CN116511933A - Transmission line iron tower component cutting and polishing integrated equipment - Google Patents
Transmission line iron tower component cutting and polishing integrated equipment Download PDFInfo
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- CN116511933A CN116511933A CN202310815469.XA CN202310815469A CN116511933A CN 116511933 A CN116511933 A CN 116511933A CN 202310815469 A CN202310815469 A CN 202310815469A CN 116511933 A CN116511933 A CN 116511933A
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- 238000005498 polishing Methods 0.000 title claims abstract description 193
- 238000005520 cutting process Methods 0.000 title claims abstract description 104
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 80
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 40
- 230000005540 biological transmission Effects 0.000 title claims abstract description 16
- 239000000428 dust Substances 0.000 claims description 21
- 238000010521 absorption reaction Methods 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 6
- 230000005484 gravity Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 37
- 239000012535 impurity Substances 0.000 description 8
- 238000005259 measurement Methods 0.000 description 8
- 239000012634 fragment Substances 0.000 description 6
- 230000011218 segmentation Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 230000003068 static effect Effects 0.000 description 4
- 238000007517 polishing process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000017105 transposition Effects 0.000 description 2
- 241000282326 Felis catus Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a cutting and polishing integrated device for a power transmission line iron tower component, which belongs to the technical field of iron tower processing and comprises the following components: a body, the body comprising: the device comprises an upper machine body and a lower machine body, wherein a cutting device is arranged in the upper machine body, and a polishing device is arranged in the lower machine body; the long strip member is conveyed to the inside of the upper machine body under the action of gravity, then the controller controls the cutting device to start, the cutting device immediately cuts the long strip member, the long strip member in the plurality of fixed pipes is cut in a segmented mode, the iron tower member cutting efficiency is improved, the iron tower member cutting time is saved, the segmented cut member is conveyed to the lower machine body through the upper machine body, then the member is conveyed to the polishing cavity, then the controller controls the polishing device to start, the polishing device immediately polishes the cut member, the member polishing time is saved, and the member polishing efficiency is improved.
Description
Technical Field
The invention relates to the technical field of iron tower machining, in particular to cutting and polishing integrated equipment for a power transmission line iron tower component.
Background
The iron tower generally refers to an electric power iron tower, a communication iron tower or an ornamental iron tower, and then the electric power iron tower is built by using a steel frame when being built, and the iron tower is generally divided into: the wine glass type, cat head type, upper character shape, dry character shape and barrel type are divided into five types according to the application: strain towers, tangent towers, corner towers, transposition towers (wire phase position replacement towers), terminal towers, crossing towers and the like, and the structure characteristics of the strain towers, the tangent towers, the corner towers, the transposition towers (wire phase position replacement towers), the terminal towers, the crossing towers and the like are that various towers belong to space truss structures;
in the iron tower production and construction process, long-strip members are usually required to be cut in sections, the cut sections are polished, then the sections are assembled and spliced, in the section cutting process, manual cutting is usually adopted, the process is time-consuming and labor-consuming, only one long-strip member can be cut at a time, and the efficiency is low.
Disclosure of Invention
The invention aims to provide a transmission line iron tower component cutting and polishing integrated device, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme:
an integrated equipment for cutting and polishing transmission line iron tower components, comprising: a body, the body comprising: go up organism and lower organism, be provided with cutting device in the last organism, be provided with grinding device in the lower organism, cutting device includes: the fixed block, the fixed block sets up the top at last organism, be provided with a plurality of fixed pipe in the fixed block, be provided with the ejector pad in the fixed pipe, the ejector pad is driven by the electric jar, a plurality of fixed pipe is along the axis of last organism around arranging, grinding device includes: the polishing cavity is arranged in the lower machine body, and the fixing pipe is communicated with the polishing cavity;
the staff places rectangular component in proper order in fixed intraductal, then the control unit control jar starts, the electric jar drives the ejector pad and removes, the ejector pad is fixed rectangular component, then rectangular component carries the inside of upper organism under the effect of gravity, then the control unit control cutting device starts, cutting device carries out cutting treatment to rectangular component immediately, the rectangular component in a plurality of fixed intraductal cuts in segmentation, iron tower component cutting efficiency has been improved, iron tower component cutting time has been saved, the component that the segmentation cutting was accomplished is carried in lower organism through last organism later, then the component is carried to the chamber of polishing, then the control unit control grinding device starts, grinding device carries out polishing to the component that the cutting was accomplished immediately, the time of having saved the component and having improved the efficiency of component polishing.
