CN116730839A - Method for preparing methyl ethyl carbonate and diethyl carbonate by transesterification - Google Patents

Method for preparing methyl ethyl carbonate and diethyl carbonate by transesterification Download PDF

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Publication number
CN116730839A
CN116730839A CN202310725154.6A CN202310725154A CN116730839A CN 116730839 A CN116730839 A CN 116730839A CN 202310725154 A CN202310725154 A CN 202310725154A CN 116730839 A CN116730839 A CN 116730839A
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carbonate
reaction
methyl ethyl
catalyst
ionic liquid
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方云进
沈卫华
吴顺
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East China University of Science and Technology
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East China University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C68/00Preparation of esters of carbonic or haloformic acids
    • C07C68/06Preparation of esters of carbonic or haloformic acids from organic carbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0277Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature
    • B01J31/0278Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature containing nitrogen as cationic centre
    • B01J31/0281Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature containing nitrogen as cationic centre the nitrogen being a ring member
    • B01J31/0284Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature containing nitrogen as cationic centre the nitrogen being a ring member of an aromatic ring, e.g. pyridinium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0277Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature
    • B01J31/0298Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides comprising ionic liquids, as components in catalyst systems or catalysts per se, the ionic liquid compounds being used in the molten state at the respective reaction temperature the ionic liquids being characterised by the counter-anions

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

A method for preparing methyl ethyl carbonate and diethyl carbonate by transesterification uses dimethyl carbonate and ethanol as raw materials and alkyl imidazole carboxylate ionic liquid as a catalyst for reaction, wherein the ionic liquid has higher solubility in carbonic ester, can avoid the deactivation of the catalyst caused by reaction with a large amount of carbonic ester, and is not easy to separate out in a reboiler to block a pipeline. The catalyst has the advantages of high activity, difficult inactivation and recycling after continuous use, large solubility in carbonic ester, difficult precipitation, adjustable proportion of the methyl ethyl carbonate and the diethyl carbonate and the like, and reduces the production cost of producing the methyl ethyl carbonate and the diethyl carbonate by a transesterification method.

