CN116608253A - Transmission housing capable of diffusing axial force, transmission and vehicle - Google Patents
Transmission housing capable of diffusing axial force, transmission and vehicle Download PDFInfo
- Publication number
- CN116608253A CN116608253A CN202310519823.4A CN202310519823A CN116608253A CN 116608253 A CN116608253 A CN 116608253A CN 202310519823 A CN202310519823 A CN 202310519823A CN 116608253 A CN116608253 A CN 116608253A
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- transmission
- synchronizer
- rotating
- axial
- rib
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/03—Gearboxes; Mounting gearing therein characterised by means for reinforcing gearboxes, e.g. ribs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/042—Guidance of lubricant
- F16H57/0421—Guidance of lubricant on or within the casing, e.g. shields or baffles for collecting lubricant, tubes, pipes, grooves, channels or the like
- F16H57/0424—Lubricant guiding means in the wall of or integrated with the casing, e.g. grooves, channels, holes
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Details Of Gearings (AREA)
Abstract
The application belongs to the technical field of new energy automobile transmissions, solves the problem of transmission error increase caused by overlarge deformation of a transmission shell in the prior art, and provides a transmission shell capable of diffusing axial force, a transmission and a vehicle. The transmission shell capable of diffusing axial force comprises a shell body, a bearing hole arranged on the shell body and penetrating through the shell body, and a first reinforcing part for transmitting axial force; the first reinforcement portion includes: the end to end is annular high ring muscle, a plurality of strengthening rib and a plurality of supporting rib, high ring muscle with the coaxial setting of bearing hole, the strengthening rib sets up high ring muscle with between the bearing hole, the supporting rib sets up Gao Huanjin deviates from on the one side border of strengthening rib, be used for supporting high ring muscle. According to the application, through the arrangement of the first reinforcing part, the axial force is dispersed to each part of the shell body, so that the effect of inhibiting the deformation of the shell body is achieved.
Description
The present application is a divisional application of patent application publication No. 202111154452.1, which is filed on the year 2021, month 09 and 29 and is entitled "transmission case, transmission, and vehicle for suppressing deformation".
Technical Field
The invention belongs to the technical field of new energy automobile transmissions, and particularly relates to a transmission shell capable of diffusing axial force, a transmission and a vehicle.
Background
Along with the great increase of market conservation quantity of new energy automobiles, the requirements on the new energy automobiles are higher and higher, the noise problem of whistle is generally generated in the existing speed reducers in the new energy automobiles, the most economical and effective scheme for solving the problem is to improve the contact ratio of gear pairs during transmission, the most direct scheme for improving the contact ratio is to increase the helix angle, but the increase of the helix angle correspondingly increases the deformation quantity of a shell, and the transmission error of the whole transmission system is increased during transmission.
For the problems, most manufacturers adopt a mode of thickening the thickness of the transmission shell so as to enhance the strength of the transmission shell and then control the deformation amount, but the mode has insignificant effect, namely, in order to better control the deformation amount, the thickness of the shell needs to be greatly thickened, so that the weight of the transmission shell is overweight, and the trend of lightening the existing new energy automobile is completely not met.
Disclosure of Invention
In view of the above, the present invention provides a transmission housing, a transmission and a vehicle capable of diffusing axial force, which are used for solving the problem of transmission error increase caused by excessive deformation of the transmission housing in the prior art.
The technical scheme adopted by the invention is as follows:
in a first aspect, the present invention provides a transmission housing that can spread axial forces, the transmission housing comprising: the shell comprises a shell body, a bearing hole arranged on the shell body and penetrating through the shell body, and a first reinforcing part for transmitting axial force;
the first reinforcement portion includes: the high ring rib is coaxially arranged with the bearing hole, the reinforcing rib is arranged between the high ring rib and the bearing hole, and the supporting rib is arranged on the edge of one side of Gao Huanjin, which is away from the reinforcing rib, and is used for supporting Gao Huanjin;
a plurality of cylindrical mounting tables are arranged on the peripheral edge of the shell body, and mounting holes for mounting the transmission shell are formed in the mounting tables;
the shell body is also provided with an oil filling hole, the shell body is also provided with a countershaft installation part, and a connecting part for transmitting axial force and radial force is arranged between the countershaft installation part and the oil filling hole.
Preferably, the connection between the reinforcing rib and the high ring rib and the connection between the reinforcing rib and the bearing hole are arc-shaped, and the transmission housing further comprises: the second reinforcing part is arranged on the periphery of the first reinforcing part, and the third reinforcing part is arranged on the periphery of the second reinforcing part.
Preferably, the height of the high ring rib is greater than the height of the reinforcing ring, and the height of the reinforcing ring is greater than the height of the supporting wall body.
In a second aspect, the present invention provides a transmission comprising the axial force diffusible transmission housing of the first aspect and a four-speed shift device;
the four-gear shifting device comprises a shifting drum, a first synchronizer, a first driving mechanism, a second synchronizer and a second driving mechanism;
wherein the shift drum is provided with a guide groove extending in the circumferential direction thereof, the guide groove comprising shift zones which rotate to different angular positions with the shift drum;
the first synchronizer is rotationally connected with the input shaft or the output shaft synchronously; the first synchronizer is provided with a gear component which can move along the axial direction of the first synchronizer under the action of external force;
the first driving mechanism is in sliding connection with the guide groove at a first angular position of the gear shifting drum, and is used for pushing the gear shifting part of the first synchronizer to move to a first axial position in the axial direction of the first synchronizer or pushing the gear shifting part of the first synchronizer to move to a second axial position in the axial direction of the first synchronizer to be in gear, wherein the first axial position is different from the second axial position;
The second synchronizer is rotationally connected with the input shaft or the output shaft synchronously; the second synchronizer is provided with a gear component which can move along the axial direction of the second synchronizer under the action of external force;
the second driving mechanism is in sliding connection with the guide groove at a second angular position of the gear shifting drum, and is used for pushing the gear shifting part of the second synchronizer to move to a third axial position in the axial direction of the second synchronizer or pushing the gear shifting part of the second synchronizer to move to a fourth axial position in the axial direction of the second synchronizer to be in gear, wherein the third axial position is different from the fourth axial position, and the second angular position is different from the first angular position;
the motor is used for driving the gear shifting drum to rotate so that the gear shifting area drives the first driving mechanism and the second driving mechanism to move back and forth along the axial direction of the gear shifting drum.
Preferably, the width of the limiting groove is larger than 1.1 times of the width of the poking piece, and the distance between the first axial position and the second axial position is larger than 2 times of the axial gap between the poking piece and the limiting groove.
Preferably, the first driving mechanism includes a first slider, a first fork and a first connecting member, the first connecting member is connected with the first slider and the first fork, respectively, and the first slider slides along the guide groove.
Preferably, an oil guiding groove is formed in the first shifting fork, and an outlet of the oil guiding groove is formed in the surface of the shifting piece, which is in contact with the synchronizer.
Preferably, the first fork further includes a first rotary member, a second rotary member, a third rotary member and a fourth rotary member, which are cylindrical, wherein the first rotary member, the second rotary member, the third rotary member and the fourth rotary member are rotationally connected with the first fork, extension lines of rotation axes of the first rotary member, the second rotary member, the third rotary member and the fourth rotary member intersect at a same intersection point, the same intersection point is located on a rotation axis of the first synchronizer, the rotation axis of the first rotary member and the rotation axis of the second rotary member are located on a first plane, the rotation axis of the third rotary member and the rotation axis of the fourth rotary member are located on a second plane different from the first plane, and the first plane and the second plane are arranged along an axial direction of the first synchronizer. The stirring piece is a rotating belt, and one end of the rotating belt sequentially bypasses the outer walls of the first rotating piece, the second rotating piece, the third rotating piece and the fourth rotating piece and then is connected with the opposite other end.
Preferably, the first shifting fork further comprises a plurality of groups of rotating assemblies, each group of rotating assemblies comprises a seventh rotating member, an eighth rotating member and a rotating belt, the seventh rotating member and the eighth rotating member are connected with the first shifting fork in a rotating mode, one end of the rotating belt sequentially bypasses the outer walls of the seventh rotating member and the eighth rotating member and then is connected with the opposite other end of the rotating belt, rotating shafts of the seventh rotating member and the eighth rotating member are parallel to each other, the eighth rotating member and the seventh rotating member are in axisymmetric arrangement, symmetry shafts of the eighth rotating member and the seventh rotating member are used as symmetry shafts of the rotating assemblies, extension lines of the symmetry shafts of the rotating assemblies of each group are compared with one intersection point, and the intersection point is located on a rotating shaft of the first synchronizer.
In a third aspect, the present invention provides a vehicle comprising any one of the deformation-inhibiting transmission housings described above or comprising a transmission as described above.
In summary, the beneficial effects of the invention are as follows:
according to the deformation-inhibiting transmission shell, the transmission and the vehicle, the first reinforcing part comprises the high ring rib, the supporting rib and the reinforcing rib, the high ring rib and the bearing hole are coaxially arranged, the reinforcing rib is arranged between the high ring rib and the bearing hole, the supporting rib is arranged on the edge of one side of Gao Huanjin, which is away from the reinforcing rib, and is used for supporting the high ring rib, and the axial force born by the bearing hole is dispersed to the periphery of the shell body through the cooperation of the high ring rib, the supporting rib and the reinforcing rib, so that parts with smaller stress can share part of the axial force, parts with larger stress are stressed, the axial force born by parts with larger possibility of deformation is reduced, and the effects of reinforcing the strength of the shell body and inhibiting the deformation of the shell body are achieved.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described, and it is within the scope of the present invention to obtain other drawings according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic illustration of a transmission housing for inhibiting deformation in accordance with the present invention;
FIG. 2 is a schematic view of a structure showing the view angle of the joint portion according to the present invention;
FIG. 3 is a three-dimensional block diagram of a four-speed shifter of the transmission of the present invention;
FIG. 4 is a graph of the angular position of the shift region of the shift drum of the present invention with the first and second drive mechanisms;
FIG. 5 is a three-dimensional block diagram of a shift drum of the present invention;
FIG. 6 is a three-dimensional block diagram of the first drive mechanism of the present invention mated with a shift drum;
FIG. 7 is a three-dimensional block diagram of the first drive mechanism of the present invention mated with a shift drum;
FIG. 8 is a three-dimensional block diagram of a first drive mechanism of the present invention mated with a first synchronizer;
FIG. 9 is a top view of the structure of the present invention for rotating a rotating belt with a synchronizer;
FIG. 10 is a side view of the structure of the present invention for rotating a rotating belt with a synchronizer;
FIG. 11 is a diagram showing the positional relationship of four rotating members according to the present invention;
FIG. 12 is a three-dimensional block diagram of a drive flange of the present invention;
FIG. 13 is a three-dimensional block diagram of another view of the drive flange of the present invention;
FIG. 14 is a three-dimensional view of the structure of the drive flange of the present invention for connection to a drive shaft;
FIG. 15 is a side view of a drive flange of the present invention;
FIG. 16 is a front view of a drive flange of the present invention;
FIG. 17 is a schematic illustration of a three-set sub-transmission structure set disconnect arrangement of the present invention;
FIG. 18 is a schematic view of two sets of sub-transmission structures of the transmission flange of the present invention arranged offset in the circumferential direction;
FIG. 19 is a schematic view of the structure of the multi-function decelerator of the present invention;
FIG. 20 is a schematic view of the oil circuit of the multi-function decelerator of the present invention;
FIG. 21 is a flow chart of a method of controlling a multi-function retarder of the present invention;
FIG. 22 is a flow chart illustrating a further refinement of the control method of the multi-function decelerator of the present invention;
fig. 23 is a schematic view of the structure of the vehicle in the present invention.
