CN116516533B - Silk yarn twisting and heat setting integrated machine and application method thereof - Google Patents
Silk yarn twisting and heat setting integrated machine and application method thereof Download PDFInfo
- Publication number
- CN116516533B CN116516533B CN202310811592.4A CN202310811592A CN116516533B CN 116516533 B CN116516533 B CN 116516533B CN 202310811592 A CN202310811592 A CN 202310811592A CN 116516533 B CN116516533 B CN 116516533B
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- fixedly connected
- heat setting
- twisting
- transmission rod
- shaped bracket
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- 238000009998 heat setting Methods 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000005507 spraying Methods 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims description 109
- 238000010438 heat treatment Methods 0.000 claims description 50
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 41
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 22
- 238000001035 drying Methods 0.000 claims description 22
- 239000002390 adhesive tape Substances 0.000 claims description 14
- 230000001360 synchronised effect Effects 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 13
- 238000004804 winding Methods 0.000 claims description 11
- 208000032370 Secondary transmission Diseases 0.000 claims description 8
- 238000005086 pumping Methods 0.000 claims description 8
- 239000003651 drinking water Substances 0.000 claims description 4
- 235000020188 drinking water Nutrition 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H7/00—Spinning or twisting arrangements
- D01H7/02—Spinning or twisting arrangements for imparting permanent twist
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/14—Details
- D01H1/20—Driving or stopping arrangements
- D01H1/24—Driving or stopping arrangements for twisting or spinning arrangements, e.g. spindles
- D01H1/242—Driving or stopping arrangements for twisting or spinning arrangements, e.g. spindles driven by toothed wheels
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/28—Heating or cooling arrangements for yarns
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/30—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/30—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
- D01H13/302—Moistening, e.g. for wet spinning
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/30—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
- D01H13/306—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting by applying fluids, e.g. steam or oiling liquids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention relates to the technical field of chemical filament and wire manufacturing equipment, in particular to a filament twisting and heat setting integrated machine and a use method thereof, wherein the filament twisting and heat setting integrated machine comprises a base, a pay-off rack is fixedly connected to the left side of the top of the base, a U-shaped bracket is fixedly connected to the middle position of the top of the base, and a twisting mechanism is movably connected to the inside of the U-shaped bracket; the left side of the U-shaped bracket is provided with a spraying mechanism, the bottom of the spraying mechanism is fixedly connected to the top of the base, and the right side of the spraying mechanism is connected with the left side of the twisting mechanism; the right side of U type support is provided with heat setting mechanism, heat setting mechanism's bottom fixed connection is at the top of base, heat setting mechanism's left side is connected with twisting mechanism's right side. The twisting and heat setting treatment can be synchronously completed, and the working efficiency is improved.
Description
Technical Field
The invention relates to the technical field of chemical filament and wire manufacturing equipment, in particular to a filament twisting and heat setting integrated machine and a use method thereof.
Background
Heat setting is a key process in post-treatment of silk threads, and in the prior art, for example, a heat setting device of a polyester fiber with a publication number of CN116180253A and a heat setting device of a monofilament production line with a publication number of CN105019044A are used for setting silk threads in a heating mode.
However, the heat setting treatment devices in the prior art only have a single heat setting function, and on a silk thread processing production line, a plurality of devices such as a silk thread twisting device and a heat treatment device are required to be arranged independently, so that the heat setting treatment device has the advantages of large occupied area, complex control, time consumption and lower working efficiency.
Disclosure of Invention
The invention aims to provide a silk yarn twisting and heat setting integrated machine and a use method thereof, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the silk thread twisting and heat setting integrated machine comprises a base, wherein a pay-off rack is fixedly connected to the left side of the top of the base, a U-shaped bracket is fixedly connected to the middle position of the top of the base, and a twisting mechanism is movably connected to the inside of the U-shaped bracket;
the left side of the U-shaped bracket is provided with a spraying mechanism, the bottom of the spraying mechanism is fixedly connected to the top of the base, and the right side of the spraying mechanism is connected with the left side of the twisting mechanism;
the right side of the U-shaped bracket is provided with a heat setting mechanism, the bottom of the heat setting mechanism is fixedly connected to the top of the base, and the left side of the heat setting mechanism is connected with the right side of the twisting mechanism;
the right side of pay off rack is provided with the tension regulator, the bottom fixed connection of tension regulator is at the top of base, the right side fixedly connected with rolling ware at base top.