Preferably, the bottom of fixed block is provided with the cutting chamber, fixed pipe intercommunication cutting chamber, the fixed block rotates with the cutting chamber to be connected, the top of fixed block is provided with the motor, the fixed block is connected to the drive shaft of motor, be provided with a plurality of cutterbar on the side wall of one side that the cutting chamber is close to the fixed pipe, a plurality of the cutterbar encircles along the axis in cutting chamber and arranges, the cutterbar sets up between two adjacent fixed pipes, the cutterbar passes through micro motor drive.
Preferably, a chute is arranged on the side wall of the bottom of the cutting cavity, a rotating ring is arranged in the chute, a miniature motor is arranged in the rotating ring, a driving wheel is arranged on a driving shaft of the miniature motor, the rotating ring is in sliding connection with the chute through the driving wheel, a plurality of conveying ports are arranged on one side, far away from the chute, of the rotating ring, and are circumferentially arranged along the axis of the rotating ring, and the conveying ports are arranged in a staggered mode with the fixed tube.
Preferably, a moving groove is formed in the middle of the cutting cavity, an auxiliary ring is arranged in the moving groove, a plurality of arc-shaped edges are arranged at one end, far away from the moving groove, of the auxiliary ring, the arc-shaped edges are arranged in a surrounding mode along one side of the auxiliary ring, and the arc-shaped edges correspond to the fixed pipes one by one;
after the strip-shaped member is placed in the fixed pipe, the strip-shaped member moves under the action of gravity, the strip-shaped member moves towards the cutting cavity through the fixed pipe, the rotating ring is in a static state at the moment, and the conveying port and the fixed pipe are arranged in a staggered mode, so that the strip-shaped member falls on the surface of the rotating ring through the cutting cavity, namely, the depth of the cutting cavity is equal to the sectional length of the iron tower member, the manual measurement of the sectional length of the iron tower member is avoided, the length measurement time is saved, and the cutting efficiency of the member is improved; in the moving process of the strip-shaped member, the strip-shaped member passes through the arc-shaped edge, the strip-shaped member is contacted with the arc-shaped edge, and the arc-shaped edge carries out auxiliary support on the strip-shaped member immediately, so that the strip-shaped member is stabilized in the vertical direction, and the cutting accuracy is improved;
the controller controls a motor on the fixed block to start, a driving shaft in the motor drives the fixed block to rotate, the fixed block drives the fixed pipe to rotate in the rotating process of the fixed block, the fixed pipe drives the strip member to rotate, the strip member rotates to one side close to the cutter, and in the moving process of the strip member, the strip member drives the arc side to move due to the contact of the strip member and the arc side, and the arc side drives the auxiliary ring to rotate, so that the auxiliary ring rotates along the moving groove, the arc side and the axis of the fixed pipe are in a superposition state, and the cutting accuracy of the strip member is further ensured;
in the moving process of the strip-shaped component, the controller controls the micro motor in the rotating ring to start, the driving shaft in the micro motor drives the driving wheel to rotate, the driving wheel drives the rotating ring to rotate along the sliding groove, the controller controls the rotating ring to rotate synchronously with the fixed block, the strip-shaped component is further fixed by the rotating ring, the arc-shaped edge and the fixed pipe at three points, the strip-shaped component moves synchronously to the cutter, the strip-shaped component is cut by the cutter in the moving process of the strip-shaped component in a sectioning mode, the cutting efficiency of the iron tower component is improved, the cutting time of the iron tower component is saved, the strip-shaped component forms a sectioning component after cutting, then the controller controls the rotating ring to rotate in an accelerating mode, then the sectioning component slides on the surface of the rotating ring, after the conveying port moves to the lower side of the component, at the moment, the axis of the arc-shaped edge and the fixed pipe is in a superposition state, then the sectioning component after the sectioning component leaves the conveying port, the conveying port is reset, and the conveying port is in a dislocation state with the fixed pipe again.
Preferably, one side of the polishing cavity, which is close to the lower machine body, is provided with a first polishing group, one side of the polishing cavity, which is far away from the lower machine body, is provided with a second polishing group, the first polishing group and the second polishing group are composed of a plurality of polishing rollers, the bottom of the polishing cavity is provided with a discharge port, and the discharge port is communicated with the polishing cavity.
