CN116657345A - Basalt filament sizing warping dress replacement and method - Google Patents

Basalt filament sizing warping dress replacement and method Download PDF

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Publication number
CN116657345A
CN116657345A CN202310420387.5A CN202310420387A CN116657345A CN 116657345 A CN116657345 A CN 116657345A CN 202310420387 A CN202310420387 A CN 202310420387A CN 116657345 A CN116657345 A CN 116657345A
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CN
China
Prior art keywords
basalt
grouting
filament
groove
drying device
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Pending
Application number
CN202310420387.5A
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Chinese (zh)
Inventor
苏子毅
庄燕
刘可帅
李久刚
龚浩然
金鑫鹏
高冲
刘洋
许多
石玉菲
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Wuhan Textile University
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Wuhan Textile University
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Filing date
Publication date
Application filed by Wuhan Textile University filed Critical Wuhan Textile University
Priority to CN202310420387.5A priority Critical patent/CN116657345A/en
Publication of CN116657345A publication Critical patent/CN116657345A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/10Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
    • D06B1/14Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14Containers, e.g. vats
    • D06B23/18Sealing arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B13/00Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
    • F26B13/001Drying and oxidising yarns, ribbons or the like
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Abstract

The invention discloses a basalt filament sizing warping device and method. The device comprises a basalt filament active unwinding device, a basalt filament on-line sizing device, a basalt filament on-line heating and drying device and a pan head; the basalt filament sizing device comprises a slurry tank, a protecting cover, a first grouting grooved pulley, a second grouting grooved pulley, a slurry storage tank and a communicating pipe, wherein the slurry storage tank is arranged at the left side of the first grouting grooved pulley and the second grouting grooved pulley and is connected with the communicating pipe, and the protecting cover is provided with a yarn guide hole at the hinged position. According to the invention, when the basalt fiber filaments are synchronously and co-directionally unwound by the basalt filament active unwinding device, the basalt fiber filaments are ensured not to twist or draft in the warping process, and the performance of the basalt filaments is ensured not to be deteriorated. Meanwhile, sizing agent is adhered and fixed on the surface of the basalt fiber filament, so that a compact protective layer is formed, and the basalt fiber filament is prevented from splitting due to bending caused by direct winding of the pan head.

Description

Basalt filament sizing warping dress replacement and method
Technical Field
The invention relates to the technical field of textile, in particular to a basalt filament sizing warping device and method.
Background
The basalt fiber has outstanding mechanical properties, soft braiding property similar to common fibers, and better atomic oxygen resistance, and can overcome the problems of bearing, radiation resistance and service life of flexible high-strength fabrics in a high-altitude extremely-low-temperature environment, so that the basalt fiber is often used for preparing fiber products for space operation. However, the basalt fiber has the characteristics of poor flexibility, difficulty in bending, high rigidity and difficulty in drafting, and the fact that sizing and warping are successful under the condition of not damaging basalt filaments is a key problem affecting the subsequent weaving process. Although some beamers now exhibit good warping effects for organic fibers, there are still limitations that are difficult to apply to warp finishing of basalt fiber filaments. The passive warping device can merge a plurality of warp yarns onto a warp beam, but basalt filaments are broken due to the fact that twist is added to the basalt filaments due to rotation in the unwinding process. The lack of a warp control device in the active unwinding warping device leads to the passive drafting of basalt filaments in the warping process, so that the basalt filaments are split, and the active unwinding warping device causes the damage of the basalt filaments due to the excessive drafting caused by the inconsistent warp unwinding direction and the coil curling direction.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a basalt filament sizing warping device and a basalt filament sizing warping method.
The invention relates to a basalt filament sizing warping device which comprises a basalt filament active unwinding device, a basalt filament on-line sizing device, a basalt filament on-line heating and drying device and a pan head, wherein the basalt filament on-line heating and drying device comprises a basalt filament sizing device, a basalt filament sizing device and a basalt filament sizing device;
the basalt filament active unwinding device comprises a basalt filament beam frame, a basalt filament beam and a basalt filament beam unwinding motor, wherein the basalt filament beam is horizontally arranged on the basalt filament beam frame, and the basalt filament beam is connected with the basalt filament beam unwinding motor;
the basalt filament on-line sizing device is arranged between the basalt filament active unwinding device and the basalt filament on-line heating and drying device and comprises a slurry tank, a protecting cover, a first grouting grooved pulley, a second grouting grooved pulley, a slurry storage tank and a communicating pipe, wherein the notch of the slurry tank faces upwards, the first grouting grooved pulley and the second grouting grooved pulley are symmetrically arranged in the slurry tank, and grouting holes are formed in the bottoms of the first grouting grooved pulley and the second grouting grooved pulley; the utility model discloses a slurry tank, including first slip casting sheave, second slip casting sheave, cover, guide hole, cover and the groove bottom upper profile line of the groove is higher than the notch of slurry tank, first slip casting sheave and second slip casting sheave's wheel groove bottom upper profile line is higher than the notch of slurry tank, first slip casting sheave and second slip casting sheave, perpendicular to slurry tank's notch plane, the storage is established in first slip casting sheave and second slip casting sheave left side and is used communicating pipe to be connected, the notch top of slurry tank sets up the cover, the cover is articulated with slurry tank notch front end towards the one end of creel, the cover is opened in articulated department.