Preferably, the twisting mechanism comprises two transmission rods, and the two transmission rods are symmetrically and rotatably connected to the upper part of the U-shaped bracket;
the front end of the lower part of the U-shaped bracket is rotationally connected with a main transmission rod, the rear end of the lower part of the U-shaped bracket is rotationally connected with a secondary transmission rod, transmission belts are movably connected between the main transmission rod and the secondary transmission rod and between the two transmission rods, and the surfaces of the transmission belts are fixedly connected with guide rubber strips;
the right end of the secondary transmission rod and the right end of the adjacent transmission rod are fixedly sleeved with transmission gears, the side walls of the two transmission gears are installed in a meshed mode, the left end of the secondary transmission rod penetrates through the U-shaped support to be fixedly connected with a motor, and the side walls of the motor are fixedly connected to the surface of the U-shaped support;
the right end of the main transmission rod penetrates through the U-shaped bracket to fixedly sleeve a synchronous gear, and the side wall of the synchronous gear is movably connected with the side wall of the heat setting mechanism;
the left side of the U-shaped bracket is rotationally connected with a gear rod, the left end of the gear rod is movably connected with the side wall of the spraying mechanism, the middle part of the gear rod and the left end of the main transmission rod are fixedly sleeved with belt pulleys, and a transmission belt is movably connected between the two belt pulleys;
the middle part symmetry fixedly connected with backup pad of U type support, two the backup pad respectively with two drive belts one-to-one, the equal symmetry fixedly connected with electric telescopic handle in top and bottom of backup pad, with two of level fixedly connected with backing plate between the electric telescopic handle, the top rotation of backing plate is connected with the direction rack bar, the lateral wall of direction rack bar and the inner wall overlap joint of drive belt.
Preferably, the heat setting mechanism comprises a Y-shaped bracket, the Y-shaped bracket is fixedly connected to the top of the base, supporting grooves are formed in two sides of the upper part of the Y-shaped bracket, copper rings are fixedly connected to the inner walls of the supporting grooves, heating rings are rotatably connected to the inner rings of the copper rings, a spiral drying pipe is fixedly connected between the two heating rings, and a conductive wire is fixedly connected to the bottom of the copper rings on the left side;
the outer ring of the heating ring on the left side is fixedly sleeved with a toothed ring, and the side wall of the toothed ring is movably connected with the right side of the twisting mechanism.
Preferably, the outer ring of the heating ring is fixedly connected with eight conductive balls along the circumference at equal intervals, and the side walls of the conductive balls are lapped on the inner wall of the copper ring.
Preferably, the spraying mechanism comprises a lead frame, the lead frame is fixedly connected to the top of the base, a conical guide hole is formed in the upper portion of the lead frame, a ring groove is formed in the right side of the lower portion of the lead frame, a circular gear is rotationally connected to the inside of the ring groove, and the side wall of the circular gear is movably connected with the left side of the twisting mechanism;
the left side of the lower part of the lead frame is provided with an adjusting groove, the middle part of the circular gear is fixedly connected with a connecting shaft, the connecting shaft extends to the inside of the adjusting groove and is fixedly connected with a disc, the left side of the disc is fixedly connected with a guide pin, the surface of the guide pin is movably sleeved with a waist-shaped guide plate, and the top and the bottom of the waist-shaped guide plate are both in sliding connection with the inner wall of the adjusting groove;
the lower part of the left side of the lead frame is symmetrically and fixedly connected with a piston cylinder, the inside of the piston cylinder is slidably connected with a piston rod, and the opposite ends of the two piston rods are respectively and fixedly connected with two sides of the waist-shaped guide plate;
two the equal fixedly connected with drain pipe of one side that the piston tube is relative, the one end fixedly connected with of drain pipe and toper guide hole matched with shower nozzle, two the equal fixedly connected with drinking-water pipe of bottom of piston tube, two fixedly connected with water tank between the bottom of drinking-water pipe, water tank fixed connection is at the top of base.
Preferably, a first check valve is fixedly connected between the water pumping pipe and the piston cylinder, and a second check valve is fixedly connected between the water draining pipe and the piston cylinder.
Preferably, the surface of the guide adhesive tape is provided with an anti-skid groove, and the guide adhesive tape is arranged on the surface of the transmission belt in a spiral winding mode.