Preferably, the polishing rollers in the first polishing group are of a hollow structure, a plurality of air holes are formed in the surfaces of the polishing rollers in the first polishing group, the first polishing group is rotationally connected with the lower machine body, the polishing rollers in the first polishing group are driven by an air slip ring, an air pump is arranged on the outer side of the machine body, the air pump is communicated with the air slip ring through a pipeline, and gaps are formed between the polishing rollers in the second polishing group;
when the sectional members enter the polishing cavity, the sectional members are in contact with the polishing rollers, the controller controls the air slip ring to start, the air slip ring drives the polishing rollers in the first polishing group to rotate, the polishing rollers in the first polishing group drive the sectional members to rotate, the polishing rollers in the second polishing group are driven to rotate in the rotating process of the sectional members, the first polishing group interacts with the second polishing group to drive the sectional members to rotate, so that the sectional members are polished in the rotating process, the polishing efficiency of the sectional members is improved, and the polishing time is saved;
in the polishing process, the controller controls the air pump on the machine body to start, the air pump pumps outside air, the outside air is conveyed into the air slip ring through the air pump, the outside air is conveyed into the polishing rollers in the first polishing group through the air slip ring, then the outside air is sprayed outwards through the air holes in the polishing rollers in the first polishing group, the outside air is then blown to the polishing rollers and the sectional members, and then fragments generated by polishing are blown off from the surfaces of the polishing rollers and the sectional members, so that polishing fragments are prevented from affecting polishing quality, the polishing efficiency of the sectional members is improved, the polishing quality of the sectional members is improved, the sectional members are moved to the upper part of the discharge hole through polishing for a period of time through the first polishing group and the second polishing group, then the controller controls the discharge hole to be opened, and then the sectional members are conveyed out from the discharge hole.
Preferably, the fixed block extends to one side close to the cutting cavity and is provided with a rotating shaft, the inside of the fixed block is provided with a gas pipe, the gas pipe is connected with the air pump through a pipeline, the rotating shaft extends to the bottom of the polishing cavity, and the rotating shaft is rotationally connected with the cutting cavity and the polishing cavity.
Preferably, the gas-supply pipe extends along the axis of pivot, and one side that the gas-supply pipe is close to the cutterbar is provided with a plurality of miscellaneous mouth, miscellaneous mouthful intercommunication cutting chamber goes out, the gas-supply pipe is located the one section that polishes the intracavity and is provided with a plurality of dust absorption mouth, dust absorption mouth intercommunication cavity of polishing, a plurality of go out miscellaneous mouthful and dust absorption mouth and encircle along the pivot axis and arrange.
Preferably, a storage cavity is formed in the bottom of the gas pipe, a runner is formed in one side, close to the second polishing group, of the rotating shaft, and the cross section of the runner is trapezoid;
the fixed block rotates the in-process drive pivot, the controller control air pump starts, the air pump carries external air, external air carries to the gas-supply pipe through the pipeline, because external air circulates in the gas-supply pipe, the in-process that cuts is carried out at the cutterbar, the cutting piece that the cutterbar produced removes under centrifugal force, the piece is carried to the one side that is close to miscellaneous mouthful immediately, the piece is in the gas-supply pipe through miscellaneous mouthful entering immediately, when the in-process that the roller is polished to the segmentation component, the gas that blows out through the gas pocket blows out, the piece on the surface of roller and segmentation component blows off, the gas mixes the piece and removes to the clearance between the roller in the second group of polishing, remove to the one side that is close to the dust absorption mouth through the clearance, because the cross-section of runner is trapezoidal, the gas mixes the piece and gets into the runner from the dust absorption chamber after the velocity of flow, the velocity of flow is accelerated gradually, the piece is avoided the piece to remain in the chamber of polishing, and then influence the quality of polishing, the piece is got into the dust mouth through the dust absorption mouth, in the mouth gets into the gas duct, finally along the effect that the air pipe removes, the piece under the effect of air, the effect that is close to the gas chamber, the piece, the one side of storing chamber, the piece, and store in the chamber, the piece.
Compared with the prior art, the invention has the following beneficial effects:
1. after the strip-shaped member is placed in the fixed pipe, the strip-shaped member moves under the action of gravity, the strip-shaped member moves towards the cutting cavity through the fixed pipe, the rotating ring is in a static state at the moment, and the conveying port and the fixed pipe are arranged in a staggered mode, so that the strip-shaped member falls on the surface of the rotating ring through the cutting cavity, namely, the depth of the cutting cavity is equal to the sectional length of the iron tower member, the manual measurement of the sectional length of the iron tower member is avoided, the length measurement time is saved, and the cutting efficiency of the member is improved; in the process of moving the strip-shaped component, the strip-shaped component passes through the arc-shaped edge, the strip-shaped component is contacted with the arc-shaped edge, and the arc-shaped edge is used for supporting the strip-shaped component in an auxiliary mode, so that the strip-shaped component is stabilized to be vertical, and the cutting accuracy is improved.
