CN116503017A - Electronic form inspection method for industrial factory - Google Patents

Electronic form inspection method for industrial factory Download PDF

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Publication number
CN116503017A
CN116503017A CN202310452897.0A CN202310452897A CN116503017A CN 116503017 A CN116503017 A CN 116503017A CN 202310452897 A CN202310452897 A CN 202310452897A CN 116503017 A CN116503017 A CN 116503017A
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patrol
inspection
production equipment
driving
app
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胡增
钟生
王仁好
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Hefei Jinren Technology Co ltd
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Hefei Jinren Technology Co ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/10Office automation; Time management
    • G06Q10/103Workflow collaboration or project management
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/20Administration of product repair or maintenance
    • GPHYSICS
    • G07CHECKING-DEVICES
    • G07CTIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
    • G07C1/00Registering, indicating or recording the time of events or elapsed time, e.g. time-recorders for work people
    • G07C1/20Checking timed patrols, e.g. of watchman
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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Abstract

The invention discloses an electronic form inspection method for an industrial factory, which comprises a man-machine interaction control end and an inspection APP, wherein the inspection APP is arranged at the front end of the man-machine interaction control end, when a part to be inspected flows to a testing flow outside factory equipment on factory equipment, the man-machine interaction control end and the inspection APP record and move the part to be inspected to a detection table, and then release the part to be inspected to the detection table, so that the detection table outside the factory equipment is used for detecting the part to be inspected, the problem that the existing factory equipment needs to be modified when a test item is added in the prior art is solved, the aim of adding the test item is fulfilled on the premise that the factory equipment does not need to be modified, the technical effect of automatic detection is achieved under the condition of manual intervention, and the production efficiency is improved.

Description

Electronic form inspection method for industrial factory
Technical Field
The invention relates to the field of factory production equipment inspection, in particular to an electronic form inspection method for an industrial factory.
Background
There are a large number of devices in an industrial plant area, and all are relatively decentralized. The common practice is to arrange for the patrol personnel to carry out patrol record on each equipment, but the patrol equipment is more and the patrol project of the equipment is thinner, which is difficult for the manager to meet the actual working requirement.
With the rapid development of the APP, a manager sets a timing inspection task and repeated automatic pushing in the inspection of the APP; the patrol APP application program can realize the functions of automatically sending the task to appointed personnel at regular time, reminding before/after the task starts, informing an upper-level leader of an overtime unprocessed notification and checking the task progress by management personnel in real time.
Disclosure of Invention
In order to overcome the defects and shortcomings in the prior art, the invention provides an electronic form inspection method for an industrial factory.
The technical scheme adopted by the invention is that the electronic form inspection method of the industrial factory is provided and is applied to factory production equipment, wherein the factory production equipment comprises a man-machine interaction control end and an inspection APP, the inspection APP is arranged at the front end of the man-machine interaction control end, and the electronic form inspection method of the industrial factory comprises the following steps:
making a daily patrol content worksheet, wherein the daily patrol content worksheet comprises patrol equipment names, patrol periods and patrol people, and responding to a factory equipment safety patrol platform to rotate production equipment with different work tasks to different angles, driving the patrol APP to record the production equipment with different work tasks, analyzing the patrol content worksheet, and judging logic and association conditions of each patrol item;
after finishing logic and association analysis, converting the data into an electronic form, carrying out logic check on patrol contents and early warning notices, setting notifiers and processors corresponding to the early warning notices, finally generating a patrol APP application program, and driving the man-machine interaction control terminal to move production equipment with different work tasks to a preset position of a safety control console after detecting that the patrol APP record is stable, so as to control the safety patrol platform of the plant equipment to move;
when detecting that the production equipment with different work tasks reaches the preset position of the safety control console, driving the inspection APP to release the production equipment with different work tasks, and sending a signal for starting the test to the safety control console;
the manager sets a timing inspection task and repeated automatic pushing in the inspection APP; the patrol APP application program can automatically send the task to appointed personnel at regular time, remind before/after the task starts, inform an upper-level leader of overtime unprocessed, and check the task progress function of a manager in real time.
The beneficial effects of the invention are as follows: under the condition that the existing factory equipment is not required to be modified, the parts to be tested are transferred from the factory equipment to a safety console outside the factory equipment through a man-machine interaction control end and a patrol APP, and meanwhile, under the condition of manual intervention, performance testing is automatically completed.
