CN116637483A - Packing tower with flue gas waste heat recycling function - Google Patents

Packing tower with flue gas waste heat recycling function Download PDF

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Publication number
CN116637483A
CN116637483A CN202310694699.5A CN202310694699A CN116637483A CN 116637483 A CN116637483 A CN 116637483A CN 202310694699 A CN202310694699 A CN 202310694699A CN 116637483 A CN116637483 A CN 116637483A
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CN
China
Prior art keywords
cylinder
packing
gear
tower body
annular
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CN202310694699.5A
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Chinese (zh)
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CN116637483B (en
Inventor
王春刚
余建国
汪春友
徐强
孙新生
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Anhui Yifeng Petrochemical Co ltd
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Anhui Yifeng Petrochemical Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/18Absorbing units; Liquid distributors therefor

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)

Abstract

The invention relates to the technical field of towers, in particular to a packing tower with a flue gas waste heat recycling function, which comprises a tower body, a wall flow prevention packing mechanism, an air entraining piece and a driving mechanism, wherein a liquid distributor is arranged in the upper end of the tower body, the wall flow prevention packing mechanism comprises two combined packing cylinders, each combined packing cylinder is vertical and is of an inner-outer double-layer structure, the inner layer of each combined packing cylinder is fixed in the tower body, the outer layer of each combined packing cylinder is rotationally connected with the inner layer of each combined packing cylinder, the outer layer of each combined packing cylinder is provided with an arc scraping strip, the air entraining piece is a negative pressure fan, and the driving mechanism comprises a driving shaft and a speed changing mechanism.

Description

Packing tower with flue gas waste heat recycling function
Technical Field
The invention relates to the technical field of towers, in particular to a packed tower with a flue gas waste heat recycling function.
Background
Packed columns are also known as packed columns. Mass transfer equipment commonly used in chemical production. Mainly comprises a cylindrical tower body, a filler (solid matters with various shapes and used for increasing the area between two phase fluids and enhancing mass transfer between two phases) stacked in the tower, and the like. Is used for absorption, distillation, extraction, etc.
The packing tower uses packing as a basic component for gas-liquid contact and mass transfer, liquid flows from top to bottom in a film shape on the surface of the packing, gas flows from bottom to top in a continuous phase and is transferred to the liquid, and mass transfer and heat transfer between the gas and the liquid are carried out. The component concentration and temperature of the two phases vary continuously along the column height. The packed tower belongs to gas-liquid mass transfer equipment with differential contact.
As the liquid flows down the packing there is a tendency to concentrate toward the column wall, causing the flow of liquid near the column wall to increase gradually, a phenomenon known as wall flow. The wall flow effect causes uneven distribution of gas-liquid phases in the packing layer, thereby reducing mass transfer efficiency.
The prior Chinese patent with publication number of CN113274866A discloses a wall flow preventing efficient packing tower, and the patent has the following defects:
firstly, the device limits the spraying area of the spray head through the limiting disc, so as to prevent the spray liquid from spraying on the inner wall of the upper end of the tower body and further prevent the liquid from sagging on the inner wall of the tower body, but after the high-temperature gas rises, the temperature of the inner wall of the tower body is lower than the temperature of the center of the tower body, so that after the high-temperature gas rises to the upper end of the tower body, a small part of gas contacts with the inner wall of the tower body to liquefy and is attached to the inner wall of the tower body, and therefore, the liquid is prevented from sagging on the inner wall of the tower body, and the method adopted by the patent can not completely prevent the sagging of the liquid;
secondly, the elastic membrane in the device ejects liquid to the filler in a magnetic attraction on-off mode, and as the magnetic material providing magnetic attraction is exposed outside for a long time, the magnetism of the magnetic material is gradually reduced under the influence of rising temperature gas, and finally the elastic membrane cannot be attracted magnetically to generate elasticity;
thirdly, the air pipes in the device are spirally distributed, but the spraying direction of the lower spray head connected with the air pipes is fixed, namely, the lower spray head always sprays the air along a straight line no matter how the air pipes are arranged, so that the spiral spraying of the air in the patent is avoided.
Disclosure of Invention
Based on the above, it is necessary to provide a packed tower with a flue gas waste heat recycling function, aiming at the problems of the prior art.
In order to solve the problems in the prior art, the invention adopts the following technical scheme: the utility model provides a packing tower with flue gas waste heat recycling function, the power distribution system comprises a tower body, prevent wall flow packing mechanism, bleed air spare and actuating mechanism, the tower body is vertical, the lower extreme of tower body is equipped with air inlet and delivery port, the upper end of tower body is equipped with inlet tube and gas outlet, the middle part of tower body is followed supreme packing district and No. two packing district of being equipped with down in proper order along vertical direction, be equipped with in the upper end of tower body with the inlet tube link to each other and be used for to No. two packing district spray cooling process liquid's liquid distributor, prevent wall flow packing mechanism includes two combination packing barrels that locate respectively in No. one packing district and No. two packing district, every combination packing barrel all is vertical and is inside and outside bilayer structure, the top and the bottom of every combination packing barrel all are opening structure and network structure respectively, the inlayer of every combination packing barrel all is fixed in the tower body, the skin of every combination packing barrel all is connected with its inlayer rotation, all be equipped with on the skin of every combination packing barrel and be used for hanging the arc of liquid on the inner wall of tower body down to scrape, bleed air spare is located one and is located No. two packing district and is used for leading into two air inlet fan and No. two and is arranged in the air inlet and is vertical fan and is used for leading into two and is arranged in the air inlet and is connected with two the drive axle to be used for leading up to the negative pressure to the speed change speed mechanism and is connected with two and up to the drive axle.
