CN116731377A - Antistatic sponge prepared from single-walled carbon nanotubes and preparation method thereof - Google Patents

Antistatic sponge prepared from single-walled carbon nanotubes and preparation method thereof Download PDF

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CN116731377A
CN116731377A CN202310704753.XA CN202310704753A CN116731377A CN 116731377 A CN116731377 A CN 116731377A CN 202310704753 A CN202310704753 A CN 202310704753A CN 116731377 A CN116731377 A CN 116731377A
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antistatic
sponge
carbon nanotube
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CN116731377B (en
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王峰
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Guangdong Dopda High Tech Materials Co ltd
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Abstract

The application relates to the technical field of functional sponge materials, and particularly discloses an antistatic sponge prepared from single-walled carbon nanotubes and a preparation method thereof, wherein the antistatic sponge comprises carbon nanotube dispersoid, functional monomers, methylcellulose, amine compounds, silicone oil, organic tin, a cross-linking agent and water; the preparation method of the antistatic sponge comprises the steps of stirring and premixing a carbon nano tube dispersoid, an amine compound, silicone oil, organic tin, a cross-linking agent and water to obtain a mixture; adding functional monomers and methyl cellulose into the mixture, stirring, foaming and curing to obtain the required antistatic sponge; the preparation method is simple, the preparation conditions are mild, the preparation method is suitable for industrial production, the obtained antistatic sponge has remarkable antistatic effect, can realize lasting antistatic, and can not cause adverse effects on the performances of the sponge such as heat preservation, heat insulation, sound absorption, shock absorption, air permeability and the like.

Description

Antistatic sponge prepared from single-walled carbon nanotubes and preparation method thereof
Technical Field
The application relates to the technical field of functional sponge materials, in particular to an antistatic sponge prepared from single-walled carbon nanotubes and a preparation method thereof.
Background
Polymer products such as foam, sponge, plate and the like have the advantages of good appearance, light weight, good electrical insulation, easy dyeing, easy molding and the like, and are widely applied to industries such as packaging materials, decoration and the like. However, most of plastic products are dry and insulating, when the plastic products are used as packaging materials, friction is easily generated between the plastic products and packaged objects in the cargo carrying process, static electricity is naturally generated in the friction process, when the packaged objects are sensitive electronic parts, the generated static electricity can influence or even damage the electronic parts, and electric shock accidents or fires can be generated when the packaged objects are severe. The plate and other hard materials have high density, and are convenient to carry out antistatic treatment, so that the antistatic plate is manufactured. Because the inside air holes of such plastics as foam, sponge and the like are rich, the pores are relatively large, and the antistatic treatment is inconvenient, the preparation of the antistatic sponge is not perfect so far.
In the related art, in order to reduce the surface resistance value of the sponge product, an ex-situ method such as soaking, dipping, spraying, coating and the like (for example, a preparation method of hydrophobic and oleophilic polyurethane sponge is disclosed in Chinese patent with publication number of CN 103342827A) is often adopted, and an antistatic agent component is loaded on the surface of a skeleton of an internal pore canal agent of the sponge product; in addition, in order to reduce the surface resistance value of the sponge product, a method of adding an antistatic component into the raw material before foaming the sponge product is adopted, wherein the added antistatic agent mainly comprises carbon black, carbon fiber, alkali metal salt or conductive polymer (for example, an antistatic sponge is disclosed in Chinese patent publication No. CN 102134302A), and the method has poor compatibility of the antistatic component and the sponge raw material, is difficult to uniformly disperse in the foaming material, is easy to agglomerate, and causes the finally prepared sponge product to have unsatisfactory antistatic effect. Based on the above statement, the application provides an antistatic sponge prepared from single-walled carbon nanotubes and a preparation method thereof, aiming at improving the antistatic effect of a sponge product and achieving the effects of lasting antistatic and delaying the service life of the sponge product.
Disclosure of Invention
The application provides an antistatic sponge prepared from single-walled carbon nanotubes and a preparation method thereof, aiming at solving the problems that the antistatic effect of the prior sponge product is poor and the lasting antistatic effect cannot be achieved.
In a first aspect, the application provides an antistatic sponge, which adopts the following technical scheme:
an antistatic sponge prepared from single-walled carbon nanotubes comprises the following raw materials in parts by weight: 10-100 parts of carbon nanotube dispersoid, 40-50 parts of functional monomer, 0-20 parts of methyl cellulose, 0.4-0.6 part of amine compound, 0.6-1 part of silicone oil, 0.1-0.3 part of organic tin, 1.5-8 parts of cross-linking agent and 1-5 parts of water.
