CN116673843A - Electric insulator polishing device with cleaning structure and polishing method - Google Patents

Electric insulator polishing device with cleaning structure and polishing method Download PDF

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Publication number
CN116673843A
CN116673843A CN202310581326.7A CN202310581326A CN116673843A CN 116673843 A CN116673843 A CN 116673843A CN 202310581326 A CN202310581326 A CN 202310581326A CN 116673843 A CN116673843 A CN 116673843A
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CN
China
Prior art keywords
polishing
insulator body
group
driving
cleaning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310581326.7A
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Chinese (zh)
Inventor
杨勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Shunde Zilin Hardware And Plastic Co ltd
Original Assignee
Guangdong Shunde Zilin Hardware And Plastic Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Shunde Zilin Hardware And Plastic Co ltd filed Critical Guangdong Shunde Zilin Hardware And Plastic Co ltd
Priority to CN202310581326.7A priority Critical patent/CN116673843A/en
Publication of CN116673843A publication Critical patent/CN116673843A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B24B41/061—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
    • B24B41/062—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically between centres; Dogs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/36—Single-purpose machines or devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06—Dust extraction equipment on grinding or polishing machines
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Insulators (AREA)

Abstract

The invention relates to the technical field of insulator polishing, in particular to a power insulator polishing device with a cleaning structure and a polishing method. The electric cleaning device comprises a polishing box, wherein a rotating mechanism, a polishing mechanism and a cleaning group are arranged in the polishing box, the rotating mechanism is used for clamping an insulator body and driving the insulator body to rotate, and scraps attached to the surface of the insulator body can be cleaned when the insulator body rotates; the polishing mechanism can polish the insulator body core rod, can adapt to the shape of the umbrella skirt, and can polish the umbrella skirt, so that the polishing efficiency is further improved; the cleaning group can clean the residual dust on the surface of the insulator body after the insulator body is polished by the polishing machine, and when the polishing mechanism polishes, the cleaning group can stop the cleaning temporarily so as to reasonably apply the means of cleaning the dust by the cleaning group.

Description

Electric insulator polishing device with cleaning structure and polishing method
Technical Field
The invention relates to the technical field of insulator polishing, in particular to a power insulator polishing device with a cleaning structure and a polishing method.
Background
In the production and use process of the electric insulator, the insulator is polluted due to the factors of environment, climate and the like, and residues are formed after long-time use, so that the insulating performance and appearance quality of the electric insulator are affected. The existing polishing method for the electric insulator has some problems such as low polishing efficiency and poor cleaning effect.
The main reasons for the poor cleaning effect are as follows:
1. the polishing head is unreasonable in design: conventional sanding heads are often single, rigid, and difficult to clean the insulator surface of impurities while sanding, resulting in poor cleaning.
2. The cleaning mode is not scientific: some polishing methods are hard polishing, and although the surface of the insulator can be polluted and remained, the surface of the insulator can be roughened, and the material performance of the insulator is affected.
3. The design of the dust collector is unreasonable: some electric insulator polishing devices have the function of a dust collector, but have the problems of insufficient suction force, inaccurate suction port, non-filtration of a filter screen and the like, and short service life, so that the cleaning is not thorough.
In view of the foregoing, there is room for improvement in the conventional polishing method for electric insulators, and there is a need for a polishing device and a polishing method for electric insulators with cleaning structures to ensure the cleaning effect and quality.
Disclosure of Invention
The invention aims to provide a polishing device and a polishing method for an electric insulator with a cleaning structure, which are used for solving the problems in the background art.
