CN116574458A - OCA adhesive film for display device and preparation method thereof - Google Patents

OCA adhesive film for display device and preparation method thereof Download PDF

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Publication number
CN116574458A
CN116574458A CN202310598024.0A CN202310598024A CN116574458A CN 116574458 A CN116574458 A CN 116574458A CN 202310598024 A CN202310598024 A CN 202310598024A CN 116574458 A CN116574458 A CN 116574458A
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China
Prior art keywords
acrylate
mass
meth
display device
acrylic acid
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Pending
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CN202310598024.0A
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Chinese (zh)
Inventor
周玉波
刘成
王尚
吴迪
祝霜霜
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Jiangsu Collier Optoelectronic Materials Co ltd
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Jiangsu Collier Optoelectronic Materials Co ltd
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Priority to CN202310598024.0A priority Critical patent/CN116574458A/en
Publication of CN116574458A publication Critical patent/CN116574458A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J4/00Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
    • C09J4/06Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/40Adhesives in the form of films or foils characterised by release liners
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/318Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

The invention discloses an OCA adhesive film for a display device and a preparation method thereof, wherein the OCA adhesive film is prepared from a composition of an optical adhesive, and the composition of the optical adhesive comprises the following components: the acrylic acid derivative polymer comprises structural units of monomers with hydroxyl groups and structural units from (methyl) acrylic acid alkyl ester monomers, and the acrylic acid ester oligomer is polymerized by acrylic acid ester monomers. The thickness of the OCA adhesive film prepared by the invention is 175-350 mu m, the storage elastic modulus of the adhesive film at 25 ℃ is 80-150 kPa, the gel fraction is above 70%, and the adhesive film is used for attaching a display module without UV secondary curing, thus meeting the reliability requirements of electronic products such as vehicle-mounted display and the like.

Description

OCA adhesive film for display device and preparation method thereof
Technical Field
The invention belongs to the technical field of optical transparent adhesive tapes, and particularly relates to an OCA adhesive film for a display device and a preparation method thereof.
Background
In the bonding of vehicle-mounted displays, the currently commonly used OCA (optically clear adhesive tape) needs to be cured for the second time, that is, after the OCA is bonded with the cover plate and the module, UV light needs to be irradiated once again, and the OCA is cured once again, so as to improve the bonding reliability and balance the bonding performance of the bonding adhesive. However, as more and more in-vehicle displays using 3A (AG, AR, AF) outer explosion-proof optical films, UV light is hard to pass through after attaching OCAs and modules, so OCAs are required to have properties that can still meet the reliability requirements of vehicle regulations without UV light after attaching, and at present, the balance between attaching properties and reliability is hard to be achieved with OCAs without secondary curing. Therefore, there is an urgent need for an OCA film for a display device and a method of manufacturing the same, which can solve the above problems.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides an OCA adhesive film for a display device and a preparation method thereof, wherein the OCA adhesive film is mainly applied to the bonding of a display module, in particular to the full bonding application of OCA without secondary curing, and the novel application needs are mainly vehicle-mounted display with a 3A explosion-proof film and applications in which a TP layer is provided with a UV blocking function layer and UV light cannot penetrate directly, such as applications of some electronic products such as pen-powered electronic books and electronic books.
The technical scheme of the invention is as follows:
the invention relates to an OCA adhesive film for a display device, which is prepared from a composition of an optical adhesive, wherein the composition of the optical adhesive comprises the following components: the ultraviolet light curing agent comprises an acrylic acid derivative polymer, an acrylic ester oligomer, a diluent monomer, a photoinitiator and a cross-linking agent, wherein the photoinitiator is compounded by adopting a hydrogen abstraction type ultraviolet light initiator and a cracking type ultraviolet light initiator.
Preferably, the acrylic derivative polymer comprises structural units of a monomer having a hydroxyl group and structural units derived from a (meth) acrylic acid alkyl ester monomer, has a weight average molecular weight of 20w or more, has a glass transition temperature (Tg) of between-30 ℃ and 5 ℃, and has a mass of 60% to 80% of the total mass of the composition.