Parts and numbers in the figures:
100. a housing body; 101. an oil filling hole; 102. a base 102;
200. a first reinforcing part; 201. high ring ribs; 202. reinforcing ribs; 203. a support rib;
300. a second reinforcing part; 301. a reinforcing column; 302. a reinforcing ring;
400. a third reinforcing part; 401. supporting a wall; 402. a protrusion; 403. diagonal lacing wires;
500. a joint portion; 501. a reinforcing plate; 502. a connecting column; 503. cross ribs; 504. a plurality of rectangular ribs; 505. a linking ring; 506. a connecting rib;
600. a power system; 700. a transmission system; 800. a vehicle body;
1. A shift drum; 11. a guide groove; 111. a shift region; 113. a first guide section; 114. a second guide section; 115. a third guide section; 12. a first angular position; 13. a second angular position;
2. a first synchronizer; 21. a limit groove 21;
3. a first driving mechanism; 31. a first slider; 32. a first fork; 33. a first connector; 321. a first rotating member; 322. a second rotating member; 323. a third rotating member; 324. a fourth rotating member; 325. a toggle member; 326. rotating the belt;
4. a second synchronizer; 5. a second driving mechanism; 51. a second slider; 52. a second fork; 53. a second connector; 6. a motor; 7. a rotating shaft;
410. a flange main body; 411. a first connection portion; 412. a second connecting portion; 4121. a limiting hole; 4122. a spigot; 420. a first transmission structure; 430. a first connection structure; 440. a second transmission structure; 441. a first sub-transmission structure group; 442. a second sub-transmission structure group; 443. a third sub-transmission structure group; 444. a fourth sub-transmission structure group; 445. a fifth sub-transmission structure group;
10. an oil supply system; 20. a lubrication system; 30. a parking system; 40. an oil way on-off device; 110. a driving motor; 120. a motor controller; 130. a lubrication pump; 41. an electromagnetic valve; 41A, a first valve; 41B, a second valve; 310. a hydraulic rod; 320. a hydraulic cylinder; 330. a displacement sensor.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. In the description of the present application, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present application and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising … …" does not exclude the presence of other like elements in a process, method, article or apparatus that comprises the element. If not conflicting, the embodiments of the present application and the features of the embodiments may be combined with each other, which are all within the protection scope of the present application.
Referring to fig. 23, a vehicle is a common vehicle, and mainly comprises a power system 600, a transmission system 700, a vehicle body 800, a chassis, and the like. The transmission system 700 further comprises a speed changer, a speed changer four-gear shifting device, a transmission shaft, a differential mechanism, a transmission flange and the like. When the vehicle runs, the power of the power system 600 is transmitted to the transmission, the transmission converts the power of the power system 600 and outputs the power with proper torque and rotation speed, the converted power is transmitted to the transmission shaft, the transmission shaft transmits the power to the differential mechanism, the differential mechanism transmits the power to the wheels on two sides, and the converted power can also be transmitted to the differential mechanism. In order to achieve parking and gear shifting, the transmission is further provided with a gear shifting device and a parking device. In order to lubricate a transmission, a differential, or the like, a lubrication system is also provided for the transmission, the differential, or the like.
Example 1
Referring to fig. 1 and 2, embodiment 1 of the present invention discloses a transmission case for suppressing deformation. The transmission squeal is a problem commonly existing in the existing new energy transmission, and effective schemes are provided for the squeal, and most common and most effective schemes are to improve the coincidence degree of gear pairs in transmission. Squeal is generated because of the transmission, because the gears cannot be fully meshed, teeth can collide with each other, thus, squeaking is generated, so that the improvement of the gear pair transmission overlap ratio is the most direct and effective method. The most direct method is to increase the helix angle of the gear and the shaft, but along with the increase of the helix angle, the axial force applied to the transmission shell is also larger and larger, so that the transmission shell is excessively deformed, and the transmission precision is reduced.
The transmission housing includes: the case body 100, the first reinforcement 200, the second reinforcement 300, and the third reinforcement 400. The housing body 100 is further provided with a bearing hole penetrating the housing body 100 for mounting a bearing. The inner wall of the bearing hole is also provided with a spiral groove for installing the bearing and guiding the lubricating oil entering the bearing hole, so that the lubricating oil can be fully lubricated to the bearing. The first reinforcement portion 200 is sleeved on the periphery of the bearing hole to surround the bearing hole, and the first reinforcement portion 200 and the bearing hole are coaxially arranged to disperse and transmit the axial force and the radial force of the bearing on the housing body 100. The second reinforcement 300 is disposed at the outer periphery of the first reinforcement 200, and is used for transmitting the axial force and the radial force on the first reinforcement 200; the third reinforcement part 400 is disposed at the outer periphery of the second reinforcement part 300, and is used to transmit the axial force and the radial force of the second reinforcement part 300, so that the axial force and the radial force applied to the case body 100 are distributed at various positions of the case body 100. The outermost peripheral edge of the shell body 100 is further provided with a plurality of mounting holes for mounting the transmission shell, the mounting holes are not directly formed in the shell, but are provided with a plurality of cylindrical mounting tables on the edge of the shell body 100, and the mounting holes are formed in the mounting tables so as to enhance the strength of the edge of the shell body 100, and the strength of the shell body 100 is not affected by the holes. The connection parts of the mounting table and the shell body 100 are all arc-shaped, so that the edge of the shell body 100 is prevented from being directly collided with other parts.
To facilitate understanding of the structure of the transmission case suppressing deformation, the first reinforcing portion 200, the second reinforcing portion 300, and the third reinforcing portion 400 will now be described separately as follows:
first reinforcement 200: the first reinforcing portion 200 includes a high ring rib 201, a plurality of reinforcing ribs 202, and a plurality of supporting ribs 203, which are connected end to end in a ring shape. The high ring rib 201 and the bearing hole are coaxially arranged, and the diameter of the high ring rib 201 is larger than that of the bearing hole, so that the high ring rib 201 surrounds the bearing hole. The length of the high ring rib 201 in the axial direction of the bearing hole is longer than the length of the bearing hole in the axial direction, so that the high ring rib 201 can transmit more axial force. The reinforcing rib 202 is disposed between the high ring rib 201 and the bearing hole, and one end of the reinforcing rib 202 is fixed on the inner wall of the high ring rib 201 facing the bearing hole, and the other end is fixed on the outer surface of the bearing hole. The cross section of strengthening rib 202 is the trapezoid, and the strengthening rib 202 is located the side that deviates from the derailleur casing inner chamber and is the slope setting, and from radial direction, the limit that the strengthening rib 202 set up into the slope is higher than the one end that is located on the bearing hole on the one end that is located on high ring rib 201, more is favorable to strengthening rib 202 to transmit the axial force on the bearing hole to high ring rib 201 like this, and high ring rib 201 highly compare higher in the bearing hole, more is favorable to further transmission diffusion with the axial force that will transmit to high ring rib 201. The connection of the reinforcing rib 202 and the high ring rib 201 and the connection of the reinforcing rib 202 and the outer surface of the bearing hole are arc-shaped connection surfaces, the end surface of the reinforcing rib 202, which is away from the inner cavity direction of the shell body 100, is arc-shaped, and the reinforcing rib 202 can be prevented from being directly impacted by the end surface of the reinforcing rib 202. The plurality of reinforcing ribs 202 are annularly arranged around the bearing hole, and an annular shape surrounded by the plurality of reinforcing ribs 202 is coaxially arranged with the bearing hole, thereby transmitting axial force and radial force to the high annular rib 201.
The cross section of the supporting rib 203 is also trapezoidal and is provided on the outer peripheral surface of the high ring rib 201. The joint of the supporting rib 203 and the high ring rib 201 is an arc-shaped connecting surface, the supporting rib 203 is also arc-shaped at one end surface deviating from the inner cavity of the shell body 100, the arc-shaped connecting surface with the reinforcing rib 202 is the same function, and impact force can be prevented from directly acting on the supporting rib 203 vertically. The supporting rib 203 is inclined at an end face of one end facing away from the inner cavity of the shell body 100, and the inclination direction of the supporting rib is opposite to the inclination direction of the reinforcing rib 202, that is, the height of one end, connected with the high ring rib 201, of the end face of the supporting rib 203 in the axial direction is higher than the height of one end, connected with the second reinforcing portion 300, of the end face in the axial direction. The reinforcing ribs 202 and the supporting ribs 203 are arranged obliquely and oppositely, and play a role in supporting and stabilizing the high ring rib 201 together.
Through the cooperation between brace bars 203, high ring bars 201 and reinforcing bars 202, transmit axial force and radial force to all parts of shell body 100, make the part of shell body 100 atress too big atress reduce, the part of atress less increases because of sharing the axial force or radial force of transmitting, so reduce the deformation volume that shell body 100 produced because of some part atress is too big.
