies, and in part of cases, the data of important equipment cannot be disclosed to a designer for confidentiality requirements, so that the problems that the designer cannot optimize the important equipment during mes design, interface protocol mismatch is very easy to occur, and the mes cannot systematically allocate the equipment are very easy to occur.
In order to solve the problem, the application provides the following technical scheme, which specifically comprises the following steps:
example 1
The intelligent manufacturing digital integrated analysis method based on enterprises comprises the following steps:
s1: the preparation method comprises the following steps: the control manufacturing equipment sends null data to the control host.
In order to analyze the interface protocol of the manufacturing facility, the data analysis is performed here by means of transmitting null data, and in addition, in order to ensure the repeatability of such operations, the following steps are also required to be performed before step S1 is performed:
s01: the interface analysis module is connected with a control host computer with communication data interaction of the manufacturing equipment in a modularized mode.
S02: and monitoring a network interface of the control host through the interface analysis module.
The connection is performed in a modularized mode, a plurality of interface analysis modules can be arranged in an enterprise workshop according to actual requirements to monitor the network interfaces of control main bodies of the manufacturing equipment, and the modularized implementation mode generally adopts detachable connection and performs data interaction through a physical interface with a data transmission function, such as a data line.
When the manufacturing equipment returns data or the network interface of the control host transmits data, the information can be monitored and intercepted through the interface analysis module, wherein the monitoring is only carried out once and only empty data is returned for the security requirement, and the operation can be carried out under the monitoring of enterprise personnel.
S2: interface analysis: the interface analysis module intercepts and decomposes the clue information of the data packet in the transmission process of the empty data, and compares the clue information with the standard file in the protocol database to automatically determine the interface protocol of the manufacturing equipment.
Specifically, step S2 includes the steps of:
s21: and (3) capturing a data packet when the null data sent in the step S1 reach the control host through the interface analysis module.
The manufacturing device needs to perform real-time operation or data interaction through a control host which is a host device, so that the empty data information with protocol information can be obtained by only sending the empty data to the control host, the empty data information does not contain data with practical significance, only contains marked information converted by an interface protocol, and in the communication process, the empty data is converted into a plurality of network data packets by a transmission layer and a network layer, and the marked information is stored in each data packet.
S22: decoding the grabbed data packet to obtain data of each layered data of the data packet, and intercepting cue information in each layered data.
Since these information is stored in data packets, these data packets need to be decoded, and since the system does not know the specific protocol, it is not possible to perform the decoding actively, where it is necessary to decode these data packets by calling the interface provided by the control host, and divide these data packets into several layered data, where there is some marking information of non-original data, and intercept these marking information individually as clue information.
These hint information include the packet's header, which typically contains control information and parameters of the interface protocol, tag bits, which typically convey some specific state or control information, command fields, etc. They are typically binary bits, which may be set to 0 or 1, for triggering a particular behavior or indicating a particular condition. For example, in the TCP protocol, common flag bits include SYN, ACK, RST and FIN, etc. The command field is a specific field or parameter for indicating a specific operation or behavior in the network communication, which is used to communicate control information to the communicating peer to indicate the desired operation or service. The command field is typically contained in the header of the protocol and has a different name and meaning depending on the protocol used.
After obtaining the thread information, the conversion rule of the interface protocol is obtained, and according to this rule, the current protocol can be confirmed by comparing with the specification file of the protocol, and step S23 is specifically executed.
S23: the line information in each hierarchical data of the data packet is compared with the specification files in the protocol database to automatically determine the interface protocol of the manufacturing equipment.
As an improvement of the above technical solution, step S23 includes the steps of:
if the number of the specific protocols is 1, the protocol is used as an interface protocol to send data to the manufacturing equipment, and if the sent data is normally analyzed by the manufacturing equipment, the protocol is judged to be a standard protocol of the corresponding manufacturing equipment.
If the number of the specific protocols is a plurality of, the plurality of protocols are used as interface protocols to send data to the manufacturing equipment, and the protocol corresponding to the data which can be normally analyzed by the manufacturing equipment is used as the standard protocol of the manufacturing equipment.
The interface protocol is obtained by directly comparing the obtained clue information, and only the standardized protocol of the related manufacturing industry and the specification files thereof are stored in a protocol database before operation, so that the integrity and the comparability of data can be ensured when the comparison is carried out.
After the interface protocol is determined, integrated control can be performed according to the existing logic, and step S3 is specifically executed.
S3: and (3) integrated control: analyzing the data file sent by the manufacturing equipment according to the determined interface protocol to ensure the accuracy of the analyzed data, and importing the analyzed data into an MES system for integrated control.
The MES system in step S3 may be an existing system, and thus is not described in detail in the present embodiment.
In order to further enhance the applicability and compatibility of the overall use of the present embodiment, a second embodiment is proposed.
Example two
Referring to fig. 1, an enterprise-based intelligent manufacturing digital integrated analysis system is provided, which is applied to an enterprise-based intelligent manufacturing digital integrated analysis method according to any one of the first embodiment, and includes: interface analysis module, communication interface, interface configuration module and MES system.