In order to achieve the above object, one of the objects of the present invention is to provide an electric insulator polishing device with a cleaning structure, which comprises a polishing box, wherein a rotating mechanism, a polishing mechanism and a cleaning group are arranged in the polishing box, the rotating mechanism is used for clamping an insulator body and driving the insulator body to rotate, and when the insulator body rotates, scraps attached to the surface of the insulator body can be cleaned; the polishing mechanism can polish the insulator body core rod, and can also adapt to the shape of the umbrella skirt to polish the umbrella skirt; the cleaning group can clean dust left on the surface of the insulator body after the insulator body is polished by the polisher, and can stop cleaning temporarily when the polishing mechanism polishes; in addition, the bottom end of the polishing box is also provided with a driving box, a hydraulic group is arranged in the driving box, and the hydraulic group is used for driving the rotating mechanism to lift;
the polishing mechanism comprises a polishing disc, a polishing head is arranged at the center of the bottom surface of the polishing disc, the shape of the polishing head is matched with the shape of the side surface of the umbrella skirt of the insulator body, and the polishing disc is used for polishing the position of the core rod of the insulator body and the gap position between the umbrella skirt;
the cleaning group comprises a nozzle, the nozzle is in an offset flat shape, the cleaning group further comprises an air pipe, a connecting pipe is connected in the air pipe in a sliding manner, an opening at one end of the connecting pipe is in plug-in fit with one end of the nozzle and is internally communicated with the nozzle, meanwhile, a through hole is formed in the top end of the connecting pipe, an air inlet for entering air is formed in the top end of the air pipe, and the connecting pipe can correspond to the air inlet through sliding inwards of the air pipe, so that air flow is realized;
the polishing mechanism further comprises a driving bin which transversely moves in the polishing box in a direction away from and close to the insulator body; the cleaning device is characterized in that a linkage rod is arranged on one side of the bottom end of the driving bin, the cleaning group further comprises a supporting table, the air pipe is in sliding connection with the supporting table, a cooperative rod is arranged on one side, close to the linkage rod, of the bottom end of the air pipe, a gear set is arranged between the linkage rod and the cooperative rod, and the gear set is used for driving the cooperative rod to move when the linkage rod moves.
As a further improvement of the technical scheme, the rotating mechanism at least comprises a driving table, the driving table is used for being connected with a hydraulic group, the hydraulic group is composed of a plurality of hydraulic rods, and a piston rod of each hydraulic rod penetrates through the driving box to enter the inside of the polishing box to be fixedly connected with the bottom end of the driving table.
As a further improvement of the technical scheme, a clamping group is arranged at the center of the top surface of the driving table, the clamping group clamps and fixes the bottom end of the insulator body core rod by adopting the four-jaw chuck, a motor is arranged in the driving table, and a piston rod of the motor penetrates through the driving table and is fixedly connected with the circle center of the four-jaw chuck and is used for driving the clamping group to rotate.
As the further improvement of this technical scheme, drive bench upper surface one end still is equipped with branch, the branch is close to the one side of insulator body and is equipped with the deashing brush, the deashing brush adopts cotton material, and when the centre gripping group drove the insulator body and rotates, the deashing brush can be to the insulator body surface brushing.
As the further improvement of this technical scheme, branch top bottom is connected with stabilizes the group, stabilize the group and be used for stabilizing insulator body plug top to cooperate the centre gripping group to realize the rotation work of insulator body, specific:
the stabilizing group comprises a connecting disc, a rotating block is rotationally connected to the center of the bottom surface of the connecting disc, and a groove is formed in the rotating block and is used for being in plug-in fit with a core rod of the insulator body; the connecting disc is connected with the bottom of the top end of the supporting rod through an elastic piece arranged in the center of the top surface, and the elastic piece is composed of two sliding rods and springs in sliding connection.
As a further improvement of the technical scheme, a motor is arranged in the driving bin, a transmission group used for driving the polishing disc to rotate is arranged in the driving bin, the motor in the driving bin drives the polishing disc to rotate at a high speed through the transmission group, the transmission group is composed of two rotating wheels and a belt, and the two rotating wheels are respectively and coaxially connected with an output shaft of the motor in the driving bin and the center of the top surface of the polishing disc.
As a further improvement of the technical scheme, a spring is arranged in the air pipe, and one end of the spring is fixedly connected with the connecting pipe.
As a further improvement of the technical scheme, the gear set comprises an upper gear and a lower gear, wherein the upper gear is meshed with the tooth surface of the linkage rod, and the lower gear is meshed with the tooth surface of the cooperative rod.
As a further improvement of the technical scheme, a box door is further arranged at the opening of the polishing box, a connecting frame is arranged at the top end of the inner surface of the box door, and a sticky plate is connected inside the connecting frame in a sliding manner.