The application method of the silk yarn twisting and heat setting integrated machine comprises the following steps:
when the silk thread twisting and heat setting integrated machine is used, firstly, a silk thread coil is arranged on a pay-off rack, then a plurality of silk threads pass through a tension regulator and a conical guide hole on the lead rack, then the silk threads are combined together, pass through the space between two driving belts, pass through the space between two heating rings and then are fixed on a winding roller of a winding device;
specifically, when the winder is started to wind, the motor is started to rotate along with the driven transmission rod, so that the transmission belt between the driven transmission rod and the main transmission rod starts to transmit, at the moment, the right end of the driven transmission rod is meshed with two transmission gears between the adjacent transmission rods, the transmission rods rotate, the two transmission belts reversely and synchronously rotate, and the ropes passing through the two transmission belts are twisted under the cooperation of the guide adhesive tapes on the surfaces of the transmission belts, so that a plurality of silk threads are stably twisted together;
in the rotation process of the main transmission rod, the left end of the main transmission rod is matched with a transmission belt through a belt pulley to drive a gear rod to synchronously rotate, so that the gear rod is meshed with a circular gear on the side wall of a wire frame, at the moment, the circular gear is driven to rotate through a connecting shaft, a guide pin on the circular plate is matched with a waist-shaped guide plate, the waist-shaped guide plate drives piston rods at two ends to reciprocate left and right, when the piston rods move in a piston cylinder, water in a water tank is pumped into a drain pipe through a water pumping pipe and then is sprayed out from a spray head position, and as a plurality of threads are distributed in a fan shape at the left side position of the wire frame, water sprayed out from the spray head can uniformly cover the surfaces of the plurality of threads and then perform twisting operation;
when the main transmission rod rotates, the right end of the main transmission rod is meshed with the side wall of the toothed ring on the adjacent heating ring through the synchronous gear, so that the heating ring rotates on the upper part of the Y-shaped bracket through the spiral drying pipe and brings the other heating ring, after the heating ring is electrified, the spiral drying pipe rotates on the surface of the twisted rope, and the surface of the rope is uniformly dried and shaped.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, through the matched use of the heating rings, the copper rings of the spiral drying pipe and other parts, after the copper rings are electrified, the two heating rings are used for heating the spiral drying pipe, water in a plurality of threads is extruded in the uninterrupted twisting process of the two driving belts, and when a twisted thread rope passes through the heating rings and enters the middle of the spiral drying pipe, at the moment, under the meshing effect of a synchronous gear on a main driving rod and the toothed ring, the spiral drying pipe synchronously rotates along with the heating rings, so that the surface of the thread rope can be uniformly dried and heat-shaped, the uneven heat shrinkage rate caused by uneven surface heating during the heat-shaping of the thread rope is avoided, and the twisting and heat-shaping treatment can be synchronously completed, so that the working efficiency is improved.
According to the invention, through the matched use of the driving belts, the base plates, the guide toothed bars and other parts, when the rope needing twisting is transmitted between the two driving belts, a plurality of threads are twisted under the synchronous and reverse driving action of the two driving belts, and meanwhile, the distance between the two base plates is controlled by the electric telescopic rod, so that the guide toothed bars on the two base plates are effectively pressed against the two sides of the inner wall of the driving belts, the gap between the two driving belts is controlled, the stable twisting operation of the driving belts is ensured, and the device is suitable for twisting operations of ropes with different diameters by adjusting the gap.
According to the invention, through the cooperation of the gear rod, the waist-shaped guide plate, the spray head and other parts, when the main transmission rod drives the twisting operation with the transmission belt, the gear rod drives the disc to rotate synchronously, so that the guide pin on the disc drives the waist-shaped guide plate to reciprocate in the adjusting groove, at the moment, the piston rod pumps water in the water tank to the spray head to spray in the moving process of the piston cylinder, so that the water can be uniformly sprayed on the surfaces of a plurality of threads, the flexibility of the threads during twisting is improved, water resources can be saved in an automatic spraying mode, and the cost is reduced along with synchronous operation of the twisting mechanism.
Drawings
FIG. 1 is a front view of the structure of the present invention;
FIG. 2 is an enlarged view of the structure of FIG. 1A in accordance with the present invention;
FIG. 3 is an enlarged view of the structure of FIG. 1B in accordance with the present invention;
FIG. 4 is a top view in elevation of a partial position of a drive belt of the present invention;
FIG. 5 is an enlarged view of the structure of FIG. 4C in accordance with the present invention;
FIG. 6 is an enlarged view of the structure of FIG. 4D according to the present invention;
FIG. 7 is a left cross-sectional view of a partial position of the U-shaped bracket and support plate of the present invention;
FIG. 8 is a left side view of the lead frame and piston cylinder of the present invention in partial position;
FIG. 9 is a left cross-sectional view of a leadframe and a partial location of a waist guide in accordance with the present invention;
FIG. 10 is a right cross-sectional view of a partial location of a Y-shaped bracket and copper ring of the present invention;
fig. 11 is a top view in section of a partial position of a Y-shaped bracket and copper ring of the present invention.
In the figure: 1. a base; 2. a pay-off rack; 3. a U-shaped bracket; 4. a twisting mechanism; 401. a transmission rod; 402. a main transmission rod; 403. a slave drive rod; 404. a transmission belt; 405. guiding adhesive tapes; 406. a support plate; 407. an electric telescopic rod; 408. a backing plate; 409. a guide toothed bar; 410. a transmission gear; 411. a motor; 412. a synchronizing gear; 413. a gear lever; 414. a belt pulley; 415. a drive belt; 5. a spraying mechanism; 501. a lead frame; 502. conical guide holes; 503. a ring groove; 504. a circular gear; 505. an adjustment tank; 506. a connecting shaft; 507. a disc; 508. a guide pin; 509. a waist-shaped guide plate; 510. a piston cylinder; 511. a piston rod; 512. a drain pipe; 513. a spray head; 514. a water pumping pipe; 515. a water tank; 6. a heat setting mechanism; 601. a Y-shaped bracket; 602. a support groove; 603. a copper ring; 604. a heating ring; 605. a spiral drying tube; 606. a conductive wire; 607. a toothed ring; 7. a tension regulator; 8. and a winder.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which are obtained by a worker of ordinary skill in the art without creative efforts, are within the protection scope of the present invention based on the embodiments of the present invention.
