CN116691073B - Corrugating machine clearance adjustment device - Google Patents
Corrugating machine clearance adjustment device Download PDFInfo
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- CN116691073B CN116691073B CN202310563588.0A CN202310563588A CN116691073B CN 116691073 B CN116691073 B CN 116691073B CN 202310563588 A CN202310563588 A CN 202310563588A CN 116691073 B CN116691073 B CN 116691073B
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- Prior art keywords
- alarm
- corrugated roller
- roller
- corrugating
- cover
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- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 210000001503 joint Anatomy 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims 1
- 238000005299 abrasion Methods 0.000 abstract description 4
- 238000005259 measurement Methods 0.000 abstract description 4
- 230000008439 repair process Effects 0.000 abstract description 2
- 238000005457 optimization Methods 0.000 description 6
- 230000002159 abnormal effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/20—Corrugating; Corrugating combined with laminating to other layers
-
- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
- G08B21/187—Machine fault alarms
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
Abstract
The invention provides a gap adjusting device of a corrugating machine, which comprises an alarm, wherein the alarm forms a series circuit with a power supply, an induced draft cover and a corrugating roller through wires, the induced draft cover and the corrugating roller form two electrodes of the series circuit, and the two electrodes are connected in series circuit paths when in contact, the alarm is electrified and alarms, so that the problems that when the gap between the corrugating roller and the induced draft cover is adjusted by the conventional corrugating machine, the induced draft cover and the corrugating roller are generally judged to be in contact by measurement of a measuring tool or experience of a worker, and are inconvenient are solved, and when the induced draft cover and the corrugating roller are abnormally worn, the gap between the induced draft cover and the corrugating roller cannot be timely and properly adjusted by the worker, and if the time distance for the abrasion is long, the induced draft cover and the corrugating roller are easy to be damaged greatly, and even damage which is difficult to repair is difficult to occur, so that the service life of equipment is greatly reduced are solved.
Description
Technical Field
The invention relates to the technical field of corrugating machines, in particular to a corrugating machine gap adjusting device.
Background
The corrugating machine is a machine for pressing the base paper into a corrugated shape through the upper corrugating roller, is an important component of a corrugated paperboard production line, the corrugating roller is generally made of 48CrMoA steel, the hardness of the corrugating roller is generally more than HRC55 after surface heat treatment and cold treatment or surface cold treatment, in order to ensure that the formed corrugated base paper is tightly attached to the surface of the corrugating roller, an air suction cover is arranged on the side part of the corrugating roller, the corrugated base paper is adsorbed on the corrugating roller by using an exhaust fan, and the air suction cover is generally made of aluminum plates.
In the daily maintenance of the corrugating machine, gap adjustment is the most troublesome maintenance item, including periodic inspection of the eccentricity of the corrugating roller, ensuring the parallelism of the corrugating roller, and periodic inspection of the gap between the corrugating roller and the suction hood, preventing abnormal wear therebetween.
When the gap between the corrugated roller and the suction hood is adjusted, whether the suction hood is in contact with the corrugated roller is generally judged by means of measurement of a measuring tool or experience of a worker, which is inconvenient.
When the suction hood is contacted with the corrugated roller, an aluminum plate of the suction hood is worn, aluminum toner falls off, or the edge of the corrugated roller is worn, so that when the suction hood and the corrugated roller are found to be abnormally worn during maintenance, the distance between the suction hood and the corrugated roller needs to be adjusted in time.
In actual production, when the suction hood and the corrugated roller are abnormally worn, the suction hood and the corrugated roller cannot be timely found by a worker, so that the gap between the suction hood and the corrugated roller cannot be timely and properly adjusted, if the time distance for the abrasion is long, the suction hood and the corrugated roller are easily damaged, and even the damage which is difficult to repair is caused, so that the service life of equipment is greatly reduced.
In view of the above, the present invention provides a gap adjusting device for a corrugating machine, which is used for assisting workers to find out abnormal wear of a corrugating roller and an air suction cover in time so as to make responsive adjustment in time and prolong the service life of equipment.