Further, every combination formula packing section of thick bamboo all includes coaxial inner tube and annular section of thick bamboo, the top of inner tube is open structure, its bottom shaping has circular grid board, a round grid board of packing district and No. two packing district in all fixed be equipped with a support grid board, two round grid boards are fixed respectively and are located the top of two support grid boards, the annular section of thick bamboo is located on the outer wall of inner tube through a plurality of bearing housing, a plurality of bearing is evenly distributed along the axial of inner tube, the top of annular section of thick bamboo is open structure, its bottom shaping has the annular grid board that is located a support grid board top, be equipped with two annular baffles between annular section of thick bamboo and the inner tube, two annular baffles are corresponding with the upper and lower both ends of annular section of thick bamboo respectively, every annular baffle all is coaxial with annular section of thick bamboo, the outer ring of every annular baffle all links firmly with the inlayer of annular section of thick bamboo, and the inlayer ring of every annular baffle all laminates on the outer wall of inner tube, wherein, the annular section of thick bamboo is the inlayer of thick bamboo of above-mentioned combination formula packing section of thick bamboo, the annular section of thick bamboo is the inlayer of thick bamboo on the outer layer of the annular strip of scraping of the outer shaping of each combination formula packing of scraping strip of the strip on every combination formula strip of scraping.
Further, the drive shaft is formed by connecting and combining a plurality of coaxial shafts end to end, and all link firmly through the shaft coupling between every two adjacent shafts, the centre of a circle department at every circular grating board top has all formed a vertical ascending column cover, the column cover is embedded to be equipped with a plurality of along the second bearing of column cover's axial evenly distributed, the fixed motor that is vertical that is equipped with in top of tower body, the output of motor penetrates in the tower body vertically downwards, the upper end of drive shaft links firmly with the output of motor coaxially, pass in proper order in the middle part of drive shaft and pass in proper order in the column cover and the first supporting grating board of top again downwards and pass in proper order in the column cover and the first supporting grating board of below, and the middle part of drive shaft links firmly with the inner circle of a plurality of second bearing, the lower extreme of drive shaft stretches out outside the first supporting grating board of being located the below, the upper end of every column cover all upwards tapers and is the bell mouth, the bore of bell mouth upper end is the same with the external diameter of drive shaft.
Further, the top of every combination formula packing section of thick bamboo all is equipped with a connection disc, and every connection disc all includes central adapter sleeve, an outer fringe ring and a plurality of spoke board, and on the outer wall of drive shaft was located to the fixed cover of central adapter sleeve, the coaxial fixed top of locating corresponding annular baffle of an outer fringe ring, a plurality of spoke board along the circumferencial direction evenly distributed of an outer fringe ring, and the both ends of every spoke board all distribute and link to each other with an outer fringe ring and central adapter sleeve.
Further, the top of each first outer edge ring is provided with a conical ring, and the inner ring surface and the outer ring surface of the conical ring which incline downwards face the openings of the inner cylinder and the annular cylinder respectively.
Further, the tower body is internally fixedly provided with a second supporting grating plate positioned below the first filling area, the second supporting grating plate comprises a center disc, a second outer edge ring and a plurality of connecting spokes which are uniformly distributed along the circumferential direction of the center disc, the second outer edge ring is fixedly connected with the inner wall of the tower body, two ends of each connecting spoke are respectively connected with the center disc and the second outer edge ring, a third bearing is embedded in the center disc, a negative pressure fan is arranged under the center disc, a connecting shaft which is upwards connected with the inner ring of the third bearing is fixedly arranged on the negative pressure fan, a speed changing mechanism is arranged at the top of the center disc, and the speed changing mechanism is used for connecting a driving shaft with the connecting shaft in a transmission manner.
Further, the speed change mechanism comprises a gear set and a gear set, the gear set comprises a gear and a gear, the top of the center disc is connected with a driven shaft in a shaft mode, the gear is fixedly connected with the driving shaft in a coaxial mode, the gear and the gear are fixedly connected with the driven shaft in a coaxial mode, the gear is fixedly connected with the connecting shaft in a coaxial mode, the gear is meshed with the gear, the diameter of the gear is larger than that of the gear, and a protective shell wrapping the speed change mechanism is fixedly arranged on the center disc.
Further, the liquid distributor comprises an annular liquid distribution disc coaxial with the driving shaft, the driving shaft penetrates through the center of the annular liquid distribution disc, the annular liquid distribution disc is hollow, a plurality of liquid outlets uniformly distributed along the circumferential direction of the annular liquid distribution disc are formed in the bottom of the annular liquid distribution disc, and the top of the annular liquid distribution disc is communicated with the water inlet pipe.
Further, a curved bent pipe is arranged in the lower end of the tower body, and two ends of the curved bent pipe respectively penetrate out of the tower body from the tower body.