The second object of the present invention is to provide a polishing method for operating the electric insulator polishing device with a cleaning structure, comprising the steps of:
s1, opening a box door to replace a new adhesive plate, pushing the connecting disc upwards, clamping the bottom end of a core rod of the insulator body through a clamping group, loosening the connecting disc, inserting a rotating block into the top end of the core rod of the insulator body, and completing installation of the insulator body;
s2, simultaneously starting an internal motor of the driving table and an internal motor of the driving bin to work, starting the insulator body from the top ends of the core rod and the umbrella skirt, polishing through a polishing disc and a polishing head, and brushing part of dust through a dust removing brush during polishing;
s3, after finishing single polishing, the polishing mechanism moves away from the insulator body, and the air pipe moves towards the direction close to the nozzle, so that the nozzle is connected with the connecting pipe, the through hole is communicated with the air inlet, air is sprayed out towards the insulator body through the nozzle, dust is blown off the umbrella skirt of the insulator body, and part of dust is blown onto the sticky plate to be adhered;
s4, after single cleaning work; starting the hydraulic group to work, driving the rotating mechanism to integrally rise for a certain distance, enabling the polishing mechanism to move towards the insulator body, polishing again through the polishing disc and the polishing head, disconnecting the nozzle from the connecting pipe, disconnecting the through hole from the air inlet, and stopping dust cleaning;
and S5, after the insulator body is integrally cleaned according to the steps, opening a box door to replace a new sticky plate, cleaning dust in other areas inside the grinding box, and finally taking down the ground insulator body and replacing the insulator body to be ground.
Compared with the prior art, the invention has the beneficial effects that:
1. in this electric power insulator grinding device and polishing method with clearance structure, through the slewing mechanism who sets up, can carry out the centre gripping to the insulator body fixedly to can realize the rotation of insulator body, so that improve polishing efficiency, simultaneously, at the insulator body rotation in-process, slewing mechanism is equipped with the dust removal brush and can clear up the dust part that produces of polishing on the insulator body.
2. According to the electric insulator polishing device with the cleaning structure and the polishing method, the polishing mechanism is provided with the polishing disc and the polishing head for polishing the umbrella skirt and the core rod of the insulator body separately, and meanwhile, the polishing head can be formed by adapting to the side surface of the umbrella skirt, so that the polishing efficiency is further improved.
3. In this electric power insulator grinding device and method of polishing with clearance structure, through the clearance group that sets up, can adopt the mode clearance of wind-force blowing to insulator body surface's dust to the drive through wind-force can make partial dust concentrate the adhesion on gluing the board, so that reduce the follow-up pressure to the inside dust clearance of polishing case, and because the concatenation formula structure of clearance group can stop the clearance work for a short time, so that the means of rationally using clearance group clearance dust.
4. According to the electric insulator polishing device with the cleaning structure and the polishing method, through linkage between the polishing mechanism and the cleaning group, the polishing mechanism can drive the nozzle, the air pipe and the connecting pipe of the cleaning group to be connected when single polishing is finished and the insulator body is far away, so that wind power circulation is realized, and the polishing mechanism can disconnect the connection among the nozzle, the air pipe and the connecting pipe when polishing the insulator body, and temporarily stops wind power cleaning work.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the polishing box of the present invention;
FIG. 3 is a schematic view of the internal structure of the polishing box of the present invention;
FIG. 4 is a schematic view of the internal plan structure of the grinding case of the present invention;
FIG. 5 is a schematic view of a rotating mechanism according to the present invention;
FIG. 6 is a schematic view of a stability group according to the present invention;
FIG. 7 is a schematic view of the polishing mechanism of the present invention;
FIG. 8 is a schematic view of a cleaning assembly according to the present invention;
FIG. 9 is a schematic diagram of a gear set configuration of the present invention;
FIG. 10 is a schematic view of a cleaning assembly according to the present invention;
fig. 11 is a schematic view of the structure of the door of the present invention.
