CN116714074A - Modularized integrated house component manufacturing device and manufacturing method thereof - Google Patents
Modularized integrated house component manufacturing device and manufacturing method thereof Download PDFInfo
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- CN116714074A CN116714074A CN202310647833.6A CN202310647833A CN116714074A CN 116714074 A CN116714074 A CN 116714074A CN 202310647833 A CN202310647833 A CN 202310647833A CN 116714074 A CN116714074 A CN 116714074A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 30
- 230000001105 regulatory effect Effects 0.000 claims description 12
- 230000001276 controlling effect Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 claims description 2
- 230000008569 process Effects 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000011435 rock Substances 0.000 abstract description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Vibration Prevention Devices (AREA)
Abstract
A modularized integrated house component manufacturing device and a manufacturing method thereof relate to the technical field of modularized house integrated house components, and the technical scheme is as follows: including the supporting seat, be provided with the mould on the supporting seat, the lower surface of mould is connected with a plurality of second gag lever posts, and the lower extreme of second gag lever post extends to the below of supporting seat and is connected with the vibrations case, and the cover is equipped with the second spring on two second gag lever posts, and the upper end of second spring is fixed at the lower surface of mould, and the lower extreme of second spring is fixed on the supporting seat. The beneficial effects of this technical scheme are: through setting up of vibrations case, first gag lever post, second gag lever post, horizontal slotted hole and vertical slotted hole, realize that whole mould rocks from top to bottom and controlling, make the inside material of mould evenly flow, eliminate inside bubble fast, improve component quality and production efficiency, the while flattening subassembly can be to whole component upper surface quick flattening, need not come and go the flattening many times.
Description
Technical Field
The invention relates to the technical field of modularized house integrated house components, in particular to a modularized house integrated component manufacturing device and a modularized house integrated component manufacturing method.
Background
The integrated house wallboard is generally formed directly by a mould, specifically, prepared wallboard materials, wood boards and the like are put into the mould, then vibration leveling, polishing and finishing are carried out, then a stacker is used for warehousing, greenhouse maintenance and curing are finished, then the stacker is used for ex-warehouse, side moulds are removed, and finally the bottom mould is removed, so that the required product is prepared.
Application number: 201910574395.9 an integrated house component production machine, the mould seat includes mould layer board and supports vibrating device, vibration driving motor passes through transmission and eccentric shaft connection, and the rotation of eccentric shaft produces exciting force, cooperation supporting spring can realize the vibration of mould layer board can support the mould layer board and drive mould layer board vibration, and the mould layer board drives the mould vibration, because the component material has mobility, this vibration makes the mould material flow realize leveling.
This patent is to the inside material of mould realization vibrations when house component produces, but can only be used for vibrations from top to bottom through the setting of supporting spring to the inside material velocity of flow of mould is slower, and vibrations about the mould can not realize inside material and evenly flow, still can lead to material uneven distribution, and the inside bubble of material can not eliminate completely, influences the quality of product, and the while evener can not once make the interior upper portion material of mould even, and some positions are smeared in place, need many times and come and go the trowelling.
Disclosure of Invention
The invention aims to overcome the defects that the quality of a component is affected due to uneven distribution of internal materials during the production of a conventional house component die, and provides a modularized integrated house component manufacturing device and a manufacturing method thereof.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a modularization integrated house component manufacturing installation, including the supporting seat, be provided with the mould on the supporting seat, the lower surface of mould is connected with a plurality of second gag lever posts, the lower extreme of second gag lever post extends to the below of supporting seat and is connected with the vibrations case, set up horizontal slotted hole on the supporting seat, the sliding connection has the movable block that corresponds with the second gag lever post in horizontal slotted hole, the second gag lever post passes the movable block, the cover is equipped with the second spring on the second gag lever post, the upper end of second spring is fixed at the lower surface of mould, the lower extreme of second spring is fixed on the movable block; a plurality of first limiting rods are fixed on the left side surface and the right side surface of the die, two fixing seats are arranged on two sides of the upper surface of the supporting seat, vertical slotted holes corresponding to the first limiting rods are formed in the fixing seats, one ends of the first limiting rods, far away from the die, penetrate through the corresponding vertical slotted holes, first springs are sleeved on the first limiting rods, one ends of the first springs are connected to the fixing seats, and the other ends of the first springs are fixed on the die; the mould is provided with a moving device, and the moving device is provided with a leveling component for leveling the components.