Compared with the prior art, the invention has the following beneficial effects:
firstly, the packing of the device is placed in the combined packing cylinder, so that the packing is not in direct contact with the inner wall of the tower, the inner layer of the combined packing cylinder is close to the center of the tower, and the air flow is larger, so that mass transfer can be carried out on a large amount of gas immediately when the liquid flows on the cylinder wall of the inner layer of the combined packing cylinder, uneven distribution of gas-liquid two phases can not be caused, meanwhile, the outer layer of the combined packing cylinder can rotate, so that the liquid flowing on the cylinder wall of the outer layer of the combined packing cylinder can be promoted to flow through rotation, aggregation can not occur, and the liquid flowing on the inner wall of the tower due to spraying of the liquid distributor can be scraped through the arc scraping strip arranged on the outer layer of the combined packing cylinder, so that the possibility of uneven distribution of the gas-liquid two phases is further reduced;
secondly, the rising speed of the high-temperature gas in the initial state is slow, and after the high-temperature gas passes through the first packing area, the gas is consumed in the mass transfer and heat transfer processes with the atomized liquid, so that the rising amount of the high-temperature gas to the second packing area is slightly lower, and then the rising speed of the high-temperature waste gas is increased through the air entraining piece of the device, so that the upward exhaust amount is increased, and the gas-liquid exchange efficiency is improved;
thirdly, the inner layer of each combined packing cylinder is structured packing, the outer layer of each combined packing cylinder is filled in bulk, the area of the inner layer of each combined packing cylinder is larger than that of the outer layer, the inner layer of each combined packing cylinder is fixed at the center of the tower body, the gas-liquid two-phase intersection amount is large, so that the processing capacity of the gas-liquid two phases is improved through the structured packing, the outer layer of the combined packing cylinder is close to the inner wall of the tower body, the temperature is low, high-temperature waste gas is easy to cool to form liquid drops on the packing, the bulk packing with better corrosion resistance is used as a medium for gas-liquid two-phase mass transfer, and the outer layer of the combined packing cylinder can rotate, so that the bulk packing with lighter weight relative to the structured packing is also convenient for the rotation of the outer layer of the combined packing cylinder.
Drawings
FIG. 1 is a schematic plan view of a tower and curved elbow of an embodiment;
FIG. 2 is a schematic perspective view of a tower of an embodiment;
FIG. 3 is a top view of the tower of the embodiment;
FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3;
FIG. 5 is an enlarged partial schematic view of the portion A1 of FIG. 4;
FIG. 6 is a cross-sectional view taken along line B-B of FIG. 3;
FIG. 7 is a schematic perspective view of a combined packing sleeve of an embodiment;
FIG. 8 is an exploded perspective view of the modular packing cartridge of the embodiment;
FIG. 9 is a schematic perspective view of an inner barrel of an embodiment;
FIG. 10 is a schematic perspective view of a support grid plate of the second embodiment;
fig. 11 is a schematic perspective view of an annular liquid dispensing disc according to an embodiment.
The reference numerals in the figures are: 1. a tower body; 2. an air inlet; 3. a water outlet; 4. a water inlet pipe; 5. an air outlet; 6. a combined packing cylinder; 7. arc scraping strips; 8. a negative pressure fan; 9. an inner cylinder; 10. an annular cylinder; 11. a circular grating plate; 12. a first supporting grating plate; 13. a first bearing; 14. annular grating plates; 15. an annular baffle; 16. a coupling; 17. a columnar sleeve; 18. a second bearing; 19. a motor; 20. a conical mouth; 21. a connecting disc; 22. a central connecting sleeve; 23. a first outer rim ring; 24. a spoke plate; 25. a conical ring; 26. a second supporting grating plate; 27. a central disc; 28. a second outer edge ring; 29. connecting spokes; 30. a bearing III; 31. a connecting shaft; 32. a first gear; 33. a second gear; 34. a third gear; 35. a fourth gear; 36. a driven shaft; 37. a protective shell; 38. an annular liquid preparation disc; 39. a liquid outlet; 40. a curved elbow; 41. a drive shaft.
Detailed Description
The invention will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the invention and the specific objects and functions achieved.
Referring to the filling tower with the flue gas waste heat recycling function shown in figures 1 to 11, the filling tower comprises a tower body 1, a wall flow preventing filling mechanism, an air entraining piece and a driving mechanism, wherein the tower body 1 is vertical, the lower end of the tower body 1 is provided with an air inlet 2 and an air outlet 3, the upper end of the tower body 1 is provided with a water inlet pipe 4 and an air outlet 5, the middle part of the tower body 1 is sequentially provided with a first filling area and a second filling area from bottom to top along the vertical direction, the upper end of the tower body 1 is internally provided with a liquid distributor which is connected with the water inlet pipe 4 and is used for spraying cooling process liquid to the second filling area, the wall flow preventing filling mechanism comprises two combined filling cylinders 6 which are respectively arranged in the first filling area and the second filling area, each combined filling cylinder 6 is of an inner and outer double-layer structure, the top and the bottom of each combined filling cylinder 6 are respectively of an opening structure and a net structure, the inner layer of each combined packing cylinder 6 is fixed in the tower body 1, the outer layer of each combined packing cylinder 6 is connected with the inner layer in a rotating way, the outer layer of each combined packing cylinder 6 is provided with an arc scraping strip 7 for scraping liquid which flows down on the inner wall of the tower body 1, the air-entraining piece is arranged below the first packing region, the air-entraining piece is a negative pressure fan 8 for accelerating and upwards discharging gas discharged into the tower body 1 from the air inlet 2, the driving mechanism comprises a driving shaft 41 and a speed changing mechanism, the driving shaft 41 vertically penetrates the first packing region and the second packing region, the driving shaft 41 is used for driving the outer layers of the two combined packing cylinders 6 to slowly rotate, the speed changing mechanism is used for connecting the driving shaft 41 with the negative pressure fan 8 in a transmission way, and the speed changing mechanism is used for increasing the rotating speed of the negative pressure fan 8.