Preferably, the acrylate oligomer is polymerized by acrylate monomers, the glass transition temperature of the acrylate oligomer is above 70 ℃, the weight average molecular weight of the acrylate oligomer is between 3000 and 30000, and the mass of the acrylate oligomer accounts for 3 to 15 percent of the total mass of the composition.
Preferably, the acrylate monomer is composed of any of alkyl acrylate, hydroxyl acrylate and part of special acrylic acid monomer, and the special acrylic acid monomer is selected from one or more of isobornyl acrylate, isobornyl methacrylate, acryloylmorpholine, N-vinyl pyrrolidone and N, N-dimethyl acrylamide.
Preferably, the diluent monomer consists of any of alkyl acrylate, hydroxyl acrylate and part of special acrylic acid monomers, wherein the special acrylic acid monomers are selected from one or more of isobornyl acrylate, acryloylmorpholine, N-vinyl pyrrolidone and N, N-dimethyl acrylamide, and the mass of the diluent monomer accounts for 15-30% of the total mass of the composition.
Preferably, the cracking ultraviolet initiator is selected from one or more of benzoin derivatives, benzil ketal derivatives, dialkoxyacetophenones, alpha-hydroxyalkyl phenones, alpha-amine alkyl phenones, acyl phosphine hydrides, esterified oxime ketone compounds, aryl peroxyester compounds, halogenated methyl aryl ketone, organic sulfur compounds and benzoyl formate, and the mass of the cracking ultraviolet initiator is 0.1-1% of the mass of the acrylic derivative polymer.
Preferably, the hydrogen-abstraction ultraviolet initiator is selected from one or more of 4-methylbenzophenone, benzophenone and 4-acryloylhydroxybenzophenone, and the mass of the hydrogen-abstraction ultraviolet initiator is 0.1-1% of the mass of the acrylic derivative polymer.
Preferably, the crosslinking agent is a polyol acrylate crosslinking agent selected from one or more of hexanediol diacrylate, tripropylene glycol diacrylate, 1, 4-butanediol (meth) diacrylate, 1, 6-hexanediol (meth) diacrylate, 1, 9-nonanediol (meth) diacrylate, tripropylene glycol di (meth) acrylate, tricyclodecanedimethanol di (meth) acrylate, 1, 10-decanediol di (meth) acrylate, polyethylene glycol-200 dimethacrylate, polyethylene glycol-400 dimethacrylate, trimethylolpropane tri (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate, ethoxylated pentaerythritol tetra (meth) acrylate, pentaerythritol tetra (meth) acrylic acid, dipentaerythritol hexa (meth) acrylate, the mass of the crosslinking agent being 0.05 to 1% of the mass of the acrylic derivative polymer.
Preferably, the OCA adhesive film has a storage elastic modulus of 80kPa-150kPa at 25 ℃ and a gel fraction of more than 70%.
Preferably, the adhesive force of the OCA adhesive film to the soda-lime glass at 85 ℃ is more than 10N/25 mm.
The invention also relates to a preparation method of the OCA adhesive film for the display device, which comprises the steps of uniformly mixing and stirring an acrylic acid derivative polymer, an acrylic acid ester oligomer, a diluent monomer, a photoinitiator and a cross-linking agent according to a certain proportion, then defoaming, coating and curing to obtain the OCA adhesive film, wherein the steps of coating and curing are that the obtained glue is coated between two layers of release films, and the low-pressure mercury lamp is used for curing, wherein the photoinitiator is compounded by adopting a hydrogen-abstraction ultraviolet initiator and a cracking ultraviolet initiator.
Preferably, the acrylic derivative polymer is prepared by means of UV bulk polymerization or thermal bulk polymerization; the acrylate oligomer is prepared by adopting a solution polymerization mode, and the glass transition temperature Tg of the acrylate oligomer is above 70 ℃.
Preferably, the preparation method of the acrylic derivative polymer comprises the following steps: performing a prepolymer reaction on a mixture comprising a monomer having a hydroxyl group, an alkyl (meth) acrylate monomer, a special acrylate monomer, an initiator, and a chain transfer agent; when the initiator is a photoinitiator, the prepolymer reaction is carried out by ultraviolet irradiation (preferably a low-pressure mercury lamp); when the initiator is a thermal initiator, the reaction temperature is controlled to be 80-90 ℃.
