CN116497302B - Galvanized equipment for rust prevention in communication iron tower processing - Google Patents
Galvanized equipment for rust prevention in communication iron tower processing Download PDFInfo
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- CN116497302B CN116497302B CN202310739945.4A CN202310739945A CN116497302B CN 116497302 B CN116497302 B CN 116497302B CN 202310739945 A CN202310739945 A CN 202310739945A CN 116497302 B CN116497302 B CN 116497302B
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- motor
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- 238000004891 communication Methods 0.000 title claims abstract description 32
- 238000012545 processing Methods 0.000 title claims abstract description 15
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims description 11
- 230000002265 prevention Effects 0.000 title claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title abstract description 34
- 229910052742 iron Inorganic materials 0.000 title abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- 239000007788 liquid Substances 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 16
- 239000010959 steel Substances 0.000 abstract description 16
- 238000007654 immersion Methods 0.000 abstract 1
- 238000005246 galvanizing Methods 0.000 description 14
- 230000006872 improvement Effects 0.000 description 11
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 7
- 229910052725 zinc Inorganic materials 0.000 description 7
- 239000011701 zinc Substances 0.000 description 7
- 238000007747 plating Methods 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- UOURRHZRLGCVDA-UHFFFAOYSA-D pentazinc;dicarbonate;hexahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Zn+2].[Zn+2].[Zn+2].[Zn+2].[Zn+2].[O-]C([O-])=O.[O-]C([O-])=O UOURRHZRLGCVDA-UHFFFAOYSA-D 0.000 description 1
- 230000003094 perturbing effect Effects 0.000 description 1
- 239000003223 protective agent Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0034—Details related to elements immersed in bath
- C23C2/00348—Fixed work supports or guides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0034—Details related to elements immersed in bath
- C23C2/00342—Moving elements, e.g. pumps or mixers
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0034—Details related to elements immersed in bath
- C23C2/00342—Moving elements, e.g. pumps or mixers
- C23C2/00344—Means for moving substrates, e.g. immersed rollers or immersed bearings
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating With Molten Metal (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
Abstract
The invention relates to the technical field of communication iron tower processing and discloses antirust galvanization equipment for the communication iron tower processing, which comprises a galvanization box, wherein L-shaped frames are symmetrically arranged at the upper end of the galvanization box, parallel-arranged tracks are fixedly arranged on the L-shaped frames, movable seats are arranged on the tracks through moving mechanisms, lifting seats are arranged at the two sides of the movable seats through extending mechanisms, lifting mechanisms are arranged on the lifting seats, and disturbance mechanisms for disturbing galvanization liquid in the galvanization box are further arranged on the movable seats. According to the invention, through the mutual coordination of the moving mechanism, the extending mechanism and the hoisting mechanism, the effective immersion and the moving purpose of the steel structural member of the communication iron tower in the galvanized box are realized, and meanwhile, under the further coordination of the disturbance mechanism, the steel structural member of the communication iron tower can be galvanized more uniformly and comprehensively, so that the galvanization compactness of the steel structural member of the communication iron tower is ensured.
Description
Technical Field
The invention relates to the technical field of communication iron tower processing, in particular to a galvanized device for rust prevention in communication iron tower processing.
Background
Galvanization refers to a surface treatment technique of plating a layer of zinc on the surface of metal, alloy or other materials to play roles of beauty, rust prevention and the like. The main method is hot galvanizing. Zinc is readily soluble in acids and also in bases and is therefore known as an amphoteric metal. Zinc hardly changes in the dry air. In humid air, a dense basic zinc carbonate film is formed on the zinc surface. The zinc coating belongs to an anode coating, is mainly used for preventing corrosion of steel, and has great relation between the good and bad protective performance and the thickness of the coating. The zinc coating can obviously improve the protection and decoration after passivation treatment, dyeing or coating with the light-protecting agent.
The communication iron tower is composed of steel components such as a tower body, a platform, a lightning rod, a ladder stand, an antenna support and the like, is subjected to hot galvanizing rust-proof treatment, and is mainly used for transmission and emission of microwaves, ultrashort waves and wireless network signals. However, the existing steel structural member of the communication iron tower is fixed during galvanization in the rust-proof galvanization equipment, so that zinc ions cannot be uniformly, effectively and omnidirectionally attached to the steel structural member, the galvanization compactness of the communication iron tower is seriously affected, and the rust-proof and corrosion-proof performances of the communication iron tower are reduced, so that further improvement is needed.
Disclosure of Invention
The invention aims to provide a galvanized device for rust prevention in communication iron tower processing, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides a communication tower processing is rust-proof with galvanizing equipment, includes the galvanizing box, the L type frame is installed to galvanizing box upper end symmetry, and fixed mounting has parallel arrangement's track on the L type frame, installs through moving mechanism on the track and removes the seat, removes seat both sides position and installs the hoist and mount seat through extending mechanism, is provided with hoist and mount mechanism on the hoist and mount seat, it is used for carrying out the disturbance mechanism that disturbs to galvanizing liquid in the galvanizing box still to be provided with on the removal seat.