Second reinforcement 300: the second reinforcement 300 includes a reinforcement post 301 and a reinforcement ring 302. The reinforcing posts 301 are provided in plurality, and the size and height of the reinforcing posts 301 are different depending on the specific condition of connection of the case body 100 with an external device (not shown). The reinforcing ring 302 is in an unsealed ring shape, is arranged on the periphery of the high ring rib 201, surrounds a part of the high ring rib 201, and has a length in the axial direction smaller than that of the Gao Huanjin rib 201. Wherein, a plurality of reinforcing columns 301 are arranged along the annular path of the reinforcing ring 302 and fixed on the reinforcing ring 302. There are a plurality of connection sites on the reinforcing ring 302, each of which has a reinforcing post 301 and a support rib 203. A part of the reinforcing columns 301 are correspondingly connected with the two supporting ribs 203, and a part of the reinforcing columns 301 are correspondingly connected with one supporting rib 203, and the size of the reinforcing columns 301 is determined according to the size of the reinforcing columns 301. An axial hole is formed in the center shaft of the reinforcement column 301, for reducing the weight of the transmission case and for mounting in cooperation with external equipment.
Third reinforcement 400: the third reinforcement 400 includes a support wall 401, a protrusion 402, and diagonal braces 403. The support wall 401 is provided with a plurality of reinforcing rings 302 around the periphery thereof, and both ends of the support wall 401 are fixed to the surface of the reinforcing column 301. The protrusion 402 is disposed on one side of the support wall 401 away from the reinforcing ring 302, and the protrusion 402 is in an irregular arc shape and is attached to the surface of the support wall 401, so as to fix the support wall 401. For diagonal lacing wires 403, the diagonal lacing wires 403 are also arranged on one side of the support wall 401 away from the reinforcing ring 302, one end of a part of diagonal lacing wires 403 is fixed on the support wall 401, and one end of a part of diagonal lacing wires 403 is directly fixed on the support column. The portion of the diagonal brace 403 close to the support wall 401 or the reinforcement column 301 is completely attached to the support wall 401 or the reinforcement column 301, and the portion of the diagonal brace 403 away from the support wall 401 or the reinforcement column 301 is completely attached to the protrusion 402, and is integrally provided with the protrusion 402. The end of the portion of the diagonal brace 403 located on the protrusion 402 is further connected to the base 102 of the housing body 100, so that the diagonal brace 403 finds a supporting point. The diagonal braces 403 are inclined toward the support wall 401 due to the protrusions 402, and thus the diagonal braces 403 support and stabilize the support wall 401.
The length of the high ring rib 201 in the axial direction is greater than that of the reinforcing ring 302, the length of the reinforcing ring 302 in the axial direction is greater than that of the supporting wall 401 in the axial direction, and the principle that water waves are propagated when meeting obstacles is utilized, so that whistling sounds generated in the transmission are reduced.
One or more auxiliary shaft mounting portions (not shown) for mounting the auxiliary transmission shaft are also provided on the case body 100. The casing body 100 is further provided with an oil filling hole 101, and the oil filling hole 101 and the auxiliary shaft mounting part are both positioned on the same side of the supporting wall 401 along the path end thereof. An engagement portion 500 is further provided between the oil filler hole 101 and the auxiliary shaft mounting portion for engaging the auxiliary shaft mounting portion with the third reinforcing portion 400.
The engagement portion 500 includes: reinforcing plate 501, connecting column 502, cross rib 503, a plurality of rectangular ribs 504, adapter ring 505 and a plurality of adapter ribs 506. 506, at least two of the connection posts 502 are disposed on the base 102 of the housing body 100. The reinforcing plates 501 are three, the shapes of the reinforcing plates are different according to the positions, one reinforcing plate 501 is arranged between two connecting posts 502, two adjacent connecting posts 502 are connected, one reinforcing plate 501 connects one connecting post 502 with the surface of the adapter ring 505, the last reinforcing plate 501 connects the other connecting post 502 with the surface of the adapter ring 505, and the three reinforcing plates 501, the adapter ring 505 and the two connecting posts 502 jointly enclose a cavity. The cross rib 503 is disposed in the cavity, four ends of the cross rib 503 are respectively in fixed contact with four inner walls of the cavity, i.e. one end of the cross rib 503 is fixed on the surface of the engagement ring 505, one end of the cross rib is fixed on one of the reinforcing plates 501, one end of the cross rib is fixed on the other reinforcing plate 501, and one end of the cross rib is fixed on one connecting column 502, which plays a role in fixing and supporting the connecting column 502, the connecting plate and the engagement ring 505, and can also transmit axial force and radial force to each part. The engagement ring 505 is arranged in an opening, surrounds the outer side of the high ring rib 201, and is arranged coaxially with the high ring rib 201. The rectangular ribs 504 are disposed between the high ring rib 201 and the connection ring 505, the rectangular ribs 504 are sequentially arranged along the peripheral path of the high ring rib 201, so that the axial force and the radial force on the high ring rib 201 are transferred to the connection ring 505, and meanwhile, the high ring rib 201 is supported, and the rectangular ribs are used for increasing the contact area between the high ring rib 201 and the connection ring 505 as much as possible, so that the force transfer and the supporting strength are increased. The plurality of connecting ribs 506 are triangular, but the areas and the heights of the plurality of connecting ribs 506 are different from each other so as to adapt to different installation positions. A part of the engaging rib 506 is provided on the reinforcing plate 501 near one end of the auxiliary shaft mounting portion, and the other part of the engaging rib 506 is provided on the surface of the engaging ring 505. And the end of the connecting rib 506 away from the connecting ring 505 or the reinforcing plate 501 is arranged on the base 102 for supporting. Through the arrangement of the connecting part 500, the axial force and the radial force received on the bearing hole can be further transmitted to the auxiliary shaft mounting part, the diffusion range of the axial force and the radial force is enlarged, and each part of the transmission shell is subjected to certain axial force and radial force, so that the burden is relieved for parts with larger stress, and the deformation of the transmission shell is reduced or even eliminated.
The working principle of the invention is as follows:
in this embodiment, when the transmission housing that suppresses deformation is in operation, the gears and the bearings rotate, so that axial force, radial force and torque are generated to the transmission housing, and because of increasing the helix angle and reducing squeal, both the axial force and the radial force applied to the transmission housing are increased. When the axial force and the radial force are generated by the transmission case, the axial force and the radial force are transmitted to the first reinforcement 200 itself and the case body 100 around the first reinforcement 200 through the first reinforcement 200; and then a part of the axial force and the radial force are transmitted to the second reinforcement 300 and the shell body 100 around the second reinforcement 300 through the second reinforcement 300; and then a part of the axial force and the radial force are transmitted to the third reinforcement part 400 and the shell body 100 around the third reinforcement part 400 through the third reinforcement part 400; finally, a portion of the axial and radial forces are also transferred through the adapter 500 to the adapter 500 itself and to the countershaft mounting portion. Through the transmission of a series of forces, the axial force and the radial force are dispersed to each part of the shell body 100, so that the stress of the shell body 100 becomes relatively balanced as much as possible, the stress of the part which is larger and is easy to deform is reduced, and the effect of reducing or even eliminating the deformation of the shell body of the transmission is realized.
Example 2
Embodiment 2 of the present invention discloses a transmission including a transmission case suppressing deformation in embodiment 1.
In the transmission according to embodiment 2 of the present invention, the gear and the bearing rotate during operation, and an axial force, a radial force and a torque are generated on the transmission case, and the axial force and the radial force applied to the transmission case are increased due to the increase of the helix angle and the reduction of squeal. When the axial force and the radial force are generated by the transmission case, the axial force and the radial force are transmitted to the first reinforcement 200 itself and the case body 100 around the first reinforcement 200 through the first reinforcement 200; and then a part of the axial force and the radial force are transmitted to the second reinforcement 300 and the shell body 100 around the second reinforcement 300 through the second reinforcement 300; and then a part of the axial force and the radial force are transmitted to the third reinforcement part 400 and the shell body 100 around the third reinforcement part 400 through the third reinforcement part 400; finally, a portion of the axial and radial forces are also transferred through the adapter 500 to the adapter 500 itself and to the countershaft mounting portion. Through the transmission of a series of forces, the axial force and the radial force are dispersed to each part of the shell body 100, so that the stress of the shell body 100 becomes relatively balanced as much as possible, the stress of the part which is larger and is easy to deform is reduced, and the effect of reducing or even eliminating the deformation of the shell body of the transmission is realized.
In addition to this, the transmission includes a four-speed shift device for performing four-speed shift operations. For ease of description, these four gears are grouped into two groups, a first group of gears and a second group of gears, each group of gears comprising two gears. The transmission four-speed shift device of the present embodiment includes a shift drum 1, a motor 6, a first synchronizer, a first drive mechanism 3, a second synchronizer 4, and a second drive mechanism 5.
As shown in fig. 4 and 5, wherein the shift drum 1 is provided with a guide groove 11 extending in its circumferential direction, said guide groove 11 comprising shift zones 111 which rotate with the shift drum 1 to different angular positions;
as shown in fig. 3, the shift drum 1 may be configured in a cylindrical shape, the aforementioned guide groove 11 may be disposed on a cylindrical peripheral wall of the shift drum 1, the shift region 111 may be a partial region of the entire guide groove 11, the shift drum 1 may rotate about its own axis, and the shift region 111 may also rotate to different positions along with the rotation of the shift drum 1.
As shown in fig. 6, wherein the first synchronizer is used to engage in a gear shift operation of the first group of gears. The first synchronizer can be rotationally connected with the input shaft or the output shaft synchronously; the first synchronizer is provided with a gear engaging part, the gear engaging part can move along the axial direction of the first synchronizer under the action of external force (such as under the stirring of a shifting fork), and when the gear engaging part of the first synchronizer moves to be completely combined with a gear of a certain gear, the first synchronizer and the gear synchronously rotate, at the moment, the power of the input shaft can be transmitted to the gear through the first synchronizer, or the power of the gear can be transmitted to the output shaft. The synchronous transmission connection refers to a connection mode capable of enabling the first synchronizer and the input shaft or the output shaft to synchronously rotate.
Wherein the first driving mechanism 3 is slidably connected with the guide groove 11 at a first angular position 12 of the shift drum 1, and the first driving mechanism 3 is used for pushing the gear shifting part of the first synchronizer to shift to a first axial position along the axial direction of the first synchronizer or pushing the gear shifting part of the first synchronizer to shift to a second axial position along the axial direction of the first synchronizer under the driving of the shift area 111, wherein the first axial position is different from the second axial position;
wherein the first axial position refers to a position where the shift member of the first synchronizer fully engages and rotates the gear of one of the first set of gears. Wherein the second axial position refers to a position where the shift member of the first synchronizer is fully engaged with the gear of another shift stage of the first group and rotates the gear in synchronization therewith. The aforementioned shift-engaging member may be a synchronizer ring of the first synchronizer.
