Sewage cleaning integrated pump station equipment
Technical Field
The invention relates to the field of sewage treatment equipment, in particular to integrated pump station equipment for cleaning sewage.
Background
The integrated pump station is a lifting device for lifting sewage, rainwater, drinking water and wastewater, and is produced and assembled uniformly by a factory and then is transported to a field-mounted booster pump station; the integrated pump station mainly comprises a top cover, a barrel, a base, a submersible sewage pump, an overhaul platform, a pipeline and the like; the traditional integrated pump station does not have a garbage treatment function, because the environment of sewage is severe, some garbage floats on the water surface, after long-time use, the garbage on the water surface can be continuously overlapped, if the garbage is not cleaned, the environment inside the prefabricated pump station is seriously affected, and sediment in the sewage can be deposited under long-time accumulation of the bottom of the traditional pump station, so that the water pumping capacity of the water pump is weakened or even the water pump cannot drain water, the device is improved and designed aiming at the problems, an automatic garbage lifting and discharging mechanism is adopted, the residual large garbage in a filter tank can be cleaned regularly, so that the sewage always keeps flowing in water, and a linkage stirring mechanism is arranged at the bottom of the device, so that the sewage at the bottom is stirred regularly, and the deposition is prevented;
for this purpose, the patent numbers are: 202120105403.8A Chinese patent invention discloses an underground integrated pump station device, which comprises a foundation, wherein a special cylinder is fixed at the upper end of the foundation, a water inlet is fixed at the outer side of the special cylinder, a crushing grid module is arranged at the inner side of the special cylinder, a sewage treatment pump is arranged at the bottom end of the inner side of the special cylinder, a liquid level control switch is arranged at the outer side of the sewage treatment pump, a floating ball is arranged at the outer side of the liquid level control switch, a conveying pipeline is arranged at the inner side of the special cylinder, a water outlet is fixed at the outer side of the special cylinder, and a ladder stand is arranged inside the special cylinder; according to the underground integrated pump station equipment, the special cylinder is buried underground, so that the problem of large occupied space is effectively solved, compared with the existing pump station equipment, the construction period is shorter, the total construction cost can be saved, the manufacturing cost is lower, the whole special cylinder is made of fiber wound glass fiber reinforced plastic, and the equipment is firm and telescopic, and improves the corrosion resistance;
through researching the buried integrated pump station equipment, the problems that the period is effectively shortened only in the construction and installation process, the special cylinder body further improves the firmness and corrosion resistance of the equipment and the garbage can be automatically discharged through the equipment when the sewage contains a large amount of garbage can not be solved; the problem of preventing sediment accumulation by automatic stirring of equipment when a large amount of sediment is contained in sewage cannot be solved;
therefore, the invention is urgently needed to solve the problems by an integrated pump station which can automatically discharge garbage in sewage out of the pump station and automatically stir the bottom of the pump station to prevent sediment from accumulating.
Disclosure of Invention
Aiming at the problems, the invention provides the sewage cleaning integrated pump station equipment, which integrates the functions of automatic lifting, linkage stirring, equipment integration and the like into a whole by arranging the large-scale garbage automatic lifting and cleaning device, the linkage anti-sedimentation stirring mechanism and the main body part, and uniformly installs the lifting mechanism and the stirring mechanism into the main body of the equipment, so that the space is reasonably utilized, and when garbage enters the pump station along with sewage, the garbage can be timely discharged by the automatic lifting mechanism, so that the steps of digging the garbage inside the pump station by personnel are reduced, and the efficiency is improved; when sediment enters the pump station along with sewage, the stirring device can prevent the suction pump caused by sediment accumulation from being unable to normally operate or damaged, thereby reducing the operation time of maintenance personnel and lowering the labor cost.
The technical scheme adopted by the invention is as follows: clean integration pump station equipment of sewage, its characterized in that includes: the device comprises a large garbage automatic lifting and cleaning device, a linkage anti-sedimentation stirring mechanism and a main body part;
the automatic large garbage lifting and cleaning device is connected with the fixing frame through the transmission shaft, the fixing frame is fixed on the base, the automatic large garbage lifting and cleaning device and the linkage type anti-sedimentation stirring mechanism are uniformly distributed in the main body part, the linkage type anti-sedimentation stirring mechanism is connected with the automatic large garbage lifting and cleaning device through the transmission shaft, the linkage type anti-sedimentation stirring mechanism is fixed on the base, and the whole mechanism is fixed on the ground to be installed through the base in the main body part.