Preferably, the antistatic sponge prepared from the single-walled carbon nanotubes comprises the following raw materials in parts by weight: 30-80 parts of carbon nanotube dispersoid, 42-48 parts of functional monomer, 5-15 parts of methyl cellulose, 0.45-0.55 part of amine compound, 0.7-0.9 part of silicone oil, 0.15-0.25 part of organic tin, 3-6 parts of cross-linking agent and 2-4 parts of water.
Preferably, the antistatic sponge prepared from the single-walled carbon nanotubes comprises the following raw materials in parts by weight: 50 parts of carbon nanotube dispersion, 45 parts of functional monomer, 10 parts of methyl cellulose, 0.5 part of amine compound, 0.8 part of silicone oil, 0.2 part of organic tin, 5 parts of cross-linking agent and 3 parts of water.
Preferably, the carbon nanotube dispersion is obtained by uniformly dispersing carbon nanotubes and polyalcohol.
Preferably, the dispersing rotating speed is 1500-4500r/min, and the dispersing time is 10-20min.
Preferably, the carbon nanotubes are TUBALL TM MATRIX 209 single-walled carbon nanotubes.
Preferably, the polyol is a polyether polyol and/or a rosin polyol.
Preferably, the carbon nanotube content of the carbon nanotube dispersion is 5-10%.
Preferably, the functional monomer is at least one of MDI2412, TDI, lexomer TM 50.
Preferably, the amine compound is a compound of triethylenediamine and diisopropylethanolamine.
Preferably, the mass ratio of the triethylenediamine to the diisopropylethanolamine is 2-3:1.
Preferably, the organotin is dibutyltin dilaurate and/or stannous octoate.
Preferably, the cross-linking agent is diethanolamine and/or ethylene glycol.
In a second aspect, the application provides a method for preparing antistatic sponge by single-wall carbon nanotubes, which adopts the following technical scheme:
the preparation method of the antistatic sponge prepared by the single-wall carbon nano tube comprises the following preparation steps:
s1, weighing raw materials of carbon nanotube dispersoid, functional monomer, methyl cellulose, amine compound, silicone oil, organic tin, cross-linking agent and water according to parts by weight for standby;
s2, stirring and premixing the carbon nanotube dispersoid, amine compounds, silicone oil, organic tin, a cross-linking agent and water to obtain a mixture;
s3, adding the functional monomer and the methylcellulose into the mixture, stirring, foaming and curing to obtain the required antistatic sponge.
Preferably, in the step S2, the stirring speed is 2000-3000r/min, and the stirring time is 10-30S.
Preferably, in the step S3, the stirring speed is 1000-1500r/min, the stirring temperature is 35-55 ℃, and the stirring time is 8-20S.
Preferably, the curing temperature in the step S3 is 55-65 ℃ and the curing time is 20-40min.
In summary, the application has the following beneficial effects:
the application selects TUBALL TM The MATRIX 209 single-walled carbon nanotube is added as an antistatic component, so that a permanent and stable antistatic effect of the sponge material can be provided, and meanwhile, the performances of heat preservation, heat insulation, sound absorption, shock absorption, air permeability and the like of the sponge product can be ensured not to be influenced.
According to the application, the carbon nanotubes are prepared into the carbon nanotube dispersion in advance by adding the polyalcohol, so that excellent dispersion performance of the carbon nanotubes can be provided, uniform dispersion of the carbon nanotubes in a formula system is ensured, and layering and agglomeration phenomena are avoided; by controlling the dosage of the carbon nano tube in the formula, the sponge product can not cause soft stickiness or shrinkage while the excellent antistatic performance can be ensured, and the obtained sponge product has excellent comprehensive performance and long service life.
The amine compound of the application adopts the compound of triethylenediamine and diisopropylethanolamine, can ensure that the foam of the finally prepared sponge product is stable, uniform, fine, small in gap, high in porosity, high in sponge strength, good in compression rebound resilience and 10 in sponge resistance 6-9 Omega, has stable and durable antistatic effect.
Drawings
FIG. 1 TUBALL at 10% level TM Figure of the dispersion effect of MATRIX 209 single-walled carbon nanotubes in rosin polyol (2000 x under microscope).
FIG. 2 shows TUBALL at various levels TM Figure of the dispersion effect of MATRIX 209 single-walled carbon nanotubes in polyether polyol 330N (2000 x under microscope).
Detailed Description
The present application will be described in further detail with reference to examples.