The cooling process liquid flows into a liquid distributor through a water inlet pipe 4 at the upper end of the tower body 1, the cooling process liquid is sprayed onto a combined packing cylinder 6 positioned in a second packing region in a mist form through the liquid distributor, the atomized liquid flows into the combined packing cylinder 6 positioned in a first packing region along the packing in the inner layer and the outer layer of the combined packing cylinder 6 after falling into the combined packing cylinder 6, and the atomized liquid flows from top to bottom in a film form on the surface layer of the packing when passing through each combined packing cylinder 6;
the high-temperature waste gas is continuously discharged into the packed tower through the air inlet 2 at the lower end of the tower body 1, and then the high-temperature waste gas gradually rises in the tower body 1, the upward flow of the high-temperature waste gas is accelerated through the negative pressure fan 8 in the process, when the high-temperature waste gas rises upwards to contact with atomized liquid, the gas-liquid mass transfer and the heat transfer are carried out, and after that, the purified gas continuously rises and is discharged from the air outlet 5, the liquid continuously descends and is discharged from the water outlet 3;
the rising speed of the high-temperature gas is slow in the initial state, and after the high-temperature gas passes through the first packing area, the gas is consumed in the mass transfer and heat transfer process with the atomized liquid, so that the rising amount of the high-temperature gas to the second packing area is slightly lower, and in order to increase the rising speed of the high-temperature waste gas, the upward exhaust amount is increased, and the gas-liquid exchange efficiency is improved, so that an air entraining piece for accelerating and upwards exhausting the high-temperature waste gas is arranged;
the reason for the wall flow effect formed in conventional packed columns is: the packing is in direct contact with the inner wall of the tower body 1, so when liquid flows downwards along the packing layer, the liquid has a tendency to gradually concentrate towards the inner wall of the tower due to the special shape of the packing, the liquid flow near the inner wall of the tower is gradually increased, and the gas flow near the inner wall of the tower is relatively smaller than the gas flow in the tower, so when the packing tower is higher, the wall flow effect can cause uneven distribution of gas-liquid two phases in the packing layer, thereby reducing mass transfer efficiency;
the inner layer of each combined packing cylinder 6 is uniformly and uniformly packed, the outer layer of each combined packing cylinder 6 is uniformly and randomly packed, the area of the inner layer of each combined packing cylinder 6 is larger than that of the outer layer, the inner layer of each combined packing cylinder 6 is fixed at the center of the tower body 1, the gas-liquid two-phase intersection amount is large, so that the gas-liquid two-phase treatment capacity is improved through the structured packing, the outer layer of each combined packing cylinder 6 is close to the inner wall of the tower body 1, the temperature is low, high-temperature waste gas is easy to cool and form liquid drops on the packing, the random packing with better corrosion resistance is used as a medium for gas-liquid two-phase mass transfer, and the outer layer of each combined packing cylinder 6 can rotate, so that the random packing with lighter weight than the structured packing is also convenient for the rotation of the outer layer of the combined packing cylinder 6;
the arc scraping strip 7 does not need a higher rotating speed when working, but the negative pressure fan 8 needs a higher rotating speed when working to accelerate and lead the high-temperature waste gas, so the rotating speed of the driving shaft 41 for driving the negative pressure fan 8 to rotate is increased through the speed change mechanism of the device.
In order to reveal the specific structure of each combined packing sleeve 6, the following features are provided:
each combined packing cylinder 6 comprises an inner cylinder 9 and an annular cylinder 10 which are coaxial, the top of the inner cylinder 9 is of an opening structure, two annular baffle plates 15 are arranged between the annular cylinder 10 and the inner cylinder 9 in a forming mode, a first supporting grid plate 12 is fixedly arranged in a first packing area and a second packing area, the tops of the first supporting grid plates 12 are fixedly arranged on the two annular baffle plates 11 respectively, the annular cylinder 10 is sleeved on the outer wall of the inner cylinder 9 through a plurality of first bearings 13, the plurality of first bearings 13 are uniformly distributed along the axial direction of the inner cylinder 9, the top of the annular cylinder 10 is of an opening structure, the bottom of the annular cylinder 9 is provided with an annular grid plate 14 positioned above the first supporting grid plate 12, two annular baffle plates 15 are arranged between the annular cylinder 10 and the inner cylinder 9 and correspond to the upper end and the lower end of the annular cylinder 10 respectively, each annular baffle plate 15 is coaxial with the annular cylinder 10, the outer layer ring of each annular baffle plate 15 is fixedly connected with the inner layer ring of the annular cylinder 10, the inner layer ring of each annular baffle plate 15 is attached to the outer wall of the inner cylinder 9, the inner cylinder 9 is of the combined packing cylinder 6, the annular cylinder 6 is provided with the outer layer of the combined packing cylinders 6, and the number of the combined packing cylinders 6 is equal to the outer layer 7 of the combined packing cylinders 7.
When the liquid distributor sprays cooling process liquid to the combined packing cylinder 6 positioned in the second packing region, atomized liquid can fall into corresponding packing through openings at the top of the inner cylinder 9 and the annular cylinder 10, and then the liquid flows along the packing from top to bottom, when the liquid flows to the bottom of the current combined packing cylinder 6, the atomized liquid positioned in the inner cylinder 9 and the annular cylinder 10 continuously flows downwards through the round grating plate 11 and the annular grating plate 14 respectively and through the corresponding first supporting grating plate 12, so that the atomized liquid can sequentially flow downwards through the second packing region and the first packing region, and a layer of water film is uniformly distributed on the packing in the two regions;
the high-temperature waste gas discharged into the tower body 1 from the air inlet 2 flows upwards through the first filling area and the second filling area in sequence after being accelerated and discharged by the negative pressure fan 8, and the gas flows into the inner cylinder 9 and the annular cylinder 10 respectively through the first supporting grating plate 12, the circular grating plate 11 and the annular grating plate 14 in the process, and finally carries out mass transfer and heat transfer with atomized liquid in the inner cylinder 9 and the annular cylinder 10.