Description

Method for preparing methyl ethyl carbonate and diethyl carbonate by transesterification
Technical Field
The invention relates to a method for synthesizing methyl ethyl carbonate and diethyl carbonate by transesterification of dimethyl carbonate and ethanol, in particular to a catalyst adopted in the synthesis process.
Background
Methyl ethyl carbonate (EMC for short) is a widely used asymmetric carbonate compound, mainly used as a solvent and an organic synthesis intermediate, and particularly used as a solvent for a water-insoluble electrolyte in a lithium ion battery. The EMC as the electrolyte solvent of the lithium ion battery has the advantages of being capable of improving the energy density and the discharge capacity of the battery, improving the safety performance, prolonging the service life, and being good in low-temperature use performance and the like. The EMC as the electrolyte solvent of the lithium ion battery has the advantages that the EMC is discovered in recent years, the ion conductivity of lithium ion conduction can be obviously improved, the energy density and the discharge capacity of the battery are improved, the service life of the battery can be prolonged, and the safety performance is high, so that the methyl ethyl carbonate electrolyte has the irreplaceable advantage in the electrolyte industry of the lithium ion battery. Because the high price and purity of EMC affect the application of the EMC, the development of a good synthesis method, the reduction of production cost and the improvement of purity are key to the wide use of EMC.
The diethyl carbonate is an organic compound with very wide application, contains alkoxy and carbonyl in the molecule, has active chemical properties, can react with various alcohols, phenols, amines, esters and the like, is a solvent with excellent performance and an important organic synthesis intermediate, is widely applied to industries such as electrolyte solvents of lithium batteries, synthetic fibers, synthetic resins, pharmacy and the like, and is also an excellent gasoline additive, thus having very high industrial application value.
The transesterification method is a main method for synthesizing methyl ethyl carbonate and diethyl carbonate, dimethyl carbonate and ethanol are used as raw materials, and most of catalysts adopted in the transesterification process are alkaline substances, and can be homogeneous phase or heterogeneous phase. Strong base resins and rare metal impregnated SiO as proposed in patent US 4691041 2 Etc., organic bases such as triethylamine and triethanolamine as proposed in US 4062884, organic phosphorus as proposed in US 4734518, etc., naOH, KOH, naOCH as proposed in US 3803201 3 、KOCH 3 And alkali metal and alkaline earth metal derivatives. Among these catalysts, heterogeneous catalysts do not have the problem of subsequent separation, but are the least active; although the organic base catalyst has certain activity, the activity is still 10-100 times lower than that of inorganic base. Thus, in many cases, inorganic bases remain the catalyst of choice due to their high activity and low cost.
In the chinese patent 01105822.6, the inventor proposes a new process for synthesizing diethyl carbonate by transesterification of dimethyl carbonate and ethanol, in which a strong base such as alkali metal hydroxide, alkali metal methylate or ethylate is used as a catalyst, the reaction speed is high, and in the practical application process, it is found that the alkali metal derivative catalyst has low solubility in diethyl carbonate, and is easy to react with a large amount of existing carbonate to generate alkali metal carbonate, so that the catalyst is deactivated, and is easy to precipitate in a reboiler to block a pipeline. Therefore, further improvement of the Chinese patent 011055822.6 is necessary. For this reason, it has been an effort to develop a catalyst which is compatible with carbonates, has high activity and has a long life. Industrial catalysis (2013,21 (3): 58-62) discloses that dimethyl carbonate and ethanol are catalyzed to be transesterified to synthesize methyl ethyl carbonate by using 1-butyl-3-methylimidazole bromide, the reaction temperature is 90 ℃, the reaction time is 12h, the DMC conversion rate is 71.1%, the selectivity is 81.8%, and the catalyst can be circulated for 3 times.
The invention aims to disclose a method for preparing methyl ethyl carbonate and diethyl carbonate by using a homogeneous catalyst formed by alkyl imidazole carboxylate ionic liquid, so as to overcome the defects in the prior art, and the proportion of the methyl ethyl carbonate to the diethyl carbonate in the product can be adjusted.
Disclosure of Invention
According to the invention, dimethyl carbonate and ethanol are used as raw materials, and transesterification is carried out in the presence of a homogeneous catalyst alkyl imidazole carboxylate ionic liquid to obtain diethyl methyl carbonate, and the ionic liquid has higher solubility in carbonic ester, so that the reaction with a large amount of carbonic ester existing can be avoided, the catalyst is deactivated, and the catalyst is not easy to separate out in a reboiler to block a pipeline.
In the invention, dimethyl carbonate and ethanol are used as raw materials, methyl ethyl carbonate is prepared through transesterification in the presence of an alkyl imidazole carboxylate ionic liquid catalyst, and diethyl carbonate is combined, and the reaction of the dimethyl carbonate and the ethanol can be represented by the following formula:
2CH 3 CH 2 OH + CH 3 OCOOCH 3 = C 2 H 5 OCOOC 2 H 5 + 2CH 3 OH (1)
the reaction is actually carried out in two steps:
CH 3 CH 2 OH + CH 3 OCOOCH 3 = CH 3 CH 2 OCOOCH 3 + CH 3 OH (2)
CH 3 CH 2 OH + CH 3 CH 2 OCOOCH 3 = C 2 H 5 OCOOC 2 H 5 + CH 3 OH (3)
therefore, the reaction of dimethyl carbonate and ethanol is a series reversible reaction, namely, under the action of a catalyst, ethanol firstly reacts with dimethyl carbonate to generate intermediate methyl ethyl carbonate and methanol, and then methyl ethyl carbonate and ethanol continuously react to generate diethyl carbonate and methanol. Reaction (2) is a fast reaction, reaction (3) is a slow reaction, and the rate of the whole reaction is determined by (3). By controlling the reaction progress, the transesterification reaction is allowed to produce methyl ethyl carbonate in a large amount, or diethyl carbonate in a large amount.
The catalyst is alkyl imidazole carboxylate ionic liquid, and the dosage of the ionic liquid is 0.1-10% of the total mass of the raw materials; wherein the structural formula of the alkyl imidazole carboxylate ionic liquid is