On the basis of the technical scheme, the invention can be improved as follows.
Preferably, when detecting that the production equipment with different work tasks reaches the preset position of the security console, driving the inspection APP to release the production equipment with different work tasks, and after the step of sending a signal for starting the test to the security console, further includes:
responding to a detection result sent by the security console, driving the man-machine interaction control end to move to a preset position of the security console, and driving the inspection APP to record production equipment with different work tasks;
according to the detection result, the production equipment with different work tasks is moved to a part classification table or a factory equipment classifier;
when detecting that the production equipment with different work tasks reaches qualified safety, driving the inspection APP to release the production equipment with different work tasks.
After the patrol personnel receive the patrol task at the mobile terminal provided with the patrol APP application program and reach the appointed patrol place, the mobile terminal positions and confirms whether the patrol personnel are positioned at the patrol place or not, the patrol personnel click the 'execute patrol task', the mobile terminal ejects the patrol electronic form, if the patrol personnel cannot execute the patrol task, the 'forward patrol task' is clicked, and the APP application program reassigns the patrol task to other patrol personnel.
The beneficial effects of adopting the further scheme are as follows: and meanwhile, under the condition of manual intervention, the fault parts are automatically moved out of the factory equipment according to the detection result, so that the yield of the factory parts is improved, the after-sales process is reduced, and the after-sales cost is reduced.
On the basis of the technical scheme, the invention can be improved as follows.
Preferably, after the step of driving the inspection APP to record the production devices with different work tasks, the method further includes:
after the inspection APP is detected to be stable in record, the man-machine interaction control end is driven to move production equipment with different work tasks to a preset position of the performance test table, and after the inspection is waited to be completed, the inspection APP is driven to record the production equipment with different work tasks.
The patrol personnel starts to patrol, fills in the patrol electronic form item by item, uploads the patrol shooting picture, and clicks 'submit' after finishing the patrol process; if the content of the electronic form filled in the inspection process is not consistent with the preset result of the APP, the APP triggers an early warning mechanism, automatically matches the treatment scheme, sends the treatment scheme to related personnel, and notifies a processor to process the fault problem after the treatment scheme is approved.
The beneficial effects of adopting the further scheme are as follows: according to the method and the device, under the condition that existing factory equipment and detection platforms are not required to be modified, a new detection platform is added, a large space is provided for future upgrading requirements, and the service life of the technical scheme is prolonged.
On the basis of the technical scheme, the invention can be improved as follows.
Preferably, the inspection APP comprises a first image scanner and a second image scanner, wherein the first image scanner is arranged on the left side of the front end of the man-machine interaction control end, and the second image scanner is arranged on the right side of the front end of the man-machine interaction control end; the electronic form inspection method of the industrial factory area further comprises the following steps of;
responding to a detection result sent by the security console, driving the first image scanner to record a part shell, driving the man-machine interaction control end to move to a preset position of the security console, and driving the second image scanner to record production equipment with different work tasks;
driving the man-machine interaction control end to release the part shell to a preset position of a safety console;
according to the detection result, moving the production equipment with different working tasks to a part classification table or a preset position of the performance test table;
when detecting that the production equipment with different work tasks reaches qualified safety, driving the inspection APP to release the production equipment with different work tasks.
The beneficial effects of adopting the further scheme are as follows: the number of image scanners of APP is patrolled and examined in the application through increasing, has reduced the number of times of human-computer interaction control end back and forth movement, has promoted the operating efficiency of human-computer interaction control end single operation, has reduced the wearing and tearing of human-computer interaction control end, has promoted life.
On the basis of the technical scheme, the invention can be improved as follows.
Preferably, the electronic form inspection method of the industrial factory area further comprises the following steps:
responding to detection results sent by the safety control console and the performance test console, driving the first image scanner to record the internal components of the parts, driving the man-machine interaction control end to move to the preset position of the safety control console, driving the second image scanner to record the shells of the parts, and releasing the internal components of the parts to the preset position of the safety control console;
when the detection result does not have abnormal information, driving the man-machine interaction control end to move to the preset position of the performance test bench, recording production equipment with different working tasks by the first image scanner, and releasing the part shell to the preset position of the performance test bench;
according to the detection result, the production equipment with different work tasks is moved to a part classification table or a factory equipment classifier;
when detecting that the production equipment with different work tasks reaches qualified safety, driving the inspection APP to release the production equipment with different work tasks.