In order to reveal how the drive shaft 41 penetrates the first packing region and the second packing region, the following features are specifically provided:
the driving shaft 41 is formed by combining a plurality of coaxial shafts end to end, each two adjacent shafts are coaxially and fixedly connected through the shaft coupler 16, a vertical upward columnar sleeve 17 is formed at the center of the top of each circular grating plate 11, a plurality of second bearings 18 uniformly distributed along the axial direction of the columnar sleeve 17 are embedded in the columnar sleeve 17, a vertical motor 19 is fixedly arranged at the top of the tower body 1, the output end of the motor 19 vertically penetrates into the tower body 1 downwards, the upper end of the driving shaft 41 is coaxially and fixedly connected with the output end of the motor 19, the middle part of the driving shaft 41 sequentially penetrates through the columnar sleeve 17 and the first supporting grating plate 12 which are positioned above and then sequentially penetrates through the columnar sleeve 17 and the first supporting grating plate 12 which are positioned below, the middle part of the driving shaft 41 is fixedly connected with the inner rings of the plurality of second bearings 18, the lower end of the driving shaft 41 stretches out of the first supporting grating plate 12 which is positioned below, the upper end of each columnar sleeve 17 is upwardly tapered 20, and the outer diameter of the upper end of the tapered mouth 20 is the same as that of the outer diameter of the driving shaft 41.
The driving shaft 41 can sequentially pass through the first filling area and the second filling area through the two columnar sleeves 17, the motor 19 is a speed reducing motor 19 and is used for driving the driving shaft 41 to rotate slowly, after the motor 19 is started, the middle part of the driving shaft 41 can rotate in the two columnar sleeves 17, and the conical opening 20 at the upper end of each columnar sleeve 17 is used for preventing atomized liquid from flowing into the columnar sleeve 17 along the outer wall of the driving shaft 41.
In order to show how the driving shaft 41 rotates the annular cylinder 10, the following features are specifically provided:
the top of every combination formula packing section of thick bamboo 6 all is equipped with a connection disc 21, and every connection disc 21 all includes central adapter sleeve 22, outer fringe ring 23 and a plurality of spoke board 24, and on the outer wall of drive shaft 41 was located to the fixed cover of central adapter sleeve 22, the coaxial fixed top of locating corresponding annular baffle 15 of outer fringe ring 23, a plurality of spoke board 24 evenly distributed along the circumferencial direction of outer fringe ring 23, and the both ends of every spoke board 24 all distribute and link to each other with outer fringe ring 23 and central adapter sleeve 22.
When the driving shaft 41 rotates, the driving shaft 41 drives the whole connecting disc 21 to rotate, so that the connecting disc 21 drives the corresponding annular baffle 15 to rotate, and the annular baffle 15 is fixedly connected with the inner layer ring of the annular cylinder 10, so that the annular cylinder 10 is finally driven to rotate by the driving shaft 41;
as shown in fig. 7, each spoke plate 24 is a narrow strip for the flow of atomized liquid downwardly, preventing the accumulation of atomized liquid on each spoke plate 24.
In order to prevent the accumulation of atomized liquid on the first outer rim ring 23, the following features are specifically provided:
the top of each first outer rim ring 23 is formed with a conical ring 25, and the inner ring surface and the outer ring surface of the conical ring 25 inclined downwards face the openings of the inner cylinder 9 and the annular cylinder 10 respectively.
As shown in fig. 7, when the atomized liquid is sprayed onto the first outer rim 23, the atomized liquid flows into the inner cylinder 9 and the annular cylinder 10 through the inner and outer annular surfaces of the tapered ring 25, respectively, which are inclined downward, thereby preventing the atomized liquid from accumulating on the first outer rim 23.
In order to reveal how the negative pressure fan 8 is mounted, the following features are provided in particular:
the tower body 1 is internally and fixedly provided with a second supporting grating plate 26 positioned below a first filling area, the second supporting grating plate 26 comprises a center disc 27, a second outer edge ring 28 and a plurality of connecting spokes 29 which are uniformly distributed along the circumferential direction of the center disc 27, the second outer edge ring 28 is fixedly connected with the inner wall of the tower body 1, two ends of each connecting spoke 29 are respectively connected with the center disc 27 and the second outer edge ring 28, a third bearing 30 is embedded in the center disc 27, a negative pressure fan 8 is arranged under the center disc 27, a connecting shaft 31 which is upwards connected with the inner ring of the third bearing 30 is fixedly arranged on the negative pressure fan 8, a speed changing mechanism is arranged at the top of the center disc 27, and the speed changing mechanism is used for connecting a driving shaft 41 with the connecting shaft 31 in a transmission manner.
When the driving shaft 41 rotates, the connecting shaft 31 drives the negative pressure fan 8 to rotate rapidly through the transmission of the speed change mechanism, so that the high-temperature waste gas in the lower end of the tower body 1 is driven to rise in an accelerating way through the rotation of the negative pressure fan 8, and the high-temperature waste gas in the process passes through the connecting spokes 29 and finally flows towards the first filling area;
when atomized liquid and flow through the second filler area and the first filler area, the atomized liquid can continuously flow downwards, in the process, the atomized liquid can flow to the rotating middle negative pressure fan 8 through the second supporting grid plate 26, at the moment, the situation that the negative pressure fan 8 blows the atomized liquid out can occur, at the moment, most of the atomized liquid can be sprayed to the inner wall of the tower body 1, but because the current area is close to the inlet of high-temperature waste gas, the temperature of the area is high and the waste gas quantity is sufficient, mass transfer and heat transfer can be carried out on the atomized liquid in the process of spraying the atomized liquid to the inner wall of the tower body 1, at the moment, the atomized liquid can be gradually gasified, so that the atomized liquid can not flow on the inner wall of the tower body 1 in the area, at least part of the atomized liquid flowing to the negative pressure fan 8 can continuously flow downwards through the negative pressure fan, the part of the atomized liquid can be discharged through the water outlet 3, and after the waste gas treatment, cleaning water can be injected into the water inlet pipe 4, the cleaning water can be sprayed into the second filler area through the liquid distributor, so that the cleaning water can be cleaned from the upper part to the lower end, the water outlet is discharged from the water outlet 3, and the cleaning water can not be discharged from the air inlet 19 when the motor is closed, and the cleaning water is not discharged from the high temperature inlet 2.