2. In the moving process of the strip-shaped component, the controller controls the micro motor in the rotating ring to start, the driving shaft in the micro motor drives the driving wheel to rotate, the driving wheel drives the rotating ring to rotate, the rotating ring rotates along the sliding groove, the controller controls the rotating ring to rotate synchronously with the fixed block, then the rotating ring, the arc edge and the fixed pipe are fixed by the three-point line, the strip-shaped component moves towards the cutter synchronously, the strip-shaped component is cut by the cutter in the moving process of the strip-shaped component in a sectionalized mode, and then the cutting efficiency of the iron tower component is improved, and the cutting time of the iron tower component is saved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a main body diagram of the present invention;
FIG. 2 is a schematic diagram of the structure of the present invention;
FIG. 3 is a front view of the present invention;
FIG. 4 is a schematic structural view of a rotating shaft;
FIG. 5 is a schematic structural view of an auxiliary ring;
in the figure: 1. a body; 11. an upper body; 12. a lower body;
2. a cutting device; 21. a fixed block; 211. a fixed tube; 22. a cutting chamber; 23. a cutter; 24. a rotating ring; 241. a delivery port; 25. an auxiliary ring; 251. an arc edge; 26. a rotating shaft; 27. a gas pipe; 261. a impurity outlet; 262. a dust collection port; 28. a storage chamber; 29. a flow passage;
3. a polishing device; 31. a polishing cavity; 32. a first grinding group; 33. the second polishing group; 34. a grinding roller; 35. and a discharge port.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-5, the present invention provides the following technical solutions:
an integrated equipment for cutting and polishing transmission line iron tower components, comprising: a body 1, said body 1 comprising: an upper body 11 and a lower body 12, a cutting device 2 is arranged in the upper body 11, a polishing device 3 is arranged in the lower body 12, and the cutting device 2 comprises: the fixed block 21, the fixed block 21 sets up the top at last organism 11, be provided with a plurality of fixed pipe 211 in the fixed block 21, be provided with the ejector pad in the fixed pipe 211, the ejector pad is driven by the electric jar, a plurality of fixed pipe 211 is arranged around along the axis of last organism 11, grinding device 3 includes: the polishing cavity 31 is arranged in the lower machine body 12, and the fixing tube 211 is communicated with the polishing cavity 31;
the staff places rectangular component in proper order in fixed pipe 211, then the control unit control jar starts, the electric jar drives the ejector pad and removes, the ejector pad is fixed rectangular component, then rectangular component carries the inside of upper organism 11 under the effect of gravity, then the control unit control cutting device 2 starts, cutting device 2 carries out cutting treatment to rectangular component immediately, the rectangular component in a plurality of fixed pipe 211 carries out the segmentation cutting, the component that the segmentation cutting was accomplished is carried in lower organism 12 through last organism 11 afterwards, the component is carried in polishing chamber 31 afterwards, the control unit control polishing device 3 starts, polishing device 3 polishes the component that the cutting was accomplished immediately.
As a specific embodiment of the present invention, a cutting cavity 22 is provided at the bottom of the fixed block 21, the fixed tube 211 is communicated with the cutting cavity 22, the fixed block 21 is rotatably connected with the cutting cavity 22, a motor is provided at the top of the fixed block 21, a driving shaft of the motor is connected with the fixed block 21, a plurality of cutters 23 are provided on a side wall of the cutting cavity 22, which is close to the fixed tube 211, the plurality of cutters 23 are circumferentially arranged along an axis of the cutting cavity 22, the cutters 23 are disposed between two adjacent fixed tubes 211, and the cutters 23 are driven by a micro motor.
As a specific embodiment of the present invention, a chute is provided on a bottom sidewall of the cutting cavity 22, a rotating ring 24 is provided in the chute, a micro motor is provided in the rotating ring 24, a driving wheel is provided on a driving shaft of the micro motor, the rotating ring 24 is slidably connected with the chute through the driving wheel, a plurality of conveying ports 241 are provided on a side of the rotating ring 24 far from the chute, the plurality of conveying ports 241 are circumferentially arranged along an axis of the rotating ring 24, and the conveying ports 241 are staggered with the fixing tube 211.