Preferably, in the preparation method of the acrylic derivative polymer, the monomer with hydroxyl is selected from one or more of hydroxyethyl acrylate, hydroxypropyl acrylate and hydroxybutyl acrylate; the alkyl (meth) acrylate monomer is selected from one or more of isooctyl (meth) acrylate, butyl (meth) acrylate, amyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl acrylate, decyl (meth) acrylate, lauryl acrylate and stearyl acrylate; the chain transfer agent is one or more selected from n-dodecyl mercaptan, tert-dodecyl mercaptan, isooctyl thioglycolate and octadecyl mercaptan; the special acrylate monomer is selected from one or more of isobornyl acrylate, isobornyl methacrylate, acryloylmorpholine, N-vinyl pyrrolidone and N, N-dimethyl acrylamide.
Preferably, the preparation method of the acrylate oligomer comprises the following steps: mixing acrylate monomer, chain transfer agent and solvent, stirring at 70-80 ℃ for 1-2 h under nitrogen atmosphere, adding thermal initiator, reacting at 70-80 ℃ for 2-4 h, heating to 80-90 ℃ for 2-4 h, and finally heating the solution to 120-130 ℃ to remove unreacted monomer, chain transfer agent and solvent.
The beneficial effects of the invention are as follows:
(1) The OCA adhesive film prepared by the invention has the thickness of 175-350 mu m, is used for attaching a display module, does not need UV secondary curing, and can meet the reliability requirements of electronic products such as vehicle-mounted display and the like;
(2) The storage elastic modulus of the cured adhesive film is between 80kPa and 150kPa at 25 ℃, the gel fraction is above 70%, and secondary curing is not needed; the high-temperature adhesive force of the cured adhesive film reaches more than 10N/25 mm.
Detailed Description
The present invention will be further described in detail with reference to the following embodiments, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the description is only illustrative and is not intended to limit the scope of the invention. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present invention.
Example 1
60 parts by mass of isooctyl acrylate, 20 parts by mass of hydroxyethyl acrylate, 15 parts by mass of isobornyl acrylate, 5 parts by mass of acryloylmorpholine, 0.2 part by mass of photoinitiator 184 (1-hydroxycyclohexyl phenyl ketone) and 0.15 part by mass of chain transfer agent n-dodecyl mercaptan are added into a four-necked flask, stirred for 30min under the atmosphere of nitrogen, and a prepolymer reaction is carried out by irradiation of a low-pressure mercury lamp, so that an acrylic derivative polymer A-1 with a conversion of 25% and a weight average molecular weight of 20w is obtained.
Example 2
60 parts by mass of isooctyl acrylate, 20 parts by mass of hydroxyethyl acrylate, 15 parts by mass of isobornyl acrylate, 5 parts by mass of acryloylmorpholine and 0.1 part by mass of n-dodecyl mercaptan serving as a chain transfer agent are added into a four-necked flask, heated to 80 ℃, stirred for 40min under a nitrogen atmosphere, then added with 15ppm of a thermal initiator ABVN, reacted for 10min, cooled after the reaction is finished, and an acrylic derivative polymer A-2 with a conversion rate of 30% and a weight average molecular weight of 40w is obtained.
Example 3
15 parts by mass of hydroxyethyl acrylate, 85 parts by mass of isobornyl methacrylate, 1.5 parts by mass of n-dodecyl mercaptan as a chain transfer agent and 100 parts by mass of ethyl acetate as a polymer solvent are mixed, then stirred for 1 hour under a nitrogen atmosphere at 70 ℃, then 0.2 parts by mass of AIBN as a thermal initiator is added, reacted for 2 hours at 70 ℃, then heated to 80 ℃ for 2 hours, finally, the solution is heated to 120 ℃, and unreacted monomers, the chain transfer agent and the solvent are removed to obtain a solid acrylate oligomer, the molecular weight of the acrylate oligomer is 20000, the glass transition temperature is 110 ℃, and the glass transition temperature is denoted as A-3.