The vibration box controls the die to vibrate up and down and left and right, so that the internal material is driven to vibrate uniformly, air bubbles in the die are eliminated rapidly, the strength of the component is guaranteed, and meanwhile, the upper surface of the component is leveled by the leveling component, and the quality of the component is improved.
Preferably, a first motor is arranged in the vibration box, a driving bevel gear is connected to the first motor, a rotating shaft is jointly penetrated and arranged on two side walls of the vibration box, a driven bevel gear is arranged on the rotating shaft, tooth surfaces of the driving bevel gear and the driven bevel gear are meshed, two ends of the rotating shaft respectively extend to two sides of the vibration box, and eccentric blocks are arranged at two ends of the rotating shaft.
The rotation shaft controls the rotation of the two eccentric blocks, and the centrifugal force can be generated due to the rotation of the eccentric blocks, so that the vibration of the whole vibration box is controlled, the vibration box transmits the vibration to the die, and the vibration efficiency of the material inside the die is improved.
Preferably, the moving device comprises two mounting seats arranged on the die, a threaded rod and a polished rod are connected between the two mounting seats, an adjusting plate is connected to the threaded rod and the polished rod together, a second motor is arranged on one mounting seat, the second motor is connected with the threaded rod, the leveling component is in sliding connection with the lower surface of the adjusting plate, a fixed box is arranged on the adjusting plate, a connecting port is arranged in the middle of the adjusting plate, and an adjusting component for controlling the leveling component to move left and right is arranged in the fixed box.
Preferably, the adjusting component comprises a push plate arranged in a fixed box, two adjusting rods are hinged to the lower surface of the push plate, the lower ends of the two adjusting rods penetrate through connecting ports respectively and are hinged to a leveling component, the leveling component is in sliding connection with the lower surface of the adjusting plate, a fixed block is fixed to the top in the fixed box, two first connecting rods are hinged to the fixed block, one ends of the two first connecting rods, far away from the fixed block, are hinged to the upper surface of the push plate, first guide blocks are connected to the top in the fixed box in a sliding mode, two second connecting rods are hinged to the lower surface of the first guide blocks, the lower ends of the two second connecting rods are hinged to the upper surface of the push plate, a hydraulic cylinder is fixed to the fixed block, the piston ends of the hydraulic cylinder are connected to the first guide blocks, the first connecting rods and the second connecting rods on the same side are in a group, and the middle parts of the first connecting rods and the second connecting rods in the same group are hinged to each other.
The adjusting component increases the leveling component to the scope of constructing the flattening, does not repeat and many times the flattening to the component, improves flattening efficiency.
Preferably, the lower surface sliding connection of regulating plate has the sleeve pipe, and sliding connection has the bracing piece in the sleeve pipe, and the upper surface at the flattening subassembly is fixed to the lower part of bracing piece, is provided with locking component on the sleeve pipe, locking component control bracing piece's position.
The setting of bracing piece, sleeve pipe and adjusting part can adjust the height of flattening subassembly, highly adjusts when according to the component is leveled.
Preferably, the locking assembly comprises a third limiting rod penetrating through the side wall of the sleeve, a third spring is sleeved on the third limiting rod, a plurality of limiting holes are formed in the supporting rod at equal intervals, and one end of the third limiting rod extends into one of the limiting holes.
The third spring, the third limiting rod and the limiting hole are arranged to limit the position of the supporting rod, so that the operation of workers is facilitated.
Preferably, four telescopic rods are arranged on the supporting seat, and telescopic ends of the four telescopic rods are slidably connected to the lower surface of the die.
The mold is supported by the arrangement of four telescopic rods.
Preferably, a stop is fixed at one end of the first stop lever away from the die, and the stop limits the position of the first stop lever.
The stop block limits the position of the first limiting rod, and the dislocation of the first limiting rod is avoided.