In order to reveal the specific structure of the gear shifting mechanism, the following features are specifically provided:
the speed change mechanism comprises a gear set and a gear set II, the gear set II comprises a gear 32 and a gear 33, the gear set II comprises a gear 34 and a gear 35, the top of the center disk 27 is connected with a driven shaft 36 which is vertical upwards in a shaft mode, the gear 32 is fixedly connected with a driving shaft 41 in a coaxial mode, the gear 33 and the gear 34 are fixedly connected with the driven shaft 36 in a coaxial mode, the gear 35 is fixedly connected with the connecting shaft 31 in a coaxial mode, the gear 32 is meshed with the gear 33, the gear 34 is meshed with the gear 35, the diameter of the gear 32 is larger than that of the gear 33, the diameter of the gear 34 is larger than that of the gear 35, and a protective shell 37 for wrapping the speed change mechanism is fixedly arranged on the center disk 27.
When the driving shaft 41 rotates, the driving shaft 41 drives the first gear 32 to rotate, then the second gear 33 meshed with the first gear 32 drives the driven shaft 36 to rotate, when the driven shaft 36 rotates and drives the third gear 34 to rotate, the third gear 34 rotates and drives the fourth gear 35 meshed with the third gear 34 to rotate, finally the fourth gear 35 drives the connecting shaft 31 to rotate, the connecting shaft 31 is connected with the negative pressure fan 8, the negative pressure fan 8 is driven to rotate, the rotating speed of the driven shaft 36 is faster than the rotating speed of the driving shaft 41 because the diameter of the first gear 32 is larger than the diameter of the second gear 33, the rotating speed of the connecting shaft 31 is faster than the rotating speed of the driven shaft 36 because the diameter of the third gear 34 is larger than the diameter of the fourth gear 35, and the negative pressure fan 8 is driven to rotate rapidly, so that upward flow of high-temperature waste gas is accelerated;
the protective case 37 serves to prevent the atomized liquid continuously flowing downward from falling onto the transmission mechanism, thereby preventing the first gear set and the second gear set from being corroded by contact with the atomized liquid for a long period of time.
In order to enable the liquid distributor to realize uniform liquid spraying and avoid the driving shaft 41, the following characteristics are specifically set:
the liquid distributor comprises an annular liquid distribution disc 38 coaxial with a driving shaft 41, the driving shaft 41 penetrates through the center of the annular liquid distribution disc 38, the annular liquid distribution disc 38 is hollow, a plurality of liquid outlets 39 uniformly distributed along the circumferential direction of the annular liquid distribution disc 38 are formed in the bottom of the annular liquid distribution disc 38, and the top of the annular liquid distribution disc 38 is communicated with the water inlet pipe 4.
The annular liquid distribution disc 38 is shaped like a swimming life-buoy, the driving shaft 41 penetrates through the center of the annular liquid distribution disc 38, an atomization nozzle (not shown in the figure) for spraying cooling process liquid is arranged on each liquid outlet 39, and when the cooling process liquid flows into the annular liquid distribution disc 38 through the water inlet pipe 4, the liquid flows into the corresponding atomization nozzle through the liquid outlet 39 and is sprayed to the second filling area through the atomization nozzle.
In order to utilize the heat generated by the high-temperature exhaust gas, the following features are specifically provided:
a curved bent pipe 40 is arranged in the lower end of the tower body 1, and two ends of the curved bent pipe 40 respectively penetrate out of the tower body 1 from the inside of the tower body 1.
As shown in fig. 1, two ends of the curved elbow 40 are respectively used for flowing in and out external water, when external water flows into the curved elbow 40, the water in the curved elbow 40 is heated by high-temperature waste gas, so that when external water flows out, the water is hot water, and then the water outlet end of the curved elbow 40 can be connected with equipment requiring a hot water source, so that heat generated by the high-temperature waste gas can be utilized.