The beneficial effects of adopting the further scheme are as follows: according to the method and the device, the work flows of the two image scanners and the plurality of test tables are optimized, when the testing of the parts to be tested of the plurality of test tables is completed, the human-computer interaction control end only needs to pass through each test table once, the parts to be tested of all the test tables can be replaced, and all the parts to be tested are tested by all the test tables.
On the basis of the technical scheme, the invention can be improved as follows.
Preferably, the factory equipment is provided with a manual security inspection platform; the electronic form inspection method of the industrial factory area further comprises the following steps:
and obtaining a detection result of the manual security inspection table, and moving the part to be detected to a preset position of the security control table or a part classification table according to the detection result.
The beneficial effects of adopting the further scheme are as follows: according to the method, the manual security inspection platform which can be installed without modifying the existing factory equipment is installed on the existing factory equipment, the running time of the man-machine interaction control end is reduced, the service life of the man-machine interaction control end is prolonged, and the situation that the fault piece detected by the manual security inspection platform is moved out of the factory equipment under the condition of manual intervention can still be achieved.
On the basis of the technical scheme, the invention can be improved as follows.
Preferably, a thermal infrared monitoring device is installed below each part to be tested of the factory equipment, and the thermal infrared monitoring device is provided with imaging color intervals and corresponds to the parts to be tested one by one; the automated detection method further comprises the following steps:
writing the test results of all the test tables into the corresponding thermal infrared monitoring devices;
when the tested part to be tested moves to the factory equipment classifier, the man-machine interaction control end is adjusted to move the tested part to be tested to the corresponding thermal infrared monitoring device classifier.
The beneficial effects of adopting the further scheme are as follows: the application realizes that the performance of the corresponding part to be tested can be obtained by reading the test information of the thermal infrared monitoring device by the thermal infrared monitoring device with the imaging color interval in one-to-one correspondence with the part to be tested and writing the test results of all the test tables into the corresponding thermal infrared monitoring device, thereby being convenient for maintaining the fault part and improving the production flow.
According to the test bench, the test bench is installed outside the factory equipment, the fact that the to-be-tested parts on the factory equipment move to the test bench outside the factory equipment is achieved through the factory production equipment to complete the test, the purpose of increasing test items on the premise that the factory equipment does not need to be modified is achieved, the technical effect of automatic detection is achieved under the condition of manual intervention, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of a first flow chart of an electronic form inspection method in an industrial factory;
FIG. 2 is a schematic diagram of a second flow chart of the electronic form inspection method in the industrial factory.
Detailed Description
The principles and features of the present invention are described below in connection with specific embodiments, examples of which are provided for illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1, the present application provides an electronic form inspection method for an industrial factory, which is applied to factory production equipment, wherein the factory production equipment comprises a man-machine interaction control end and an inspection APP, the inspection APP is installed at the front end of the man-machine interaction control end, and the electronic form inspection method for the industrial factory comprises the following steps:
s10, making a daily inspection content worksheet, wherein the daily inspection content worksheet comprises inspection equipment names, inspection periods and inspection persons, and responding to a factory equipment safety inspection platform to rotate production equipment with different work tasks to different angles, driving the inspection APP to record the production equipment with different work tasks, analyzing the inspection content worksheet, and judging logic and association conditions of each inspection item;
it is easy to understand that install the lift-up platform on the factory floor equipment, when spare part flows to the lift-up platform along with the conveyer belt, the lift-up platform rotates the different production equipment of job task to different angles, avoids factory floor production equipment to touch other apparatuses on the factory floor equipment when the record, reduces the operational failure rate of factory floor equipment and factory floor production equipment.
S20, after the inspection APP is detected to be stable in record, driving the man-machine interaction control end to move production equipment with different work tasks to a preset position of a safety control console, and moving a factory equipment safety inspection platform;
it should be noted that, because the appearance of the spare part that awaits measuring is comparatively similar, the record position is also comparatively fixed, consequently in actual production process, only need debug the back to first record, can be applicable to other spare parts that await measuring according to the same record parameter, this application technical scheme still accessible installation sensor's mode judges that the record release is stable, can realize recording arbitrary spare part that awaits measuring through the installation sensor and need not to debug.