A method of manufacturing a modular integrated housing component comprising the steps of:
s1: when the component is produced, after the mould is filled with materials, a first motor in the vibration box drives a rotating shaft to rotate through a driving conical gear and a driven conical gear, and the rotating shaft controls two eccentric blocks to rotate;
s2: the eccentric block generates centrifugal force when rotating, so that the whole vibration box shakes up and down and left and right, and the whole die is controlled to shake up and down and left and right through the two second limiting rods when the vibration box shakes;
s3: the mould vibrates up and down and left and right, so that the material in the mould uniformly vibrates, air bubbles in the material are reduced, the second spring is compressed and stretched due to the arrangement of the first limiting rod and the vertical slotted hole, the up and down shaking of the mould is increased, and meanwhile, the first spring is compressed when the mould vibrates left and right to increase the left and right shaking of the mould;
s4: the second motor controls the adjusting plate to move, and the upper surface of the inner member of the die is smoothed by the leveling component in the moving process;
s5: the hydraulic cylinder in the fixed box pushes the first guide block to move, the adjusting plate is controlled to move up and down through the second connecting rod after the first guide block moves, and the adjusting plate can enable the two leveling assemblies to move left and right when moving up and down, so that the leveling range is increased.
Compared with the prior art, the invention has the beneficial effects that: through setting up of vibrations case, first gag lever post, second gag lever post, horizontal slotted hole and vertical slotted hole, realize that whole mould rocks from top to bottom and controlling, make the inside material of mould evenly flow, eliminate inside bubble fast, improve component quality and production efficiency, the while flattening subassembly can be to whole component upper surface quick flattening, need not come and go the flattening many times.
Drawings
In order to more clearly illustrate the technical solutions of the present invention, the drawings that are needed in the description will be briefly introduced below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a front view of an embodiment of the present invention.
Fig. 3 is a schematic view of the structure of the fixing case according to the embodiment of the present invention.
Fig. 4 is a top view of a support base according to an embodiment of the present invention.
Fig. 5 is a schematic structural view of a vibration box according to an embodiment of the present invention.
Fig. 6 is a schematic view of the structure in the sleeve according to the embodiment of the present invention.
In the figure: 1 supporting seat, 2 fixing seat, 3 dog, 4 first stop lever, 5 telescopic link, 6 polished rod, 7 threaded rod, 8 mount pad, 9 fixed box, 10 regulating plate, 11 mould, 12 first motor, 13 second spring, 14 second stop lever, 15 eccentric block, 16 vibrations case, 17 horizontal slotted hole, 18 first spring, 19 movable block, 20 axis of rotation, 21 second motor, 22 regulation pole, 23 sleeve pipe, 24 flattening subassembly, 25 first guide block, 26 head rod, 27 second guide block, 28 push pedal, 29 pneumatic cylinder, 30 fixed block, 31 second connecting rod, 32 bracing piece, 33 third stop lever, 34 third spring, 35 driving bevel gear, 36 driven bevel gear, 37 vertical slotted hole.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions of the present invention will be clearly and completely described below with reference to the drawings in this specific embodiment, and it is apparent that the embodiments described below are only some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, based on the embodiments in this patent, which would be within the purview of one of ordinary skill in the art without the particular effort to make the invention are intended to be within the scope of the patent protection.