As the shift drum 1 rotates, the shift region 111 can be rotated into a range of angular positions in sliding connection with the first drive mechanism 3. In this angular position range, the position of the shift region 111 in connection with the first drive also changes continuously as the shift drum 1 rotates. Since the positions of the shift region 111 are different from the distance of the first synchronizer in the axial direction, the shift region 111 can drive the first driving mechanism 3 to move in the axial direction in the rotation process, and the first driving mechanism 3 can also drive the gear shifting part of the first synchronizer to move in the axial direction while moving in the axial direction.
The first driving mechanism 3 in this embodiment includes a first slider 31, a first fork 32, and a first link 33, the first link 33 is connected to the first slider 31 and the first fork 32, respectively, and the first slider 31 slides along the guide groove 11.
Wherein the width of the guide groove is slightly larger than the width of the first slider 31, the movement direction of the first link 33 is restricted, which can only move in the axial direction. The guide grooves 11 are at different circumferential positions at different distances from the first synchronizer or the second synchronizer 4, seen in the axial direction of the shift drum 1. When the shift drum 1 rotates, different positions of the guide groove 11 are brought into contact with the first slider 31, which slides in the circumferential direction with respect to the guide groove 11 and moves back and forth in the axial direction also under the drive of the guide groove 11. Since the first link 33 links the first slider 31 and the first fork 32 together, the first fork 32 moves in the axial direction in synchronization with the first slider 31. Wherein the first connecting piece 33 may be provided at a side of the shift drum 1 in the radial direction, the first slider 31 is provided in the radial direction of the shift drum 1, one end of the first slider 31 is connected to the first connecting piece 33, and the opposite end is embedded in the guide groove 11.
As shown in fig. 3 and 7, the second synchronizer 4 is used for participating in the gear shifting operation of the second group, and the second synchronizer 4 can be rotationally connected with the input shaft or the output shaft synchronously; the second synchronizer 4 is provided with a gear engaging part, the gear engaging part can move along the axial direction of the second synchronizer 4 under the action of external force (such as under the stirring of a shifting fork), when the gear engaging part of the second synchronizer 4 moves to be completely combined with a gear in a certain gear, the second synchronizer 4 rotates synchronously with the gear, and at the moment, the power of an input shaft can be transmitted to the gear through the second synchronizer 4, or the power of the gear can be transmitted to an output shaft. The synchronous transmission connection means a connection mode capable of synchronously rotating the second synchronizer 4 and the input shaft or the output shaft.
Wherein the second driving mechanism 5 is slidably connected with the guide groove 11 at a second angular position 13 of the shift drum 1, the second driving mechanism 5 is used for pushing a gear shifting part of the second synchronizer 4 to shift to a third axial position in the axial direction of the second synchronizer 4 or pushing a gear shifting part of the second synchronizer 4 to shift to a fourth axial position in the axial direction of the second synchronizer 4 under the driving of the shift area 111, the third axial position is different from the fourth axial position, and the second angular position 13 is different from the first angular position 12;
Wherein the third axial position refers to the position in which the gear engaging member of the second synchronizer 4 is fully engaged with the gear wheel of one of the gears of the second group and rotates the gear wheel in synchronization therewith. Wherein the fourth axial position refers to the position in which the gear engaging member of the second synchronizer 4 is fully engaged with the gear of another gear in the second group of gears and rotates the gear in synchronization therewith. The aforementioned gear engaging member may be a synchronizer ring of the second synchronizer 4.
As the shift drum 1 rotates, the shift region 111 can be rotated to a range of angular positions slidingly connected with the second drive mechanism 5. In this angular position range, the position of the shift region 111 in connection with the second drive is also constantly changing as the shift drum 1 rotates. Since the positions of the shift region 111 are different from the distance of the second synchronizer 4 in the axial direction, the shift region 111 can drive the second driving mechanism 5 to move in the axial direction during rotation, and the second driving mechanism 5 can also drive the gear engaging component of the second synchronizer 4 to move in the axial direction while moving in the axial direction.
The second driving mechanism 5 in this embodiment includes a second slider 51, a second fork 52, and a second link 53, the second link 53 being connected to the second slider 51 and the second fork 52, respectively, the second slider 51 sliding along the guide groove 11.
Wherein the width of the guiding groove is slightly larger than the width of the second slider 51, the movement direction of the second link 53 is restricted, which can only move in the axial direction. The guide grooves 11 are at different circumferential positions at different distances from the first synchronizer or the second synchronizer 4, seen in the axial direction of the shift drum 1. When the shift drum 1 rotates, different positions of the guide groove 11 are brought into contact with the second slider 51, which moves back and forth in the axial direction by the drive of the guide groove 11 while sliding in the circumferential direction with respect to the guide groove 11. Since the second link 53 connects the second slider 51 and the second fork 52 together, the second fork 52 moves in the axial direction in synchronization with the second slider 51. Wherein the second connecting piece 53 may be provided at a side of the shift drum 1 in the radial direction, the second slider 51 is provided in the radial direction of the shift drum 1, one end of the second slider 51 is connected to the second connecting piece 53, and the opposite end is embedded in the guide groove 11.
As shown in fig. 3, wherein an electric motor 6 is used to drive said shift drum 1 in rotation to cause a shift zone 111 to drive the first drive mechanism 3 and the second drive mechanism 5 to move back and forth in the axial direction of the shift drum 1. The motor 6 and the first synchronizer and the second synchronizer 4 are positioned at two sides of the axial direction of the shift drum 1, and the motor 6 and the shift drum 1 are coaxially arranged.
In this embodiment, the motor 6 and the two driving mechanisms are separately disposed along the axial direction, so that they are located at two sides of the shift drum 1, thus actions of the motor 6 and the driving mechanisms can not affect each other, and the motor 6 and the shift drum 1 are coaxially disposed, so that the structure is more compact, and power transmission between the motor 6 and the shift drum 1 is also utilized.
As a preferred embodiment, in this embodiment, the four-gear shifting device of the transmission further includes a rotating shaft 7, the shift drum 1 is in interference fit with the rotating shaft 7, and the motor 6 drives the rotating shaft 7 to rotate so as to drive the shift drum 1 to rotate. The transmission is directly carried out by adopting an interference fit mode through the rotating shaft and the gear shifting drum 1, and the transmission process is simpler and more reliable. Wherein motor 6 installs on the assembly box, and shift drum 1 is fixed a position on the box through pivot 7, and shift drum 1 axle pivot 7 are fixed relatively, and pivot 7 can rotate on the box.
As shown in fig. 8, in this embodiment, an annular limiting groove 21 is provided on the peripheral wall of the first synchronizer and/or the second synchronizer 4, a stirring member 325 is provided at the end of the first fork 32 and/or the second fork 52, and the stirring member 325 stirs the gear component of the first synchronizer and/or the second synchronizer 4 by stirring the side wall of the limiting groove 21.
In this embodiment, the width of the limiting groove 21 is greater than 1.1 times the width of the toggle member 325, and the distance between the first axial position and the second axial position is greater than 2 times the axial gap between the toggle member 325 and the limiting groove 21. With the above structure, after the shifting member 325 is inserted into the limit groove 21 and shifts the shift member of the synchronizer to the shift position, one side of the shifting member 325 contacts with one side wall of the limit groove 21, and a sufficient gap is left between the other side of the shifting member 325 and the other side wall of the limit groove 21. After the unexpected small vibration causes the relative displacement between the poking piece 325 and the limiting groove 21, the other side of the poking piece 325 is not contacted with the other side wall of the limiting groove 21, so that the poking piece 325 pokes the limiting groove 21 due to the unexpected vibration is avoided, and the gear is separated from the current gear, so that the gear is more reliable. In normal gear engagement, the distance that the shifting piece 325 moves along the axial direction exceeds the axial clearance between the shifting piece 325 and the limiting groove 21, so that the other side of the shifting piece 325 can also contact with the other side wall of the limiting groove 21 to push the gear engagement part to move in the shifting movement process.
When the shifting piece 325 shifts the synchronizer, the shifting piece 325 contacts with the synchronizer, and the synchronizer rotates at a high speed, so that relative motion is generated between the shifting piece 325 and the synchronizer, continuous sliding friction exists between the shifting piece 325 and the synchronizer, the shifting piece 325 and the synchronizer are easy to wear and deform, and heat generated by friction also affects the gearbox. For this purpose, a replaceable wear part can be provided on the toggle part 325, which is brought into contact with the synchronizer. And when the wear-resistant piece is worn to a certain degree, replacing the wear-resistant piece with a new wear-resistant piece. When the mode is adopted, the transmission case needs to be disassembled and assembled, and the wear-resistant part can be replaced, so that the method is quite inconvenient in the actual use process.
For this, an oil guiding groove may be provided on the first fork 32, and an outlet of the oil guiding groove may be provided on a surface of the stirring member 325 contacting the synchronizer, and the lubricating oil may flow to the surface of the stirring member 325 along the oil guiding groove, forming an oil film between the stirring member 325 and the synchronizer to reduce friction therebetween.
In addition, a roller or a needle roller may be disposed on the striking member 325 to reduce friction, but because the roller contacts the synchronizer in a point contact manner, the needle roller contacts the synchronizer in a line contact manner, and the contact areas of the two contact manners are small, the stress of the synchronizer and the striking fork is easily concentrated.
In this regard, the present embodiment employs a structure that enables the toggle 325 to rotate synchronously with the synchronizer to avoid friction. As shown in fig. 9 to 11, the first fork 32 of the present embodiment further includes a first rotational member 321, a second rotational member 322, a third rotational member 323, and a fourth rotational member 324 having a cylindrical shape, the first rotational member 321, the second rotational member 322, the third rotational member 323, and the fourth rotational member 324 are rotatably connected to the first fork 32, extension lines of rotational axes of the first rotational member 321, the second rotational member 322, the third rotational member 323, and the fourth rotational member 324 intersect at the same intersection point, the same intersection point is located on a rotational axis of the first synchronizer, the rotational axis of the first rotational member 321 and the rotational axis of the second rotational member 322 are located in a first plane, the rotational axis of the third rotational member 323 and the rotational axis of the fourth rotational member 324 are located in a second plane different from the first plane, and the first plane and the second plane are arranged in an axial direction of the first synchronizer. The stirring member 325 is a rotating belt 326, and one end of the rotating belt 326 is connected to the opposite end after bypassing the outer walls of the first rotating member 321, the second rotating member 322, the third rotating member 323 and the fourth rotating member 324 in sequence. The rotating belt 326 may be a steel belt or a belt. In practice, the rotating belt 326 is wound around the outer walls of the four rotating members after being tightened, and the rotating belt 326 is formed into a ring shape end to end. The rotating belt 326 is unfolded to have a circular arc shape. When the distance between the first rotating member 321 and the second rotating member 322 is too long, a fifth rotating member may be further disposed between the first rotating member 321 and the second rotating member 322, and the fifth rotating member is utilized to provide support for the rotating belt 326 in the middle; when the distance between the third rotating member 323 and the fourth rotating member 324 is too long, a fifth rotating member may be further provided between the first rotating member 321 and the second rotating member 322, and the sixth rotating member may be used to provide support for the rotating belt 326 in the middle. The fifth rotating member and the sixth rotating member may be provided in plurality, and the number thereof may be determined according to the distance between the first rotating member 321 and the second rotating member 322 or the distance between the third rotating member 323 and the fourth rotating member 324. Each of the aforementioned rotations may be rotatably coupled to the first fork 32 through a rotation shaft having a smooth surface.