As an improvement scheme of the invention: the moving mechanism comprises moving plates symmetrically arranged at the bottom of the moving seat, moving shafts are rotatably arranged between the moving plates, moving wheels are fixedly arranged at the two sides of the moving shafts and are in rolling contact with the track, anti-falling wheels clamped at the two sides of the track are rotatably arranged at the bottom of the moving plate, and the moving mechanism further comprises moving components for driving the two moving shafts to synchronously move.
As an improvement scheme of the invention: the movable assembly comprises a movable motor fixed on the movable seat, the output end of the movable motor is arranged on the movable shaft through a movable belt wheel set, and the movable motor is a double-steering stepping motor.
As an improvement scheme of the invention: the track both sides are provided with the butt layer that contacts each other with the anti-tilting wheel, and the butt layer is made for wear-resisting material.
As an improvement scheme of the invention: the stretching mechanism comprises stretching grooves arranged on two sides of the movable seat, stretching blocks are slidably arranged in the stretching grooves, moving blocks are fixedly arranged on the stretching blocks, stretching frames which are arranged in a mutually crossing mode are hinged to the moving blocks respectively, one ends of the stretching frames, far away from the moving blocks, are hinged to lifting blocks, the lifting blocks slide in lifting grooves formed in the lifting seats, and the stretching mechanism further comprises stretching components used for driving the stretching blocks to move.
As an improvement scheme of the invention: the extension assembly comprises an extension shaft which is rotatably arranged on the movable seat, two ends of the extension shaft are respectively connected with a motion block through external threads a and external threads b, one end of the extension shaft is also connected with an extension motor which is arranged on the movable seat through an extension belt pulley group, the extension motor is a double-steering stepping motor, and the spiral directions of the external threads a and the external threads b are opposite.
As an improvement scheme of the invention: the disturbance mechanism comprises an outer shaft which is rotatably arranged on a movable seat, a sealing box is fixedly arranged at the bottom of the outer shaft, a disturbance shaft is rotatably arranged on the side wall of the sealing box, if a disturbance movable vane is arranged at one end of the outer side of the disturbance shaft, a driven gear which is arranged inside the sealing box is connected with one end of the inner side of the disturbance shaft, a driving gear is meshed with the outer side of the driven gear, an inner shaft is arranged on the driving gear, a disturbance component is rotatably arranged inside the outer shaft and penetrates through the upper end of the outer shaft, and the disturbance mechanism further comprises a control component for changing the disturbance angle of the disturbance movable vane.
As an improvement scheme of the invention: the disturbance assembly comprises a U-shaped frame arranged on the movable seat, a disturbance motor is arranged on the U-shaped frame, and an output end of the disturbance motor is connected with an inner shaft.
As an improvement scheme of the invention: the control assembly comprises a control frame symmetrically arranged on the movable seat, a control shaft is rotatably arranged on the control frame, worm shaft teeth are arranged on the control shaft and meshed with a worm wheel fixed at the end part of the outer shaft, a control motor connected with the control shaft is arranged on the control frame, and the control motor is a double-steering stepping motor.
As an improvement scheme of the invention: the hoisting mechanism comprises a hoisting shaft which is rotatably arranged at the bottom of the hoisting seat, one end of the hoisting shaft is connected with a hoisting motor which is arranged on the hoisting seat, a hoisting drum is further arranged on the hoisting shaft, a hoisting rope is wound on the hoisting drum, and a hoisting ring is arranged at the bottom of the hoisting rope.
Compared with the prior art, the invention has the beneficial effects that:
a communication tower processing is zinc-plating equipment for rust-resistant, rational in infrastructure, novel in design, through the mutually supporting of moving mechanism, extending mechanism and the hoist mechanism that set up, realized that communication tower steel structure spare is at the inside effective submergence of zinc-plating case and travelling destination, under the further cooperation of disturbance mechanism simultaneously for communication tower steel structure spare can more evenly comprehensive carry out zinc-plating, ensures communication tower steel structure spare's zinc-plating compactness, and the practicality is strong, and the reliability is high.
Drawings
FIG. 1 is a schematic overall elevational view of the present invention;
FIG. 2 is a schematic top view of the overall structure of the present invention;
FIG. 3 is a schematic view of the overall internal cross-sectional structure of the present invention;
FIG. 4 is a partial bottom view of the present invention;
FIG. 5 is a schematic view of a moving mechanism according to the present invention;
FIG. 6 is a schematic view of the enlarged partial structure of FIG. 2A;
FIG. 7 is a schematic cross-sectional mating structure of the track of the present invention.