Examples 1-6 provide an antistatic sponge prepared from single-walled carbon nanotubes and a preparation method thereof, and the following description is given by taking example 1 as an example.
Example 1
An antistatic sponge prepared from single-walled carbon nanotubes comprises the following raw materials in parts by weight: 100 parts of carbon nanotube dispersion, 50 parts of functional monomer, 0.4 part of amine compound, 1 part of silicone oil, 0.1 part of organic tin, 1.5 parts of cross-linking agent and 2.5 parts of water;
wherein the carbon nanotube dispersion is prepared by the following method:
control of TUBALL in carbon nanotube dispersions TM MATRIX 209 single-walled carbon nanotube content of 5% by weight, TUBALL TM Adding MATRIX 209 single-walled carbon nanotube into polyether polyol 330N, controlling the dispersion rotation speed to 1500r/min, and dispersingThe time is 17min, and the dispersion is uniform;
the functional monomer is Lexomer TM50;
the amine compound is a compound of triethylenediamine and diisopropylethanolamine in a mass ratio of 2:1;
the organic tin is dibutyl tin dilaurate;
the cross-linking agent is diethanolamine.
The preparation method of the antistatic sponge prepared by the single-wall carbon nano tube comprises the following preparation steps:
s1, weighing raw materials of carbon nanotube dispersoid, functional monomer, methyl cellulose, amine compound, silicone oil, organic tin, cross-linking agent and water according to parts by weight for standby;
s2, controlling the stirring rotation speed to be 2000r/min and the stirring time to be 30S, and stirring and premixing the carbon nano tube dispersoid, the amine compound, the silicone oil, the organic tin, the cross-linking agent and the water to obtain a mixture;
s3, adding the functional monomer and the methylcellulose into the mixture, controlling the stirring speed to be 1500r/min, the stirring temperature to be 35 ℃, the stirring time to be 20S, pouring the mixture into a foaming mold after stirring, curing the mixture for 40min at the temperature of 55 ℃ after foaming, and cutting the mixture to obtain the required antistatic sponge.
Example 2
An antistatic sponge prepared from single-walled carbon nanotubes comprises the following raw materials in parts by weight: carbon nanotube dispersion 50 parts of carbon nanotube dispersion, 45 parts of functional monomer, 10 parts of methyl cellulose, 0.5 part of amine compound, 0.8 part of silicone oil, 0.2 part of organic tin, 5 parts of cross-linking agent and 3 parts of water;
wherein the carbon nanotube dispersion is prepared by the following method:
control of TUBALL in carbon nanotube dispersions TM MATRIX 209 single-walled carbon nanotube content of 8% was used to prepare TUBALL TM Adding MATRIX 209 single-walled carbon nanotube into rosin polyol (model: laote A220E), controlling the dispersion speed to 3000r/min, and dispersing for 15min to obtain the final product;
the functional monomer is MDI2412;
the amine compound is a compound of triethylenediamine and diisopropylethanolamine in a mass ratio of 2.5:1;
the organic tin is a mixture of dibutyl tin dilaurate and stannous octoate in a mass ratio of 1:1;
the cross-linking agent is a mixture of glycol amine and glycol in a mass ratio of 1:1.
The preparation method of the antistatic sponge prepared by the single-wall carbon nano tube comprises the following preparation steps:
s1, weighing raw materials of carbon nanotube dispersoid, functional monomer, methyl cellulose, amine compound, silicone oil, organic tin, cross-linking agent and water according to parts by weight for standby;
s2, controlling the stirring rotation speed to 2500r/min and the stirring time to 20S, and stirring and premixing the carbon nano tube dispersoid, the amine compound, the silicone oil, the organic tin, the cross-linking agent and the water to obtain a mixture;
s3, adding the functional monomer and the methylcellulose into the mixture, controlling the stirring speed to 1250r/min, the stirring temperature to 45 ℃, the stirring time to 14S, pouring the mixture into a foaming mold after stirring, curing the mixture for 30min at the temperature of 60 ℃ after foaming, and cutting the mixture to obtain the required antistatic sponge.