Example 4
60 parts by mass of isooctyl acrylate, 20 parts by mass of hydroxyethyl acrylate, 15 parts by mass of isobornyl acrylate, 5 parts by mass of acryloylmorpholine, 184.2 parts by mass of photoinitiator and 0.2 part by mass of n-dodecyl mercaptan serving as a chain transfer agent are added into a four-necked flask, stirred for 30min under the atmosphere of nitrogen, and irradiated by a low-pressure mercury lamp to perform prepolymer reaction, thereby obtaining an acrylic derivative polymer A-4 with a conversion rate of 25% and a weight average molecular weight of 10 w.
Example 5
75 parts by mass of the acrylic derivative polymer (A-1) obtained in example 1, 7 parts by mass of isooctyl acrylate, 8 parts by mass of hydroxyethyl acrylate, 5 parts by mass of isobornyl acrylate, 5 parts by mass of the acrylate oligomer (A-3) obtained in example 3, 184.1 parts by mass of a photoinitiator, 0.1 part by mass of benzophenone BP, 0.1 part by mass of a crosslinking agent 1, 6-hexanediol diacrylate, and stirring uniformly were added to obtain a defoamed acrylate polymer glue, and the obtained glue was applied between two release films, and cured by a low-pressure mercury lamp having an intensity of 2mw/cm 2 The irradiation energy was 2000mj/cm 2 An OCA film with a thickness of 200 μm was obtained.
Examples 6-7 and comparative examples 1-4 were prepared in the same manner as in example 5 above, with the formulation and the properties of the prepared OCA film shown in table 1 below, with lower a-1 content in comparative example 4.
TABLE 1
Adhesion @25 ℃ test: samples of 200 μm thickness were cut to 25mm width, light films were removed and attached to glass, 50 μm thick, 300mm long corona treated PET was attached to the other side, the ends of each strip were clamped to the tensile clamps of a tensile machine, peeled off at a speed of 300mm/min, and 5 sets of data were tested for averaging.
Adhesion @85 ℃ test: samples of 200 μm thickness were cut to 25mm width, light films were removed and attached to glass, 50 μm thick, 300mm long, corona treated PET was attached to the other side, the ends of each strip were clamped to a tensile fixture of a high Wen Lali machine set at 85℃, peeled off at 300mm/min after 10min, and 5 sets of data were tested for averaging.
Gel fraction test: a certain weight of semipermeable OCAM1 is weighed, dissolved in ethyl acetate and kept stand for 24 hours, and then the weight M2 is weighed after filtration, and the gel fraction is M2/M1 x 100%.
And (3) fit test: and (3) tearing off the light release film of the OCA, attaching the light release film to the step glass with the thickness of 30 mu m, obtaining glass after the heavy release film of the OCA is torn off by 1mm, vacuum attaching the glass, placing the glass in a high-pressure deaeration machine for high-pressure deaeration, and observing whether bubbles exist at the step position of the sample ink after deaeration. ( 1. Vacuum lamination conditions: 100pa,45 ℃,30s; 2. high pressure defoaming conditions: 50 ℃,5kg; )
Reliability test: and (3) placing the bonded and cured sample in a high-temperature oven at 90 ℃ and a double-85 high-temperature and high-humidity oven for 1000 hours, and then observing whether newly added bubbles are generated at the visible area.
Storage modulus test: the test was performed by placing an 8mm diameter disc in an ARES rheometer (american TA instruments) with reference to ASTM D4440-15 standard.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and are in no way limiting of the invention. Accordingly, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present invention should be included in the scope of the present invention. Furthermore, the appended claims are intended to cover all such changes and modifications that fall within the scope and boundary of the appended claims, or equivalents of such scope and boundary.

Claims (10)

1. An OCA film for a display device, made of a composition of an optical adhesive, characterized in that the composition of the optical adhesive comprises the following components: the ultraviolet light curing agent comprises an acrylic acid derivative polymer, an acrylic ester oligomer, a diluent monomer, a photoinitiator and a cross-linking agent, wherein the photoinitiator is compounded by adopting a hydrogen abstraction type ultraviolet light initiator and a cracking type ultraviolet light initiator.