As a specific embodiment of the present invention, a moving groove is disposed in the middle of the cutting chamber 22, an auxiliary ring 25 is disposed in the moving groove, one end of the auxiliary ring 25 away from the moving groove is provided with a plurality of arc edges 251, the arc edges 251 are circumferentially disposed along one side of the auxiliary ring 25, and the arc edges 251 are in one-to-one correspondence with the fixed tubes 211;
after the strip-shaped member is placed in the fixed tube 211, the strip-shaped member moves under the action of gravity, the strip-shaped member moves towards the cutting cavity 22 through the fixed tube 211, the rotating ring 24 is in a static state at the moment, and the conveying port 241 and the fixed tube 211 are arranged in a staggered mode, so that the strip-shaped member falls on the surface of the rotating ring 24 through the cutting cavity 22, namely, the depth of the cutting cavity 22 is equal to the sectional length of the iron tower member, the manual measurement of the sectional length of the iron tower member is avoided, the length measurement time is saved, and the member cutting efficiency is improved; in the moving process of the long-strip member, the long-strip member passes through the arc-shaped edge 251, the long-strip member is contacted with the arc-shaped edge 251, and the arc-shaped edge 251 carries out auxiliary support on the long-strip member immediately;
then the controller controls the motor on the fixed block 21 to start, a driving shaft in the motor drives the fixed block 21 to rotate, the fixed block 21 drives the fixed tube 211 to rotate in the process of rotating the fixed block 21, the fixed tube 211 drives the long-strip member to rotate towards one side close to the cutter 23, and in the process of moving the long-strip member, the long-strip member drives the arc-shaped edge 251 to move due to the contact between the long-strip member and the arc-shaped edge 251, the arc-shaped edge 251 drives the auxiliary ring 25 to rotate, and the auxiliary ring 25 rotates along the moving groove, so that the axis of the arc-shaped edge 251 and the axis of the fixed tube 211 are in a superposition state;
in the moving process of the strip-shaped member, the controller controls the micro motor in the rotating ring 24 to start, the driving shaft in the micro motor drives the driving wheel to rotate, the driving wheel drives the rotating ring 24 to rotate, the rotating ring 24 rotates along the sliding groove, the controller controls the rotating ring 24 to rotate synchronously with the fixed block 21, the strip-shaped member is further fixed by the three-point line of the rotating ring 24, the arc-shaped edge 251 and the fixed tube 211, the strip-shaped member synchronously moves towards the cutter 23, the strip-shaped member is cut by the cutter 23 in the moving process of the strip-shaped member in a sectioning mode, the strip-shaped member forms a sectioning member after being cut, then the controller controls the rotating ring 24 to rotate in an accelerating mode, then the sectioning member slides on the surface of the rotating ring 24, when the conveying opening 241 moves to the position below the member, the axis of the arc-shaped edge 251 and the fixed tube 211 is in a superposition state, then the cut sectioning member is conveyed into the polishing cavity 31 through the conveying opening 241, and after the sectioning member leaves the conveying opening 241, the controller controls the rotating ring 24 to reset, so that the conveying opening 241 is in a dislocation state with the fixed tube 211 again.
As a specific embodiment of the present invention, a first polishing group 32 is disposed on a side of the polishing cavity 31 close to the lower machine body 12, a second polishing group 33 is disposed on a side of the polishing cavity 31 far away from the lower machine body 12, the first polishing group 32 and the second polishing group 33 are each composed of a plurality of polishing rollers 34, a discharge port 35 is disposed at the bottom of the polishing cavity 31, and the discharge port 35 is communicated with the polishing cavity 31.
As a specific embodiment of the present invention, the polishing rollers 34 in the first polishing group 32 are hollow, a plurality of air holes are provided on the surface of the polishing rollers 34 in the first polishing group 32, the first polishing group 32 is rotationally connected with the lower machine body 12, the polishing rollers 34 in the first polishing group 32 are driven by an air slip ring, an air pump is provided on the outer side of the machine body 1, the air pump is communicated with the air slip ring by a pipeline, and a gap is provided between the polishing rollers 34 in the second polishing group 33;
when the sectional members enter the polishing cavity 31, the sectional members are contacted with the polishing rollers 34, the controller controls the air slip ring to start, the air slip ring immediately drives the polishing rollers 34 in the first polishing group 32 to rotate, the polishing rollers 34 in the first polishing group 32 drive the sectional members to rotate, the polishing rollers 34 in the second polishing group 33 are driven to rotate in the rotating process of the sectional members, the first polishing group 32 interacts with the second polishing group 33 to drive the sectional members to rotate, and polishing treatment is carried out on the sectional members in the rotating process;
in the polishing process, the controller controls the air pump on the machine body 1 to start, the air pump pumps outside air, the outside air is conveyed into the air slip ring through the air pump, the outside air is conveyed into the polishing rollers 34 in the first polishing group 32 through the air slip ring, then the outside air is sprayed outwards through the air holes in the polishing rollers 34 in the first polishing group 32, the outside air is immediately blown to the polishing rollers 34 and the sectional members, then fragments generated by polishing are blown off from the surfaces of the polishing rollers 34 and the sectional members, polishing quality is prevented from being influenced by polishing fragments, after a period of polishing, the first polishing group 32 and the second polishing group 33 move the sectional members to the position above the discharge hole 35, then the controller controls the discharge hole 35 to be opened, and then the sectional members are conveyed out from the discharge hole 35.