With the above-described structure, when the rotating belt 326 moves to a position contacting the synchronizer with the first fork 32, the rotating belt 326 is rotated by the synchronizer, and the rotating direction of the rotating belt 326 is shown as an arrow direction in fig. 8 to 10. When the rotating belt 326 is just in contact with the synchronizer in the initial stage, sliding friction exists between the rotating belt 326 and the synchronizer, after the rotating belt 326 is the same as the rotating speed of the synchronizer, no relative sliding exists between the rotating belt 326 and the synchronizer, sliding friction is not generated, so that the rotating belt 326 and the synchronizer are worn, at this time, the rotating belt 326 is driven by the synchronizer to rotate around four rotating members in turn, the rotating belt 326 is in surface contact with the synchronizer, the situation that stress is too concentrated is not easy to occur, and the rotating belt 326 can rotate synchronously with the synchronizer all the time.
The present embodiment also provides another implementation for solving the sliding friction problem. The first fork 32 further comprises a plurality of sets of rotating assemblies, each set of rotating assemblies comprises a seventh rotating member, an eighth rotating member and a rotating belt 326, the seventh rotating member and the eighth rotating member are rotationally connected with the first fork 32, and one end of the rotating belt 326 sequentially bypasses the outer walls of the seventh rotating member and the eighth rotating member and then is connected with the opposite other end. Wherein the seventh rotating member and the eighth rotating member are parallel to each other. The eighth rotating member and the ninth rotating member are axisymmetrically arranged, the symmetry axes of the eighth rotating member and the ninth rotating member are symmetry axes of the rotating assemblies, extension lines of the symmetry axes of the rotating assemblies of each group are compared with the same intersection point, and the intersection point is located on the rotation axis of the first synchronizer.
Each set of rotating assemblies forms a small rotating unit, and the rotating belt 326 of each set of rotating assemblies can rotate around four rotating members in a circulating manner. Since the extension line of the symmetry axis of the rotating assemblies is located on the rotation axis of the first synchronizer, when the rotating belt 326 moves to a position contacting the synchronizer with the first fork 32, the rotating direction of the rotating belt 326 of each rotating assembly is almost the same as the rotating direction of the corresponding position on the synchronizer, and the sliding friction of the rotating belt 326 of each rotating assembly with the synchronizer is small. By adopting the mode, the structure is simple, all the rotating components can be arranged in parallel, the installation is convenient, the surface contact is realized, and the sliding friction is reduced.
The transmission four-gear shifting device of the embodiment can drive the shift drum 1 to rotate by utilizing the motor 6, and when the shift area 111 of the shift drum 1 rotates to a position connected with the first driving mechanism 3, the shift area 111 can push the first synchronizer to carry out gear shifting operation of two gears through the first driving mechanism 3 along with the rotation of the shift drum 1; when the shift region 111 of the shift drum 1 rotates to a position connected with the second driving mechanism 5, the shift region 111 can push the second synchronizer 4 to perform a gear shift operation of two other gears through the second driving mechanism 5 as the shift drum 1 rotates; because the areas where the first driving mechanism 3 and the second driving mechanism 5 are connected with the shift drum 1 are positioned at different angular positions, two gears can be respectively engaged only by one shift drum 1 and two driving mechanisms, and the gear engaging operation of the four gears can be completed only by one motor 6 for driving one shift drum 1 to rotate.
Example 3
Referring to fig. 12 to 18, embodiment 3 of the present invention further discloses a driving flange located in a vehicle driving system, the driving flange mainly includes a flange main body 410, a first driving structure 420, a first connecting structure 430 and a second driving structure 440;
wherein the first transmission structure 420 is disposed on the flange body 410, and the first transmission structure 420 is used for connecting with a transmission output shaft and transmitting torque of the transmission output shaft to the flange body 410;
as shown in fig. 13 and 15, the output shaft of the transmission is connected with the flange body 410 through the first transmission structure 420, and when the output shaft of the transmission rotates, the torque of the output shaft of the transmission acts on the first transmission structure 420, and drives the flange body 410 to rotate together through the first transmission structure 420, so that the rotation of the output shaft and the torque are transmitted to the flange body 410.
Wherein the first connection structure 430 is disposed on the flange body 410, and the first connection structure 430 is used to connect the flange body 410 with a transmission shaft;
in this embodiment, the first connection structure 430 is to play a role of connection, and the first connection structure 430 prevents the transmission shaft from being released from the flange body 410 by connecting the flange body 410 with the transmission shaft.
A second transmission structure 440, the second transmission structure 440 being disposed at an end of the flange body 410 facing the transmission shaft, the second transmission structure 440 being configured to transmit torque of the flange body 410 to the transmission shaft and prevent the torque from being transmitted to the first connection structure 430.
When the flange body 410 is rotated by the transmission output shaft, the torque of the flange body 410 is transmitted to the transmission shaft through the second transmission structure 440. The second transmission structure 440 is responsible for receiving the torque of the transmission during the rotation of the flange body 410 driving the transmission shaft. And the second transmission structure 440 is further used for preventing torque from being transmitted to the first connection structure 430, so that the first connection structure 430 is not affected by torque in the process of transmitting torque to the transmission shaft by the flange, and is not easily damaged, so that the first connection structure 430 can be ensured to be capable of connecting the flange main body 410 and the transmission shaft all the time, thereby improving the safety of flange connection, and the number of the first connection structure 430 can be reduced, thereby simplifying the structure and reducing the cost.
In a preferred embodiment, the second transmission structure 440 is a rectangular tooth, the rectangular tooth is disposed on an end surface of the flange body 410 connected to the transmission shaft, and the rectangular tooth on the flange body 410 is used to cooperate with the rectangular tooth on the transmission shaft to transmit torque.
Wherein the rectangular teeth are in a strip shape, and the cross section of the rectangular teeth is rectangular. In this embodiment, the drive shaft may be provided with rectangular teeth that mate with rectangular teeth on the flange body 410. After the flange main body 410 is connected with the transmission shaft in an installation manner, the end face of the flange main body 410 is matched with the transmission shaft, and rectangular teeth on the flange main body 410 are embedded with rectangular teeth on the transmission shaft. When the flange body 410 rotates, the rectangular teeth on the flange body 410 are in contact with the rectangular teeth on the adjacent transmission shaft, and the rectangular teeth on the flange body 410 push the rectangular teeth on the adjacent transmission shaft, so that the transmission shaft rotates together with the flange body 410. Rectangular teeth may be machined directly into the end face of the flange body 410 directly by milling. In order to make the flange structure simpler while achieving that the rectangular teeth are subjected to torque, the rectangular teeth are formed of two adjacent tooth grooves formed by recessing the end surface of the flange body 410 in a direction away from the transmission shaft. The rectangular teeth formed by the above structure can make the tops of the rectangular teeth flush with the end face of the flange main body 410, so that no extra space is occupied, and only the original flange main body 410 is required to be directly removed to form tooth grooves. The rectangular teeth thus formed are formed integrally with the flange body 410, and have little influence on the original flange body 410. The whole structure is simple, and the bearing capacity is strong.
In this embodiment, the first connection structure 430 is connected to the transmission shaft through a first connection member; the fit-up gap between the first connector and the first connector structure 430 is greater than the fit-up gap between the rectangular teeth on the flange body 410 and the rectangular teeth on the drive shaft in the direction of flange rotation.
Because the fit clearance between the first connecting piece and the first connecting structure 430 is larger than the fit clearance between the rectangular teeth on the flange main body 410 and the rectangular teeth on the transmission shaft in the rotation direction of the flange, when the flange is driven, the rectangular teeth on the flange main body 410 are firstly contacted with the rectangular teeth on the transmission shaft before the first connecting piece is contacted with the first connecting structure 430 for stress, and the first connecting piece and the first connecting structure 430 always keep the fit clearance due to the blocking of the rectangular teeth on the transmission shaft, so that the torque action of the first connecting structure 430 and the first connecting piece during driving can be well avoided. The first coupling member may be a bolt, and the first coupling structure 430 may be a bolt hole through which the bolt passes when the flange body 410 is coupled with the driving shaft.
In this embodiment, a plurality of transmission structure sets are disposed on the flange main body 410, each transmission structure set includes a plurality of first transmission structures 420 disposed parallel to each other, the number of the first connection structures 430 is the same as that of the transmission structure sets, and the first connection structures 430 are in one-to-one correspondence with the transmission structure sets, and the transmission structure sets are used for preventing torque from being transmitted to the first connection structures 430 corresponding thereto.
As shown in fig. 16, the present embodiment may provide a plurality of first connection structures 430 in the circumferential direction of the flange body 410 to improve connection reliability. In addition, the present embodiment adopts a setting mode that the transmission structure group corresponds to the first connection structure 430 one by one. Each first connecting structure 430 is provided with a corresponding transmission structure group for protection, so that the transmission structure group is preferentially selected from the first connecting structures 430 to bear torque in the corresponding first connecting structures 430 and the transmission structure groups, and the problem that when a plurality of first connecting structures 430 are arranged, all the first connecting structures 430 cannot be guaranteed not to bear torque is avoided. Wherein each of the driving structure sets may be provided with a plurality of first driving structures 420 disposed parallel to each other. In transmission, the individual first transmission structures 420 in the same group may together bear torque. The torque applied to the flange is then distributed to the respective sets of drive structures and further to the respective first drive structures 420, such that the torque experienced by each first drive mechanism is reduced and the torque experienced by the whole is increased.
In addition, in the rotation direction, the first connection structure 430 is located at the center of the corresponding transmission structure group. In the foregoing manner, each of the first transmission structures 420 in the transmission structure group can be subjected to torque before the first connection structure 430 contacts the first connection member, so as to ensure that torque is not transmitted to the first connection structure 430, regardless of whether the flange body 410 is rotated forward or backward.