2. The OCA film for a display device according to claim 1, wherein the acrylic derivative polymer comprises a structural unit of a monomer having a hydroxyl group and a structural unit derived from an alkyl (meth) acrylate monomer, has a weight average molecular weight of 20w or more and a glass transition temperature of-30 ℃ to 5 ℃, and the mass of the acrylic derivative polymer is 60% to 80% of the total mass of the composition.
3. The OCA film for a display device according to claim 1, wherein the acrylate oligomer is polymerized from an acrylate monomer, the acrylate oligomer has a glass transition temperature of 70 ℃ or higher, a weight average molecular weight of 3000-30000, and the mass of the acrylate oligomer is 3% -15% of the total mass of the composition.
4. The OCA film for a display device according to claim 3, wherein the acrylic acid ester monomer is composed of any of alkyl acrylate, hydroxy acrylate, and part of special acrylic acid monomers selected from one or more of isobornyl acrylate, isobornyl methacrylate, acryloylmorpholine, N-vinylpyrrolidone, N-dimethylacrylamide.
5. The OCA film for a display device according to claim 1, wherein the diluent monomer is composed of any of alkyl acrylate, hydroxy acrylate, and a part of special acrylic acid monomers, and the special acrylic acid ester monomers are selected from one or more of isobornyl acrylate, isobornyl methacrylate, acryloylmorpholine, N-vinylpyrrolidone, N-dimethylacrylamide, and the mass of the diluent monomer is 15% -30% of the total mass of the composition.
6. The OCA film for a display device according to claim 1, wherein the cleavage type uv initiator is selected from one or more of benzoin derivatives, benzil ketal derivatives, dialkoxyacetophenones, α -hydroxyalkylphenones, α -aminoalkylphenones, acylphosphine hydrides, esterified oxime ketone compounds, arylperoxy ester compounds, halomethyl aryl ketones, organic sulfur compounds, and benzoyl formate, and the mass of the cleavage type uv initiator is 0.1 to 1% of the mass of the acrylic derivative polymer.
7. The OCA film for a display device according to claim 1, wherein the hydrogen-abstraction type ultraviolet initiator is one or more selected from 4-methylbenzophenone, benzophenone, and 4-acryloyloxybenzophenone, and the mass of the hydrogen-abstraction type ultraviolet initiator is 0.1 to 1% of the mass of the acrylic derivative polymer.
8. The OCA film for a display device according to claim 1, wherein the crosslinking agent is one or more selected from the group consisting of hexanediol diacrylate, tripropylene glycol diacrylate, 1, 4-butanediol (meth) diacrylate, 1, 6-hexanediol (meth) diacrylate, 1, 9-nonanediol (meth) diacrylate, tripropylene glycol di (meth) acrylate, tricyclodecane dimethanol di (meth) acrylate, 1, 10-decanediol di (meth) acrylate, polyethylene glycol-200 dimethacrylate, polyethylene glycol-400 dimethacrylate, trimethylolpropane tri (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate, ethoxylated pentaerythritol tetra (meth) acrylate, pentaerythritol tetra (meth) acrylic acid, dipentaerythritol hexa (meth) acrylate, and the mass of the crosslinking agent is 0.05 to 1% of the mass of the acrylic derivative polymer.
9. The preparation method of the OCA adhesive film for the display device is characterized by mixing and stirring an acrylic acid derivative polymer, an acrylic acid ester oligomer, a diluent monomer, a photoinitiator and a crosslinking agent uniformly according to a certain proportion, and then defoaming, coating and curing to obtain the OCA adhesive film, wherein the photoinitiator is compounded by adopting a hydrogen abstraction type ultraviolet initiator and a cracking type ultraviolet initiator.
10. The method according to claim 9, wherein the acrylic derivative polymer is prepared by UV bulk polymerization or thermal bulk polymerization; the acrylate oligomer is prepared by adopting a solution polymerization mode.
CN202310598024.0A 2023-05-25 2023-05-25 OCA adhesive film for display device and preparation method thereof Pending CN116574458A (en)

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