Working principle:
the cooling process liquid flows into a liquid distributor through a water inlet pipe 4 at the upper end of the tower body 1, the cooling process liquid is sprayed onto a combined packing cylinder 6 positioned in a second packing region in a mist form through the liquid distributor, the atomized liquid flows into the combined packing cylinder 6 positioned in a first packing region along the packing in the inner layer and the outer layer of the combined packing cylinder 6 after falling into the combined packing cylinder 6, and the atomized liquid flows from top to bottom in a film form on the surface layer of the packing when passing through each combined packing cylinder 6;
the high-temperature waste gas is continuously discharged into the packed tower through the air inlet 2 at the lower end of the tower body 1, and then the high-temperature waste gas gradually rises in the tower body 1, the upward flow of the high-temperature waste gas is accelerated through the negative pressure fan 8 in the process, when the high-temperature waste gas rises upwards to contact with atomized liquid, the gas-liquid mass transfer and the heat transfer are carried out, and after that, the purified gas continuously rises and is discharged from the air outlet 5, the liquid continuously descends and is discharged from the water outlet 3;
the rising speed of the high-temperature gas is slow in the initial state, and after the high-temperature gas passes through the first packing area, the gas is consumed in the mass transfer and heat transfer process with the atomized liquid, so that the rising amount of the high-temperature gas to the second packing area is slightly lower, and in order to increase the rising speed of the high-temperature waste gas, the upward exhaust amount is increased, and the gas-liquid exchange efficiency is improved, so that an air entraining piece for accelerating and upwards exhausting the high-temperature waste gas is arranged;
the reason for the wall flow effect formed in conventional packed columns is: the packing is in direct contact with the inner wall of the tower body 1, so when liquid flows downwards along the packing layer, the liquid has a tendency to gradually concentrate towards the inner wall of the tower due to the special shape of the packing, the liquid flow near the inner wall of the tower is gradually increased, and the gas flow near the inner wall of the tower is relatively smaller than the gas flow in the tower, so when the packing tower is higher, the wall flow effect can cause uneven distribution of gas-liquid two phases in the packing layer, thereby reducing mass transfer efficiency;
the inner layer of each combined packing cylinder 6 is uniformly and uniformly packed, the outer layer of each combined packing cylinder 6 is uniformly and randomly packed, the area of the inner layer of each combined packing cylinder 6 is larger than that of the outer layer, the inner layer of each combined packing cylinder 6 is fixed at the center of the tower body 1, the gas-liquid two-phase intersection amount is large, so that the gas-liquid two-phase treatment capacity is improved through the structured packing, the outer layer of each combined packing cylinder 6 is close to the inner wall of the tower body 1, the temperature is low, high-temperature waste gas is easy to cool and form liquid drops on the packing, the random packing with better corrosion resistance is used as a medium for gas-liquid two-phase mass transfer, and the outer layer of each combined packing cylinder 6 can rotate, so that the random packing with lighter weight than the structured packing is also convenient for the rotation of the outer layer of the combined packing cylinder 6;
the arc scraping strip 7 does not need a higher rotating speed when working, but the negative pressure fan 8 needs a higher rotating speed when working to accelerate and lead the high-temperature waste gas, so the rotating speed of the driving shaft 41 for driving the negative pressure fan 8 to rotate is increased through the speed change mechanism of the device.
The foregoing examples merely illustrate one or more embodiments of the invention, which are described in greater detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.

Claims (9)

1. The utility model provides a packed tower with flue gas waste heat recycling function, a serial communication port, including tower body (1), prevent wall flow packing mechanism, bleed air spare and actuating mechanism, tower body (1) is vertical, the lower extreme of tower body (1) is equipped with air inlet (2) and delivery port (3), the upper end of tower body (1) is equipped with inlet tube (4) and gas outlet (5), the middle part of tower body (1) is equipped with filler district and No. two filler district from the supreme in proper order down along vertical direction, be equipped with in the upper end of tower body (1) with inlet tube (4) link to each other and be used for to spray the liquid distributor of cooling technology liquid to No. two filler district, prevent wall flow packing mechanism includes two combination filler section of thick bamboo (6) that locate respectively in filler district and No. two filler district, each combined packing cylinder (6) is vertical and is of an inner-outer double-layer structure, the top and the bottom of each combined packing cylinder (6) are of an opening structure and a net structure respectively, the inner layer of each combined packing cylinder (6) is fixed in the tower body (1), the outer layer of each combined packing cylinder (6) is rotationally connected with the inner layer of the combined packing cylinder, the outer layer of each combined packing cylinder (6) is provided with an arc scraping strip (7) for scraping liquid which flows on the inner wall of the tower body (1), the air entraining piece is arranged below the first packing area, the air entraining piece is a negative pressure fan (8) for accelerating and upwards guiding gas discharged into the tower body (1) from the air inlet (2), the driving mechanism comprises a driving shaft (41) and a speed changing mechanism, the driving shaft (41) vertically penetrates through a first filling area and a second filling area, the driving shaft (41) is used for driving the outer layers of the two combined filling cylinders (6) to slowly rotate, the speed changing mechanism is used for connecting the driving shaft (41) with the negative pressure fan (8) in a transmission mode, and the speed changing mechanism is used for increasing the rotating speed of the negative pressure fan (8).
2. The filling tower with the flue gas waste heat recycling function according to claim 1, wherein each combined filling cylinder (6) comprises an inner cylinder (9) and an annular cylinder (10) which are coaxial, the top of the inner cylinder (9) is of an opening structure, the bottom of the inner cylinder is provided with a circular grating plate (11), a first filling area and a second filling area are fixedly provided with a first supporting grating plate (12), the two circular grating plates (11) are fixedly arranged at the top of the two first supporting grating plates (12) respectively, the annular cylinder (10) is sleeved on the outer wall of the inner cylinder (9) through a plurality of first bearings (13), the plurality of first bearings (13) are uniformly distributed along the axial direction of the inner cylinder (9), the top of the annular cylinder (10) is of an opening structure, the bottom of the annular cylinder (10) is provided with two annular grating plates (15) which are arranged above the first supporting grating plate (12), the two annular grating plates (15) are respectively corresponding to the upper end and the lower end of the annular cylinder (10), each annular grating plate (15) is fixedly attached to the inner cylinder (9) and the inner ring (9) is of the same layer (9), the annular cylinder (10) is the outer layer of the combined type packing cylinder (6), the number of the arc scraping strips (7) on each combined type packing cylinder (6) is two, and each arc scraping strip (7) is formed on the outer wall of the outer layer ring of the annular cylinder (10).