S30, after logic and association analysis is completed, converting the logic and association analysis into an electronic form, performing logic check on patrol contents and early warning notices, setting notifiers and processors corresponding to the early warning notices, finally generating patrol APP application programs, and driving the man-machine interaction control end to move production equipment with different work tasks to a preset position of a safety control console after the fact that the patrol APP application programs are detected to be stable is detected, and controlling the factory equipment safety patrol platform to move.
It is worth emphasizing that, because the requirements of the test bench on the placement positions of the parts to be tested are higher in the test process, the preset positions of the safety control console are standard positions where the safety control console can directly start the test after the parts to be tested are placed on the safety control console; in this embodiment, after the positions of the parts to be tested are correctly placed, the factory production equipment starts the safety console, so that the detection of production equipment with different work tasks is realized, and meanwhile, the trigger switch is arranged on the test bench, so that the factory production equipment does not need to start the safety console, and the test bench automatically starts to detect.
The manager sets a timing inspection task and repeated automatic pushing in the inspection APP; the patrol APP application program can realize the functions of automatically sending the task to appointed personnel at regular time, reminding before/after the task starts, informing an upper-level leader of an overtime unprocessed notification and checking the task progress by management personnel in real time.
According to the method and the device, the parts to be tested are recorded by using the factory production equipment, the factory production equipment is utilized to be arranged at the position where the test bench outside the factory equipment can directly start testing, the factory equipment is not required to be modified, and the automatic energy testing is realized.
Referring to fig. 2, when it is detected that the production devices with different work tasks reach the preset position of the security console, the inspection APP is driven to release the production devices with different work tasks, and after the step of detecting the production devices with different work tasks by the security console, the method further includes:
s40, responding to a detection result sent by the security console, driving the man-machine interaction control end to move to a preset position of the security console, and driving the inspection APP to record production equipment with different work tasks;
it is easy to understand that when the detection result sent by the security console is received, it indicates that the performance test of the security console is completed, and the tested parts need to be moved out of the test board so that the next part can be tested, therefore, the man-machine interaction control end and the inspection APP are driven to record production equipment with different working tasks.
S50, moving the production equipment with different work tasks to a part classification table or a factory equipment classifier according to the detection result;
it should be noted that, because there is a certain performance requirement to the spare part to be tested, the spare part meeting the performance requirement is a qualified spare part, and the spare part not meeting the performance requirement is a fault part, after the detection result is read, it is compared with the target performance requirement to obtain whether the spare part is a fault part, and then it is determined to move to the factory equipment to perform the next process or to move to the spare part classification stage, waiting to be maintained and analyzed.
S60, when detecting that the production equipment with different work tasks reaches qualified safety, driving the inspection APP to release the production equipment with different work tasks.
It should be emphasized that, according to the test results of the production devices with different work tasks and the test sequences of the production devices with different work tasks, the qualified safety is different, in this embodiment, if the test results are fault components, the qualified safety is a classifier of the part classification table, if the test results are qualified parts, the qualified safety is the corresponding sequence position of the production devices with different work tasks when the test results are separated from the factory equipment, for example, when the test results are separated from the factory equipment, the production devices with different work tasks are the forefront one of all the parts to be tested, the qualified safety is the forefront of all the parts to be tested, if the test results are the second of all the parts to be tested, and if the test results are the second of all the parts to be tested, the qualified safety is the first of all the parts to be tested, the second of all the parts to be tested, the first of all the parts to be tested, and the second of the parts to be tested.
According to the method, the fault parts are separated from the factory equipment through analysis and test results, so that after-sales processes and cost are reduced, the factory safety of parts is improved, raw material waste is reduced through analysis and maintenance of the fault parts, the analysis of the cause of the fault is facilitated to a certain extent, the production process is optimized, and the production efficiency is improved.
Responding to the detection result sent by the security console, driving the man-machine interaction control end to move to the preset position of the security console, and after the step of driving the inspection APP to record the production equipment with different work tasks, further comprising:
s41, after the inspection APP is detected to be stable in record, driving the man-machine interaction control end to move production equipment with different work tasks to a preset position of a performance test table, and after the inspection is waited to complete, driving the inspection APP to record the production equipment with different work tasks.