As a specific embodiment of the present invention, the fixed block 21 extends to a side close to the cutting cavity 22 with a rotating shaft 26, and an air pipe 27 is disposed in the fixed block 21, the air pipe 27 is connected to an air pump through a pipeline, the rotating shaft 26 extends to the bottom of the polishing cavity 31, and the rotating shaft 26 is rotatably connected with the cutting cavity 22 and the polishing cavity 31.
As a specific embodiment of the present invention, the air pipe 27 extends along the axis of the rotating shaft 26, a plurality of impurity outlets 261 are disposed on a side of the air pipe 27, which is close to the cutter 23, the impurity outlets 261 are communicated with the cutting cavity 22, a plurality of dust collection openings 262 are disposed on a section of the air pipe 27 located in the polishing cavity 31, the dust collection openings 262 are communicated with the polishing cavity 31, and the impurity outlets 261 and the dust collection openings 262 are circumferentially disposed along the axis of the rotating shaft 26.
As a specific embodiment of the present invention, a storage cavity 28 is provided at the bottom of the air pipe 27, a flow channel 29 is provided at one side of the rotating shaft 26 near the second polishing group 33, and a cross section of the flow channel 29 is trapezoidal;
the rotation of the rotating shaft 26 is driven in the process of rotating the fixed block 21, the controller controls the air pump to be started, the air pump is used for conveying outside air, the outside air is conveyed into the air conveying pipe 27 through a pipeline, because the outside air circulates in the air conveying pipe 27, cutting chips generated by the cutter 23 move under the action of centrifugal force in the process of cutting by the cutter 23, the chips are immediately conveyed to one side close to the impurity outlet 261, the chips enter the air conveying pipe 27 through the impurity outlet 261, during the polishing of the segmented component by the polishing roller 34, chips on the surfaces of the polishing roller 34 and the segmented component are blown off through air holes, the air is mixed with the chips to move to a gap between the polishing rollers 34 in the second polishing group 33, the chips are moved to one side close to the dust collecting opening 262 through the gap, and the flow velocity is gradually increased after the chips enter the flow passage 29 from the polishing cavity 31, the chips are prevented from remaining in the polishing cavity 31, then the air is mixed with the chips enter the dust collecting opening 262, the air conveying pipe 27 through the dust collecting opening 262, and finally the chips move along the air conveying pipe 27 under the action of the air flow, and the chips are stored in the storage cavity 28.
The working principle of the invention is as follows:
after the strip-shaped member is placed in the fixed tube 211, the strip-shaped member moves under the action of gravity, the strip-shaped member moves towards the cutting cavity 22 through the fixed tube 211, the rotating ring 24 is in a static state at the moment, and the conveying port 241 and the fixed tube 211 are arranged in a staggered mode, so that the strip-shaped member falls on the surface of the rotating ring 24 through the cutting cavity 22, namely, the depth of the cutting cavity 22 is equal to the sectional length of the iron tower member, the manual measurement of the sectional length of the iron tower member is avoided, the length measurement time is saved, and the member cutting efficiency is improved; in the moving process of the long-strip member, the long-strip member passes through the arc-shaped edge 251, the long-strip member is contacted with the arc-shaped edge 251, and the arc-shaped edge 251 carries out auxiliary support on the long-strip member immediately;
then the controller controls the motor on the fixed block 21 to start, a driving shaft in the motor drives the fixed block 21 to rotate, the fixed block 21 drives the fixed tube 211 to rotate in the process of rotating the fixed block 21, the fixed tube 211 drives the long-strip member to rotate towards one side close to the cutter 23, and in the process of moving the long-strip member, the long-strip member drives the arc-shaped edge 251 to move due to the contact between the long-strip member and the arc-shaped edge 251, the arc-shaped edge 251 drives the auxiliary ring 25 to rotate, and the auxiliary ring 25 rotates along the moving groove, so that the axis of the arc-shaped edge 251 and the axis of the fixed tube 211 are in a superposition state;