3. The filling tower with the flue gas waste heat recycling function according to claim 2, wherein the driving shaft (41) is formed by combining a plurality of coaxial shafts end to end, each two adjacent shafts are coaxially fixedly connected through a coupler (16), a vertical upward column sleeve (17) is formed at the center of the top of each round grid plate (11), a plurality of second bearings (18) uniformly distributed along the axial direction of the column sleeve (17) are embedded in the column sleeve (17), a vertical motor (19) is fixedly arranged at the top of the tower body (1), the output end of the motor (19) vertically penetrates into the tower body (1) downwards, the upper end of the driving shaft (41) is coaxially fixedly connected with the output end of the motor (19), the middle part of the driving shaft (41) sequentially penetrates through the column sleeve (17) positioned above and the first support grid plate (12) and then sequentially downwards penetrates through the column sleeve (17) positioned below and the first support grid plate (12), the middle part of the driving shaft (41) and the second bearings (18) are uniformly distributed in the axial direction, the middle part of the driving shaft (41) is fixedly connected with the lower end of the column sleeve (20) of the driving shaft (41) and the outer diameter of the tapered end (20) of the driving shaft (41) is the same.
4. The packing tower with the flue gas waste heat recycling function according to claim 2, characterized in that the top of each combined packing cylinder (6) is provided with a connecting disc (21), each connecting disc (21) comprises a center connecting sleeve (22), a first outer edge ring (23) and a plurality of spoke plates (24), the center connecting sleeve (22) is fixedly sleeved on the outer wall of the driving shaft (41), the first outer edge ring (23) is coaxially and fixedly arranged on the top of the corresponding annular baffle plate (15), the plurality of spoke plates (24) are uniformly distributed along the circumferential direction of the first outer edge ring (23), and two ends of each spoke plate (24) are uniformly distributed and connected with the first outer edge ring (23) and the center connecting sleeve (22).
5. The packed tower with the flue gas waste heat recycling function according to claim 4, wherein a conical ring (25) is formed at the top of each first outer edge ring (23), and the inner ring surface and the outer ring surface of the conical ring (25) incline downwards towards the openings of the inner cylinder (9) and the annular cylinder (10) respectively.
6. A packed tower with flue gas waste heat recycling function according to claim 3, characterized in that, tower body (1) internal fixation is equipped with a No. two support grid board (26) that is located No. one packing district below, no. two support grid board (26) include central disc (27), no. two outer fringe rings (28) and a plurality of connecting spoke (29) of evenly distributed along the circumferencial direction of central disc (27), no. two outer fringe rings (28) link firmly with the inner wall of tower body (1), the both ends of every connecting spoke (29) link to each other with central disc (27) and No. two outer fringe rings (28) respectively, no. three bearing (30) are inlayed in central disc (27), no. negative pressure fan (8) are located under central disc (27), and be equipped with connecting axle (31) that an upward link to each other with the inner circle of No. three bearing (30) on negative pressure fan (8), speed change mechanism locates at the top of central disc (27), and speed change mechanism links drive shaft (41) and connecting axle (31) transmission.
7. The packed tower with the flue gas waste heat recycling function according to claim 6, wherein the speed change mechanism comprises a gear set and a gear set II, the gear set II comprises a gear (32) and a gear (33), the gear set II comprises a gear (34) and a gear (35), a vertically upward driven shaft (36) is connected to the top of the center disc (27) in a shaft mode, the gear (32) is fixedly connected with the driving shaft (41) in a coaxial mode, the gear (33) and the gear (34) are fixedly connected with the driven shaft (36) in a coaxial mode, the gear (35) is fixedly connected with the connecting shaft (31) in a coaxial mode, the gear (32) is meshed with the gear (33), the gear (34) is meshed with the gear (35) in a meshed mode, the diameter of the gear (32) is larger than that of the gear (33), the diameter of the gear (34) is larger than that of the gear (35), and a protective shell (37) is fixedly arranged on the center disc (27) to cover the speed change mechanism.
8. The packing tower with the flue gas waste heat recycling function according to claim 1, wherein the liquid distributor comprises an annular liquid distribution disc (38) coaxial with a driving shaft (41), the driving shaft (41) penetrates through the center of the annular liquid distribution disc (38), the annular liquid distribution disc (38) is hollow, a plurality of liquid outlets (39) uniformly distributed along the circumferential direction of the annular liquid distribution disc (38) are formed in the bottom of the annular liquid distribution disc (38), and the top of the annular liquid distribution disc (38) is communicated with the water inlet pipe (4).
9. The packed tower with the flue gas waste heat recycling function according to claim 1, wherein a curved bent pipe (40) is arranged in the lower end of the tower body (1), and two ends of the curved bent pipe (40) respectively penetrate out of the tower body (1) from the inside of the tower body (1).
CN202310694699.5A 2023-06-12 2023-06-12 Packing tower with flue gas waste heat recycling function Active CN116637483B (en)

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CN111939726A (en) * 2020-07-17 2020-11-17 淮阴工学院 Filler absorption tower and application method thereof
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DK298988D0 (en) * 1988-06-02 1988-06-02 Haldor Topsoe As PROCEDURE FOR PREPARING SULFURIC ACID AND APPARATUS FOR USE IN THE PRACTICE OF THE PROCEDURE
US4946485A (en) * 1988-10-18 1990-08-07 Garphyttan Haldex Ab Air drier tower
US5118449A (en) * 1991-05-13 1992-06-02 Glitsch, Inc. Method of and apparatus for cartridge tray sealing
US6425574B1 (en) * 1998-12-18 2002-07-30 Air Products And Chemicals, Inc. Mixed-resistance structured packing
CN104474996A (en) * 2014-11-22 2015-04-01 中北大学 Multistage cross-flow rotation packed bed mass transfer and reaction equipment
CN205627140U (en) * 2016-04-08 2016-10-12 大唐彬长发电有限责任公司 Novel packed tower
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CN217068304U (en) * 2022-04-01 2022-07-29 湖南立泰环境工程有限公司 Wall flow prevention component and packing absorption tower thereof

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