Referring to fig. 1 to 11, the present invention provides a technical solution: the utility model provides a silk thread twisting heat setting all-in-one, includes base 1, and the left side fixedly connected with pay off rack 2 at base 1 top, the intermediate position fixedly connected with U type support 3 at base 1 top, the inside swing joint of U type support 3 has twisting mechanism 4. It should be noted that: the upper part of the U-shaped bracket 3 is provided with a through hole which is convenient for the string to pass through.
The left side of U type support 3 is provided with spraying mechanism 5, and the bottom fixed connection of spraying mechanism 5 is at the top of base 1, and the right side of spraying mechanism 5 is connected with the left side of twisting mechanism 4.
The right side of U type support 3 is provided with heat setting mechanism 6, and heat setting mechanism 6's bottom fixed connection is at the top of base 1, and heat setting mechanism 6's left side is connected with twisting mechanism 4's right side.
The right side of pay off rack 2 is provided with tension regulator 7, and tension regulator 7's bottom fixed connection is at the top of base 1, and the right side at base 1 top is fixedly connected with rolling ware 8. It should be noted that: the tension regulator 7 and the winder 8 are of the prior art and will not be described in detail here; the pay-off rack 2 is provided with a plurality of strands of wire coils, fine wires of the plurality of strands of wire coils pass through the tension regulator 7 and enter the spray mechanism 5, and because the plurality of strands of wire coils are arranged side by side, the plurality of strands of wire coils are distributed in a fan shape before entering the twisting mechanism 4, and then the plurality of strands of wire bundles are subjected to drying and heat setting by the heat setting mechanism 6 after being twisted by the twisting mechanism 4, and finally are collected by the winder 8.
In this embodiment, as shown in fig. 1 to 7, the twisting mechanism 4 includes two transmission bars 401, and the two transmission bars 401 are symmetrically rotatably connected to the upper portion of the U-shaped bracket 3.
The front end of the lower part of the U-shaped bracket 3 is rotationally connected with a main transmission rod 402, the rear end of the lower part of the U-shaped bracket 3 is rotationally connected with a secondary transmission rod 403, a transmission belt 404 is movably connected between the main transmission rod 402 and the secondary transmission rod 403, the two transmission rods 401 are movably connected with the transmission belt 404, and the surface of the transmission belt 404 is fixedly connected with a guide adhesive tape 405. It should be noted that: and support bearings are fixedly connected between the main transmission rod 402, the auxiliary transmission rod 403 and the transmission rod 401 and the U-shaped bracket 3, so that the stability of rotation of the main transmission rod 402, the auxiliary transmission rod 403 and the transmission rod 401 is improved.
The middle part of the U-shaped bracket 3 is symmetrically and fixedly connected with a supporting plate 406, and the two supporting plates 406 are respectively in one-to-one correspondence with the two driving belts 404. It should be noted that: the backup pad sets up in the inboard intermediate position of drive belt.
The top and the bottom of backup pad 406 are all symmetry fixedly connected with electric telescopic handle 407, fixedly connected with backing plate 408 between two electric telescopic handle 407 of same level, and the top rotation of backing plate 408 is connected with direction rack 409, and the lateral wall of direction rack 409 overlaps with the inner wall of drive belt 404. It should be noted that: the driving belt 404 is a synchronous belt, the side wall of the guiding toothed bar 409 is meshed with teeth on the inner wall of the driving belt 404, when the electric telescopic bar 407 stretches out to enable the side wall of the guiding toothed bar 409 to be pressed against the inner wall of the driving belt 404, the guiding toothed bar 409 is meshed with the inner wall of the driving belt 404 for transmission, so that the normal transmission operation of the driving belt 404 is not affected, and ropes with different diameters are twisted by adjusting the gap between the two driving belts 404; and five guide tooth bars 409 are equidistantly rotated on the top of the backing plate 408, so that the use stability is improved.
The right end of the driving rod 403 and the right end of the adjacent transmission rod 401 are fixedly sleeved with driving gears 410, the side walls of the two driving gears 410 are installed in a meshed mode, a motor 411 is fixedly connected with the left end of the driving rod 403 through the U-shaped bracket 3, and the side wall of the motor 411 is fixedly connected to the surface of the U-shaped bracket 3. It should be noted that: the transmission gears 410 are arranged, so that the rotation directions of the two transmission belts 404 can be opposite, the two transmission belts 404 twist the ropes between the two transmission belts, and the twisting quality is improved.