It is easy to understand that, in the technical scheme of the embodiment, only the test bench is needed to be added, so that after one test is completed, another test can be sequentially performed on the part to be tested, and the device which is installed outside the factory equipment in the factory equipment is not needed to be changed again.
Specifically, the inspection APP comprises a first image scanner and a second image scanner, wherein the first image scanner is arranged on the left side of the front end of the man-machine interaction control end, and the second image scanner is arranged on the right side of the front end of the man-machine interaction control end; the electronic form inspection method of the industrial factory area further comprises the following steps of;
responding to a detection result sent by the security console, driving the first image scanner to record a part shell, driving the man-machine interaction control end to move to a preset position of the security console, and driving the second image scanner to record production equipment with different work tasks;
it should be noted that, this application constitutes inspection APP through using two image scanner for the man-machine interaction control end only needs motion once, can be with the spare part record of test completion and put new spare part that awaits measuring and test, has improved the operating efficiency that awaits measuring spare part equipment to testboard in the factory, has reduced the use loss of man-machine interaction control end, has promoted the life of factory production facility.
Driving the position of the man-machine interaction control end, and releasing the part shell to a preset position of a safety console;
it is worth to say that, after the record of the spare part that has been tested, the testboard has been vacated, releases the spare part that has not yet tested on the second image scanner to the testboard at this moment and tests, has reduced the idle time of testboard, has promoted test efficiency.
According to the detection result, moving the production equipment with different working tasks to a part classification table or a preset position of the performance test table;
it is emphasized that if the production equipment with different work tasks is known to be unqualified after one test is completed, the production equipment is directly moved to the part classification table, so that the test time wasted on unqualified parts is reduced, the test efficiency is improved, and the productivity is improved.
When detecting that the production equipment with different work tasks reaches qualified safety, driving the inspection APP to release the production equipment with different work tasks.
It is easy to understand that in this embodiment, when the production devices with different work tasks pass the test of the safety console, the qualified safety is the test position of the performance test board, and when the production devices with different work tasks do not pass the test of the safety console, the qualified safety is the part classification board.
Specifically, the electronic form inspection method of the industrial factory area further comprises the following steps:
responding to detection results sent by the safety control console and the performance test console, driving the first image scanner to record the internal components of the parts, driving the man-machine interaction control end to move to the preset position of the safety control console, driving the second image scanner to record the shells of the parts, and releasing the internal components of the parts to the preset position of the safety control console;
it should be noted that, when two test tables report test detection results at the same time, the embodiment reduces the empty time of the test tables, improves the test efficiency of the test tables, and perfects the technical scheme through two image scanners.
When the detection result does not have abnormal information, driving the man-machine interaction control end to move to the preset position of the performance test bench, recording production equipment with different working tasks by the first image scanner, and releasing the part shell to the preset position of the performance test bench;
it is worth emphasizing that when the part to be tested passes the test, the part to be tested is moved to the performance test table to perform the next test, and the other image scanner records the part to be tested which has completed the test, so that all the parts passing the test can pass the test of all the test tables through sequential cyclic operation.
According to the detection result, the production equipment with different work tasks is moved to a part classification table or a factory equipment classifier;
it should be noted that, through the above test method, the parts that are finally moved to the factory equipment classifier pass through the tests of all the test stations, and the fault parts that are not tested by all the test stations are moved to the part classification station, waiting for subsequent maintenance and analysis.
When detecting that the production equipment with different work tasks reaches qualified safety, driving the inspection APP to release the production equipment with different work tasks.
It should be emphasized that, because the component to be tested has a heavy weight, the improper operation may damage the factory equipment or the component sorting table, so the height of the qualified safety setting is higher than that of the factory equipment or the component sorting table, and the process of releasing the component to be tested is usually set to release when the component to be tested is just contacted with the factory equipment or the component sorting table.
The embodiment improves the testing efficiency of the plurality of to-be-tested parts in the plurality of test tables by perfecting the testing method of the plurality of test tables and the plurality of to-be-tested parts, reduces the empty time of each test table and improves the productivity.