Example 3
An antistatic sponge prepared from single-walled carbon nanotubes comprises the following raw materials in parts by weight: 10 parts of carbon nanotube dispersion, 50 parts of functional monomer, 20 parts of methyl cellulose, 0.4 part of amine compound, 0.6 part of silicone oil, 0.3 part of organic tin, 8 parts of cross-linking agent and 5 parts of water;
wherein the carbon nanotube dispersion is prepared by the following method:
control of TUBALL in carbon nanotube dispersions TM MATRIX 209 single-walled carbon nanotube content of 10% by weight, TUBALL TM Adding MATRIX 209 single-walled carbon nanotube into polyether polyol 330N, controlling the dispersion speed to 4500r/min, and dispersing for 10min to obtain the final product;
the functional monomer is TDI;
the amine compound is a compound of triethylenediamine and diisopropylethanolamine in a mass ratio of 3:1;
the organic tin is stannous octoate;
the cross-linking agent is ethylene glycol.
The preparation method of the antistatic sponge prepared by the single-wall carbon nano tube comprises the following preparation steps:
s1, weighing raw materials of carbon nanotube dispersoid, functional monomer, methyl cellulose, amine compound, silicone oil, organic tin, cross-linking agent and water according to parts by weight for standby;
s2, controlling the stirring rotation speed to be 2000-3000r/min and the stirring time to be 10-30S, and stirring and premixing the carbon nano tube dispersoid, the amine compound, the silicone oil, the organotin, the cross-linking agent and the water to obtain a mixture;
s3, adding the functional monomer and the methylcellulose into the mixture, controlling the stirring speed to be 1000-1500r/min, the stirring temperature to be 35-55 ℃ and the stirring time to be 8-20S, pouring the mixture into a foaming mold after stirring, curing for 20-40min at the temperature of 55-65 ℃ after foaming and curing molding, and cutting to obtain the required antistatic sponge.
Example 4
An antistatic sponge prepared from single-walled carbon nanotubes comprises the following raw materials in parts by weight: carbon nanotube dispersion 50 parts of carbon nanotube dispersion, 45 parts of functional monomer, 10 parts of methyl cellulose, 0.5 part of amine compound, 0.8 part of silicone oil, 0.2 part of organic tin, 5 parts of cross-linking agent and 3 parts of water;
wherein the carbon nanotube dispersion is prepared by the following method:
control of TUBALL in carbon nanotube dispersions TM MATRIX 209 single-walled carbon nanotube content of 8% was used to prepare TUBALL TM Adding MATRIX 209 single-walled carbon nanotube into a mixture of polyether polyol 330N and rosin polyol (model: laote A220E) in a mass ratio of 3:1, controlling the dispersion rotating speed to 3000r/min, and dispersing for 15min to obtain the final product;
the functional monomer is MDI2412;
the amine compound is a compound of triethylenediamine and diisopropylethanolamine in a mass ratio of 2.5:1;
the organic tin is a mixture of dibutyl tin dilaurate and stannous octoate in a mass ratio of 1:1;
the cross-linking agent is a mixture of glycol amine and glycol in a mass ratio of 1:1.
The preparation method of the antistatic sponge prepared by the single-wall carbon nano tube comprises the following preparation steps:
s1, weighing raw materials of carbon nanotube dispersoid, functional monomer, methyl cellulose, amine compound, silicone oil, organic tin, cross-linking agent and water according to parts by weight for standby;
s2, controlling the stirring rotation speed to 2500r/min and the stirring time to 20S, and stirring and premixing the carbon nano tube dispersoid, the amine compound, the silicone oil, the organic tin, the cross-linking agent and the water to obtain a mixture;
s3, adding the functional monomer and the methylcellulose into the mixture, controlling the stirring speed to 1250r/min, the stirring temperature to 45 ℃, the stirring time to 14S, pouring the mixture into a foaming mold after stirring, curing the mixture for 30min at the temperature of 60 ℃ after foaming, and cutting the mixture to obtain the required antistatic sponge.
Example 5
An antistatic sponge prepared from single-walled carbon nanotubes comprises the following raw materials in parts by weight: carbon nanotube dispersion 50 parts of carbon nanotube dispersion, 45 parts of functional monomer, 10 parts of methyl cellulose, 0.5 part of amine compound, 0.8 part of silicone oil, 0.2 part of organic tin, 5 parts of cross-linking agent and 3 parts of water;
wherein the carbon nanotube dispersion is prepared by the following method:
control of TUBALL in carbon nanotube dispersions TM MATRIX 209 single-walled carbon nanotube content of 8% was used to prepare TUBALL TM Adding MATRIX 209 single-walled carbon nanotube into a mixture of polyether polyol 330N and rosin polyol (model: laote A220E) in a mass ratio of 3:1, controlling the dispersion rotating speed to 3000r/min, and dispersing for 15min to obtain the final product;
the functional monomer is a mixture of MDI2412 and TDI in a mass ratio of 1:1;
the amine compound is a compound of triethylenediamine and diisopropylethanolamine in a mass ratio of 2.5:1;
the organic tin is a mixture of dibutyl tin dilaurate and stannous octoate in a mass ratio of 1:1;
the cross-linking agent is a mixture of glycol amine and glycol in a mass ratio of 1:1.