The right end of the main transmission rod 402 penetrates through the U-shaped bracket 3 to fixedly sleeve a synchronous gear 412, and the side wall of the synchronous gear 412 is movably connected with the heat setting mechanism 6.
The left side rotation of U type support 3 is connected with gear lever 413, and the left end of gear lever 413 and the lateral wall swing joint of spraying mechanism 5, the middle part of gear lever 413 has all fixedly cup jointed belt pulley 414 with the left end of main drive rod 402, swing joint has driving belt 415 between two belt pulleys 414. It should be noted that: the belt pulley 414 at the left end of the main transmission rod 402 is parallel to the belt pulley 414 on the gear rod 413, and the two are connected and transmitted through a transmission belt 415.
In this embodiment, as shown in fig. 1 and 4, the surface of the guiding adhesive tape 405 is provided with an anti-slip groove, and two guiding adhesive tapes 405 are respectively installed on the surfaces of two driving belts 404 in a spiral winding manner. It should be noted that: stability in the twisting process is improved through the anti-skid groove, and the guide adhesive tape 405 is installed in an inclined winding mode, so that the inclined winding direction of the guide adhesive tape 405 is consistent with the line direction of the intertwining of a plurality of fine lines.
In this embodiment, as shown in fig. 1, 2, 6, 8 and 9, the spraying mechanism 5 includes a lead frame 501, the lead frame 501 is fixedly connected to the top of the base 1, a tapered guide hole 502 is formed on the upper portion of the lead frame 501, a ring groove 503 is formed on the right side of the lower portion of the lead frame 501, a circular gear 504 is rotatably connected to the inside of the ring groove 503, and the side wall of the circular gear 504 is meshed with the side wall of the gear rod 413, so that the twisting mechanism 4 can rotate synchronously with the circular gear 504 during twisting; both ends of the tapered guide hole 502 are both provided with arc surfaces, and after the fine wire penetrates into the tapered guide hole 502, the arc surfaces are provided with the damage to the surface of the fine wire.
The left side of lead frame 501 lower part has been seted up adjustment tank 505, and the middle part fixedly connected with connecting axle 506 of circular gear 504, connecting axle 506 extend to the inside fixedly connected with disc 507 of adjustment tank 505, and the left side fixedly connected with guide pin 508 of disc 507, the surface activity of guide pin 508 cup joints waist shaped baffle 509, and the top and the bottom of waist shaped baffle 509 all with the inner wall sliding connection of adjustment tank 505. A supporting bearing is fixedly connected between the connecting shaft 506 and the inner wall of the lead frame 501, so that the rotation stability of the disc 507 and the circular gear 504 is improved; the upper and lower inner walls of the adjusting groove 505 are symmetrically provided with horizontal sliding grooves, the top and the bottom of the waist-shaped guide plate 509 are fixedly connected with sliding blocks, the two sliding blocks are respectively and slidably connected in the two sliding grooves, and the middle of the waist-shaped guide plate 509 is provided with a waist-shaped groove matched with the guide pin 508.
The lower part of the left side of the lead frame 501 is symmetrically and fixedly connected with a piston cylinder 510, the inside of the piston cylinder 510 is slidably connected with a piston rod 511, and opposite ends of the two piston rods 511 are respectively and fixedly connected with two sides of a waist-shaped guide plate 509.
The drain pipes 512 are fixedly connected to opposite sides of the two piston cylinders 510, one ends of the drain pipes 512 are fixedly connected with spray heads 513 matched with the conical guide holes 502, the bottoms of the two piston cylinders 510 are fixedly connected with water pumping pipes 514, a water tank 515 is fixedly connected between the bottoms of the two water pumping pipes 514, and the water tank 515 is fixedly connected to the top of the base 1. In order to ensure the water spraying effect, the water tank 515 can be additionally provided with a water pump structure to supply water to the water suction pipe 514.
In this embodiment, a first check valve is fixedly connected between the water pumping pipe 514 and the piston cylinder 510, and a second check valve is fixedly connected between the water draining pipe 512 and the piston cylinder 510. It should be noted that: when the piston rod 511 moves reciprocally along with the waist-shaped guide plate 509, water in the water tank 515 is pumped to the position of the spray head 513 to spray out, so that water is automatically sprayed on the surface of the silk thread, softness of the silk thread is improved, breakage during twisting is avoided, and quality is improved; the automatic spraying mode saves water resources, can synchronously run along with twisting, and is stable and reduces cost.