Further, the basalt filament online heating and drying device comprises a first drying device and a second drying device which are arranged at intervals.
Further, the first drying device and the second drying device have the same structure and are composed of the heating seat and the dead weight tension control device, one end of the heating seat is a heat insulation end, the heat insulation end is fixedly connected with the base plate 7, the other end of the heating seat is a heating end, the end faces of the heating ends of the first drying device and the second drying device are on the same horizontal plane, a round rod is arranged above the heating end faces, the dead weight tension control device is sleeved on the round rod, a yarn pressing face of the dead weight tension control device is matched with the heating end faces, and the matched face is perpendicular to the second grouting grooved pulley groove and is in the same plane with an upper horizontal tangent line of the groove bottom contour line of the second grouting grooved pulley groove.
Further, the yarn guiding hole is lower than the upper horizontal section-millimeter of the groove bottom contour line of the first grouting grooved wheel and the second grouting grooved wheel.
Further, the rear end of the slurry tank is fixedly provided with a substrate, and the upper surface of the substrate is fixedly provided with a basalt filament online heating and drying device.
The basalt filament sizing warping method utilizes the basalt filament sizing warping device, and comprises the following specific steps: when the warp is beamed, the basalt filament active unwinding device is electrified, the basalt filament warp beam rotates in the same direction along the warp unwinding direction, basalt filament warp is unwound, the unwound basalt filament warp enters a slurry groove through a yarn guide hole of a protecting cover, sequentially passes through wheel grooves of the first grouting grooved wheel and the second grouting grooved wheel, slurry is injected into a grouting hole at the bottom of the wheel groove, and the slurry adheres to warp parts in operation; simultaneously, the groove walls of the first grouting grooved wheel and the second grouting grooved wheel are gradually gathered, and the slurry is uniformly attached to the surface of the running warp; warp yarn enters between the heating end face of the first drying device and the yarn pressing face of the dead weight tension control device, the heating face cooperates with the dead weight tension control device to pre-bake and level the surface of the warp yarn, meanwhile, attached sizing agent is pressed into basalt fiber, warp yarn running out of the first drying device enters between the heating end face of the second drying device and the yarn pressing face of the dead weight tension control device, the heating face cooperates with the dead weight tension control device to fully dry and shape the surface structure of basalt fiber filaments, basalt fiber filaments running out of the second drying device are wound on the disc head, and a warping process is completed.
Further, the temperature of the first drying device is increased to 100-130 ℃, and the temperature of the second drying device is increased to 150-200 ℃.
According to the invention, when the basalt fiber filaments are synchronously and co-directionally unwound by the basalt filament active unwinding device, the basalt fiber filaments are ensured not to twist or draft in the warping process, and the performance of the basalt filaments is ensured not to be deteriorated. Meanwhile, the basalt filament is adhered and fixed on the surface of the basalt fiber filament by the sizing device and the basalt filament online heating and drying device, so that a compact protective layer is formed, and the basalt fiber filament is prevented from splitting due to bending caused by direct winding of a pan head.
Drawings
FIG. 1 is a schematic diagram of a basalt filament sizing warping device of the present invention;
fig. 2 is a schematic structural view of a primary grouting sheave.