The meaning of each reference sign in the figure is:
10. polishing the box; 11. a drive box; 110. a hydraulic group; 12. a door; 121. a connection frame; 122. sticking a plate;
20. a rotating mechanism; 21. a drive table; 22. a clamping group; 23. a support rod; 231. a dust removing brush;
24. a stabilizing group; 241. a connecting disc; 242. a rotating block; 243. an elastic member;
30. a polishing mechanism; 31. polishing the grinding disc; 311. polishing head; 32. a driving bin; 33. a transmission group; 34. a linkage rod; 35. a hydraulic drive assembly;
40. cleaning the group; 41. a support table; 42. a nozzle; 43. an air pipe; 430. an air inlet; 44. a connecting pipe; 440. a through hole; 45. a cooperating lever;
50. an insulator body;
60. a gear set; 61. a top gear; 62. and a lower gear.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-4, an objective of the present embodiment is to provide an electric insulator polishing device with a cleaning structure, which includes a polishing box 10, a rotating mechanism 20 located inside the polishing box 10, a polishing mechanism 30 and a cleaning set 40, wherein the rotating mechanism 20 is used for clamping an insulator body 50 and driving the insulator body 50 to rotate, and simultaneously cleaning scraps attached to the surface of the insulator body 50 when the insulator body 50 rotates; the polishing mechanism 30 can polish the core rod of the insulator body 50, and can also adapt to the shape of the umbrella skirt to polish the umbrella skirt; the cleaning group 40 can clean the dust remained on the surface of the insulator body 50 after the polishing mechanism 30 finishes polishing the insulator body 50, and when the polishing mechanism 30 polishes, the cleaning group 40 can stop the cleaning operation for a short time so as to reasonably apply the means of cleaning the dust; in addition, the bottom of the polishing box 10 is further provided with a driving box 11, a hydraulic group 110 is installed inside the driving box 11, and the hydraulic group 110 is used for driving the rotating mechanism 20 to lift, so that the insulator body 50 is polished integrally.
According to fig. 5, in this embodiment, the rotation mechanism 20 at least includes a driving table 21, the driving table 21 is used for being connected with the hydraulic group 110, the hydraulic group 110 is composed of a plurality of hydraulic rods, and the piston rods of the hydraulic rods penetrate through the driving box 11 and enter the inside of the polishing box 10 to be fixedly connected with the bottom end of the driving table 21, so as to realize lifting work of the driving table 21; a clamping group 22 is arranged in the center of the top surface of the driving table 21, the clamping group 22 clamps and fixes the bottom end of the core rod of the insulator body 50 by adopting a four-jaw chuck, meanwhile, a motor is arranged in the driving table 21, and a piston rod of the motor penetrates through the driving table 21 and is fixedly connected with the center of the four-jaw chuck and is used for driving the clamping group 22 to rotate, so that the insulator body 50 is rotated;
in order to clean dust on the surface of the insulator body 50, one end of the upper surface of the driving table 21 is further provided with a supporting rod 23, one surface of the supporting rod 23, which is close to the insulator body 50, is provided with a dust cleaning brush 231, the dust cleaning brush 231 is made of cotton materials, and when the clamping group 22 drives the insulator body 50 to rotate, the dust cleaning brush 231 can clean the surface of the insulator body 50, so that preliminary cleaning of dust is realized.
According to fig. 6, considering that the insulator body 50 needs to be stabilized when rotating, in this embodiment, the bottom of the top end of the supporting rod 23 is connected with a stabilizing group 24, and the stabilizing group 24 is used for stabilizing the top end of the core rod of the insulator body 50 and cooperating with the clamping group 22 to realize the rotation of the insulator body 50; specific: the stabilizing group 24 comprises a connecting disc 241, a rotating block 242 is rotationally connected to the center of the bottom surface of the connecting disc 241, a groove is formed in the rotating block 242 and is used for being matched with a core rod of the insulator body 50 in an inserting mode, meanwhile, the connecting disc 241 is connected with the bottom of the top end of the supporting rod 23 through an elastic piece 243 arranged at the center of the top surface, the elastic piece 243 is composed of two sliding rods and springs in sliding connection, when the insulator body 50 needs to be installed, the connecting disc 241 is pushed upwards firstly, the springs in the elastic piece 243 shrink, the two sliding rods slide, the connecting disc 241 moves upwards to reserve space for installation of the insulator body 50, then the bottom end of the core rod of the insulator body 50 is fixed through a clamping group 22, upward pushing force of the connecting disc 241 is cancelled, and the elastic piece 243 randomly resets to drive the rotating block 242 to be inserted with the top end of the core rod of the insulator body 50, so that integral installation work of the insulator body 50 can be achieved.