Referring to fig. 1-6, a modularized integrated house component manufacturing device comprises a supporting seat 1, wherein a mold 11 is arranged on the supporting seat 1, four telescopic rods 5 are arranged on the supporting seat 1, telescopic ends of the four telescopic rods 5 are slidably connected to the lower surface of the mold 11, the whole mold 11 is convenient to slide left and right, the four telescopic rods 5 are arranged to support the mold 11, springs are arranged in fixed ends of the telescopic rods 5, when the mold 11 vibrates up and down, the springs in the mold 11 are in telescopic reset, the molds 11 are increased to shake, meanwhile, the upper ends of the telescopic rods 5 are in sliding connection with the mold 11, the mold 11 can vibrate left and right conveniently, the lower surface of the mold 11 is connected with a plurality of second limiting rods 14, the lower ends of the second limiting rods 14 extend to the lower part of the supporting seat 1 and are connected with a vibration box 16, vibration is transmitted to the mold 11 through the second limiting rods 14, the vibration box 16 generates vertical and horizontal shake, the mold 11 shakes to enable internal materials to flow uniformly, the production quality of the components is improved, a second spring 13 is sleeved on the second limiting rods 14, the upper ends of the second springs 13 are fixed on the upper ends of the second springs 13 and the lower ends of the second springs are fixed on the lower surfaces of the mold 11, and the second springs 13 vibrate up and down when the second springs are increased, and the second springs 13 vibrate up and lower ends of the second springs are fixed on the lower surfaces of the mold 11 and are fixed on the lower surfaces of the mold 11, and are in a mode, and the lower ends of the vibration 13 is connected to shake;
a plurality of first limit rods 4 are fixed on the left side and the right side of the die 11, one end, far away from the die 11, of each first limit rod 4 is fixedly provided with a stop block 3, each stop block 3 limits the position of each first limit rod 4, two sides of the upper surface of each supporting seat 1 are provided with two fixing seats 2, each fixing seat 2 is provided with a vertical slotted hole 37 corresponding to each first limit rod 4, one end, far away from the die 11, of each first limit rod 4 penetrates through the corresponding vertical slotted hole 37, each first limit rod 4 and each vertical slotted hole 37 support the whole die 11, meanwhile, the vertical slotted holes 37 are arranged, the die 11 is convenient to vibrate left and right, the uniformity of materials in the die 11 is improved, each first limit rod 4 is sleeved with a first spring 18, one end of each first spring 18 is connected to the fixing seat 2, the other end of each first spring 18 is fixed to the die 11, the compression and the extension of each first spring 18 increases the vibration of materials in the die 11, each supporting seat 1 is provided with a horizontal slotted hole 17, each horizontal slotted hole 17 is slidably connected with a moving block 19 corresponding to each second limit rod 14, each second limit rod 14 penetrates through the corresponding moving block 19, each horizontal slotted hole 17 and each second limit rod 14 is convenient to move left and right and left and limit rods 14 are arranged on the horizontal slotted holes 19;
the mould 11 is provided with a moving device, the moving device is provided with a leveling component 24 for leveling the component, the moving device drives the leveling component 24 to move along the length direction of the mould, and the leveling component 24 levels the upper surface of the component.
Referring to fig. 2 and 5, a first motor 12 is installed in the vibration box 16, a driving bevel gear 35 is connected to the first motor 12, a rotating shaft 20 is jointly penetrated and arranged on two side walls of the vibration box 16, a driven bevel gear 36 is installed on the rotating shaft 20, the driving bevel gear 35 is meshed with the tooth surface of the driven bevel gear 36, the first motor 12 drives the rotating shaft 20 to rotate through the driving bevel gear 35 and the driven bevel gear 36, two ends of the rotating shaft 20 respectively extend to two sides of the vibration box 16, eccentric blocks 15 are installed at two ends of the rotating shaft 20, the rotating shaft 20 controls the two eccentric blocks 15 to rotate, the whole vibration box 16 is controlled to vibrate due to the fact that centrifugal force is generated when the eccentric blocks 15 rotate, and air bubbles in a material of the mold 11 are eliminated due to the arrangement of the horizontal slotted holes 17, the moving blocks 19 and the second limiting rods 14, and the whole vibration box 16 vibrate up and down and left and the strength of components is guaranteed.
Referring to fig. 1-2, the mobile device is including setting up two mount pads 8 on mould 11, be connected with threaded rod 7 and polished rod 6 between two mount pads 8, be connected with regulating plate 10 jointly on threaded rod 7 and the polished rod 6, threaded rod 7 is threaded connection with regulating plate 10, the connection of threaded rod 7, make things convenient for regulating plate 10 to remove, install second motor 21 on one mount pad 8, second motor 21 is connected with threaded rod 7, second motor 21 control threaded rod 7 rotates, control regulating plate 10 back-and-forth movement, leveling subassembly 24 and the lower surface sliding connection of regulating plate 10, be provided with fixed box 9 on the regulating plate 10, the middle part of regulating plate 10 is provided with the connector, be provided with the adjusting part that control leveling subassembly 24 left and right movement in the fixed box 9, the adjusting part controls two leveling subassemblies 24 and slides about, increase the area when the level.