1. Basalt filament active unwinding device; 101. basalt filament creel; 102. basalt filament warp beam; 103. basalt filament warp beam unwinding motor; 2. basalt filament on-line sizing device; 201. a slurry tank; 202. a protective cover; 203. a primary grouting grooved pulley; 204. a secondary grouting grooved wheel; 205. a slurry storage tank; 206. a communicating pipe; 207. a substrate; 3. basalt filament online heating and drying device; 301. a first drying device; 302. a second drying device; 4. a pan head;
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1 and 2, the basalt filament sizing warping device comprises a basalt filament active unwinding device 1, a basalt filament on-line sizing device 2, a basalt filament on-line heating and drying device 3 and a pan head 4;
the basalt filament active unwinding device 1 comprises a basalt filament beam frame 101, a basalt filament beam 102 and a basalt filament beam unwinding motor 103, wherein the basalt filament beam 102 is horizontally arranged on the basalt filament beam frame 101, and the basalt filament beam 102 is connected with the basalt filament beam unwinding motor 103;
the basalt filament on-line sizing device 2 is arranged between the basalt filament active unwinding device 1 and the basalt filament on-line heating and drying device 3, the basalt filament on-line sizing device 2 comprises a slurry tank 201, a protecting cover 202, a first grouting grooved pulley 203, a second grouting grooved pulley 204, a slurry storage tank 205 and a communicating pipe 206, the notch of the slurry tank 201 is upward, the first grouting grooved pulley 203 and the second grouting grooved pulley 204 are symmetrically arranged in the slurry tank 201, and grouting holes are formed in the bottoms of the first grouting grooved pulley 203 and the second grouting grooved pulley 204; the contour line of the upper parts of the groove bottoms of the first grouting grooved wheels 203 and the second grouting grooved wheels 204 is higher than the notch of the slurry groove 201, the first grouting grooved wheels 203 and the second grouting grooved wheels 204 are perpendicular to the notch plane of the slurry groove 201, the left sides of the first grouting grooved wheels 203 and the second grouting grooved wheels 204 are provided with a slurry storage groove 205 which is connected by a communicating pipe, a protecting cover 202 is arranged above the notch of the slurry groove 201, one end of the protecting cover 202 facing the creel 1 is hinged with the front end of the notch of the slurry groove 201, and a yarn guiding hole is formed in the hinged position of the protecting cover 202.
The basalt filament online heating drying device 3 may include a first drying device 301 and a second drying device 302 which are disposed at intervals.
The first drying device 301 and the second drying device 302 have the same structure and can be composed of a heating seat and a dead weight tension control device, one end of the heating seat is an adiabatic end, the adiabatic end is fixedly connected with the base plate 207, the other end of the heating seat is a heating end, the end faces of the heating ends of the first drying device 301 and the second drying device 302 are on the same horizontal plane, a round rod is arranged above the heating end faces, the dead weight tension control device is sleeved on the round rod, a yarn pressing face of the dead weight tension control device is matched with the heating end faces, and the matched face is perpendicular to a wheel groove of the second grouting grooved pulley 204 and is in the same plane with an upper horizontal tangent line of a wheel groove bottom contour line of the second grouting grooved pulley 204.
The guide holes may be 1-3 mm below the upper horizontal section of the groove bottom contour of the primary and secondary grouting sheaves 203, 204.
The rear end of the slurry tank 201 can be fixedly provided with a substrate 207, and basalt filament on-line heating and drying device 3 is fixed on the upper surface of the substrate 207.
According to the invention, when the basalt fiber filaments are synchronously and co-directionally unwound by the basalt fiber active unwinding device 1, the basalt fiber filaments are ensured not to twist or draft in the warping process, and the performance of the basalt filaments is ensured not to be deteriorated. Meanwhile, the basalt filaments are adhered and fixed on the surfaces of the basalt fiber filaments by the sizing device 2 and the basalt filament online heating and drying device 3, so that a compact protective layer is formed, and the basalt fiber filaments are prevented from splitting due to bending caused by direct winding of the pan head 4.