Disclosure of Invention
The present invention is directed to a corrugator gap adjusting device, which solves the above-mentioned problems and disadvantages of the prior art.
In order to achieve the above purpose, the present invention provides a corrugating machine gap adjusting device, which is achieved by the following specific technical means:
the utility model provides a corrugating machine clearance adjustment device, includes adjusting bolt, adjusting bolt's one end rotates and connects the cover that induced drafts, adjusting bolt's the other end threaded connection organism, the organism inboard rotates and is connected with the corrugated roller, the cover that induced drafts is covered and is established in one side of corrugated roller, the outside of organism is fixed with the alarm, the alarm passes through the power supply, the alarm passes through the electric wire and constitutes the series circuit with power, cover that induced drafts, corrugated roller, induced drafts and corrugated roller form two electrodes of series circuit, two the series circuit route when electrode contacts, the alarm circular telegram is reported to the police; two adjusting bolts are symmetrically arranged at two ends of the air suction cover; the alarm is connected with the corrugated roller through an elastic conductive column, one end of the elastic conductive column is connected with the alarm through a wire, and the other end of the elastic conductive column is in elastic butt joint with the corrugated roller.
As a further optimization of the technical scheme, the elastic conductive column comprises an insulating plate, one end of the insulating plate is fixedly adhered to the inner wall of the machine body, the other end of the insulating plate movably penetrates through a guide rod, a limiting plate is welded at one end of the guide rod, one end of the guide rod welded with the limiting plate is connected with an alarm through a wire, a universal ball is welded at the other side of the guide rod, a compression spring is sleeved on the side part of the guide rod, one end of the compression spring is abutted against the insulating plate, and the other end of the compression spring is abutted against the universal ball.
As a further optimization of the technical scheme, according to the gap adjusting device of the corrugating machine, an annular groove is formed in one end of the corrugating roller corresponding to the position of the universal ball, and the ball of the universal ball is in sliding fit with the inner side of the annular groove.
As a further optimization of the technical scheme, the elastic conductive column comprises an insulating seat, one end of the insulating seat is fixedly stuck on the inner wall of the machine body, the other end of the insulating seat penetrates through a spring piece, the spring piece is fixedly welded with the insulating seat, one end of the spring piece is elastically lapped on the side part of the corrugated roller, and the other end of the spring piece is connected with the alarm through an electric wire.
As a further optimization of the technical scheme, the gap adjusting device for the corrugating machine is characterized in that the power supply is a battery, and the battery is fixed at the top of the machine body.
As a further optimization of the technical scheme, the gap adjusting device for the corrugating machine is characterized in that the power supply is a battery, and the battery is fixed at the top of the machine body.
As a further optimization of the technical scheme, the gap adjusting device for the corrugating machine is characterized in that the power supply is a power supply of the corrugating machine.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
1. according to the gap adjusting device of the corrugating machine, the alarm is arranged to form a series circuit with the power supply, the air suction cover and the corrugating roller through the wires, the air suction cover and the corrugating roller form two electrodes of the series circuit, the two electrodes are connected in series with a circuit path when in contact, the alarm is electrified to give an alarm, a worker can be assisted in quickly determining whether the air suction cover and the corrugating roller are in contact or not through the alarm, the gap adjustment of the air suction cover and the corrugating roller is facilitated, and the worker can timely find abnormal abrasion problems of the air suction cover and the corrugating roller in the production process through the alarm so as to timely make corresponding adjustment, and further the damage of the air suction cover and the corrugating roller is reduced through timely adjustment, and the service life is prolonged.
2. According to the gap adjusting device for the corrugating machine, the alarm and the corrugating roller are connected through the elastic conductive column, one end of the elastic conductive column is connected with the alarm through the electric wire, and the other end of the elastic conductive column is in elastic butt joint with the corrugating roller, so that the contact effect is improved, the conductive effect is further improved, and the stability of a series circuit is further improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention. In the drawings:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a first structure of an elastic conductive column according to the present invention;
FIG. 3 is a schematic diagram of a second structure of the elastic conductive column according to the present invention;
FIG. 4 is a schematic diagram of the alarm of the present invention powered by the corrugator power supply;
FIG. 5 is a schematic diagram of the present invention with the alarm powered by a battery;
in the figure: the air suction cover comprises an adjusting bolt 1, an air suction cover 2, a machine body 3, a corrugated roller 4, an alarm 5, a power supply 6, elastic conductive columns 7, an annular groove 401, an insulating plate 701, a guide rod 702, a limiting plate 703, a universal ball 704, a compression spring 705, an insulating seat 706 and a spring piece 707.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, unless otherwise indicated, the meaning of "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention.