Specifically, the interface analysis module is used for capturing a data packet when the empty data sent by the manufacturing equipment reaches the control host, decomposing clue information of the data packet in the empty data sending process, comparing the clue information with a standard file in the protocol database to automatically determine an interface protocol of the manufacturing equipment, the communication interface is used for carrying out data interaction with the manufacturing equipment, the interface configuration module is used for loading and configuring a correct interface protocol for the communication interface, the MES system is used for analyzing and distributing information transmitted by the communication interface, and feeding back the distributed information to the manufacturing equipment through the communication interface.
Referring to fig. 2, only the manufacturing device is required to send the null data to the control host, the corresponding interface protocol can be analyzed by the interface analysis module, so that the interface protocol of the whole device can be obtained without reading the device information.
After the correct interface protocol is obtained, the interface configuration module is used for carrying out protocol loading and configuration on the corresponding interface, after the correct interface protocol is loaded, the interface protocol is used for carrying out data communication with the corresponding equipment, and when the communication is carried out, the data interaction is carried out under a local area network or an intranet, and the external network communication is not participated, so that the condition of data leakage is not generated, and the confidentiality of the working parameters of the equipment is maintained.
When the manufacturing equipment feeds back data, the MES system analyzes and acquires the data through the communication interface, the MES system automatically distributes the data, and the distribution modes are transmitted to the manufacturing equipment as information, so that automatic distribution control is realized.
To further enhance the compatibility of the MES system, the MES system also includes a data analysis system, a data management system, and a data distribution system.
The data analysis system is used for analyzing and classifying the data received by the communication interface.
When the communication interface transmits the data to the data analysis system, the data analysis system can automatically identify the data type according to the file type of the data, and can determine the category of the current data by reading the content of the data file.
If the read data type is a modeling graph type such as stp, the data type can be automatically classified as data under the product model type, if the read data type is xlsx, the data type is automatically classified as form information, the specific content in the form information is further read, if the read content is personnel information, the current data is judged to be classified as employee information, and if the read content is information such as materials and price, the current information is judged to be classified as purchasing information.
Specifically, referring to fig. 3, the data analysis system includes a data reading module, a data classifying module, and a data storing module.
The data reading module is used for reading the data received by the communication interface, when the communication interface transmits the data, the data reading module reads the data, converts the read information into identifiable digital information and transmits the identifiable digital information to the data classifying module, and the data classifying module classifies the received and converted digital information and stores the classified data information in the data storage module.
Taking modeling graphics as an example, the data reading module reads data received by the communication interface and converts the data into identifiable digital files of the modeling graphics, after the digital files are input into the data classifying module, the data classifying module intercepts information of format parts of the modeling graphics to obtain types of current files, if the types are stp, the current digital files are determined to be classified as product model files, and the classified information is carried by the digital files and stored in the data storing module.
The data management system is used for processing the classified information and converting the classified information into correct distribution information.
After the classification information of all data is obtained, the distribution is required to be carried out according to staff information, wherein the distribution is that the whole distribution is carried out, namely all staff meeting the operation conditions are distributed under the corresponding classification information.
If 10 persons can complete the purchasing operation, all 10 persons are allocated to the purchasing operation, and no matter whether the 10 persons have leave, work or the like, the purchasing operation cannot be realized.
That is, the correct allocation information stored in the data management system herein refers to all employee allocation conditions satisfying the operation conditions of the corresponding operation.
The data management system comprises a personnel management system and a production management system, wherein the personnel management system is used for reading actual data of personnel classification information, carrying out personnel allocation according to the actual data, and the production management system is used for reading actual data of production related classification information, and recording and allocating production equipment, materials and construction time according to the actual data.
Here, the personnel management and the production management are separated, which is to facilitate the subsequent personnel arrangement, and after the personnel arrangement and the production management are separated, the influence degree of the personnel arrangement and the production management is reduced to the minimum when the personnel arrangement and the production management are automatically adjusted, and the personnel distribution can be automatically completed by only considering whether the personnel meet the conditions or not and whether the personnel are in a state capable of normally working.
The data distribution system is used for analyzing the distribution information, adapting to equipment and personnel in the actual manufacturing process and feeding back to the manufacturing equipment through the communication interface.
After the distribution conditions of all the staff meeting the operation conditions of the corresponding operation are determined, the adaptation is carried out according to the data in the actual manufacturing process, specifically, the current states of the staff are compared with the distribution conditions of the staff, the staff incapable of completing the operation are removed, and a proper number of the staff meeting the conditions are selected randomly for operation.
The data distribution system comprises an actual construction data storage module and a data distribution module, wherein the actual construction data storage module is used for storing construction data which is in progress, waiting to be in progress or completed, the data distribution module is used for analyzing distribution information generated according to the sent data in the data management system, comparing the distribution information according to the data in the actual construction data storage module, generating actual distribution data, and feeding the actual distribution data back to the manufacturing equipment.