Example 1
When the warp is beamed, the basalt filament online heating and drying device 3 is electrified, and the slurry storage tank 205 is filled with slurry through the communicating pipe 206. When the linear density of basalt fiber filaments is 9tex, PVA chemical sizing agent with 15% concentration is selected as sizing agent, the heating seat adopts an electric heating structure, the first drying device 301 is heated to 100 ℃ and the second drying device 302 is heated to 150 ℃ through a wire external power supply. The basalt filament active unwinding device 1 is electrified, the basalt filament warp beam 102 rotates in the same direction along the unwinding direction of the warp yarn, the basalt fiber filament warp yarn is unwound, and the unwinding speed of the basalt fiber filament yarn is 100m/min. The unreeled basalt fiber filament warp yarn enters the slurry groove 201 through the yarn guide hole of the protecting cover 202, sequentially passes through the wheel grooves of the first grouting grooved wheel 203 and the second grouting grooved wheel 204, slurry is injected into the grouting hole at the bottom of the wheel groove, and the slurry is adhered to the warp yarn part in operation. Simultaneously, the groove walls of the first grouting grooved wheel 203 and the second grouting grooved wheel 204 are gradually gathered, so that the slurry is uniformly attached to the surface of the running warp yarn. Warp yarn enters between the heating end face of the first drying device 301 and the yarn pressing face of the dead weight tension control device, the heating face cooperates with the dead weight tension control device to pre-bake and level the surface of the warp yarn, meanwhile, attached slurry is pressed into basalt fiber, warp yarn running out of the first drying device 301 enters between the heating end face of the second drying device 302 and the yarn pressing face of the dead weight tension control device, the heating face cooperates with the dead weight tension control device to fully dry and shape the surface structure of basalt fiber filament, basalt fiber filament running out of the second drying device 302 is wound on the pan head 4, and the winding speed of the pan head 4 is 100m/min. And finishing the warping process. Compared with the traditional warping process, the strength of basalt fiber is improved by 12.7%, and the warp beam package yarn produced by the method can be directly applied to the production of basalt special fabrics for aviation.
Example 2
When the warp is beamed, the basalt filament online heating and drying device 3 is electrified, and the slurry storage tank 205 is filled with slurry through the communicating pipe 206. When the linear density of basalt fiber filaments is 23tex, PVB chemical sizing agent with the concentration of 20% is selected as sizing agent, the heating seat adopts an electric heating structure, the first drying device 301 is heated to 130 ℃ and the second drying device 302 is heated to 180 ℃ through a wire external power supply. The basalt filament active unwinding device 1 is electrified, the basalt filament warp beam 102 rotates in the same direction along the unwinding direction of the warp yarn, the basalt fiber filament warp yarn is unwound, and the unwinding speed of the basalt fiber filament yarn is 120m/min. The unreeled basalt fiber filament warp yarn enters the slurry groove 201 through the yarn guide hole of the protecting cover 202, sequentially passes through the wheel grooves of the first grouting grooved wheel 203 and the second grouting grooved wheel 204, slurry is injected into the grouting hole at the bottom of the wheel groove, and the slurry is adhered to the warp yarn part in operation. Simultaneously, the groove walls of the first grouting grooved wheel 203 and the second grouting grooved wheel 204 are gradually gathered, so that the slurry is uniformly attached to the surface of the running warp yarn. Warp yarn enters between the heating end face of the first drying device 301 and the yarn pressing face of the dead weight tension control device, the heating face cooperates with the dead weight tension control device to pre-bake and level the surface of the warp yarn, meanwhile, attached slurry is pressed into basalt fiber, warp yarn running out of the first drying device 301 enters between the heating end face of the second drying device 302 and the yarn pressing face of the dead weight tension control device, the heating face cooperates with the dead weight tension control device to fully dry and shape the surface structure of basalt fiber filament yarn, basalt fiber filament yarn running out of the second drying device 302 is wound on the pan head 4, and the winding speed of the pan head 4 is 120m/min. And finishing the warping process. Compared with the traditional warping process, the strength of basalt fiber is improved by 16.9%, and the warp beam package yarn produced by the method can be directly applied to the production of civil basalt special fabrics.
The above is not relevant and is applicable to the prior art.
While certain specific embodiments of the present invention have been described in detail by way of example, it will be appreciated by those skilled in the art that the foregoing examples are provided for the purpose of illustration only and are not intended to limit the scope of the invention, and that various modifications or additions and substitutions to the described specific embodiments may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the invention as defined in the accompanying claims. It should be understood by those skilled in the art that any modification, equivalent substitution, improvement, etc. made to the above embodiments according to the technical substance of the present invention should be included in the scope of protection of the present invention.