Further, the automatic lifting and cleaning device for the large garbage comprises: the filter comprises a filter tank, a motor bracket, a motor, a transmission shaft, a driving bevel gear, a driven bevel gear, a rotating shaft bracket, a belt, a conveying belt shaft, a lifting conveying belt, a filter plate and a baffle plate;
the motor is placed on the motor support, motor support both ends are fixed to the pump station bucket in order to bear motor gravity, the motor support also is used for fixing the transmission shaft, epaxial wheel with the wheel intermeshing of motor, the transmission shaft wheel below and cover are in on the transmission shaft drive bevel gear, drive bevel gear with driven bevel gear intermeshing, driven bevel gear installs in the pivot, the pivot frame is in on the pivot support, the pivot support is fixed at service platform's upper surface, the one end cover of belt is in the pivot, the other end cover is in on the conveyer belt axle, still overlap on the conveyer belt axle has the promotion conveyer belt, the conveyer belt axle has two, top one, bottom one, the promotion conveyer belt overlaps respectively bottom conveyer belt axle and bottom conveyer belt axle, two the conveyer belt axle is fixed in the pump station bucket to can normally rotate, be provided with on the promotion conveyer belt the filter plate can be in the promotion conveyer belt according to the actual height of equipment sets up a plurality of filter plates are in the filter tank sets up in the filter tank, two filter plates are installed in the filter tank side.
Further, the linkage type anti-sedimentation stirring mechanism comprises: the device comprises a water pump, a stirrer, a driving spur gear, a driven spur gear, a vertical rotating shaft and a fixing frame;
the bottom of the transmission shaft is inserted on the fixing frame to be fixed, the driving spur gear is sleeved on the transmission shaft and is close to the fixing frame, the driven spur gear is sleeved on the vertical rotation shaft, the driven spur gear is meshed with the driving spur gear, the vertical rotation shaft is inserted into the fixing frame, the stirrer is installed at the bottom of the vertical rotation shaft, a certain gap is reserved between the stirrer and the base, and the two water pumps are also installed on the fixing frame.
Further, the main body portion includes: maintenance entrance, ladder stand, water outlet, service platform, drain pipe, base, pump station barrel, water inlet and garbage discharge outlet;
the maintenance inlet is formed in the top of the main body portion, the maintenance inlet is opened, maintenance personnel can enter the main body portion through the crawling ladder fixed on the pump station barrel to operate, the water inlet is formed in the outer side of the pump station barrel and located in the middle of the pump station barrel, the upper end of the water inlet is provided with the garbage discharge port, the upper end of the garbage discharge port is provided with the baffle, the drain pipe extends out of the bottom to the drain outlet, the drain outlet is located at a position, close to the top, of the pump station barrel, and is arranged on the back of the water inlet, and the base is arranged at the bottom of the main body portion and fixedly connected with the pump station barrel, so that the whole equipment is fixed on the ground, and the equipment is kept stable.
Furthermore, the transmission shaft is used for connecting the automatic lifting and cleaning device for the large garbage with the linkage type anti-sedimentation stirring mechanism, so that the two mechanisms operate simultaneously.
Further, the automatic lifting and cleaning device for the large garbage and the linkage type anti-sedimentation stirring mechanism are operated in the main body part.
Due to the adoption of the technical scheme, the invention has the following advantages:
(1) The lifting mechanism and the stirring mechanism are uniformly arranged in the main body of the equipment, so that the space is reasonably utilized, when the garbage enters the pump station along with sewage, the garbage can be timely discharged by the automatic lifting mechanism, the step that personnel enter the pump station to draw out the garbage is reduced, and the service efficiency of the pump station is improved;
(2) When sediment enters the pump station along with sewage, the stirring device can prevent the suction pump caused by sediment accumulation from being unable to normally operate or damaged, thereby reducing the operation time of maintenance personnel and lowering the labor cost.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic diagram of the automatic lifting and cleaning device for large garbage.
Fig. 3 is a schematic view of a lifting mechanism according to the present invention.
Fig. 4 is an enlarged schematic view of the bevel gear of the present invention.
FIG. 5 is a schematic view of a linkage anti-settling stirring mechanism of the present invention.
Fig. 6 is an enlarged schematic view of the spur gear of the present invention.
Fig. 7 is a schematic view of a main portion of the present invention.
Fig. 8 is a schematic outside view of a main body portion of the present invention.
Fig. 9 is a schematic view of the interior of the body portion of the present invention.