In this embodiment, as shown in fig. 1, 3, 5, 10 and 11, the heat setting mechanism 6 includes a Y-shaped support 601, the Y-shaped support 601 is fixedly connected to the top of the base 1, two sides of the upper portion of the Y-shaped support 601 are both provided with support grooves 602, an inner wall of each support groove 602 is fixedly connected with a copper ring 603, an inner ring of each copper ring 603 is rotatably connected with a heating ring 604, a spiral drying tube 605 is fixedly connected between the two heating rings 604, and a conductive wire 606 is fixedly connected to the bottom of the left copper ring 603. It should be noted that: the middle part of the base 1 is fixedly connected with a controller, and one end of a conductive wire 606 is electrically connected with the controller; and spiral drying duct 605 sets up the concrete condition of conveniently observing the shaping in-process cotton rope, promotes equipment result of use.
The outer ring of the left heating ring 604 is fixedly sleeved with a toothed ring 607, and the side wall of the toothed ring 607 is movably connected with the right side of the twisting mechanism 4. It should be noted that: the side wall of the toothed ring 607 is meshed with the side wall of the synchronous gear 412, so that the heating ring 604 and the twisting mechanism 4 are synchronously driven; a round hole is formed in the middle of the heating ring 604, so that the twisted wire rope can pass through between the two heating rings 604, the two heating rings 604 are equivalent to the heating ends of the spiral drying pipe 605, and when the heating rings 604 are electrified, the spiral drying pipe 605 starts to generate heat.
In this embodiment, eight conductive balls are fixedly connected to the outer ring of the heating ring 604 at equal intervals along the circumference, and the side walls of the conductive balls are lapped on the inner wall of the copper ring 603. It should be noted that: after the heating ring 604 is contacted with the copper ring 603 through the conductive ball in the rotating process, the electric heating effect is realized under the condition of electrifying the copper ring. At this time, the heating ring is equivalent to the heating head in the "quick heating" in the prior art, the spiral drying tube is equivalent to the heating rod, the copper ring is in the electrified state after being electrically connected with the conductive wire, and meanwhile, the heating ring is electrified after being contacted with the copper ring through the conductive ball, so that the spiral drying tube heats and dries, and the heating mode of the spiral drying tube belongs to the prior art and is not described in detail. In order to improve the use safety, an insulating ring can be arranged between the Y-shaped support 601 and the copper ring 603, and the heating process has low power and can be used for drying water.
In this embodiment, as shown in fig. 1 to 11, a method for using a filament twisting and heat setting integrated machine includes the following steps:
when the yarn twisting and heat setting integrated machine is used, firstly, a yarn coil is arranged on a pay-off rack 2, then a plurality of yarns pass through a tension regulator 7 and a conical guide hole 502 on a lead frame 501, and then the yarns are combined together, pass between two driving belts 404, pass between two heating rings 604 and are fixed on a winding roller of a winding device 8;
specifically, when the winder 8 is started to wind, the starting motor 411 rotates with the slave transmission rod 403 to start transmission of the transmission belt 404 between the slave transmission rod 403 and the main transmission rod 402, at this time, two transmission gears 410 between the right end of the slave transmission rod 403 and the adjacent transmission rod 401 are meshed to transmit, the transmission rod 401 rotates to enable the two transmission belts 404 to reversely and synchronously rotate, and the ropes passing through the two transmission belts 404 are twisted under the cooperation of the guide adhesive tape 405 on the surfaces of the transmission belts 404, so that a plurality of threads are stably twisted together;
in the rotation process of the main transmission rod 402, the left end of the main transmission rod 402 is matched with a transmission belt 415 through a belt pulley 414 to synchronously rotate with a gear rod 413, so that the gear rod 413 is meshed with a circular gear 504 on the side wall of a lead frame 501, at the moment, the circular gear 504 is rotated with a disc 507 through a connecting shaft 506, a guide pin 508 on the disc 507 is matched with a waist-shaped guide plate 509, the waist-shaped guide plate 509 is driven to reciprocate left and right by a piston rod 511 at two ends, and when the piston rod 511 moves in a piston cylinder 510, water in a water tank 515 is pumped into a drain pipe 512 through a water pumping pipe 514 and then is sprayed out from a spray head 513, and as a plurality of threads are distributed in a fan shape at the left side of the lead frame 501, water sprayed out from the spray head 513 is uniformly covered on the surfaces of the plurality of threads and then twisted;
when the main transmission rod 402 rotates, the right end of the main transmission rod 402 is meshed with the side wall of the toothed ring 607 on the adjacent heating ring 604 through the synchronous gear 412, so that the heating ring 604 rotates on the upper part of the Y-shaped bracket 601 with the other heating ring 604 through the spiral drying pipe 605, and after the heating ring 604 is electrified, the spiral drying pipe 605 rotates on the surface of the twisted wire, and the surface of the wire is uniformly dried and shaped.