For example, 6 sets of drive structures may be provided on the flange body 410, each set of drive structures having 4 rectangular teeth. The 4 rectangular teeth are parallel to each other and are symmetrically disposed with respect to the diameter of the flange body 410 parallel to the four rectangular teeth as a symmetry axis. And the first transmission structure 420 corresponding to the set of rectangular teeth is disposed on the set of symmetry axes. The 6 sets of transmission structure groups are uniformly distributed along the circumferential direction of the flange main body 410, that is, the angles of the intervals between any two adjacent sets of transmission structure groups in the 6 sets of transmission structure groups are the same, and the intervals between the two adjacent sets are 60 degrees. It will be appreciated that the number of drive trains and the number of first connecting structures 430 in each set of drive trains may be other numbers, and is not limited herein.
In this embodiment, a plurality of rectangular teeth parallel to each other may be used in a set of transmission structures, and the length of each rectangular tooth is the same as the radial dimension of the end face of the flange body 410. The torque bearing capacity of each transmission structure group can be further increased under the condition that the number of each rectangular tooth group is not increased.
As shown in fig. 15, in this embodiment, the flange body 410 includes a first cylindrical connection portion 411 and a second disc-shaped connection portion 412, the first connection portion 411 and the second connection portion 412 are arranged along an axial direction of the flange body 410, a through hole penetrating through the connection portion is provided on the first connection portion 411, the first transmission structure 420 is a spline, the spline is provided on the through hole of the first connection portion 411, and the first connection structure 430 is provided on the second connection portion 412.
When the first connection structure 430 adopts rectangular teeth, the rectangular teeth are disposed on the disc surface of the second connection portion 412 facing the transmission shaft.
In the present embodiment, the first connection portion 411 is used to achieve connection of the flange body 410 with the transmission output shaft, and the second connection portion 412 is used to achieve connection of the flange body 410 with the transmission shaft. In this embodiment, the first connecting portion 411 and the second connecting portion 412 are arranged along the axial direction of the flange main body 410, so that the transmission shaft of the transmission output shaft is compactly distributed on both sides of the flange in the axial direction, and thus the interaction between the power input side and the power output side can be avoided.
The spline is adopted on the power input side for transmission, and the transmission bearing capacity is high. A through hole may be first machined in the first connection portion 411 and then a spline may be machined on the through inner wall.
In this embodiment, the second transmission structure 440 extends from the inner wall position of the through hole to the outer wall position of the second connecting portion 412 along the radial direction of the second connecting portion 412. In this way the radial dimension of the disk of the second connection 412 can be fully utilized to maximize the length of the rectangular teeth that can withstand torque.
When the length of the rectangular teeth is longer, the deformation of the rectangular teeth under the action of torque can be increased, and when the deformation exceeds a certain degree, the same rectangular teeth are insufficiently contacted with the rectangular teeth matched with the rectangular teeth, so that the bearing capacity of the rectangular teeth can be reduced. In this regard, in the present embodiment, each rectangular tooth is composed of a plurality of sub-rectangular teeth of smaller length, and two adjacent sub-rectangular teeth are disconnected from each other. By adopting the mode, the deformation of each sub-rectangular tooth is not accumulated on other sub-rectangular teeth, so that the deformation of the rectangular teeth can be dispersed to each sub-rectangular tooth, and the deformation of each sub-rectangular tooth is very small and cannot exceed the degree that the insufficient contact of the rectangular teeth can be caused. The gap between adjacent sub-rectangular teeth can be small, so that the length of the part of the rectangular teeth which can bear torque is not obviously reduced by adopting the structure.
As shown in fig. 18, in the present embodiment, each transmission structure group is composed of two sub-transmission structure groups, namely, a first sub-transmission structure group 441 and a second sub-transmission structure group 442. The number of the rectangular teeth in the two groups of the sub-transmission structure groups, the section shapes and the arrangement intervals are equal, but the two groups of the sub-transmission structure groups are staggered in the circumferential direction, and each rectangular tooth is also divided into two mutually disconnected parts and belongs to the two groups of the sub-transmission structure groups. In the foregoing manner, the amount of deformation of the rectangular teeth can be reduced without reducing the overall length of the rectangular teeth for carrying the torque portion. After the two sub-transmission structure groups are staggered in the circumferential direction, the stress of the flange main body 410 is not concentrated at the same circumferential position of the flange main body 410, and the deformation of the flange main body 410 is dispersed to each position of the flange main body 410 in the circumferential direction.
One end of each rectangular tooth in the first sub-transmission structure group 441 extends to the outer wall of the flange body 410, so that the milling cutter can remove material from the outer side to the inner side of the flange body 410 at one time to finish processing the rectangular tooth, and the processing efficiency can be remarkably improved.
The first sub-transmission structure group 441 and the second sub-transmission structure group 442 may be completely staggered or may not be completely staggered in the circumferential direction. When fully staggered, the first and second sets of sub-transmission structures 441, 442 partially overlap in the radial direction. The disconnected parts of the first sub-transmission structure group 441 and the second sub-transmission structure group 442 on the flange main body 410 cannot bear torque, and the stress of the parts of the first sub-transmission structure group 441 and the second sub-transmission structure group 442 close to the disconnected positions also changes suddenly, which can affect the service life of the flange. After the first sub-transmission structure group 441 and the second sub-transmission structure group 442 are partially overlapped in the radial direction, the portion of the original flange main body 410 which cannot bear torque due to the disconnection of radial teeth in the radial direction is eliminated, and the stress of the parts of the first sub-transmission structure group 441 and the second sub-transmission structure group 442 close to the disconnection position is avoided.
In an incompletely staggered manner, tooth slots of rectangular teeth in the first sub-transmission structure group 441 and tooth tops of rectangular teeth in the second sub-transmission structure group 442 can be aligned. In the foregoing manner, the most part of the same transmission structure group is used for bearing torque in the circumferential direction of the flange main body 410, so that more torque can be borne by the flange main body 410.
As shown in fig. 17, in this embodiment, the same transmission structure group is composed of three sub-transmission structure groups, namely, a third sub-transmission structure group 443, a fourth sub-transmission structure group 444 and a fifth sub-transmission structure group 445, which are sequentially disposed from the outer wall of the flange main body 410 inward. The rectangular teeth of each transmission structure group are disconnected with each other, and the length of the rectangular teeth of the third sub-transmission structure group 443 is smaller than that of the fourth sub-transmission structure group 444, and the length of the rectangular teeth of the fourth sub-transmission structure group 444 is smaller than that of the rectangular teeth of the fifth sub-transmission structure group 445. Under the condition of bearing the same torque, the deformation of the outer side of the flange main body 410 is larger than that of the inner side of the flange main body, and the embodiment adopts the structure that the length of the rectangular teeth from inside to outside is shortened, so that the variance of the deformation of the rectangular teeth at each radial position of the flange main body 410 is reduced, and the influence on the service life of the flange caused by overlarge deformation of the rectangular teeth at local positions in the radial direction of the flange main body 410 is avoided.
As shown in fig. 14, in the present embodiment, the second connecting portion 412 is provided with a limiting hole 4121 that mates with the transmission shaft, one end of the limiting hole 4121 facing the first connecting portion 411 is provided with a spigot 4122 for limiting the axial position of the transmission shaft, and the spline extends to the position of the spigot 4122.
When the transmission shaft is mounted, the end portion of the transmission shaft may be inserted into the limiting hole 4121 of the second connecting portion 412 until the end portion of the transmission shaft abuts against the spigot 4122. And the output shaft of the gearbox can be inserted into the through hole. Since the splines in the through holes extend to the location of the spigot 4122, the location of the input end where torque is transferred is short of the drive shaft end. By adopting the mode, the distance between the position of the input end for transmitting the torque and the position of the output end for transmitting the torque can be shortened, so that the deformation of the transmission part between the input end and the output end under the action of the torque is reduced.
Example 4
Referring to fig. 19 to 22, as an object of the present invention, a multi-functional speed reducer is further included in a vehicle, which includes an oil supply system 10, a lubrication system 20, a parking system 30 and an oil path switching device 40, wherein the oil supply system 10 is used for adjustably supplying lubricating oil, the lubrication system 20 is connected with the oil supply system 10 and implements a lubricating mode by receiving lubricating oil, the parking system 30 is connected with the oil supply system 10 and implements or releases a parking mode by receiving or discharging lubricating oil, the oil path switching device 40 is disposed between the oil supply system 10 and the lubrication system 20 and the parking system 30, respectively, corresponding to the lubrication system 20 and the parking system 30 being connected with the oil path switching device 40 in parallel, so that the lubrication system 10 selectively supplies oil to the lubrication system 20 or the parking system 30, that is, under the control of the oil path switching device 40 by, for example, a manual operation of a car console by a user or an automatic operation of car driver software, when implementing the lubricating mode, the parking system 20 can be further implemented by receiving or releasing a lubricating oil pipe (under the parking mode) of a transmission mechanism supplied to the lubrication system 20, and thus implementing a hydraulic pressure release of the parking system 30 by implementing a parking system by further description of implementing or releasing a parking system 30. In this way, since the multi-function decelerator is provided with only one oil supply system 10 to selectively supply the lubricating oil to the parking system 30 and the lubricating system 20 therein, thereby realizing the multi-function decelerator integrating various functions of parking, parking release and lubrication, and the parking function can be released by discharging the lubricating oil supplied to the parking system 30 in the oil supply system 10, the multi-function decelerator is an integrated system having a high degree of integration, not only is the cost reduced, the integrated system simplified, but also the manufacturing and installation are convenient, and the control manner can be simplified and the intellectualization can be improved by selecting the flow direction of the lubricating oil by controlling the oil passage on-off device 40.
Referring further to fig. 19 and 20, in one embodiment, the oil supply system 10 includes an oil chamber (not shown) for storing lubricating oil, a driving motor 110, a motor controller 120 for controlling the operation of the driving motor 110, and a lubricating oil pump 130 for receiving the driving force of the driving motor 110 to circulate and pump the lubricating oil in the oil chamber, so that the control command received by the motor controller 120 is used to control, for example, the rotation direction, the rotation speed, the rotation duration, etc. of the lubricating oil pump 130, and the control command may be generated by receiving a sensor signal from an external processor or the motor controller 120 itself, and the same will be understood as the valve controller, etc. It is known that the lubricant pump 130 can change the direction of the pump oil by the forward and backward rotation of the pump body and change the oil amount per unit time of the pump oil by the rotation speed of the pump body, so as to achieve the expected lubrication function, parking function and parking release function, and the oil amount refers to the oil amount flowing through or out of the lubricant pump 130 per unit time unless otherwise specified.