Wherein R is 1 、R 2 Is one of H, alkyl and alkylene; r is R 3 Is one of hydrocarbon groups; r is R 4 Is one of H, alkyl and alkylene.
The transesterification reaction temperature of the dimethyl carbonate and the ethanol is 25-130 ℃, the reaction time is 10-120 min, and the reaction is carried out under normal pressure or vacuum.
The molar ratio of the dimethyl carbonate to the ethanol is 1: 1-5: 1.
after the reaction is finished, separating reactant dimethyl carbonate and product methyl ethyl carbonate and part of byproduct diethyl carbonate by distillation, refining in the subsequent process, and returning the rest diethyl carbonate and alkyl imidazole carboxylate ionic liquid for reuse.
Compared with the existing transesterification catalyst, the alkyl imidazole carboxylate ionic liquid catalyst provided by the invention has the advantages of high activity, difficult deactivation in continuous use, recycling, large solubility in carbonic ester, difficult precipitation and the like, further reduces the production cost of producing methyl ethyl carbonate and diethyl carbonate by a transesterification method, and improves and perfects the synthesis process of methyl ethyl carbonate and diethyl carbonate by the transesterification method. The present invention will be further illustrated by the following examples, which are not intended to limit the scope of the invention.
Example 1
In a 250ml jacketed reaction kettle, a super constant temperature tank is used for water bath heating, and an electric stirring slurry is used for stirring, so that the rotating speed is more than 500 revolutions per minute, and mass transfer and heat transfer resistance can be eliminated. 46 g of absolute ethyl alcohol, 90 g of dimethyl carbonate and 1.36 g of 1-butyl-3-methylimidazole acetate are added into a reaction kettle and reacted at 75 ℃. After 40 minutes of reaction, the composition of the solution was 15.14% by weight of methanol (mass content is not specified below), 12.06% by weight of ethanol, 29.77% by weight of dimethyl carbonate, 34.90% by weight of ethyl methyl carbonate and 8.13% by weight of diethyl carbonate.
Example 2
In a 250ml jacketed reaction kettle, a super constant temperature tank is used for water bath heating, and an electric stirring slurry is used for stirring, so that the rotating speed is more than 500 revolutions per minute, and mass transfer and heat transfer resistance can be eliminated. 46 g of absolute ethyl alcohol, 90 g of dimethyl carbonate and 0.80 g of 1-ethyl-2, 3-dimethyl imidazole acetate are added into a reaction kettle to react at 70 ℃. After 50 minutes of reaction, the solution consisted of 14.95% (wt%) methanol, 12.58% ethanol, 33.25% dimethyl carbonate, 33.25% ethyl methyl carbonate, and 7.96% diethyl carbonate.
Example 3
In a 250ml jacketed reaction kettle, a super constant temperature tank is used for water bath heating, and an electric stirring slurry is used for stirring, so that the rotating speed is more than 500 revolutions per minute, and mass transfer and heat transfer resistance can be eliminated. 23 g of absolute ethyl alcohol, 90 g of dimethyl carbonate and 1.70 g of 1-ethyl-3-methylimidazole acetate are added into a reaction kettle and reacted at 65 ℃. After 60 minutes of reaction, the solution composition was 8.5% (wt%) methanol, 4.07% ethanol, 60.1% dimethyl carbonate, 25.31% ethyl methyl carbonate, and 2.02% diethyl carbonate.
Example 4
In a 250ml jacketed reaction kettle, a super constant temperature tank is used for water bath heating, and an electric stirring slurry is used for stirring, so that the rotating speed is more than 500 revolutions per minute, and mass transfer and heat transfer resistance can be eliminated. 46 g of absolute ethyl alcohol, 90 g of dimethyl carbonate and 2.72 g of ionic liquid 1-butyl-3-methylimidazole butyrate are added into a reaction kettle and reacted at 78 ℃. After 30 minutes of reaction, the solution composition was 15.2% (wt%) methanol, 11.9% ethanol, 29.4% dimethyl carbonate, 35.2% ethyl methyl carbonate, and 8.3% diethyl carbonate.
Example 5
The transesterification of dimethyl carbonate with ethanol is carried out in a reactive distillation column.
The reaction rectifying tower is a combined tower of packing material with the diameter of 500mm and the height of 26000mm and a plate tower, the rectifying tower section is provided with structured packing materials, the number of theoretical plates is 10, the reaction section is provided with 30 plates, the stripping section is structured packing materials, and the number of theoretical plates is 10.
Reaction rectifying tower operating condition:
raw material ethanol enters the top of a reaction section of the reactive distillation tower at the rate of 92kg/h, dimethyl carbonate at the rate of 209kg/h and a circulating catalyst at the rate of 10.2kg/h (wherein ionic liquid 1-butyl-3-methylimidazole acetate 6kg/h and diethyl carbonate 4.2 kg/h), and the total energy required by the reactive distillation process is provided by a tower kettle reheater through external heat. Operating at normal pressure, wherein the reflux ratio of the tower top is 2, the temperature of the tower bottom is 100-115 ℃, and the temperature of the tower top is 64-65 ℃. The top discharge amount of the column was 91.38kg/h, which consisted of 29.95% (wt) methanol and 70.05% (wt) DMC, and was fed to the subsequent methanol/DMC azeotrope separation column. The discharge amount of the tower kettle is 219.82kg/h, wherein the methyl ethyl carbonate is 66.91%, the DMC content is 17.74%, the rest is 2.76% of catalyst, the diethyl carbonate is 12.57%, and the methanol and the ethanol are trace. In the reactive rectifying column, the conversion of the raw material ethanol was 99.9%, and the selectivity of methyl ethyl carbonate was 85.84%. And feeding the tower kettle material liquid into a thin film evaporator.
Operating conditions of the thin film evaporator:
the feed liquid from the tower bottom of the reactive rectifying tower enters the upper part of the thin film evaporator at the speed of 219.92kg/h, the energy required by the separation process is provided by an evaporator jacket, the top temperature of the evaporator is 88-120 ℃, the temperature of the tower bottom is 120-135 ℃, and the operating pressure is normal pressure. Dimethyl carbonate, methyl ethyl carbonate, diethyl carbonate, trace methanol, ethanol and other light components are arranged at the top of the reaction rectifying tower, and the gas phase flow is 209.72kg/h and returns to the reaction rectifying tower; the catalyst-containing DEC solution of 10.2kg/h can be obtained at the tower bottom, wherein the DEC content is 41.2%, the catalyst content is 58.8%, and the DEC solution is returned to the reaction rectifying tower for recycling.