Claims (7)
1. The utility model provides a silk thread twisting heat setting all-in-one, includes base (1), its characterized in that: the left side of the top of the base (1) is fixedly connected with a pay-off rack (2), the middle position of the top of the base (1) is fixedly connected with a U-shaped bracket (3), and the inside of the U-shaped bracket (3) is movably connected with a twisting mechanism (4);
the left side of the U-shaped bracket (3) is provided with a spraying mechanism (5), the bottom of the spraying mechanism (5) is fixedly connected to the top of the base (1), and the right side of the spraying mechanism (5) is connected with the left side of the twisting mechanism (4);
the right side of the U-shaped bracket (3) is provided with a heat setting mechanism (6), the bottom of the heat setting mechanism (6) is fixedly connected to the top of the base (1), and the left side of the heat setting mechanism (6) is connected with the right side of the twisting mechanism (4);
the right side of the pay-off rack (2) is provided with a tension regulator (7), the bottom of the tension regulator (7) is fixedly connected to the top of the base (1), and the right side of the top of the base (1) is fixedly connected with a winder (8);
the twisting mechanism (4) comprises two transmission rods (401), and the two transmission rods (401) are symmetrically and rotatably connected to the upper part of the U-shaped bracket (3);
the front end of the lower part of the U-shaped bracket (3) is rotationally connected with a main transmission rod (402), the rear end of the lower part of the U-shaped bracket (3) is rotationally connected with a secondary transmission rod (403), a transmission belt (404) is movably connected between the main transmission rod (402) and the secondary transmission rod (403) and between the two transmission rods (401), and a guide adhesive tape (405) is fixedly connected on the surface of the transmission belt (404);
the right end of the slave transmission rod (403) and the right end of the adjacent transmission rod (401) are fixedly sleeved with transmission gears (410), the side walls of the two transmission gears (410) are installed in a meshed mode, the left end of the slave transmission rod (403) penetrates through the U-shaped bracket (3) and is fixedly connected with a motor (411), and the side wall of the motor (411) is fixedly connected to the surface of the U-shaped bracket (3);
the right end of the main transmission rod (402) penetrates through the U-shaped bracket (3) to be fixedly sleeved with a synchronous gear (412), and the side wall of the synchronous gear (412) is movably connected with the side wall of the heat setting mechanism (6);
the left side of the U-shaped bracket (3) is rotationally connected with a gear rod (413), the left end of the gear rod (413) is movably connected with the side wall of the spraying mechanism (5), the middle part of the gear rod (413) and the left end of the main transmission rod (402) are fixedly sleeved with belt pulleys (414), and a transmission belt (415) is movably connected between the two belt pulleys (414);
the middle part symmetry fixedly connected with backup pad (406) of U type support (3), two backup pad (406) respectively with two drive belt (404) one-to-one, the equal symmetry fixedly connected with electric telescopic handle (407) in top and bottom of backup pad (406), with two of horizontal height fixedly connected with backing plate (408) between electric telescopic handle (407), the top rotation of backing plate (408) is connected with direction rack (409), the lateral wall of direction rack (409) and the inner wall overlap joint of drive belt (404).
2. The filament twisting and heat setting integrated machine according to claim 1, wherein: the heat setting mechanism (6) comprises a Y-shaped support (601), the Y-shaped support (601) is fixedly connected to the top of the base (1), supporting grooves (602) are formed in two sides of the upper portion of the Y-shaped support (601), copper rings (603) are fixedly connected to the inner walls of the supporting grooves (602), heating rings (604) are rotatably connected to the inner rings of the copper rings (603), a spiral drying pipe (605) is fixedly connected between the two heating rings (604), and conducting wires (606) are fixedly connected to the bottoms of the copper rings (603) on the left side;
the outer ring of the heating ring (604) on the left side is fixedly sleeved with a toothed ring (607), and the side wall of the toothed ring (607) is movably connected with the right side of the twisting mechanism (4).
3. The filament twisting and heat setting integrated machine according to claim 2, wherein: eight conductive balls are fixedly connected to the outer ring of the heating ring (604) along the circumference at equal intervals, and the side walls of the conductive balls are lapped on the inner wall of the copper ring (603).