in the moving process of the strip-shaped member, the controller controls the micro motor in the rotating ring 24 to start, the driving shaft in the micro motor drives the driving wheel to rotate, the driving wheel drives the rotating ring 24 to rotate, the rotating ring 24 rotates along the sliding groove, the controller controls the rotating ring 24 to rotate synchronously with the fixed block 21, the strip-shaped member is further fixed by the three-point line of the rotating ring 24, the arc-shaped edge 251 and the fixed pipe 211, the strip-shaped member synchronously moves towards the cutter 23, the strip-shaped member is cut by the cutter 23 in the moving process of the strip-shaped member in a sectioning mode, the strip-shaped member forms a sectioning member after being cut, then the controller controls the rotating ring 24 to rotate in an accelerating mode, then the sectioning member slides on the surface of the rotating ring 24, when the conveying opening 241 moves to the lower side of the member, the axis of the arc-shaped edge 251 and the fixed pipe 211 is in a superposition state, then the cut sectioning member is conveyed into the polishing cavity 31 through the conveying opening 241, and after the sectioning member leaves the conveying opening 241, the controller controls the rotating ring 24 to reset, so that the conveying opening 241 is in a dislocation state with the fixed pipe 211 again;
when the sectional members enter the polishing cavity 31, the sectional members are contacted with the polishing rollers 34, the controller controls the air slip ring to start, the air slip ring immediately drives the polishing rollers 34 in the first polishing group 32 to rotate, the polishing rollers 34 in the first polishing group 32 drive the sectional members to rotate, the polishing rollers 34 in the second polishing group 33 are driven to rotate in the rotating process of the sectional members, the first polishing group 32 interacts with the second polishing group 33 to drive the sectional members to rotate, and polishing treatment is carried out on the sectional members in the rotating process;
in the polishing process, the controller controls the air pump on the machine body 1 to start, the air pump pumps outside air, the outside air is conveyed into the air slip ring through the air pump, the outside air is conveyed into the polishing rollers 34 in the first polishing group 32 through the air slip ring, then the outside air is sprayed outwards through the air holes in the polishing rollers 34 in the first polishing group 32, the outside air is blown to the polishing rollers 34 and the sectional members, and then fragments generated by polishing are blown off from the surfaces of the polishing rollers 34 and the sectional members, so that polishing quality is prevented from being influenced by the polishing fragments, after a period of polishing, the first polishing group 32 and the second polishing group 33 move the sectional members to the position above the discharge hole 35, then the controller controls the discharge hole 35 to be opened, and then the sectional members are conveyed out from the discharge hole 35;
the rotation of the rotating shaft 26 is driven in the process of rotating the fixed block 21, the controller controls the air pump to be started, the air pump is used for conveying outside air, the outside air is conveyed into the air conveying pipe 27 through a pipeline, because the outside air circulates in the air conveying pipe 27, cutting chips generated by the cutter 23 move under the action of centrifugal force in the process of cutting by the cutter 23, the chips are immediately conveyed to one side close to the impurity outlet 261, the chips enter the air conveying pipe 27 through the impurity outlet 261, during the polishing of the segmented component by the polishing roller 34, chips on the surfaces of the polishing roller 34 and the segmented component are blown off through air holes, the air is mixed with the chips to move to a gap between the polishing rollers 34 in the second polishing group 33, the chips are moved to one side close to the dust collecting opening 262 through the gap, and the flow velocity is gradually increased after the chips enter the flow passage 29 from the polishing cavity 31, the chips are prevented from remaining in the polishing cavity 31, then the air is mixed with the chips enter the dust collecting opening 262, the air conveying pipe 27 through the dust collecting opening 262, and finally the chips move along the air conveying pipe 27 under the action of the air flow, and the chips are stored in the storage cavity 28.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. Cutting of transmission line iron tower component is polished integrative equipment, its characterized in that: comprising the following steps: -a machine body (1), the machine body (1) comprising: go up organism (11) and lower organism (12), be provided with cutting device (2) in last organism (11), be provided with grinding device (3) in lower organism (12), cutting device (2) include: fixed block (21), fixed block (21) set up the top at last organism (11), be provided with a plurality of fixed pipe (211) in fixed block (21), be provided with the ejector pad in fixed pipe (211), the ejector pad is driven by the electric jar, a plurality of fixed pipe (211) are arranged around along the axis of last organism (11), grinding device (3) include: the polishing cavity (31), the polishing cavity (31) is arranged in the lower machine body (12), and the fixing pipe (211) is communicated with the polishing cavity (31).