Specifically, the factory equipment is provided with a manual security inspection platform; the electronic form inspection method of the industrial factory area further comprises the following steps:
and obtaining a detection result of the manual security inspection table, and moving the part to be detected to a preset position of the security control table or a part classification table according to the detection result.
It is easy to understand that not all test tables cannot be installed under the condition of not modifying factory equipment, when the test tables which need to be added can be installed under the condition of not modifying factory equipment, the test tables are installed in the factory equipment, fault parts which do not pass the test are moved to the part classification table through factory production equipment, the parts to be tested which pass the test are moved to other test tables, automatic test can be realized, the test efficiency and accuracy are improved, the productivity is improved, and the safety of the parts is improved.
Specifically, a thermal infrared monitoring device is arranged below each part to be tested of the factory equipment, and the thermal infrared monitoring device is provided with imaging color intervals and corresponds to the parts to be tested one by one; the automated detection method further comprises the following steps:
writing the test results of all the test tables into the corresponding thermal infrared monitoring devices;
it should be noted that, in this embodiment, the thermal infrared monitoring device not only plays the effect of reducing the damage of the conveyer belt of the factory equipment, but also records the test information of the parts to be tested, so that after the production is completed, the parts are separated into different grades according to different test results, and the fault cause of the fault part is also conveniently located, so that the production process is improved to a certain extent, and the safety of the parts is improved.
When the tested part to be tested moves to the factory equipment classifier, the man-machine interaction control end is adjusted to move the tested part to be tested to the corresponding thermal infrared monitoring device classifier.
Because the thermal infrared monitoring device corresponds to the parts to be tested one by one without depending on tools, the imaging color interval information in the thermal infrared monitoring device cannot be read, so that in order to visually see the corresponding relation between the thermal infrared monitoring device and the parts to be tested, only the corresponding parts to be tested are placed on the thermal infrared monitoring device in the production process, and the engineers and workers are prevented from mistaking the test results of the parts to be tested.

Claims (7)

1. The electronic form inspection method for the industrial factory is characterized by being applied to factory production equipment, wherein the factory production equipment comprises a man-machine interaction control end and an inspection APP, the inspection APP is installed at the front end of the man-machine interaction control end, and the electronic form inspection method for the industrial factory comprises the following steps:
making a daily patrol content worksheet, wherein the daily patrol content worksheet comprises patrol equipment names, patrol periods and patrol people, and responding to a factory equipment safety patrol platform to rotate production equipment with different work tasks to different angles, driving the patrol APP to record the production equipment with different work tasks, analyzing the patrol content worksheet, and judging logic and association conditions of each patrol item;
after finishing logic and association analysis, converting the data into an electronic form, carrying out logic check on patrol contents and early warning notices, setting notifiers and processors corresponding to the early warning notices, finally generating a patrol APP application program, and driving the man-machine interaction control terminal to move production equipment with different work tasks to a preset position of a safety control console after detecting that the patrol APP record is stable, so as to control the safety patrol platform of the plant equipment to move;
when detecting that the production equipment with different work tasks reaches the preset position of the safety control console, driving the inspection APP to release the production equipment with different work tasks, and sending a signal for starting the test to the safety control console;
the manager sets a timing inspection task and repeated automatic pushing in the inspection APP; the patrol APP application program can automatically send the task to appointed personnel at regular time, remind before/after the task starts, inform an upper-level leader of overtime unprocessed, and check the task progress function of a manager in real time.
2. The method for electronic form inspection of an industrial factory floor according to claim 1, wherein when detecting that the production equipment with different work tasks reaches the preset position of the security console, driving the inspection APP to release the production equipment with different work tasks, and after the step of sending a signal for starting the test to the security console, further comprises:
responding to a detection result sent by the security console, driving the man-machine interaction control end to move to a preset position of the security console, and driving the inspection APP to record production equipment with different work tasks;
according to the detection result, the production equipment with different work tasks is moved to a part classification table or a factory equipment classifier;
when detecting that the production equipment with different work tasks reach qualified safety, driving the inspection APP to release the production equipment with different work tasks;
after the patrol personnel receive the patrol task at the mobile terminal provided with the patrol APP application program and reach the appointed patrol place, the mobile terminal positions and confirms whether the patrol personnel are positioned at the patrol place or not, the patrol personnel click the 'execute patrol task', the mobile terminal ejects the patrol electronic form, the patrol personnel cannot execute the patrol task, the 'forward patrol task' is clicked, and the APP application program reassigns the patrol task to other patrol personnel.