4. A filament twisting and heat setting integrated machine according to claim 3, wherein: the spraying mechanism (5) comprises a lead frame (501), the lead frame (501) is fixedly connected to the top of the base (1), a conical guide hole (502) is formed in the upper portion of the lead frame (501), a ring groove (503) is formed in the right side of the lower portion of the lead frame (501), a circular gear (504) is rotatably connected to the inside of the ring groove (503), and the side wall of the circular gear (504) is movably connected with the left side of the twisting mechanism (4);
an adjusting groove (505) is formed in the left side of the lower portion of the lead frame (501), a connecting shaft (506) is fixedly connected to the middle portion of the circular gear (504), a disc (507) is fixedly connected to the inside of the adjusting groove (505) in a extending mode through the connecting shaft (506), a guide pin (508) is fixedly connected to the left side of the disc (507), a waist-shaped guide plate (509) is movably sleeved on the surface of the guide pin (508), and the top and the bottom of the waist-shaped guide plate (509) are both in sliding connection with the inner wall of the adjusting groove (505);
the lower part of the left side of the lead frame (501) is symmetrically and fixedly connected with a piston cylinder (510), the interior of the piston cylinder (510) is slidably connected with a piston rod (511), and the opposite ends of the two piston rods (511) are respectively and fixedly connected with two sides of a waist-shaped guide plate (509);
two opposite one side of piston tube (510) is all fixedly connected with drain pipe (512), the one end fixedly connected with of drain pipe (512) with toper guide hole (502) matched with shower nozzle (513), two the bottom of piston tube (510) is all fixedly connected with drinking-water pipe (514), two fixedly connected with water tank (515) between the bottom of drinking-water pipe (514), water tank (515) fixed connection is at the top of base (1).
5. The filament twisting and heat setting integrated machine according to claim 4, wherein: a first check valve is fixedly connected between the water suction pipe (514) and the piston cylinder (510), and a second check valve is fixedly connected between the water discharge pipe (512) and the piston cylinder (510).
6. The filament twisting and heat setting integrated machine according to claim 5, wherein: the surface of the guide adhesive tape (405) is provided with an anti-skid groove, and the guide adhesive tape (405) is installed on the surface of the transmission belt (404) in a spiral winding mode.
7. The filament twisting and heat setting integrated machine according to claim 6, wherein: the using method comprises the following steps:
when the silk yarn twisting and heat setting integrated machine is used, firstly, a silk yarn roll is arranged on a pay-off rack (2), then a plurality of silk yarns pass through a tension regulator (7) and a conical guide hole (502) on the lead rack (501), and then the silk yarns are combined together, pass between two driving belts (404) and are fixed on a winding roller of a winding device (8) after passing between two heating rings (604);
specifically, when the winder (8) is started to wind, the starting motor (411) rotates with the slave transmission rod (403) to drive the transmission belt (404) between the slave transmission rod (403) and the main transmission rod (402), at the moment, two transmission gears (410) between the right end of the slave transmission rod (403) and the adjacent transmission rod (401) are meshed to drive, the transmission rod (401) rotates to enable the two transmission belts (404) to reversely and synchronously rotate, and the ropes passing through the two transmission belts (404) are twisted under the cooperation of the guide adhesive tape (405) on the surface of the transmission belt (404) to enable the multi-strand silk yarns to be stably twisted together;
in the rotation process of the main transmission rod (402), the left end of the main transmission rod (402) is matched with a transmission belt (415) through a belt pulley (414) to synchronously rotate so that the gear rod (413) is meshed with a circular gear (504) on the side wall of a lead frame (501), at the moment, the circular gear (504) is rotated through a connecting shaft (506) to drive a disc (507), a guide pin (508) on the disc (507) is matched with a waist-shaped guide plate (509), the waist-shaped guide plate (509) is driven to reciprocate left and right through piston rods (511) at two ends, and when the piston rods (511) move in a piston cylinder (510), water in the water tank (515) is pumped into the drain pipe (512) through a water pumping pipe (514) and then is sprayed out of a spray head (513);
when the main transmission rod (402) rotates, the right end of the main transmission rod (402) is meshed with the side wall of the toothed ring (607) on the adjacent heating ring (604) through the synchronous gear (412), so that the heating ring (604) rotates on the upper part of the Y-shaped bracket (601) through the spiral drying pipe (605) with the other heating ring (604), and after the heating ring (604) is electrified, the spiral drying pipe (605) rotates on the surface of the twisted wire rope, and the surface of the wire rope is uniformly dried and heat-set.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310811592.4A CN116516533B (en) | 2023-07-04 | 2023-07-04 | Silk yarn twisting and heat setting integrated machine and application method thereof |
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| CN202310811592.4A CN116516533B (en) | 2023-07-04 | 2023-07-04 | Silk yarn twisting and heat setting integrated machine and application method thereof |
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| CN116516533B true CN116516533B (en) | 2023-08-22 |
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| WO2022134653A1 (en) * | 2020-12-22 | 2022-06-30 | 江苏德力化纤有限公司 | Production apparatus and preparation method for high-uniformity superfine polyester fibers |
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| FR2857985A1 (en) * | 2003-07-22 | 2005-01-28 | Rieter Icbt | Textile yarn continuous twisting and fixing machine has one or more treatment posts incorporating twisting, thermofixing, cooling and winding operations |
| KR20060024933A (en) * | 2004-09-15 | 2006-03-20 | 최병호 | A twisting apparatus of a compound yarn |
| CN102011329A (en) * | 2010-10-21 | 2011-04-13 | 江苏苏净集团有限公司 | Small variable frequency multi-functional fiber rope machine and use method thereof |
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