2. The integrated equipment for cutting and polishing power transmission line iron tower components according to claim 1, wherein: the bottom of fixed block (21) is provided with cutting chamber (22), fixed pipe (211) intercommunication cutting chamber (22), fixed block (21) are connected with cutting chamber (22) rotation, the top of fixed block (21) is provided with the motor, fixed block (21) are connected to the drive shaft of motor, be provided with a plurality of cutterbar (23) on one side lateral wall that cutting chamber (22) is close to fixed pipe (211), a plurality of cutterbar (23) encircle along the axis of cutting chamber (22) and arrange, cutterbar (23) set up between two adjacent fixed pipes (211), cutterbar (23) are through miniature motor drive.
3. The integrated equipment for cutting and polishing power transmission line iron tower components according to claim 2, wherein: the cutting device is characterized in that a chute is formed in the side wall of the bottom of the cutting cavity (22), a rotating ring (24) is arranged in the chute, a miniature motor is arranged in the rotating ring (24), a driving wheel is arranged on a driving shaft of the miniature motor, the rotating ring (24) is connected with the chute in a sliding mode through the driving wheel, a plurality of conveying ports (241) are formed in one side, far away from the chute, of the rotating ring (24), the plurality of conveying ports (241) are circumferentially arranged along the axis of the rotating ring (24), and the conveying ports (241) are arranged in a staggered mode with the fixed tube (211).
4. The integrated equipment for cutting and polishing power transmission line iron tower components according to claim 2, wherein: the middle of cutting chamber (22) is provided with the removal groove, be provided with auxiliary ring (25) in the removal groove, the one end that auxiliary ring (25) kept away from the removal groove is provided with a plurality of arc limit (251), a plurality of arc limit (251) are along the one side of auxiliary ring (25) around arranging, arc limit (251) and fixed pipe (211) one-to-one.
5. The integrated equipment for cutting and polishing power transmission line iron tower components according to claim 1, wherein: one side that polishes chamber (31) is close to organism (12) down is provided with first group (32) of polishing, one side that polishes chamber (31) and keep away from organism (12) down is provided with second group (33) of polishing, first group (32) and second group (33) of polishing are by a plurality of polishing roller (34) constitution, the bottom in chamber (31) of polishing is provided with discharge gate (35), discharge gate (35) intercommunication chamber (31) of polishing.
6. The integrated equipment for cutting and polishing power transmission line iron tower components according to claim 5, wherein: the polishing roller (34) in the first polishing group (32) is of a hollow structure, a plurality of air holes are formed in the surface of the polishing roller (34) in the first polishing group (32), the first polishing group (32) is rotationally connected with the lower machine body (12), the polishing roller (34) in the first polishing group (32) is driven by an air slip ring, an air pump is arranged on the outer side of the machine body (1), the air pump is communicated with the air slip ring through a pipeline, and a gap is formed between the polishing rollers (34) in the second polishing group (33).
7. The integrated equipment for cutting and polishing power transmission line iron tower components according to claim 2, wherein: the fixed block (21) extends to one side close to the cutting cavity (22) and is provided with a rotating shaft (26), the inside of the fixed block (21) is provided with a gas pipe (27), the gas pipe (27) is connected with the air pump through a pipeline, the rotating shaft (26) extends to the bottom of the polishing cavity (31), and the rotating shaft (26) is rotationally connected with the cutting cavity (22) and the polishing cavity (31).
8. The integrated equipment for cutting and grinding the transmission line pylon component according to claim 7, wherein: the utility model discloses a dust collection device, including pivot (26) and gas-supply pipe (27), gas-supply pipe (27) extend along the axis of pivot (26), and one side that gas-supply pipe (27) is close to cutterbar (23) is provided with a plurality of and goes out miscellaneous mouth (261), go out miscellaneous mouth (261) intercommunication cutting chamber (22), one section that gas-supply pipe (27) are located in polishing chamber (31) is provided with a plurality of dust absorption mouth (262), dust absorption mouth (262) intercommunication polishing chamber (31), a plurality of go out miscellaneous mouth (261) and dust absorption mouth (262) are arranged along pivot (26) axis encirclement.
9. The integrated equipment for cutting and polishing power transmission line iron tower components according to claim 8, wherein: the bottom of gas-supply pipe (27) is provided with storage chamber (28), one side that pivot (26) are close to second group of polishing (33) is provided with runner (29), the cross-section of runner (29) is trapezoidal.
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| CN202310815469.XA CN116511933B (en) | 2023-07-05 | 2023-07-05 | Transmission line iron tower component cutting and polishing integrated equipment |
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| CN202310815469.XA CN116511933B (en) | 2023-07-05 | 2023-07-05 | Transmission line iron tower component cutting and polishing integrated equipment |
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| CN116511933B CN116511933B (en) | 2023-09-05 |
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Cited By (1)
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|---|---|
| CN116511933B (en) | 2023-09-05 |
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