In the figure: 1. a zinc plating box; 2. an L-shaped frame; 3. a track; 4. a movable seat; 5. a disturbance motor; 6. a U-shaped frame; 7. an inner shaft; 8. a control rack; 9. an outer shaft; 10. a worm wheel; 11. hoisting the base; 12. hoisting ropes; 13. a moving motor; 14. moving the belt pulley group; 15. an extension belt pulley group; 16. an extension motor; 17. a seal box; 18. a disturbing shaft; 19. a perturbing blade; 20. a hoisting ring; 21. a drive gear; 22. a driven gear; 23. hoisting the shaft; 24. hoisting a cylinder; 25. hoisting the motor; 26. an extension shaft; 27. an external thread a; 28. an external thread b; 29. a motion block; 30. an extension rack; 31. a hoisting groove; 32. hoisting the block; 33. a movable shaft; 34. a moving plate; 35. an anti-tilting wheel; 36. a moving wheel; 37. controlling a motor; 38. a control shaft; 39. worm gear; 40. an extension block; 41. an abutting layer; 42. an extension groove.
Detailed Description
It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention, and furthermore, the terms "first", "second", etc. are used for descriptive purposes only and should not be construed to indicate or imply relative importance or implying a number of the indicated technical features, whereby the features defining "first", "second", etc. may explicitly or implicitly include one or more of such features.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or by communication between two elements, the specific meaning of the terms in the present disclosure will be understood by those skilled in the art in view of the specific circumstances.
The invention will be described in detail below with reference to the drawings in connection with embodiments.
Example 1
Referring to fig. 1 to 7, in the embodiment of the invention, a galvanized device for rust prevention in communication iron tower processing comprises a galvanized box 1, wherein an L-shaped frame 2 is symmetrically arranged at the upper end of the galvanized box 1, parallel-arranged rails 3 are fixedly arranged on the L-shaped frame 2, a movable seat 4 is arranged on the rails 3 through a moving mechanism, lifting seats 11 are arranged at two sides of the movable seat 4 through extending mechanisms, lifting mechanisms are arranged on the lifting seats 11, and a disturbance mechanism for disturbing galvanization liquid in the galvanized box 1 is also arranged on the movable seat 4.
Specifically, at first through hoist and mount mechanism and mobile mechanism with the communication tower steel structure spare that needs galvanized place the galvanizing liquid inside and carry out the galvanizing operation, in the galvanizing process, can make above-mentioned steel structure spare remove inside galvanizing box 1 through mobile mechanism on the one hand, can also make zinc ion at the inside evenly distributed of galvanizing liquid through disturbance mechanism simultaneously, finally ensured the galvanizing quality of communication tower.
In one case of this embodiment, the moving mechanism includes a moving plate 34 symmetrically installed at the bottom of the moving seat 4, a moving shaft 33 is rotatably installed between the moving plates 34, moving wheels 36 are fixedly installed at two sides of the moving shaft 33, the moving wheels 36 are in rolling contact with the track 3, an anti-falling wheel 35 clamped at two sides of the track 3 is rotatably installed at the bottom of the moving plate 34, and the moving mechanism further includes a moving assembly for driving the two moving shafts 33 to synchronously move.
The moving assembly comprises a moving motor 13 fixed on the moving seat 4, the output end of the moving motor 13 is arranged on a moving shaft 33 through a moving belt wheel set 14, and the moving motor 13 is a double-steering stepping motor. By the above arrangement, a power source for moving the entire moving seat 4 along the rail 3 is ensured.
In addition, in order to further ensure the anti-toppling capability of the anti-toppling wheel 35 in the whole moving mechanism, in this embodiment, two sides of the track 3 are provided with abutting layers 41 that contact with the anti-toppling wheel 35, and the abutting layers 41 are made of wear-resistant materials.
When the movable motor 13 is started during operation, the two movable shafts 33 are synchronously rotated under the action of the movable belt wheel group 14, and then the movable wheels 36 are contacted on the track 3, so that the effective movement of the whole movable mechanism is ensured.
For better carrying out hoist and mount submergence to communication tower, under the preferred condition in this embodiment, the extension mechanism includes setting up the extension groove 42 in the removal seat 4 both sides, and extension groove 42 internally sliding mounting has extension piece 40, and fixed mounting has movable block 29 on the extension piece 40, and the articulated extension frame 30 that has the intercrossing setting on the movable block 29 respectively, and the extension frame 30 keeps away from movable block 29 one end and articulates there is hoist and mount piece 32, hoist and mount piece 32 slides in the hoist and mount inslot 31 that sets up on hoist and mount seat 11, extension mechanism still includes the extension subassembly that is used for driving the movement of extension piece 40.