Meanwhile, in the description of the present invention, unless explicitly stated and defined otherwise, the terms "connected", "connected" and "connected" should be interpreted broadly, and for example, may be fixedly connected, detachably connected, or integrally connected; the mechanical connection and the electrical connection can be adopted; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 to 5, the present invention provides a specific technical embodiment of a corrugating machine gap adjusting device:
referring to fig. 1, the gap adjusting device for the corrugating machine comprises an adjusting bolt 1, one end of the adjusting bolt 1 is rotationally connected with an induced draft cover 2, the other end of the adjusting bolt 1 is in threaded connection with a machine body 3, the inner side of the machine body 3 is rotationally connected with a corrugating roller 4, the induced draft cover 2 is covered on one side of the corrugating roller 4, an alarm 5 is fixed on the outer side of the machine body 3, in combination with fig. 4 and 5, the alarm 5 is powered by a power supply 6, the alarm 5 forms a series circuit with the power supply 6, the induced draft cover 2 and the corrugating roller 4 through wires, the two electrodes of the series circuit are formed by the induced draft cover 2 and the corrugating roller 4, in a normal state, when the induced draft cover 2 and the corrugating roller 4 are contacted or abnormally worn, namely the two electrodes are contacted together, the series circuit forms a passage, and the alarm 5 is electrified to give an alarm, thereby assisting a worker to quickly determine whether the induced draft cover 2 and the corrugating roller 4 are contacted or not through the alarm, thereby providing convenience for gap adjustment of the induced draft cover 2 and the corrugating roller 4, and timely finding out the abnormal problems of the induced draft cover 2 and the corrugating roller 4 in the production process through the alarm, the timely wear adjustment is further, the timely adjustment of the induced draft cover 2 is reduced, and the wear of the corrugated roller is timely adjusted, and the abrasion is timely and the service life is further improved.
Above-mentioned adjusting bolt 1 sets up two at the both ends symmetry of cover 2 induced drafts, uses the bearing to rotate adjusting bolt 1 and cover 2 induced drafts and connects, or connects both rotations through movable riveting's mode and connect, or when rotatory adjusting bolt 1, adjusting bolt 1 drives the cover 2 displacement induced drafts through the screw thread cooperation with organism 3, realizes the clearance adjustment of cover 2 and corrugated roller 4 induced drafts, and wherein, adjusting bolt 1 and cover 2's connected mode of induced drafts are preferentially universal ball connection, and its purpose is: the two ends of the air suction cover 2 can be adjusted in different amplitudes, so that the air suction cover 2 is better matched with the corrugated roller 4, and the flexibility of gap adjustment is improved.
The alarm 5 is mounted on the machine body 3 in a magnetic or bolt fixing manner, preferably in a magnetic manner, the power supply voltage of the alarm 5 is not more than 36V, preferably 12V, the alarm 5 adopts an LTE-3051 audible and visual alarm of 12V, a commercially available buzzer or alarm lamp can be adopted, a battery can be selected as a power supply 6 for supplying power to the alarm 5, the battery is fixed on the top of the machine body 3, the alarm 5 is supplied with power through the battery, a power supply of a corrugator can be selected as the power supply for supplying power to the alarm 5, the power supply of the corrugator refers to the power supply of the corrugator, preferably, the power supply of the corrugator is used for supplying power to the alarm 5, when the power supply of the corrugator is not matched with the voltage of the alarm 5, a switching power supply can be used for transforming, the switching power supply is called SMPS, the switching power supply is called as a high-frequency power conversion device, and is a power supply. The function is to convert a voltage of one level into a voltage or current required by the user terminal through different types of structures.