Reference numerals: 1-a large garbage automatic lifting and cleaning device; 2-linkage type anti-sedimentation stirring mechanism; 3-a body portion; 101-a filter tank; 102-a motor bracket; 103-an electric motor; 104-a transmission shaft; 105-drive bevel gear; 106-driven bevel gear; 107-rotating shaft; 108-a rotating shaft bracket; 109-a belt; 110-conveyor belt shaft; 111-lifting a conveyor belt; 112-a filter plate; 113-a baffle; 201-a water suction pump; 202-a stirrer; 203-an active spur gear; 204-driven spur gear; 205-vertical rotation axis; 206-fixing frame; 301-maintenance access; 302-climbing ladder; 303-a drain port; 304-a service platform; 305-a drain pipe; 306-a base; 307-pump station barrels; 308-water inlet; 309-waste discharge.
Detailed Description
The technical scheme of the invention is further specifically described below through examples and with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be embodied in many other forms than described herein, and persons skilled in the art will be able to make similar modifications without departing from the spirit of the invention, so that the invention is not limited to the specific embodiments disclosed below.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "upper", "lower", "front", "rear", "left", "right", etc., are based on directions or positional relationships shown in the drawings, or directions or positional relationships in which the inventive product is conventionally put in use, are merely for convenience of describing the present invention and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present invention.
1-8, the integrated pump station equipment for cleaning sewage comprises a large-scale garbage automatic lifting and cleaning device 1, a linkage type anti-sedimentation stirring mechanism 2 and a main body part 3;
the automatic large garbage lifting and cleaning device 1 is connected with a fixed frame 206 through a transmission shaft 104, the fixed frame 206 is fixed on a base 306, the automatic large garbage lifting and cleaning device 1 and a linkage type anti-sedimentation stirring mechanism 2 are distributed in the main body part 3, the linkage type anti-sedimentation stirring mechanism 2 is connected with the automatic large garbage lifting and cleaning device 1 through the transmission shaft 104, the linkage type anti-sedimentation stirring mechanism 2 is fixed on the base 306, and the whole mechanism is fixed on the ground to be installed through the base 306 in the main body part 3;
when the device is used, sewage flows into the device from the water inlet 308 of the main body part 3, and when flowing into the device, the filter plate 112 can filter large garbage, so that garbage cannot enter the device, when the motor 103 is started, the automatic garbage lifting and cleaning device 1 is driven to rotate to directly discharge garbage from the inside of the equipment, meanwhile, the transmission shaft 104 rotates, the transmission shaft 104 drives the linkage type anti-sedimentation stirring mechanism 2 to rotate, the stirrer 202 continuously stirs the sewage, so that the sewage cannot sink, continuous sedimentation of impurities is prevented, accumulation of sludge at the bottom of the equipment is caused, and the drainage work of the water suction pump 201 is influenced.
In an embodiment, as shown in fig. 2 to 4, the automatic lifting and cleaning device 1 for large garbage includes: a filter tank 101, a motor bracket 102, a motor 103, a transmission shaft 104, a drive bevel gear 105, a driven bevel gear 106, a rotation shaft 107, a rotation shaft bracket 108, a belt 109, a conveyor shaft 110, a lifting conveyor 111, a filter plate 112 and a baffle 113;
the motor 103 is placed on the motor bracket 102, two ends of the motor bracket 102 are fixed on the pump station barrel 307 to bear the gravity of the motor 103, the motor bracket 102 is also used for fixing the transmission shaft 104, the wheels on the transmission shaft 104 are meshed with the wheels of the motor 103, the driving bevel gear 105 is sleeved on the transmission shaft 104 below the wheels of the transmission shaft 104, the driving bevel gear 105 is meshed with the driven bevel gear 106, the driven bevel gear 106 is arranged on the rotating shaft 107, the rotating shaft 107 is supported on the rotating shaft bracket 108, the rotating shaft bracket 108 is fixed on the upper surface of the service platform 307, one end of the belt 109 is sleeved on the rotating shaft 107, the other end of the belt 109 is sleeved on the transmission belt shaft 110, the transmission belt shaft 110 is sleeved with two lifting transmission belts 111, one at the top, one at the bottom, the lifting transmission belt 111 is sleeved on the bottom transmission belt shaft 110 and the top transmission belt 110 respectively, the two transmission belt shafts 110 are fixed in the pump station barrel 307 and can normally rotate, the filter plates 112 can be arranged on the lifting transmission belt 111 according to the actual height of the device, a plurality of filter plates 112 can be arranged on the lifting transmission belt 111, the filter plates 112 are arranged in the two filter tanks 101 and the filter tanks 101 are arranged at the water inlet sides 308;
sewage flows into the device from the sewage water inlet 308, when flowing into the device, the filter tank 101 can filter large-scale rubbish, thereby make rubbish unable entering into the device inside, along with the lapse of time, rubbish can be more and more, traditional pump station needs the manual work to enter into in the pump station and carries out manual rubbish clearance, very loaded down with trivial details, and this device adopts automatic promotion clearance mechanism 1, need not manual operation, specific motor 103 on the motor support 102 starts, drive transmission shaft 104 rotates, drive transmission shaft 104 drives the rotation of initiative bevel gear 105, thereby drive driven bevel gear 106 rotates, further drive pivot 107 rotates, the below of pivot 107 is equipped with pivot support 108, pivot 107 drives conveyer shaft 110 through belt 109 again and rotates, thereby make promotion conveyer 111 rotate, promote filter plate 112 on the conveyer 111, rise the time with rubbish in the filter tank 101, until through baffle 113 with rubbish scrape the rubbish outside the equipment on the rubbish discharge port 309, and then directly discharge rubbish from equipment inside, very high efficiency, the cost of manual maintenance is reduced.