Referring to fig. 3, the adjusting assembly includes a push plate 28 disposed in the fixed box 9, two adjusting rods 22 are hinged to the lower surface of the push plate 28, the two adjusting rods 22 are pushed when the push plate 28 moves up and down, the leveling assembly 24 is slidably connected with the adjusting plate 10, at this time, the leveling assembly 24 moves left and right, under the action of the moving device, the leveling assembly 24 increases the leveling range of the upper surface of the component, the leveling assembly 24 can use a compression roller or a flat plate, the leveling quality and the component can be selected, the lower ends of the two adjusting rods 22 respectively pass through the connecting ports and are hinged to the leveling assembly 24, the leveling assembly 24 is slidably connected with the lower surface of the adjusting plate 10, the top in the fixed box 9 is fixed with a fixed block 30, the fixed block 30 is hinged with two first connecting rods 26, one end of each first connecting rod 26 far away from the corresponding fixed block 30 is slidably hinged to the upper surface of the corresponding push plate 28, each first connecting rod 26 is connected with the corresponding push plate 28 through a sliding block, the sliding blocks are slidably connected with the corresponding push plate 28, the top in the corresponding fixed box 9 is slidably connected with the corresponding first connecting rod 25, the lower surfaces of the corresponding first connecting rods 25 are hinged to two second connecting rods 31, the lower ends of the corresponding second connecting rods 31 are hinged to the upper surface of the corresponding push plate 28, a hydraulic cylinder 29 is fixed to the corresponding fixed block 30, the piston end of each hydraulic cylinder 29 is connected to the corresponding first connecting rod 25, the hydraulic cylinder 29 controls the corresponding first connecting rod 25 to move, the corresponding push plate 28 is controlled to move up and down through the corresponding first connecting rod 25 and the corresponding second connecting rod 31, and the first connecting rod 26 and the corresponding second connecting rod 31 on the same side are hinged to the middle of the corresponding second connecting rod 31 in the same group.
Referring to fig. 3 and 6, the lower surface of the adjusting plate 10 is slidably connected with a sleeve 23, the sleeve 23 is slidably connected with a supporting rod 32, the lower part of the supporting rod 32 is fixed on the upper surface of the leveling component 24, when the upper and lower heights of the components change, the lower surface of the leveling component 24 needs to be abutted against the upper surface of the components, the supporting rod 32 is put down by a locking component, at this time, the push plate 28 is controlled to move downwards by the hydraulic cylinder 29, the leveling component 24 is pushed to move downwards by the adjusting rod 22, when the lower surface of the leveling component 24 abuts against the upper surface of the components, the locking component limits and fixes the lower supporting rod 32, the sleeve 23 is provided with a locking component, the locking component controls the position of the supporting rod 32, the locking component comprises a third limiting rod 33 penetrating through the side wall of the sleeve 23, at this time, a plurality of limiting holes are formed in the supporting rod 32 in an equidistant manner, one end of the third limiting rod 33 extends into one of the limiting holes, the third limiting rod 33 is pulled firstly when the position of the supporting rod 32 is controlled, the third limiting rod 33 is compressed, the third limiting rod 32 is controlled to move to the position of the corresponding to the third limiting rod 33, and after the third limiting rod is moved to the position of the proper position of the limiting rod 33.
A method of manufacturing a modular integrated housing component comprising the steps of:
s1: when the component is produced, after the mold 11 is filled with materials, the first motor 12 in the vibration box 16 drives the rotating shaft 20 to rotate through the driving bevel gear 35 and the driven bevel gear 36, and the rotating shaft 20 controls the two eccentric blocks 15 to rotate;
s2: the eccentric block 15 generates centrifugal force when rotating, so that the whole vibration box 16 shakes up and down and left and right, and the vibration box 16 controls the whole die 11 to vibrate up and down and left and right through the two second limiting rods 14 when vibrating;
s3: the mold 11 vibrates up and down and left and right, so that the material in the mold 11 uniformly vibrates, air bubbles in the material are reduced, the second spring 13 is compressed and stretched due to the arrangement of the first limiting rod 4 and the vertical slotted hole 37, the up and down shaking of the mold 11 is increased, and meanwhile, the first spring 18 is compressed when the mold 11 vibrates left and right to increase the left and right shaking of the mold 11;
s4: the second motor 21 controls the movement of the adjusting plate 10, and the upper surface of the inner member of the die 11 is smoothed by the leveling assembly 24 during the movement;
s5: the hydraulic cylinder 29 in the fixed box 9 pushes the first guide block 25 to move, the adjusting plate 10 is controlled to move up and down through the second connecting rod 31 after the first guide block 25 moves, and when the adjusting plate 10 moves up and down, the two leveling assemblies 24 can move left and right, so that the leveling range is increased.