In the above-mentioned series circuit, alarm 5 and corrugated roller 4 are connected through the conductive post 7 of elasticity, and the one end and the alarm 5 of the conductive post 7 of elasticity pass through the wire connection, and the other end and the corrugated roller 4 elasticity butt of the conductive post 7 of elasticity, specifically, the conductive post 7 of elasticity includes following two kinds of structures:
fig. 2 shows a first structure of the elastic conductive column 7, in the structure, the elastic conductive column 7 comprises an insulating plate 701, one end of the insulating plate 701 is stuck and fixed on the inner wall of the machine body 3, the other end of the insulating plate 701 movably penetrates through a guide rod 702, one end of the guide rod 702 is welded with a limiting plate 703 for limiting the guide rod 702, one end of the guide rod 702 welded with the limiting plate 703 is connected with an alarm 5 through a wire, the other side of the guide rod 702 is welded with a universal ball 704, a compression spring 705 is sleeved on the side of the guide rod 702, one end of the compression spring 705 is abutted against the insulating plate 701, the other end of the compression spring 705 is abutted against the universal ball 704, an annular groove 401 is formed in the position of one end of the corrugated roller 4 corresponding to the universal ball 704, the balls of the universal ball 704 are in sliding fit with the inner side of the annular groove 401, the balls of the universal ball 704 are in contact with the annular groove 401 through the action of the compression spring 705, the effect of electric contact is improved, the stability of a series circuit is improved, friction is reduced, and damage to the surface of the corrugated roller 4 is reduced.
Fig. 3 shows a second structure of the elastic conductive column 7, in which the elastic conductive column 7 includes an insulating base 706, one end of the insulating base 706 is stuck and fixed on the inner wall of the machine body 3, the other end of the insulating base 706 is penetrated with a spring piece 707, the spring piece 707 and the insulating base 706 are welded and fixed, one end of the spring piece 707 is elastically lapped on the side of the corrugated roller 4, the other end of the spring piece 707 is connected with the alarm 5 through an electric wire, the spring piece 707 is initially straight, when lapped on the side of the corrugated roller 4, the spring piece 707 is deformed in an arc shape, and has elasticity after deformation, so that the spring piece 707 is in good contact with the corrugated roller 4, thereby being beneficial to benign conduction.
In addition, the universal ball 704 in the first structure of the elastic conductive column 7 has the same structure as the universal ball used for connecting the adjusting bolt 1 and the suction hood 2, and comprises a universal ball housing and a universal ball, wherein the universal ball is arranged on the inner side of the universal ball housing in a rolling way.
To sum up: this corrugating machine clearance adjustment device constitutes the series circuit through setting up the alarm through electric wire and power, cover, corrugated roller induced draft, cover and corrugated roller induced draft form two electrodes of series circuit, two series circuit passageway when electrode contact, alarm circular telegram warning, through the warning, can assist the staff to confirm whether cover and corrugated roller induced draft take place the contact fast, for the clearance adjustment of cover and corrugated roller induced draft provides convenience, and through the warning, still can be in the course of production, make the timely discovery of staff cover and corrugated roller induced draft abnormal wear problem that appears, in order to in time make the response adjustment, and then reduce the damage of cover and corrugated roller induced draft through timely adjustment, improve life, alarm and corrugated roller are connected through the conductive post of elasticity, the one end of conductive post of elasticity and alarm pass through wire connection, the other end and the corrugated roller elasticity butt of elastic post, the contact effect is improved, and then improve conductive effect, thereby the stability of improving series circuit, the clearance time of the current corrugated machine in the cover and the cover of adjustment, generally judge by means of measuring tool's or measuring the cover in time of the clearance that the cover is difficult to appear in time of the timely discovery is difficult to judge the timely whether the cover and the roller induced draft and the unusual wear problem that appears in the actual time is difficult to the timely, the actual time is difficult to be reduced when the roller induced draft and the actual wear problem is not found in time to appear in time the timely the roller induced draft that the measurement tool is difficult to appear in time to the fact the actual measurement of the roller to the time of the roller to appear, the fact the wear the roller is difficult to be well-down.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a corrugating machine clearance adjustment device, includes adjusting bolt (1), one end rotation of adjusting bolt (1) is connected induced draft cover (2), other end threaded connection organism (3) of adjusting bolt (1), the inboard rotation of organism (3) is connected with corrugated roller (4), induced draft cover (2) cover is established in one side of corrugated roller (4), its characterized in that: an alarm (5) is fixed on the outer side of the machine body (3), the alarm (5) is powered by a power supply (6), the alarm (5) forms a series circuit with the power supply (6), an air suction cover (2) and a corrugated roller (4) through wires, the air suction cover (2) and the corrugated roller (4) form two electrodes of the series circuit, when the two electrodes are contacted, a circuit is connected in series, and the alarm (5) is powered on for alarming; two adjusting bolts (1) are symmetrically arranged at two ends of the air suction cover (2); the alarm device is characterized in that the alarm device (5) is connected with the corrugated roller (4) through an elastic conductive column (7), one end of the elastic conductive column (7) is connected with the alarm device (5) through a wire, and the other end of the elastic conductive column (7) is in elastic butt joint with the corrugated roller (4).