In one embodiment, the oil path on-off device 40 includes a valve controller (not shown) and an electromagnetic valve 41, the electromagnetic valve 41 may be a two-position two-way electromagnetic valve, the electromagnetic valve 41 includes a first valve 41A and a second valve 41B, the valve controller controls on-off of the first valve 41A and the second valve 41B with the lubrication system 20 and the parking system 30, respectively, so that, for two oil paths between the lubrication system 20 and the parking system 30 and the oil supply system 10, under the condition that the valve controller controls the first valve 41A and the second valve 41B to open and close, the corresponding oil paths are communicated or blocked, and when the valve controller controls to open, the flow rate and the flow rate of the lubricating oil in the oil paths can be accurately controlled through periodic opening and closing, thereby ensuring that the lubrication system 20 and the parking system 30 both obtain the lubricating oil with preset values accurately.
In one embodiment, lubrication system 20 includes a lubrication conduit through which lubrication oil flows and a transmission mechanism (not shown) that includes various gears and bearings that transmit the driving force of a power motor driving an output shaft. The parking system 30 includes a hydraulic cylinder 320 provided with a hydraulic rod 310, a displacement sensor 330 for detecting displacement of the hydraulic rod 310, and a parking mechanism (not shown) for receiving a parking force of the hydraulic rod 310, wherein the displacement sensor 330 can detect a direction and a distance of displacement of the hydraulic rod 310 in the hydraulic cylinder 320 so as to accurately determine a position of the hydraulic rod 310 in the hydraulic cylinder 320, the parking mechanism includes, for example, a ratchet wheel and a tooth slot which can be mutually engaged under the action of the hydraulic rod 310 and disengaged from each other after the action is removed, and a specific structure of the parking mechanism is known to those skilled in the art, and therefore, the above-mentioned technical effects of good lubrication and heat conduction of the transmission mechanism under various working conditions can be ensured by controlling the oil amount flowing through the transmission mechanism, and the parking mechanism is ensured to be locked or unlocked by receiving enough action from the hydraulic rod 310 by controlling the oil amount flowing into or flowing out of the oil relative to the hydraulic cylinder 320 so as to correspondingly move the hydraulic rod 310 out or into a corresponding distance, thereby obtaining a reliable parking state and a non-parking state.
In one embodiment, the parking system 30 includes a power motor, the multi-function speed reducer further includes a temperature sensor (not shown) for detecting an operation temperature of the power motor, in the lubrication mode, the valve controller controls to open the first valve 41A and close the second valve 41B, the lubrication system 20 is in communication with the circulation oil path of the oil supply system 10 and the parking system 30 is in non-communication with the circulation oil path of the oil supply system 10, and the motor controller 120 controls the rotation speed of the driving motor 110 according to the temperature value detected by the temperature sensor, thereby driving the oil pump 130 to supply oil to the lubrication system 20 in a first pump oil amount, so that the oil is cyclically supplied to the transmission mechanism under the pump oil operation of the oil pump 130, and the oil having lubricated and absorbed heat after passing through the transmission mechanism further flows to the oil chamber to be cooled. In the parking mode, the valve controller controls to open the second valve 41B and close the first valve 41A, the parking system 30 is in communication with the circulation oil path of the oil supply system 10 and the lubrication system 20 is in non-communication with the circulation oil path of the oil supply system 10, and the motor controller 120 controls the rotational speed of the driving motor 110 to rotate in the first direction according to the displacement value detected by the displacement sensor 330, thereby driving the lubrication pump 130 to supply oil to the hydraulic cylinder 320 with the second pump oil amount, and when the displacement value is equal to the displacement threshold value, the displacement threshold value may be set and stored in a memory module of a processor such as a CPU, a PLC, etc. connected to the motor controller 120 and the valve controller according to actual circumstances, and in addition, the rotational speed threshold value to be described below may be understood as the same. The valve controller controls to close the second valve 41B and the motor controller 120 controls the driving motor 110 to be turned off, that is, after the hydraulic rod 310 moves to a preset position to apply a sufficient force, i.e., a parking force, to the parking mechanism to complete the parking operation, the second valve 41B is closed to maintain the filling amount of the lubricating oil in the hydraulic cylinder 320 to maintain the hydraulic pressure supplied to the hydraulic rod 310, and the lubricating oil pump 130 stops operating, and the lubricating system 20 does not need to operate in the parking state. Therefore, the multifunctional speed reducer can realize the lubrication function and the parking function under the control of high reliability and high intellectualization.
In one embodiment, the displacement value is the distance that the displacement sensor 330 detects that the hydraulic rod 310 moves towards the direction of moving out of the hydraulic cylinder 320, the first pump oil amount increases and decreases along with the increase and decrease of the temperature value, specifically, the first pump oil amount=the temperature value×the temperature coefficient, where the temperature coefficient is related to the size of the lubrication oil pipeline of the lubrication system 20, the number of parts to be lubricated in the transmission mechanism, the power of the driving motor 110 and other parameters, and a person skilled in the art can choose a proper temperature coefficient according to the actual situation, in this embodiment, the maximum value of the first pump oil amount is 18l/min, the maximum rotation speed of the driving motor 110 is 6000rpm/min, and the second pump oil amount decreases along with the increase and decrease of the displacement value, so that, since the working temperature of the driving motor increases and decreases along with the increase and decrease of friction force between the transmission parts of the transmission mechanism, the first pump oil amount is adjusted according to the temperature value, it is ensured that the transmission mechanism of the lubrication system 20 obtains good lubrication and the working temperature of the driving motor will not overheat, thereby ensuring normal working and long service life of the driving motor; the second pump oil amount is set to decrease along with the process that the hydraulic rod 310 moves towards the direction of moving out of the hydraulic cylinder 320 and continuously applies the parking force, so that the driving motor 110 is controlled according to the magnitude of the parking distance, the second pump oil amount is larger and the hydraulic rod 310 moves faster as the parking distance is longer, the second pump oil amount is smaller and the hydraulic rod 310 moves slower as the parking distance is shorter, the parking duration is reduced to a certain extent, and the discomfort of body forward tilting or shaking caused by the driving inertia of drivers and passengers when approaching the parking point in the parking process is avoided.
In one embodiment, the multi-function speed reducer further has a parking release mode in which the hydraulic rod 310 is moved toward the direction of moving into the hydraulic cylinder 320, the moved-in stop position is set according to the actual situation, it is known that the stop position is the initial position of the hydraulic rod 310 and corresponds to the zero value of the displacement value, the valve controller controls to open the second valve 41B and close the first valve 41A, and the motor controller 120 controls the rotation speed of the driving motor 110 in the second direction opposite to the first direction according to the displacement value detected by the displacement sensor 330, so that the driving oil pump 130 discharges the lubricating oil in the hydraulic cylinder 320 with the third pump oil amount and returns the lubricating oil to the lubricating oil chamber, the third pump oil amount increases as the displacement value decreases, and according to the above related description of the parking mode, during the parking release mode, the hydraulic rod 310 is moved toward the direction of the moving into the hydraulic cylinder 320 by the external force and as the displacement value increases, the displacement value decreases, so that the third pump oil amount increases the moving speed of the hydraulic rod 310 is faster as the displacement value increases, and the parking force decreases, so that the parking force is released from the parking force decreases gradually, and the parking force is released gradually, and the parking force is reduced gradually, and the parking force is released gradually decreases gradually, and the parking force is released.
In one embodiment, the multi-function retarder further comprises a rotational speed sensor for detecting an operating rotational speed of the power motor, the valve controller always controlling closing of the second valve 41B when the operating rotational speed reaches a rotational speed threshold, and the park mode is enabled when the operating rotational speed is below the rotational speed threshold. In this way, when the vehicle equipped with the multi-function speed reducer receives the driving force of the power motor so that the vehicle speed is greater than a certain threshold value, the closed second valve 41B prevents the lubricant from entering the hydraulic cylinder 320, the parking mechanism cannot obtain the parking force of the hydraulic rod 310, and the parking mode cannot be implemented, thereby ensuring safe operation of the multi-function speed reducer and the vehicle equipped with the multi-function speed reducer.
With further reference to fig. 21 and 22, as a further object of the present invention, a control method of a multi-functional speed reducer is provided, and for the multi-functional speed reducer, reference is made to the above detailed description, and the control method is not repeated herein, and is described with emphasis.
The multifunctional speed reducer has a lubrication mode and a parking mode, and the control method comprises the following steps:
s10: judging whether the multi-function speed reducer enters a lubrication mode or a parking mode?
S20: if the lubrication mode is judged to be entered, the oil way on-off device 40 is controlled to open an oil way between the lubrication system 20 and the oil supply system 10 and close an oil way between the parking system 30 and the oil supply system 10;
S30: if the parking mode is judged to be entered, the oil passage switching device 40 is controlled to close the oil passage between the lubrication system 20 and the oil supply system 10 and to open the oil passage between the parking system 30 and the oil supply system 10.
As described above, the control method of the multi-function speed reducer can make the oil supply system 10 selectively supply oil to the lubrication system 20 by controlling one oil supply system 10 and one oil path on-off device 40, thereby realizing the lubrication mode, and the parking mode and the parking release mode by supplying oil to and discharging oil from the parking system 30, respectively, so the control method has the advantages of simplified control mode and high intelligence.
In one embodiment, the control method further comprises:
the judging to enter the lubrication mode step S20 further includes: the control valve controller opens the first valve 41A and closes the second valve 41B, and the motor controller 120 calculates the rotation speed according to the temperature value detected by the temperature sensor and controls the rotation of the driving motor 110 according to the rotation speed, so as to drive the lubricating oil pump 130 to supply oil to the lubricating system 20 with a first oil amount, preferably, the first oil pumping amount increases and decreases along with the increase and decrease of the temperature value;
after the step S30 of determining to enter the parking mode, the method further includes: the control valve controller opens the second valve 41B and closes the first valve 41A, and the motor controller 120 controls the rotational speed of the driving motor 110 to rotate in the first direction according to the displacement value detected by the displacement sensor 330, thereby driving the lubricant pump 130 to supply the lubricant to the hydraulic cylinder 320 with the second pump oil amount, preferably, the second pump oil amount decreases with the increase of the displacement value, and when the displacement value reaches the displacement value, the control valve controller closes the first valve 41A and the second valve 41B and controls the motor controller 120 to shut down the driving motor 110.