When the component is produced, after the mould 11 is filled with materials, the first motor 12 in the vibration box 16 drives the rotating shaft 20 to rotate through the driving bevel gear 35 and the driven bevel gear 36, the rotating shaft 20 controls the two eccentric blocks 15 to rotate, the eccentric blocks 15 generate centrifugal force when rotating, the whole vibration box 16 generates vertical and horizontal vibration, the vibration box 16 controls the whole mould 11 to vibrate up and down and left and right through the two second limiting rods 14, the second springs 13 are compressed and stretched when the mould 11 vibrates up and down, the vertical vibration of the mould 11 is increased, meanwhile, the first springs 18 are compressed when the mould 11 vibrates left and right, the mould 11 is increased to shake left and right through the first limiting rods 4 and the vertical slotted holes 37, the first limiting rods 4 support the mould 11 when not vibrating, the materials in the mould 11 uniformly flow when the materials in the mould 11 uniformly flow, the hydraulic cylinders 29 in the fixed box 9 push the first guide blocks 25 to move, the first guide blocks 25 move up and down through the second connecting rods 31 after the first guide blocks 10 move, the two adjusting plates 10 move up and down, and the second guide blocks 24 move up and right when the adjusting plates 10 move up and down, and the component is flattened, and the component is moved up and right when the motor is adjusted, and the component is moved up and right in the leveling plate is moved in the horizontal direction, and the component is adjusted.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (9)
1. The utility model provides a modularization integrated house component manufacturing installation, includes supporting seat (1), is provided with mould (11), its characterized in that on supporting seat (1): the lower surface of the die (11) is connected with a plurality of second limiting rods (14), the lower ends of the second limiting rods (14) extend to the lower side of the supporting seat (1) and are connected with a vibration box (16), the supporting seat (1) is provided with a horizontal slot hole (17), the horizontal slot hole (17) is in sliding connection with a moving block (19) corresponding to the second limiting rods (14), the second limiting rods (14) penetrate through the moving block (19), a second spring (13) is sleeved on the second limiting rods (14), the upper ends of the second springs (13) are fixed on the lower surface of the die (11), and the lower ends of the second springs (13) are fixed on the moving block (19);
a plurality of first limit rods (4) are fixed on the left side surface and the right side surface of the die (11), two fixing seats (2) are arranged on two sides of the upper surface of the supporting seat (1), vertical slotted holes (37) corresponding to the first limit rods (4) are formed in the fixing seats (2), one ends, far away from the die (11), of the first limit rods (4) penetrate through the corresponding vertical slotted holes (37), first springs (18) are sleeved on the first limit rods (4), one ends of the first springs (18) are connected to the fixing seats (2), and the other ends of the first springs (18) are fixed on the die (11);
the mould (11) is provided with a moving device, and the moving device is provided with a leveling component (24) for leveling the components.
2. The modular integrated housing component manufacturing apparatus of claim 1, wherein: install first motor (12) in vibrations case (16), be connected with initiative conical gear (35) on first motor (12), run through jointly on the both sides wall of vibrations case (16) and be provided with axis of rotation (20), install driven conical gear (36) on axis of rotation (20), the tooth face meshing of initiative conical gear (35) and driven conical gear (36), the both ends of axis of rotation (20) extend to the both sides of vibrations case (16) respectively, eccentric block (15) are all installed at the both ends of axis of rotation (20).
3. The modular integrated housing component manufacturing apparatus of claim 2, wherein: the moving device comprises two mounting seats (8) arranged on a die (11), a threaded rod (7) and a polished rod (6) are connected between the two mounting seats (8), an adjusting plate (10) is connected onto the threaded rod (7) and the polished rod (6) together, a second motor (21) is arranged on one mounting seat (8), the second motor (21) is connected with the threaded rod (7), a fixed box (9) is arranged on the adjusting plate (10), a connecting port is arranged in the middle of the adjusting plate (10), and an adjusting assembly for controlling the leveling assembly (24) to move left and right is arranged in the fixed box (9).