The preparation method of the antistatic sponge prepared by the single-wall carbon nano tube comprises the following preparation steps:
s1, weighing raw materials of carbon nanotube dispersoid, functional monomer, methyl cellulose, amine compound, silicone oil, organic tin, cross-linking agent and water according to parts by weight for standby;
s2, controlling the stirring rotation speed to 2500r/min and the stirring time to 20S, and stirring and premixing the carbon nano tube dispersoid, the amine compound, the silicone oil, the organic tin, the cross-linking agent and the water to obtain a mixture;
s3, adding the functional monomer and the methylcellulose into the mixture, controlling the stirring speed to 1250r/min, the stirring temperature to 45 ℃, the stirring time to 14S, pouring the mixture into a foaming mold after stirring, curing the mixture for 30min at the temperature of 60 ℃ after foaming, and cutting the mixture to obtain the required antistatic sponge.
Example 6
An antistatic sponge prepared from single-walled carbon nanotubes comprises the following raw materials in parts by weight: carbon nanotube dispersion 50 parts of carbon nanotube dispersion, 45 parts of functional monomer, 10 parts of methyl cellulose, 0.5 part of amine compound, 0.8 part of silicone oil, 0.2 part of organic tin, 5 parts of cross-linking agent and 3 parts of water;
wherein the carbon nanotube dispersion is prepared by the following method:
control of TUBALL in carbon nanotube dispersions TM MATRIX 209 single-walled carbon nanotube content of 8% was used to prepare TUBALL TM Adding MATRIX 209 single-walled carbon nanotube into a mixture of polyether polyol 330N and rosin polyol (model: laote A220E) in a mass ratio of 3:1, controlling the dispersion rotating speed to 3000r/min, and dispersing for 15min to obtain the final product;
the functional monomer is a mixture of MDI2412, TDI and Lexomer TM50 in a mass ratio of 1:1:1;
the amine compound is a compound of triethylenediamine and diisopropylethanolamine in a mass ratio of 2.5:1;
the organic tin is a mixture of dibutyl tin dilaurate and stannous octoate in a mass ratio of 1:1;
the cross-linking agent is a mixture of glycol amine and glycol in a mass ratio of 1:1.
The preparation method of the antistatic sponge prepared by the single-wall carbon nano tube comprises the following preparation steps:
s1, weighing raw materials of carbon nanotube dispersoid, functional monomer, methyl cellulose, amine compound, silicone oil, organic tin, cross-linking agent and water according to parts by weight for standby;
s2, controlling the stirring rotation speed to 2500r/min and the stirring time to 20S, and stirring and premixing the carbon nano tube dispersoid, the amine compound, the silicone oil, the organic tin, the cross-linking agent and the water to obtain a mixture;
s3, adding the functional monomer and the methylcellulose into the mixture, controlling the stirring speed to 1250r/min, the stirring temperature to 45 ℃, the stirring time to 14S, pouring the mixture into a foaming mold after stirring, curing the mixture for 30min at the temperature of 60 ℃ after foaming, and cutting the mixture to obtain the required antistatic sponge.
To verify the performance of the antistatic sponges prepared in examples 1-4 of the present application, the applicant set comparative examples 1-2, which are specifically as follows:
comparative example 1
An antistatic sponge prepared from single-walled carbon nanotubes comprises the following raw materials in parts by weight: 100 parts of carbon nanotube dispersion, 50 parts of functional monomer, 0.4 part of amine compound, 1 part of silicone oil, 0.1 part of organic tin, 1.5 parts of cross-linking agent and 2.5 parts of water;
wherein the carbon nanotube dispersion is prepared by the following method:
control of TUBALL in carbon nanotube dispersions TM MATRIX 209 single-walled carbon nanotube content of 5% by weight, TUBALL TM Adding MATRIX 209 single-walled carbon nanotube into polypropylene glycol 3000, controlling the dispersion speed to 1500r/min, and dispersing for 17min to obtain the final product;
the functional monomer is Lexomer TM50;
the amine compound is a compound of triethylenediamine and diisopropylethanolamine in a mass ratio of 2:1;
the organic tin is dibutyl tin dilaurate;
the cross-linking agent is diethanolamine.