As described above, the control method of the multi-function speed reducer controls the valve controller to control the opening and closing of the first and second valves 41A and 41B, ensures that one of the lubrication system 20 and the parking system 30 is communicated with the oil supply system 10 and accurately obtains a preset value of lubrication oil and neither the lubrication system 20 nor the parking system 30 is communicated with the oil supply system 10 after the parking mode is completed, and also controls the rotation of the driving motor 110 according to the temperature value to obtain a required amount of lubrication oil for the lubrication system 20 and controls the rotation of the driving motor 110 according to the displacement value to obtain an inflow or discharge amount of lubrication oil, which is preferably a variable flow rate, for the parking system 30, thereby ensuring reliable realization of the lubrication function and the parking function.
In one embodiment, the multi-function speed reducer further includes a rotation speed sensor for detecting an operation rotation speed of the power motor, and the step S30 of determining to enter the parking mode further includes: step S31: judging whether the parking mode is allowed to be implemented, and comparing the working rotation speed with a rotation speed threshold value, wherein the step S31-1 is as follows: when the working rotation speed is greater than or equal to the rotation speed threshold value, the parking mode is not allowed to be implemented, and the valve controller always controls to close the second valve 41B; step S31-2: when the working rotation speed is lower than the rotation speed threshold value, the parking mode is allowed to be implemented, the multifunctional speed reducer is also provided with a parking releasing mode, and the control method of the multifunctional speed reducer further comprises the following steps: step S40: it is determined that the parking release mode is entered, and further, step S41: judging whether the parking mode is allowed to be released, comparing the displacement value with a displacement threshold, and step S41-1: when the displacement value is smaller than the displacement value, the parking mode is not allowed to be released, step S41-2: when the displacement value reaches the displacement value, the parking release mode is allowed to be implemented, and when the parking release mode is implemented, the control valve controller opens the second valve 41B and closes the first valve 41A under the movement of the hydraulic rod 310 toward the moving hydraulic cylinder 320, and controls the motor controller 120 to apply the rotational speed in the second direction opposite to the first direction to the driving motor 110 according to the displacement value detected by the displacement sensor 330, thereby driving the lubricating oil pump 130 to discharge the lubricating oil in the hydraulic cylinder 320 and return the lubricating oil to the lubricating oil chamber with a third pump oil amount, which preferably increases as the displacement value decreases.
According to the multifunctional speed reducer control method, whether the parking mode is allowed to be entered or not is determined according to the comparison result of the working rotating speed and the rotating speed threshold value, corresponding control is carried out, whether the parking mode is allowed to be entered or not is determined according to the comparison result of the displacement value and the displacement threshold value, and corresponding control is carried out, so that hidden danger caused by safe driving due to parking when the vehicle speed is high can be avoided, and the fact that the parking mode is released after the parking mode is implemented is ensured, and the releasing process is reliable and accurate.
Example 5
Embodiment 5 of the invention discloses a vehicle, which comprises the deformation-inhibiting transmission housing and/or the transmission four-gear shifting device and/or the transmission flange and/or the multifunctional speed reducer.
The vehicle in embodiment 5 of the invention may be a conventional fuel vehicle such as a gasoline vehicle, a diesel vehicle, etc., or may be a new energy vehicle. Among them, new energy vehicles include, but are not limited to, pure electric (BEV/EV) vehicles, hybrid electric (HEV, PHEV, and REEV) vehicles, fuel cell vehicles (FCEV), solar cell vehicles.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.
Claims (10)
1. A transmission housing that diffuses axial forces, the transmission housing comprising: the shell comprises a shell body, a bearing hole arranged on the shell body and penetrating through the shell body, and a first reinforcing part for transmitting axial force;
the first reinforcement portion includes: the high ring rib is coaxially arranged with the bearing hole, the reinforcing rib is arranged between the high ring rib and the bearing hole, and the supporting rib is arranged on the edge of one side of Gao Huanjin, which is away from the reinforcing rib, and is used for supporting Gao Huanjin;
a plurality of cylindrical mounting tables are arranged on the peripheral edge of the shell body, and mounting holes for mounting the transmission shell are formed in the mounting tables;
the shell body is also provided with an oil filling hole, the shell body is also provided with a countershaft installation part, and a connecting part for transmitting axial force and radial force is arranged between the countershaft installation part and the oil filling hole.
2. The axial force diffusible transmission housing of claim 1, wherein said rib and said high ring rib connection and said rib and said bearing bore connection are both arcuate, said transmission housing further comprising: the second reinforcing part is arranged on the periphery of the first reinforcing part, and the third reinforcing part is arranged on the periphery of the second reinforcing part.
3. The axial force diffusible transmission housing of claim 2, wherein said high ring ribs have a height greater than a height of said stiffening ring, said stiffening ring having a height greater than a height of said support wall.
4. A transmission comprising a transmission housing according to any one of claims 1 to 3 and a four-speed shift device which is capable of diffusing axial forces;
the four-gear shifting device comprises a shifting drum, a first synchronizer, a first driving mechanism, a second synchronizer and a second driving mechanism;
wherein the shift drum is provided with a guide groove extending in the circumferential direction thereof, the guide groove comprising shift zones which rotate to different angular positions with the shift drum;
the first synchronizer is rotationally connected with the input shaft or the output shaft synchronously; the first synchronizer is provided with a gear component which can move along the axial direction of the first synchronizer under the action of external force;
the first driving mechanism is in sliding connection with the guide groove at a first angular position of the gear shifting drum, and is used for pushing the gear shifting part of the first synchronizer to move to a first axial position in the axial direction of the first synchronizer or pushing the gear shifting part of the first synchronizer to move to a second axial position in the axial direction of the first synchronizer to be in gear, wherein the first axial position is different from the second axial position;
The second synchronizer is rotationally connected with the input shaft or the output shaft synchronously; the second synchronizer is provided with a gear component which can move along the axial direction of the second synchronizer under the action of external force;
the second driving mechanism is in sliding connection with the guide groove at a second angular position of the gear shifting drum, and is used for pushing the gear shifting part of the second synchronizer to move to a third axial position in the axial direction of the second synchronizer or pushing the gear shifting part of the second synchronizer to move to a fourth axial position in the axial direction of the second synchronizer to be in gear, wherein the third axial position is different from the fourth axial position, and the second angular position is different from the first angular position;
the motor is used for driving the gear shifting drum to rotate so that the gear shifting area drives the first driving mechanism and the second driving mechanism to move back and forth along the axial direction of the gear shifting drum.
5. The transmission of claim 4, wherein the limit slot has a width greater than 1.1 times the width of the driver, and the distance between the first axial position and the second axial position is greater than 2 times the axial gap between the driver and the limit slot.
6. The transmission of claim 4, wherein the first drive mechanism includes a first slider, a first fork, and a first link, the first link being coupled with the first slider and the first fork, respectively, the first slider sliding along the guide slot.
7. The transmission of claim 6, wherein the first fork is provided with an oil guiding groove, and an outlet of the oil guiding groove is arranged on a surface of the poking piece, which is contacted with the synchronizer.
8. The transmission of claim 6, wherein the first fork further comprises a first rotary member, a second rotary member, a third rotary member, and a fourth rotary member, which are cylindrical, the first rotary member, the second rotary member, the third rotary member, and the fourth rotary member are rotatably connected to the first fork, extension lines of rotation axes of the first rotary member, the second rotary member, the third rotary member, and the fourth rotary member intersect at a same intersection point, the same intersection point is located on a rotation axis of the first synchronizer, the rotation axis of the first rotary member and the rotation axis of the second rotary member are located on a first plane, the rotation axis of the third rotary member and the rotation axis of the fourth rotary member are located on a second plane different from the first plane, and the first plane and the second plane are arranged along an axial direction of the first synchronizer. The stirring piece is a rotating belt, and one end of the rotating belt sequentially bypasses the outer walls of the first rotating piece, the second rotating piece, the third rotating piece and the fourth rotating piece and then is connected with the opposite other end.
9. The transmission of claim 6, wherein the first fork further comprises a plurality of sets of rotating assemblies, each set of rotating assemblies comprises a seventh rotating member, an eighth rotating member and a rotating belt, the seventh rotating member and the eighth rotating member are rotationally connected with the first fork, one end of the rotating belt sequentially bypasses the outer walls of the seventh rotating member and the eighth rotating member and then is connected with the opposite other end, rotating shafts of the seventh rotating member and the eighth rotating member are mutually parallel, the eighth rotating member and the seventh rotating member are axially symmetrically arranged, symmetry axes of the seventh rotating member and the symmetry axes of the rotating assemblies are used as symmetry axes of the rotating assemblies, and extension lines of the symmetry axes of the rotating assemblies of each set are compared with the same intersection point, and the intersection point is located on the rotating shaft of the first synchronizer.
10. A vehicle comprising the axial force diffusible transmission housing of any one of claims 1-3 or comprising the transmission of any one of claims 4-9.
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CN203395144U (en) * | 2013-06-25 | 2014-01-15 | 上海汽车集团股份有限公司 | Gearbox casing structure based on topological optimization |
CN105570436B (en) * | 2016-02-29 | 2017-12-05 | 江苏汤臣汽车零部件有限公司 | A kind of new-energy automobile entirety lightweight, which increases, turns round decelerator |
CN205780739U (en) * | 2016-05-17 | 2016-12-07 | 重庆凯特动力科技有限公司 | Bent level sensor and the mounting structure of variator |
CN205780774U (en) * | 2016-05-17 | 2016-12-07 | 重庆凯特动力科技有限公司 | Case of transmission with bleeder plug |
CN207661104U (en) * | 2017-12-28 | 2018-07-27 | 重庆仟和镁业科技有限公司 | A kind of stage casing second position shell of 260 magnesium alloy transmission case |
EP3750729B1 (en) * | 2018-02-12 | 2023-06-07 | BYD Company Limited | Power assembly and vehicle provided with same |
CN209385615U (en) * | 2018-12-07 | 2019-09-13 | 上海伊控动力***有限公司 | A kind of reduction gearbox breather plug for labyrinth type power drive system |
CN110107679A (en) * | 2019-06-13 | 2019-08-09 | 株洲齿轮有限责任公司 | Speed changer and its case of transmission |
JP7310367B2 (en) * | 2019-06-28 | 2023-07-19 | ニデック株式会社 | drive |
CN210770132U (en) * | 2019-09-22 | 2020-06-16 | 无锡胜鼎智能科技有限公司 | Sand casting speed changer shell |
JP2021094887A (en) * | 2019-12-13 | 2021-06-24 | スズキ株式会社 | Vehicle drive device |
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