The actual construction data storage module is used for storing actual construction data independently, the construction data obtained through automatic calculation and analysis are processed through the data distribution module independently, the final distribution scheme is directly confirmed in a comparison mode, and the final distribution scheme is fed back to the manufacturing equipment as actual distribution data.
After the data is fed back to the manufacturing equipment, the manufacturing equipment generally returns the data to the upper equipment, namely the control host described in the foregoing description, and performs task allocation according to the actual allocation data through the control host.
The above embodiments are only for illustrating the technical solution of the present application, and are not limiting.
Claims (10)
1. An enterprise-based intelligent manufacturing digital integrated analysis method is characterized by comprising the following steps:
s1: the preparation method comprises the following steps: the control manufacturing equipment sends empty data to the control host;
s2: interface analysis: intercepting and decomposing the clue information of the data packet in the transmission process of the null data through an interface analysis module, and comparing the clue information with a specification file in a protocol database to automatically determine an interface protocol of manufacturing equipment;
s3: and (3) integrated control: analyzing the data file sent by the manufacturing equipment according to the determined interface protocol to ensure the accuracy of the analyzed data, and importing the analyzed data into an MES system for integrated control.
2. The enterprise-based intelligent manufacturing digital integrated analysis method of claim 1, wherein: before executing the step S1, the following steps are further required to be executed:
s01: connecting the interface analysis module with a control host computer with communication data interaction of manufacturing equipment in a modularized mode;
s02: and monitoring a network interface of the control host through an interface analysis module.
3. The enterprise-based intelligent manufacturing digital integrated analysis method of claim 1, wherein: the step S2 includes the steps of:
s21: capturing a data packet when the null data sent in the step S1 reaches the control host through the interface analysis module;
s22: decoding the grabbed data packet to obtain data of each layered data of the data packet, and intercepting clue information in each layered data;
s23: the line information in each hierarchical data of the data packet is compared with the specification files in the protocol database to automatically determine the interface protocol of the manufacturing equipment.
4. An enterprise-based intelligent manufacturing digital integrated analysis method as claimed in claim 3, wherein: the cue information in step S22 includes any one or a combination of two or more of a header, a flag bit, and a command field of the data packet.
5. An enterprise-based intelligent manufacturing digital integrated analysis method as claimed in claim 3, wherein: the step S23 includes the steps of:
if the number of the specific protocols is 1, the protocol is used as an interface protocol to send data to the manufacturing equipment, and if the sent data is normally analyzed by the manufacturing equipment, the protocol is judged to be a standard protocol of the corresponding manufacturing equipment;
if the number of the specific protocols is a plurality of, the plurality of protocols are used as interface protocols to send data to the manufacturing equipment, and the protocol corresponding to the data which can be normally analyzed by the manufacturing equipment is used as the standard protocol of the manufacturing equipment.
6. An enterprise-based intelligent manufacturing digital integrated analysis system, applied to an enterprise-based intelligent manufacturing digital integrated analysis method as claimed in any one of claims 1-5, comprising:
the interface analysis module is used for capturing a data packet when the empty data sent by the manufacturing equipment reaches the control host, decomposing out the clue information of the data packet in the empty data sending process, and comparing the clue information with a standard file in the protocol database so as to automatically determine the interface protocol of the manufacturing equipment;
a communication interface for data interaction with the manufacturing equipment;
the interface configuration module is used for loading and configuring a correct interface protocol to the communication interface;
and the MES system is used for analyzing and distributing the information transmitted by the communication interface and feeding the distributed information back to the manufacturing equipment through the communication interface.
7. An enterprise-based intelligent manufacturing digital integrated analysis system as claimed in claim 6, wherein: the MES system also comprises a data analysis system, a data management system and a data distribution system;
the data analysis system is used for analyzing and classifying the data received by the communication interface;
the data management system is used for processing the classified information and converting the classified information into correct distribution information;
the data distribution system is used for analyzing distribution information, adapting the distribution information with equipment and personnel in the actual manufacturing process and feeding back the distribution information to the manufacturing equipment through a communication interface.
8. An enterprise-based intelligent manufacturing digital integrated analysis system as claimed in claim 7, wherein: the data analysis system comprises a data reading module, a data classifying module and a data storage module;
the data reading module is used for reading the data received by the communication interface;
the data classification module is used for classifying according to the information of the received data;
the data storage module is used for storing the received information.
9. An enterprise-based intelligent manufacturing digital integrated analysis system as claimed in claim 7, wherein: the data management system comprises a personnel management system and a production management system;
the personnel management system is used for reading actual data of personnel classification information and distributing personnel according to the actual data;
the production management system is used for reading actual data of the production related classification information and recording and distributing production equipment, materials and construction time according to the actual data.
10. An enterprise-based intelligent manufacturing digital integrated analysis system as claimed in claim 7, wherein: the data distribution system comprises an actual construction data storage module and a data distribution module;
the actual construction data storage module is used for storing construction data which are in progress, waiting to be performed or completed;
the data distribution module is used for analyzing distribution information generated according to the sending data in the data management system, comparing the distribution information with the data in the actual construction data storage module, generating actual distribution data, and feeding the actual distribution data back to the manufacturing equipment.
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