The preparation method of the antistatic sponge prepared by the single-wall carbon nano tube comprises the following preparation steps:
s1, weighing raw materials of carbon nanotube dispersoid, functional monomer, methyl cellulose, amine compound, silicone oil, organic tin, cross-linking agent and water according to parts by weight for standby;
s2, controlling the stirring rotation speed to be 2000r/min and the stirring time to be 30S, and stirring and premixing the carbon nano tube dispersoid, the amine compound, the silicone oil, the organic tin, the cross-linking agent and the water to obtain a mixture;
s3, adding the functional monomer and the methylcellulose into the mixture, controlling the stirring speed to be 1500r/min, the stirring temperature to be 35 ℃, the stirring time to be 20S, pouring the mixture into a foaming mold after stirring, curing the mixture for 40min at the temperature of 55 ℃ after foaming, and cutting the mixture to obtain the required antistatic sponge.
Comparative example 2
An antistatic sponge prepared from single-walled carbon nanotubes comprises the following raw materials in parts by weight: 5 parts of carbon nano tube, 95 parts of polyalcohol, 50 parts of functional monomer, 0.4 part of amine compound, 1 part of silicone oil, 0.1 part of organic tin, 1.5 parts of cross-linking agent and 2.5 parts of water;
wherein the carbon nanotubes are TUBALL TM MATRIX 209 single-walled carbon nanotubes;
the polyol is polyether polyol 330N;
the functional monomer is Lexomer TM50;
the amine compound is a compound of triethylenediamine and diisopropylethanolamine in a mass ratio of 2:1;
the organic tin is dibutyl tin dilaurate;
the cross-linking agent is diethanolamine.
The preparation method of the antistatic sponge prepared by the single-wall carbon nano tube comprises the following preparation steps:
s1, weighing raw materials including carbon nano tubes, polyalcohol, functional monomers, methylcellulose, amine compounds, silicone oil, organic tin, a cross-linking agent and water according to parts by weight for later use;
s2, controlling the stirring rotation speed to be 2000r/min and the stirring time to be 30S, and stirring and premixing the carbon nano tube, the polyalcohol, the amine compound, the silicone oil, the organotin, the cross-linking agent and the water to obtain a mixture;
s3, adding the functional monomer and the methylcellulose into the mixture, controlling the stirring speed to be 1500r/min, the stirring temperature to be 35 ℃, the stirring time to be 20S, pouring the mixture into a foaming mold after stirring, curing the mixture for 40min at the temperature of 55 ℃ after foaming, and cutting the mixture to obtain the required antistatic sponge.
Comparative example 3
An antistatic sponge prepared from single-walled carbon nanotubes comprises the following raw materials in parts by weight: 100 parts of carbon nanotube dispersion, 50 parts of functional monomer, 0.4 part of amine compound, 1 part of silicone oil, 0.1 part of organic tin, 1.5 parts of cross-linking agent and 2.5 parts of water;
wherein the carbon nanotube dispersion is prepared by the following method:
control of TUBALL in carbon nanotube dispersions TM MATRIX 209 single-walled carbon nanotube content of 5% by weight, TUBALL TM Adding MATRIX 209 single-walled carbon nanotube into polyether polyol 330N, controlling the dispersion speed to 1500r/min, and dispersing for 17min to obtain the final product;
the functional monomer is Lexomer TM50;
the amine compound is triethylenediamine;
the organic tin is dibutyl tin dilaurate;
the cross-linking agent is diethanolamine.
The preparation method of the antistatic sponge prepared by the single-wall carbon nano tube comprises the following preparation steps:
s1, weighing raw materials of carbon nanotube dispersoid, functional monomer, methyl cellulose, amine compound, silicone oil, organic tin, cross-linking agent and water according to parts by weight for standby;
s2, controlling the stirring rotation speed to be 2000r/min and the stirring time to be 30S, and stirring and premixing the carbon nano tube dispersoid, the amine compound, the silicone oil, the organic tin, the cross-linking agent and the water to obtain a mixture;
s3, adding the functional monomer and the methylcellulose into the mixture, controlling the stirring speed to be 1500r/min, the stirring temperature to be 35 ℃, the stirring time to be 20S, pouring the mixture into a foaming mold after stirring, curing the mixture for 40min at the temperature of 55 ℃ after foaming, and cutting the mixture to obtain the required antistatic sponge.