In an embodiment, as shown in fig. 5 to 6, the linkage type anti-sedimentation stirring mechanism 2 comprises: a suction pump 201, a stirrer 202, a driving spur gear 203, a driven spur gear 204, a vertical rotating shaft 205 and a fixing frame 206;
the bottom of the transmission shaft 104 is inserted and fixed on the fixed frame 206, the driving spur gear 203 is sleeved on the transmission shaft 104 and is close to the fixed frame 206, the driven spur gear 204 is sleeved on the vertical rotating shaft 205, the driven spur gear 204 is meshed with the driving spur gear 203, the vertical rotating shaft 205 is inserted into the fixed frame 206, the stirrer 202 is arranged at the bottom of the vertical rotating shaft 205, a certain gap is reserved between the stirrer 202 and the base 306, and two water pumps 201 are also arranged on the fixed frame 206;
when sewage continuously enters the equipment, a certain water level is reached, the water suction pump 201 starts pumping water, the sewage is lifted and discharged through the water discharge pipe 305, but when the sewage does not reach a designated water level, impurities in the sewage can be continuously precipitated, so that accumulation of sludge at the bottom of the equipment is caused, the water discharge work of the water suction pump 201 is easily influenced, therefore, the device is provided with the stirrer 202 at the bottom, the stirrer 202 continuously stirs the sewage, so that the sewage can not sink, and particularly, when the upper motor 103 is started, the transmission shaft 104 is driven to rotate, the lifting conveyor belt 111 is driven to rotate, garbage is discharged, and when the transmission shaft 104 rotates, the transmission shaft 104 drives the driving spur gear 203 at the bottom to rotate, so that the driven spur gear 204 is driven to rotate, the stirrer 202 is driven to rotate through the vertical rotation shaft 205, and the garbage cleaning mechanism 1 and the anti-precipitation stirring mechanism 2 of the device are arranged above the stirrer 202, so that the cost is greatly saved, and the efficiency is improved.
In an embodiment, as shown in fig. 7 to 9, the main body portion 3 includes: a maintenance inlet 301, a ladder 302, a drain outlet 303, a service platform 304, a drain 305, a base 306, a pump station tank 307, a water inlet 308, and a waste discharge 309;
the maintenance inlet 301 is arranged at the top of the main body part 3, the maintenance inlet 301 is opened, maintenance personnel can enter the main body part 3 through the ladder 302 fixed on the pump station barrel 307 to perform work, the water inlet 308 is arranged at the outer side of the pump station barrel 307 and is positioned at the middle position of the pump station barrel 307, the upper end of the water inlet 308 is provided with a garbage discharge port 309, the upper end of the garbage discharge port 309 is provided with a baffle 113, the drain pipe 305 extends from the bottom to the drain outlet 303, the drain outlet 303 is arranged at the position close to the top of the pump station barrel 307 and is arranged at the back of the water inlet 308, the base 306 is arranged at the bottom of the main body part 3 and is fixedly connected with the pump station barrel 307, so that the whole equipment is fixed on the ground, and the equipment is kept stable; the main body part 3 also comprises some conventional facilities in the equipment, which provides good guarantee for the operation of the pump station.