2. The corrugator gap adjustment device of claim 1, wherein: the elastic conductive column (7) comprises an insulating plate (701), one end of the insulating plate (701) is fixed on the inner wall of the machine body (3) in a pasting mode, the other end of the insulating plate (701) movably penetrates through a guide rod (702), a limiting plate (703) is welded at one end of the guide rod (702), one end of the guide rod (702) welded with the limiting plate (703) is connected with an alarm (5) through a wire, a universal ball (704) is welded at the other side of the guide rod (702), a compression spring (705) is sleeved on the side portion of the guide rod (702), one end of the compression spring (705) is in butt joint with the insulating plate (701), and the other end of the compression spring (705) is in butt joint with the universal ball (704).
3. A corrugator gap adjusting apparatus as claimed in claim 2, wherein: an annular groove (401) is formed in one end of the corrugated roller (4) corresponding to the position of the universal ball (704), and balls of the universal ball (704) are in sliding fit with the inner side of the annular groove (401).
4. The corrugator gap adjustment device of claim 1, wherein: the elastic conductive column (7) comprises an insulating seat (706), one end of the insulating seat (706) is fixed on the inner wall of the machine body (3) in a sticking mode, a spring piece (707) penetrates through the other end of the insulating seat (706), the spring piece (707) and the insulating seat (706) are fixed in a welding mode, one end of the spring piece (707) is elastically lapped on the side portion of the corrugated roller (4), and the other end of the spring piece (707) is connected with the alarm (5) through an electric wire.
5. A corrugator gap adjusting device as claimed in claim 3 or 4, wherein: the power supply (6) is a battery, and the battery is fixed at the top of the machine body (3).
6. A corrugator gap adjusting device as claimed in claim 3 or 4, wherein: the power supply (6) is a power supply of the corrugating machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310563588.0A CN116691073B (en) | 2023-05-18 | 2023-05-18 | Corrugating machine clearance adjustment device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310563588.0A CN116691073B (en) | 2023-05-18 | 2023-05-18 | Corrugating machine clearance adjustment device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116691073A CN116691073A (en) | 2023-09-05 |
| CN116691073B true CN116691073B (en) | 2024-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310563588.0A Active CN116691073B (en) | 2023-05-18 | 2023-05-18 | Corrugating machine clearance adjustment device |
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| CN (1) | CN116691073B (en) |
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| CN208314042U (en) * | 2018-07-02 | 2019-01-01 | 安徽赛沃电气科技股份有限公司 | A kind of Theft-proof kilowatt-hour meter |
| CN210736999U (en) * | 2019-09-27 | 2020-06-12 | 浙江正堂实业股份有限公司 | Chemical fiber elasticizer winding frame |
| CN211330791U (en) * | 2019-10-18 | 2020-08-25 | 叶县广达铝业有限责任公司 | Aluminum strip clamping and flattening device for aluminum strip oxidation line |
| CN111085394A (en) * | 2019-12-26 | 2020-05-01 | 江苏厚生新能源科技有限公司 | Novel coating device |
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