Comparative example 4
An antistatic sponge prepared from single-walled carbon nanotubes comprises the following raw materials in parts by weight: 100 parts of carbon nanotube dispersion, 50 parts of functional monomer, 0.4 part of amine compound, 1 part of silicone oil, 0.1 part of organic tin, 1.5 parts of cross-linking agent and 2.5 parts of water;
wherein the carbon nanotube dispersion is prepared by the following method:
control of TUBALL in carbon nanotube dispersions TM MATRIX 209 single-walled carbon nanotube content of 5% by weight, TUBALL TM Adding MATRIX 209 single-walled carbon nanotube into polyether polyol 330N, controlling the dispersion speed to 1500r/min, and dispersing for 17min to obtain the final product;
the functional monomer is Lexomer TM50;
the amine compound is diisopropylethanolamine;
the organic tin is dibutyl tin dilaurate;
the cross-linking agent is diethanolamine.
The preparation method of the antistatic sponge prepared by the single-wall carbon nano tube comprises the following preparation steps:
s1, weighing raw materials of carbon nanotube dispersoid, functional monomer, methyl cellulose, amine compound, silicone oil, organic tin, cross-linking agent and water according to parts by weight for standby;
s2, controlling the stirring rotation speed to be 2000r/min and the stirring time to be 30S, and stirring and premixing the carbon nano tube dispersoid, the amine compound, the silicone oil, the organic tin, the cross-linking agent and the water to obtain a mixture;
s3, adding the functional monomer and the methylcellulose into the mixture, controlling the stirring speed to be 1500r/min, the stirring temperature to be 35 ℃, the stirring time to be 20S, pouring the mixture into a foaming mold after stirring, curing the mixture for 40min at the temperature of 55 ℃ after foaming, and cutting the mixture to obtain the required antistatic sponge.
Performance testing
The antistatic sponges of examples 1 to 6 and comparative examples 1 to 2 of the present application were tested for their properties, respectively, as follows:
tensile strength testing is carried out by adopting GB/T6344-2008 standard;
the GB/T10808-2006 standard is adopted for carrying out tearing strength test;
compression set testing is carried out by adopting GB/T6669-2008 standard;
measuring a surface resistance value by adopting a surface resistance tester;
the specific test results are shown in table 1 below:
table 1:
as can be seen from the data shown in table 1: the antistatic sponges prepared in examples 1-6 of the present application have remarkable and durable antistatic effect, excellent tensile properties, tear properties and low compression set.
From examples 2 and 4, it can be seen that: under the condition that other factors are unchanged, the polyol is a mixture of polyether polyol and rosin polyol, so that the antistatic performance and the comprehensive mechanical performance of the sponge product can be remarkably improved, and particularly as shown in fig. 1 and 2, the polyether polyol 330N and the rosin polyol are singly used for prefabricating the carbon nanotube dispersion, although a good pre-dispersing effect can be achieved, a small amount of agglomeration exists, and in the embodiment 4 of the application, the two are mixed and jointly dispersed, so that the agglomeration problem can be well solved, and the overall performance is further improved.
As is clear from example 1 and comparative example 1, when the polyether polyol 330N is selected to be replaced by the polypropylene glycol 3000, the prepared carbon nanotube dispersion is used for formulation addition, which results in a decrease in mechanical properties of the sponge product, a decrease in antistatic stability, and a non-persistent antistatic effect.
As can be seen from example 1 and comparative example 2, the carbon nanotubes are prepared into carbon nanotube dispersion in advance by adding the polyalcohol, so that excellent dispersion performance of the carbon nanotubes can be provided, uniform dispersion of the carbon nanotubes in a formula system is ensured, layering and agglomeration phenomena are avoided, further, antistatic stability of the sponge product can be remarkably improved, the antistatic effect is remarkable and durable, and mechanical properties of the sponge product are not reduced.
As can be seen from example 1 and comparative examples 3 to 4, under the condition that other conditions are unchanged, the amine compound is a compound of triethylenediamine and diisopropylethanolamine, and compared with the compound of triethylenediamine or diisopropylethanolamine alone, the comprehensive performance of the sponge product can be further improved.
The present embodiment is only for explanation of the present application and is not to be construed as limiting the present application, and modifications to the present embodiment, which may not creatively contribute to the present application as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present application.

Claims (10)

1. An antistatic sponge prepared from single-walled carbon nanotubes is characterized by comprising the following raw materials in parts by weight: 10-100 parts of carbon nanotube dispersoid, 40-50 parts of functional monomer, 0-20 parts of methyl cellulose, 0.4-0.6 part of amine compound, 0.6-1 part of silicone oil, 0.1-0.3 part of organic tin, 1.5-8 parts of cross-linking agent and 1-5 parts of water.