3. The method according to claim 2, wherein the step of driving the inspection APP to record production equipment with different tasks after driving the man-machine interaction control end to move to a preset position of the security console in response to a detection result sent by the security console, further comprises:
after the inspection APP is detected to be stable in record, driving the man-machine interaction control end to move production equipment with different work tasks to a preset position of a performance test table, and after the inspection is waited to be completed, driving the inspection APP to record the production equipment with different work tasks;
the patrol personnel starts to patrol, fills in the patrol electronic form item by item, uploads the patrol shooting picture, and clicks 'submit' after finishing the patrol process; if the content of the electronic form filled in the inspection process is not consistent with the preset result of the APP, the APP triggers an early warning mechanism, automatically matches the treatment scheme, sends the treatment scheme to related personnel, and notifies a processor to process the fault problem after the treatment scheme is approved.
4. The method for inspecting electronic forms of industrial factory areas according to claim 3, wherein the inspection APP comprises a first image scanner and a second image scanner, the first image scanner is installed on the left side of the front end of the man-machine interaction control end, and the second image scanner is installed on the right side of the front end of the man-machine interaction control end; the electronic form inspection method of the industrial factory area further comprises the following steps of;
responding to a detection result sent by the security console, driving the first image scanner to record a part shell, driving the man-machine interaction control end to move to a preset position of the security console, and driving the second image scanner to record production equipment with different work tasks;
driving the man-machine interaction control end to release the part shell to a preset position of a safety console;
according to the detection result, moving the production equipment with different working tasks to a part classification table or a preset position of the performance test table;
when detecting that the production equipment with different work tasks reaches qualified safety, driving the inspection APP to release the production equipment with different work tasks.
5. An electronic forms inspection method in an industrial factory floor as set forth in claim 4 further comprising:
responding to detection results sent by the safety control console and the performance test console, driving the first image scanner to record the internal components of the parts, driving the man-machine interaction control end to move to the preset position of the safety control console, driving the second image scanner to record the shells of the parts, and releasing the internal components of the parts to the preset position of the safety control console;
when the detection result does not have abnormal information, driving the man-machine interaction control end to move to the preset position of the performance test bench, recording production equipment with different working tasks by the first image scanner, and releasing the part shell to the preset position of the performance test bench;
according to the detection result, the production equipment with different work tasks is moved to a part classification table or a factory equipment classifier;
when detecting that the production equipment with different work tasks reaches qualified safety, driving the inspection APP to release the production equipment with different work tasks.
6. The method for electronic forms inspection of industrial plant areas according to claim 1, wherein the plant area equipment is provided with a manual security inspection station; the electronic form inspection method of the industrial factory area further comprises the following steps:
and obtaining a detection result of the manual security inspection table, and moving the part to be detected to a preset position of the security control table or a part classification table according to the detection result.
7. The inspection method of electronic forms in industrial plants according to claim 1, wherein a thermal infrared monitoring device is installed below each part to be inspected of the equipment in the plant, and the thermal infrared monitoring device has imaging color intervals and corresponds to the parts to be inspected one by one; the automated detection method further comprises the following steps:
writing the test results of all the test tables into the corresponding thermal infrared monitoring devices;
when the tested part to be tested moves to the factory equipment classifier, the man-machine interaction control end is adjusted to move the tested part to be tested to the corresponding thermal infrared monitoring device classifier.
CN202310452897.0A 2023-04-25 2023-04-25 Electronic form inspection method for industrial factory Pending CN116503017A (en)

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Application Number Priority Date Filing Date Title
CN202310452897.0A CN116503017A (en) 2023-04-25 2023-04-25 Electronic form inspection method for industrial factory

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310452897.0A CN116503017A (en) 2023-04-25 2023-04-25 Electronic form inspection method for industrial factory

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Publication Number Publication Date
CN116503017A true CN116503017A (en) 2023-07-28

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CN202310452897.0A Pending CN116503017A (en) 2023-04-25 2023-04-25 Electronic form inspection method for industrial factory

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Country Link
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