According to the embodiment shown in fig. 7, the polishing mechanism 30 comprises a polishing disc 31, a polishing head 311 is arranged at the center of the bottom surface of the polishing disc 31, the shape of the polishing head 311 is matched with the shape of the side surface of the umbrella skirt of the insulator body 50, the polishing disc 31 is used for polishing the position of the core rod of the insulator body 50 and the gap position between the umbrella skirt, meanwhile, the polishing mechanism 30 further comprises a driving bin 32, a motor is mounted in the driving bin 32, a transmission group 33 used for driving the polishing disc 31 to rotate is mounted in the driving bin 32, the motor in the driving bin 32 drives the polishing disc 31 to rotate at a high speed through the transmission group 33, the transmission group 33 is composed of two rotating wheels and a belt, and the two rotating wheels are respectively coaxially connected with the output shaft of the motor in the driving bin 32 and the center of the top surface of the polishing disc 31.
According to the embodiment shown in fig. 8, the cleaning set 40 includes a nozzle 42, the nozzle 42 is flat, and is used for expanding the transverse blowing range, and cleaning dust in the umbrella skirt gap of the insulator body 50 more specifically, meanwhile, the cleaning set 40 further includes an air pipe 43, a connecting pipe 44 is slidably connected inside the air pipe 43, an opening at one end of the connecting pipe 44 is in plug-in fit with one end of the nozzle 42, and is internally connected, meanwhile, a through hole 440 is formed at the top end of the connecting pipe 44, an air inlet 430 for entering air is formed at the top end of the air pipe 43, the connecting pipe 44 can correspond to the through hole 440 to the air inlet 430 by sliding into the air pipe 43, so that air flows, after entering the connecting pipe 44, the air can be ejected through the nozzle 42, in addition, a spring is arranged inside the air pipe 43, one end of the spring is fixedly connected with the connecting pipe 44, and after the connecting pipe 44 slides into the air pipe 43, the connecting pipe 44 is automatically reset through the arrangement of the spring; specific: when the dust is required to be cleaned by wind power, the air pipe 43 is pushed to approach the direction of the nozzle 42, one end of the connecting pipe 44 is driven to be spliced with the nozzle 42, then the air pipe 43 is continuously pushed, the connecting pipe 44 slides in the air pipe 43, when the air pipe 43 slides to the through hole 440 to be communicated with the air inlet 430, air enters the connecting pipe 44, and then the dust on the umbrella skirt of the insulator body 50 is blown off through the ejection of the nozzle 42.
According to the embodiment shown in fig. 9 and 10, in order to realize the linkage between the polishing mechanism 30 and the cleaning group 40, the polishing mechanism 30 is controlled to perform cleaning work, in this embodiment, the driving bin 32 moves transversely in the polishing box 10 in a direction away from and close to the insulator body 50, the bottom end of the driving bin 32 is provided with a hydraulic driving assembly 35, the hydraulic driving assembly 35 is installed in the polishing box 10, displacement of the driving bin 32 is realized through hydraulic force, when the driving bin 32 moves, the polishing disc 31 can be driven to move away from and close to the insulator body 50, and the whole polishing work of the insulator body 50 is conveniently realized by matching with the lifting of the rotating mechanism 20; the drive storehouse 32 bottom one side is equipped with the gangbar 34, and clearance group 40 still includes brace table 41, and trachea 43 and brace table 41 sliding connection, and one side that the trachea 43 bottom is close to the gangbar 34 is equipped with cooperatees movable rod 45, is equipped with gear train 60 between gangbar 34 and the cooperatmovable rod 45, and gear train 60 is used for driving cooperatmovable rod 45 and carries out the displacement when gangbar 34 displacement, specifically: the gear set 60 includes an upper gear 61 and a lower gear 62, the upper gear 61 is meshed with the tooth surface of the linkage rod 34, the lower gear 62 is meshed with the tooth surface of the co-moving rod 45, when the linkage rod 34 moves away from the insulator body 50, the upper gear 61 can be driven to rotate anticlockwise, the lower gear 62 rotates anticlockwise, the co-moving rod 45 moves towards a square position close to the insulator body 50 through the meshing of the lower gear 62 and the co-moving rod 45, so that the air pipe 43 is driven to move, therefore, the cleaning set 40 can clean dust on the insulator body 50 after the polishing mechanism 30 finishes single polishing away from the insulator body 50, and the cleaning set 40 can temporarily stop cleaning dust on the insulator body 50 when the polishing mechanism 30 is close to the insulator body 50.