Claims (5)

1. A method for preparing methyl ethyl carbonate and diethyl carbonate by transesterification comprises the steps of taking dimethyl carbonate and ethanol as raw materials, and performing transesterification reaction in the presence of a catalyst to synthesize the methyl ethyl carbonate, and is characterized in that: the catalyst is alkyl imidazole carboxylate ionic liquid, and the dosage of the ionic liquid is 0.1-10% of the total mass of the raw materials; wherein the structural formula of the alkyl imidazole carboxylate ionic liquid is
2. Wherein R is 1 、R 2 Is one of H, alkyl and alkylene; r is R 3 Is one of hydrocarbon groups; r is R 4 Is one of H, alkyl and alkylene.
3. The method of claim 1, wherein: the reaction temperature is 25-130 ℃, the reaction time is 10-120 min, and the reaction is carried out under normal pressure or vacuum.
4. The method of claim 1, wherein: the molar ratio of the dimethyl carbonate to the ethanol is 1: 1-5: 1.
5. the method of claim 1, wherein: after the reaction is finished, separating reactant dimethyl carbonate and product methyl ethyl carbonate and part of byproduct diethyl carbonate by distillation, refining in the subsequent process, and returning the rest diethyl carbonate and alkyl imidazole carboxylate ionic liquid for reuse.
CN202310725154.6A 2023-06-19 2023-06-19 Method for preparing methyl ethyl carbonate and diethyl carbonate by transesterification Pending CN116730839A (en)

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