2. The antistatic sponge prepared from single-walled carbon nanotubes according to claim 1, comprising the following raw materials in parts by weight: 30-80 parts of carbon nanotube dispersoid, 42-48 parts of functional monomer, 5-15 parts of methyl cellulose, 0.45-0.55 part of amine compound, 0.7-0.9 part of silicone oil, 0.15-0.25 part of organic tin, 3-6 parts of cross-linking agent and 2-4 parts of water.
3. The antistatic sponge prepared from single-walled carbon nanotubes according to claim 1, comprising the following raw materials in parts by weight: 50 parts of carbon nanotube dispersion, 45 parts of functional monomer, 10 parts of methyl cellulose, 0.5 part of amine compound, 0.8 part of silicone oil, 0.2 part of organic tin, 5 parts of cross-linking agent and 3 parts of water.
4. The antistatic sponge of claim 1 wherein the carbon nanotube dispersion is obtained by uniformly dispersing carbon nanotubes with a polyol.
5. The antistatic sponge of claim 4 wherein the carbon nanotubes are TUBALL TM MATRIX 209 single-walled carbon nanotubes.
6. The antistatic sponge of claim 5 wherein the polyol is a polyether polyol and/or a rosin polyol.
7. The antistatic sponge of claim 5 wherein the carbon nanotube dispersion comprises 5-10% carbon nanotubes.
8. The antistatic sponge of claim 1 wherein the functional monomer is at least one of MDI2412, TDI, lexomer TM 50.
9. The antistatic sponge of claim 1 wherein the amine compound is a complex of triethylenediamine and diisopropylethanolamine.
10. A method for preparing an antistatic sponge prepared from the single-walled carbon nanotubes according to any of claims 1-9, comprising the steps of:
s1, weighing raw materials of carbon nanotube dispersoid, functional monomer, methyl cellulose, amine compound, silicone oil, organic tin, cross-linking agent and water according to parts by weight for standby;
s2, stirring and premixing the carbon nanotube dispersoid, amine compounds, silicone oil, organic tin, a cross-linking agent and water to obtain a mixture;
s3, adding the functional monomer and the methylcellulose into the mixture, stirring, foaming and curing to obtain the required antistatic sponge.
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Publication number Priority date Publication date Assignee Title
FR2029843A5 (en) * 1969-01-28 1970-10-23 Elekal Flexible hydrophilic polyurethante foam - suitable as a sponge
GB1372357A (en) * 1970-11-17 1974-10-30 Dunlop Holdings Ltd Vehicle road wheels
US4108791A (en) * 1977-01-31 1978-08-22 The Dow Chemical Company High resiliency polyurethane foams
KR20210106184A (en) * 2020-02-20 2021-08-30 한국전기연구원 Manufacturing method of highly dispersed polyurethane foam composites with carbon nanotubes and polyurethane foam composites manufactured by the method
CN113527618A (en) * 2021-08-06 2021-10-22 南京金栖化工集团有限公司 Preparation method and application of flame-retardant flatulence slow-rebound combined polyether polyol
US20220227917A1 (en) * 2019-05-16 2022-07-21 Basf Se Low density polyurethane foam systems with high split tear
CN115232287A (en) * 2022-08-08 2022-10-25 南京金栖化工集团有限公司 Flame-retardant slow-rebound polyurethane sponge and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2029843A5 (en) * 1969-01-28 1970-10-23 Elekal Flexible hydrophilic polyurethante foam - suitable as a sponge
GB1372357A (en) * 1970-11-17 1974-10-30 Dunlop Holdings Ltd Vehicle road wheels
US4108791A (en) * 1977-01-31 1978-08-22 The Dow Chemical Company High resiliency polyurethane foams
US20220227917A1 (en) * 2019-05-16 2022-07-21 Basf Se Low density polyurethane foam systems with high split tear
KR20210106184A (en) * 2020-02-20 2021-08-30 한국전기연구원 Manufacturing method of highly dispersed polyurethane foam composites with carbon nanotubes and polyurethane foam composites manufactured by the method
CN113527618A (en) * 2021-08-06 2021-10-22 南京金栖化工集团有限公司 Preparation method and application of flame-retardant flatulence slow-rebound combined polyether polyol
CN115232287A (en) * 2022-08-08 2022-10-25 南京金栖化工集团有限公司 Flame-retardant slow-rebound polyurethane sponge and preparation method thereof

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