In addition, as shown in fig. 11, in order to collect part of dust intensively, the opening of the polishing box 10 is further provided with a box door 12, the top end of the inner surface of the box door 12 is provided with a connecting frame 121, the inside of the connecting frame 121 is slidably connected with a sticky board 122, when the cleaning group 40 cleans, part of dust can be blown to the surface of the sticky board 122 to be adhered, and the working pressure of cleaning dust subsequently is further reduced.
Example 2
On the basis of the above embodiment 1, the present embodiment provides a polishing method of a polishing device for an electric insulator with a cleaning structure, including the following steps:
s1, opening a box door 12 to replace a new adhesive plate 122, pushing a connecting disc 241 upwards, clamping the bottom end of a core rod of an insulator body 50 through a clamping group 22, loosening the connecting disc 241, inserting a rotating block 242 into the top end of the core rod of the insulator body 50, and completing the installation of the insulator body 50;
s2, simultaneously starting the motor in the driving table 21 and the motor in the driving bin 32 to work, starting the insulator body 50 from the top ends of the core rod and the umbrella skirt, polishing through the polishing disc 31 and the polishing head 311, and brushing part of dust through the dust cleaning brush 231 during polishing;
s3, after finishing single polishing, the hydraulic driving assembly 35 drives the polishing mechanism 30 to move away from the insulator body 50, and the air pipe 43 moves towards the direction close to the nozzle 42, so that the nozzle 42 is connected with the connecting pipe 44, the through hole 440 is communicated with the air inlet 430, air is sprayed towards the insulator body 50 through the nozzle 42, dust is blown off the umbrella skirt of the insulator body 50, and part of dust is blown onto the adhesive plate 122 to be adhered;
s4, after single cleaning work; starting the hydraulic group 110 to work, driving the rotating mechanism 20 to integrally rise for a certain distance, immediately driving the polishing mechanism 30 to move towards the insulator body 50 by the hydraulic driving assembly 35, polishing again through the polishing disc 31 and the polishing head 311, disconnecting the nozzle 42 from the connecting pipe 44, disconnecting the through hole 440 from the air inlet 430, and stopping dust cleaning;
and S5, after the insulator body 50 is cleaned integrally according to the steps, opening the box door 12 to replace a new adhesive plate 122, cleaning dust in other areas inside the polishing box 10, and finally taking down the polished insulator body 50 to replace the insulator body 50 to be polished.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (10)

1. Electric power insulator grinding device with clearance structure, including polishing case (10), its characterized in that: the inside of the polishing box (10) is provided with a rotating mechanism (20), a polishing mechanism (30) and a cleaning group (40), wherein the rotating mechanism (20) is used for clamping the insulator body (50) and driving the insulator body (50) to rotate, and scraps attached to the surface of the insulator body (50) can be cleaned when the insulator body (50) rotates; the polishing mechanism (30) can polish the core rod of the insulator body (50), and can also adapt to the shape of the umbrella skirt to polish the umbrella skirt; the cleaning group (40) can clean dust left on the surface of the insulator body (50) after the polishing mechanism (30) finishes polishing the insulator body (50), and when the polishing mechanism (30) polishes, the cleaning group (40) can stop the cleaning operation for a short time; in addition, a driving box (11) is further arranged at the bottom end of the polishing box (10), a hydraulic group (110) is arranged in the driving box (11), and the hydraulic group (110) is used for driving the rotating mechanism (20) to lift;