4. A modular integrated housing component manufacturing apparatus as claimed in claim 3, wherein: the utility model provides an adjusting part is including setting up push pedal (28) in fixed case (9), the lower surface of push pedal (28) articulates there are two regulation pole (22), the lower extreme of two regulation poles (22) is passed the connector respectively and is articulated on flattening subassembly (24), the lower surface sliding connection of flattening subassembly (24) and regulating plate (10), the top in fixed case (9) is fixed with fixed block (30), it has two head rods (26) to articulate on fixed block (30), the one end sliding hinge of keeping away from fixed block (30) of two head rods (26) is in the upper surface of push pedal (28), the top sliding connection in fixed case (9) has first guide block (25), the lower surface of first guide block (25) articulates there are two second connecting rod (31), the lower extreme of two second connecting rod (31) articulates the upper surface at push pedal (28), be fixed with pneumatic cylinder (29) on fixed block (30), the piston end connection of pneumatic cylinder (29) is on first guide block (25), the head rod (26) and second connecting rod (31) of same one side are the head rod (31) in the same group.
5. The modular integrated housing component manufacturing apparatus of claim 4, wherein: the lower surface sliding connection of regulating plate (10) has sleeve pipe (23), and sliding connection has bracing piece (32) in sleeve pipe (23), and the upper surface at flattening subassembly (24) is fixed to the lower part of bracing piece (32), is provided with locking component on sleeve pipe (23), and the position of bracing piece (32) is controlled to the locking component.
6. The modular integrated housing component manufacturing apparatus of claim 5, wherein: the locking assembly comprises a third limiting rod (33) penetrating through the side wall of the sleeve (23), a third spring (34) is sleeved on the third limiting rod (33), a plurality of limiting holes are formed in the supporting rod (32) at equal intervals, and one end of the third limiting rod (33) extends into one of the limiting holes.
7. The modular integrated housing component manufacturing apparatus of claim 1, wherein: four telescopic rods (5) are arranged on the supporting seat (1), and telescopic ends of the four telescopic rods (5) are slidably connected to the lower surface of the die (11).
8. The modular integrated housing component manufacturing apparatus of claim 1, wherein: one end of the first limiting rod (4) far away from the die (11) is fixed with a stop block (3), and the stop block (3) limits the position of the first limiting rod (4).
9. A method of manufacturing a modular integrated housing component, comprising the steps of:
s1: when the component is produced, after the die (11) is filled with materials, a first motor (12) in the vibration box (16) drives a rotating shaft (20) to rotate through a driving bevel gear (35) and a driven bevel gear (36), and the rotating shaft (20) controls two eccentric blocks (15) to rotate;
s2: the eccentric block (15) generates centrifugal force when rotating, so that the whole vibration box (16) shakes up and down and left and right, and the vibration box (16) controls the whole die (11) to vibrate up and down and left and right through two second limiting rods (14) when vibrating;
s3: the mold (11) vibrates up and down and left and right, so that materials in the mold (11) vibrate uniformly, air bubbles in the materials are reduced, the second spring (13) is compressed and stretched due to the arrangement of the first limiting rod (4) and the vertical slotted hole (37), the up and down shaking of the mold (11) is increased, and meanwhile, the first spring (18) is compressed when the mold (11) vibrates left and right to increase the left and right shaking of the mold (11);
s4: the second motor (21) controls the movement of the regulating plate (10), and the upper surface of the inner member of the die (11) is smoothed by the leveling component (24) in the moving process;
s5: the hydraulic cylinder (29) in the fixed box (9) pushes the first guide block (25) to move, the first guide block (25) moves and then controls the adjusting plate (10) to move up and down through the second connecting rod (31), and when the adjusting plate (10) moves up and down, the two leveling components (24) can move left and right, so that the leveling range is increased.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117921827A (en) * | 2024-03-22 | 2024-04-26 | 山东纳诺新材料科技有限公司 | Forming device is used in production of machinery base based on mineral foundry goods |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117921827A (en) * | 2024-03-22 | 2024-04-26 | 山东纳诺新材料科技有限公司 | Forming device is used in production of machinery base based on mineral foundry goods |
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