Claims (7)

1. Basalt filament sizing warping device, its characterized in that: the basalt filament online heating and drying device comprises a basalt filament active unwinding device (1), a basalt filament online sizing device (2), a basalt filament online heating and drying device (3) and a pan head (4);
the basalt filament active unwinding device (1) comprises a basalt filament beam frame (101), a basalt filament beam (102) and a basalt filament beam unwinding motor (103), wherein the basalt filament beam (102) is horizontally arranged on the basalt filament beam frame (101), and the basalt filament beam (102) is connected with the basalt filament beam unwinding motor (103);
the basalt filament online heating and drying device comprises a basalt filament active unwinding device (1) and a basalt filament online heating and drying device (3), wherein basalt filaments are arranged in a sizing device (2), the sizing device (2) comprises a slurry groove (201), a protecting cover (202), a first grouting grooved pulley (203), a second grouting grooved pulley (204), a slurry storage groove (205) and a communicating pipe (206), the notch of the slurry groove (201) faces upwards, the first grouting grooved pulley (203) and the second grouting grooved pulley (204) are symmetrically arranged in the slurry groove (201), and grouting holes are formed in the bottoms of the first grouting grooved pulley (203) and the second grouting grooved pulley (204); the utility model discloses a novel grouting device for a spool support, including first slip casting groove wheel (203) and second slip casting groove wheel (204), wheel groove tank bottom upper portion contour line of first slip casting groove wheel (203) and second slip casting groove wheel (204) is higher than the notch of slurry groove (201), first slip casting groove wheel (203) and second slip casting groove wheel (204), perpendicular to the notch plane of slurry groove (201), stock chest (205) are established in first slip casting groove wheel (203) and second slip casting groove wheel (204) left side with communicating pipe connection, the notch top of slurry groove (201) sets up protecting cover (202), one end towards bobbin cradle (1) is articulated with slurry groove (201) notch front end, protecting cover (202) are opened in articulated department has the guide hole.
2. A basalt filament sizing warping device as set forth in claim 1, wherein: the basalt filament online heating and drying device (3) comprises a first drying device (301) and a second drying device (302) which are arranged at intervals.
3. A basalt filament sizing warping device as set forth in claim 1, wherein: the structure of the first drying device (301) is the same as that of the second drying device (302), the heating seat and the dead weight tension control device are both composed, one end of the heating seat is an adiabatic end, the adiabatic end is fixedly connected with the base plate (207), the other end of the heating seat is a heating end, the end faces of the heating ends of the first drying device (301) and the second drying device (302) are on the same horizontal plane, a round rod is arranged above the heating end faces, the dead weight tension control device is sleeved on the round rod, a yarn pressing face of the dead weight tension control device is matched with the heating end faces, and the matched face is perpendicular to a wheel groove of the second grouting grooved wheel (204) and is in the same plane with an upper horizontal tangent line of a groove bottom contour line of the wheel groove of the second grouting grooved wheel (204).
4. A basalt filament sizing warping device as set forth in claim 1, wherein: the yarn guiding hole is 1-3 mm lower than the upper horizontal section of the contour line of the groove bottom of the first grouting grooved wheel (203) and the second grouting grooved wheel (204).
5. A basalt filament sizing warping device as set forth in claim 1, wherein: the rear end of the slurry tank (201) is fixedly provided with a substrate (207), and basalt filament on-line heating and drying device (3) is fixed on the upper surface of the substrate (207).
6. A basalt filament sizing warping method is characterized in that: use of the basalt filament sizing warping device as claimed in any one of claims 1 to 5, comprising the following specific steps: when the warp is beamed, the basalt filament active unwinding device (1) is electrified, the basalt filament warp beam (102) rotates in the same direction along the warp unwinding direction, basalt filament warp is unwound, the unwound basalt filament warp enters a slurry groove (201) through a yarn guide hole of a protecting cover (202), sequentially passes through wheel grooves of the first grouting grooved wheel (203) and the second grouting grooved wheel (204), slurry is injected into a grouting hole at the bottom of the wheel groove, and the slurry adheres to warp parts in operation; simultaneously, the groove walls of the first grouting grooved wheel (203) and the second grouting grooved wheel (204) are gradually gathered, and the slurry is uniformly attached to the surface of the running warp; warp yarn enters between the heating end face of the first drying device (301) and the yarn pressing face of the dead weight tension control device, the heating face cooperates with the dead weight tension control device to pre-bake and level the surface of the warp yarn, meanwhile, attached slurry is pressed into basalt fibers, warp yarn running out of the first drying device (301) enters between the heating end face of the second drying device (302) and the yarn pressing face of the dead weight tension control device, the heating face cooperates with the dead weight tension control device to fully dry and shape the surface structure of basalt fiber filaments, basalt fiber filaments running out of the second drying device (302) are wound on the pan head (4), and a warping process is completed.
7. A method of sizing and warping basalt filaments as set forth in claim 6, wherein: a first drying device (301) with a temperature increased to 100-130 ℃, and a second drying device (302) with a temperature increased to 150-200 ℃.
CN202310420387.5A 2023-04-13 2023-04-13 Basalt filament sizing warping dress replacement and method Pending CN116657345A (en)

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