the polishing mechanism (30) comprises a polishing disc (31), a polishing head (311) is arranged at the center of the bottom surface of the polishing disc (31), the shape of the polishing head (311) is matched with the shape of the side surface of the umbrella skirt of the insulator body (50), and the polishing disc (31) is used for polishing the position of the core rod of the insulator body (50) and the gap position between the umbrella skirt;
the cleaning group (40) comprises a nozzle (42), the nozzle (42) is in an offset flat shape, the cleaning group (40) further comprises an air pipe (43), a connecting pipe (44) is connected inside the air pipe (43) in a sliding manner, an opening of one end of the connecting pipe (44) is in plug-in fit with one end of the nozzle (42) and is internally communicated, meanwhile, a through hole (440) is formed in the top end of the connecting pipe (44), an air inlet (430) for entering air is formed in the top end of the air pipe (43), and the connecting pipe (44) can enable the through hole (440) to correspond to the air inlet (430) through sliding into the air pipe (43) so as to realize air flow;
the polishing mechanism (30) further comprises a driving bin (32), and the driving bin (32) transversely moves in the polishing box (10) in a direction away from and close to the insulator body (50); the cleaning device is characterized in that a linkage rod (34) is arranged on one side of the bottom end of the driving bin (32), the cleaning group (40) further comprises a supporting table (41), the air pipe (43) is in sliding connection with the supporting table (41), a cooperative rod (45) is arranged on one side, close to the linkage rod (34), of the bottom end of the air pipe (43), a gear set (60) is arranged between the linkage rod (34) and the cooperative rod (45), and the gear set (60) is used for driving the cooperative rod (45) to move when the linkage rod (34) moves.
2. The power insulator grinding device with cleaning structure of claim 1, wherein: the rotating mechanism (20) at least comprises a driving table (21), the driving table (21) is used for being connected with a hydraulic group (110), the hydraulic group (110) is composed of a plurality of hydraulic rods, and piston rods of the hydraulic rods penetrate through a driving box (11) to enter the grinding box (10) to be fixedly connected with the bottom end of the driving table (21).
3. The power insulator grinding device with cleaning structure according to claim 2, wherein: the center of the top surface of the driving table (21) is provided with a clamping group (22), the clamping group (22) clamps and fixes the bottom end of a core rod of the insulator body (50) by adopting a four-jaw chuck, a motor is arranged in the driving table (21), and a piston rod of the motor penetrates through the driving table (21) and is fixedly connected with the center of the four-jaw chuck and is used for driving the clamping group (22) to rotate.
4. The power insulator grinding device with cleaning structure according to claim 2, wherein: one end of the upper surface of the driving table (21) is further provided with a supporting rod (23), one surface of the supporting rod (23) close to the insulator body (50) is provided with a dust removing brush (231), the dust removing brush (231) is made of cotton materials, and when the clamping group (22) drives the insulator body (50) to rotate, the dust removing brush (231) can clean the surface of the insulator body (50).
5. The power insulator grinding device with cleaning structure according to claim 4, wherein: the top bottom of branch (23) is connected with firm group (24), firm group (24) are used for stabilizing insulator body (50) plug top to cooperate centre gripping group (22) to realize the rotation work of insulator body (50), specifically:
the stabilizing group (24) comprises a connecting disc (241), a rotating block (242) is rotatably connected to the center of the bottom surface of the connecting disc (241), and a groove is formed in the rotating block (242) and is used for being in plug-in fit with a core rod of the insulator body (50); the connecting disc (241) is connected with the top end and the bottom of the supporting rod (23) through an elastic piece (243) arranged in the center of the top surface, and the elastic piece (243) is composed of two sliding rods and springs which are connected in a sliding mode.
6. The power insulator grinding device with cleaning structure of claim 1, wherein: the novel grinding machine is characterized in that a motor is arranged in the driving bin (32), a transmission group (33) for driving the grinding disc (31) to rotate is arranged in the driving bin (32), the motor in the driving bin (32) drives the grinding disc (31) to rotate at a high speed through the transmission group (33), the transmission group (33) is composed of two rotating wheels and a belt, and the two rotating wheels are respectively and coaxially connected with an output shaft of the motor in the driving bin (32) and the center of the top surface of the grinding disc (31).
7. The power insulator grinding device with cleaning structure of claim 1, wherein: a spring is arranged in the air pipe (43), and one end of the spring is fixedly connected with the connecting pipe (44).
8. The power insulator grinding device with cleaning structure of claim 1, wherein: the gear set (60) comprises an upper gear (61) and a lower gear (62), the upper gear (61) is meshed with the tooth surface of the linkage rod (34), and the lower gear (62) is meshed with the tooth surface of the cooperative rod (45).
9. The power insulator grinding device with cleaning structure of claim 1, wherein: the polishing box is characterized in that a box door (12) is further arranged at the opening of the polishing box (10), a connecting frame (121) is arranged at the top end of the inner surface of the box door (12), and an adhesive plate (122) is connected inside the connecting frame (121) in a sliding mode.
10. A grinding method for operating a power insulator grinding apparatus having a cleaning structure as claimed in any one of claims 1 to 9, characterized in that: the method comprises the following steps:
s1, opening a box door (12) to replace a new adhesive plate (122), pushing a connecting disc (241) upwards, clamping the bottom end of a core rod of an insulator body (50) through a clamping group (22), loosening the connecting disc (241), inserting a rotating block (242) into the top end of the core rod of the insulator body (50), and completing installation of the insulator body (50);
s2, simultaneously starting an internal motor of the driving table (21) and an internal motor of the driving bin (32) to work, starting the insulator body (50) from the top ends of the core rod and the umbrella skirt, polishing through the polishing disc (31) and the polishing head (311), and brushing part of dust through the dust cleaning brush (231) during polishing;
s3, after finishing single polishing, the polishing mechanism (30) moves away from the insulator body (50), and the air pipe (43) moves towards the direction close to the nozzle (42) so that the nozzle (42) is connected with the connecting pipe (44), the through hole (440) is communicated with the air inlet (430), air is sprayed out towards the insulator body (50) through the nozzle (42), dust is blown off the umbrella skirt of the insulator body (50), and part of dust is blown onto the adhesive plate (122) to be adhered;
s4, after single cleaning work; starting the hydraulic group (110) to work, driving the rotating mechanism (20) to integrally rise for a certain distance, enabling the polishing mechanism (30) to move towards the insulator body (50), polishing again through the polishing disc (31) and the polishing head (311), disconnecting the nozzle (42) from the connecting pipe (44), disconnecting the through hole (440) from the air inlet (430), and stopping dust cleaning;
s5, after the insulator body (50) is cleaned integrally according to the steps, the box door (12) is opened to replace a new adhesive plate (122), dust in other areas inside the polishing box (10) is cleaned, finally the polished insulator body (50) is taken down, and the insulator body (50) to be polished is replaced.
CN202310581326.7A 2023-05-23 2023-05-23 Electric insulator polishing device with cleaning structure and polishing method Pending CN116673843A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310581326.7A CN116673843A (en) 2023-05-23 2023-05-23 Electric insulator polishing device with cleaning structure and polishing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310581326.7A CN116673843A (en) 2023-05-23 2023-05-23 Electric insulator polishing device with cleaning structure and polishing method

Publications (1)

Publication Number Publication Date
CN116673843A true CN116673843A (en) 2023-09-01

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310581326.7A Pending CN116673843A (en) 2023-05-23 2023-05-23 Electric insulator polishing device with cleaning structure and polishing method

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Country Link
CN (1) CN116673843A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116890285A (en) * 2023-09-11 2023-10-17 江苏二互电气有限公司 Mutual inductor accessory processing equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116890285A (en) * 2023-09-11 2023-10-17 江苏二互电气有限公司 Mutual inductor accessory processing equipment
CN116890285B (en) * 2023-09-11 2024-01-26 江苏二互电气有限公司 Mutual inductor accessory processing equipment

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