Meanwhile, in this embodiment, the extension assembly includes an extension shaft 26 rotatably disposed on the movable seat 4, two ends of the extension shaft 26 are respectively connected with a motion block 29 through an external thread a27 and an external thread b28, one end of the extension shaft 26 is further connected with an extension motor 16 mounted on the movable seat 4 through an extension belt pulley set 15, the extension motor 16 is a double-steering stepping motor, and the spiral directions of the external thread a27 and the external thread b28 are opposite.
Specifically, the extension motor 16 is started, then the two extension shafts 26 are rotated under the action of the extension belt wheel set 15, and then the rotation shafts are converted into linear motion of the motion block 29 under the action of the thread structure, so that the distance between the lifting seat 11 and the moving seat 4 is changed, and the communication iron tower is lifted and transported better.
In one case of this embodiment, the disturbance mechanism includes an outer shaft 9 rotatably mounted on the movable seat 4, a seal box 17 is fixedly mounted at the bottom of the outer shaft 9, a disturbance shaft 18 is rotatably mounted on a side wall of the seal box 17, a if-disturbance movable vane 19 is mounted at one end outside the disturbance shaft 18, a driven gear 22 disposed inside the seal box 17 is connected at one end inside the disturbance shaft 18, a driving gear 21 is engaged at the outer side of the driven gear 22, an inner shaft 7 is mounted on the driving gear 21, and the inner shaft 7 is rotatably disposed inside the outer shaft 9 and penetrates through the upper end of the outer shaft 9 to be connected with a disturbance assembly.
The disturbance assembly comprises a U-shaped frame 6 arranged on the movable seat 4, a disturbance motor 5 is arranged on the U-shaped frame 6, and an output end of the disturbance motor 5 is connected with an inner shaft 7.
Specifically, the disturbance motor 5 drives the inner shaft 7 to rotate, and then under the meshing action of the driving gear 21 and the driven gear 22, the disturbance shaft 18 drives the disturbance blade 19 to rotate, and finally, the galvanization liquid in the galvanization box 1 is sufficiently disturbed, so that the galvanization quality is ensured.
In addition, in this embodiment, the hoisting mechanism includes a hoisting shaft 23 rotatably disposed at the bottom of the hoisting seat 11, one end of the hoisting shaft 23 is connected with a hoisting motor 25 mounted on the hoisting seat 11, a hoisting drum 24 is further mounted on the hoisting shaft 23, a hoisting rope 12 is wound on the hoisting drum 24, and a hoisting ring 20 is mounted at the bottom of the hoisting rope 12. Through the cooperation of above-mentioned mechanism, can realize the effective hoist and mount transport purpose of communication tower steel construction, further improve galvanization equipment's reliability.
Example 2
In order to further enhance the perturbation effect of the perturbation mechanism on the zinc ions of the galvanising liquid, the present invention provides a further embodiment which differs from the above-described embodiment in that the perturbation mechanism further comprises a control assembly for varying the perturbation angle of the perturbation blade 19.
The control assembly comprises a control frame 8 symmetrically arranged on the movable seat 4, a control shaft 38 is rotatably arranged on the control frame 8, a worm gear 39 is arranged on the control shaft 38, the worm gear 39 is meshed with a worm wheel 10 fixed at the end part of the outer shaft 9, a control motor 37 connected with the control shaft 38 is arranged on the control frame 8, and the control motor 37 is a double-steering stepping motor.
When the disturbance direction of the water flow of the disturbance blade 19 needs to be changed, the control motor 37 is started, the worm shaft teeth 39 are meshed with the worm wheel 10, and finally the outer shaft 9 rotates, so that the horizontal disturbance angle of the disturbance shaft 18 is changed, the whole operation process is rapid and convenient, and the device is worthy of popularization and use.
The working principle of the invention is as follows: firstly, the mobile motor 13 and the hoisting motor 25 are started, the communication iron tower steel structure for galvanization is hoisted inside the galvanization box 1 and immersed in galvanization liquid, meanwhile, the stretching motor 16 is started according to the requirement, so that the steel structure can be effectively arranged inside the galvanization liquid, and in the galvanization process, the control motor 37 is started, so that uniform and effective galvanization of the steel structure is finally ensured.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (5)
1. The utility model provides a communication tower processing is rust-resistant with galvanization equipment, includes galvanized box (1), its characterized in that: the upper end of the galvanized box (1) is symmetrically provided with L-shaped frames (2), the L-shaped frames (2) are fixedly provided with parallel rails (3), the rails (3) are provided with moving seats (4) through moving mechanisms, the positions of two sides of each moving seat (4) are provided with lifting seats (11) through stretching mechanisms, the lifting seats (11) are provided with lifting mechanisms, and the moving seats (4) are also provided with disturbance mechanisms for disturbing galvanization liquid in the galvanized box (1);
the moving mechanism comprises moving plates (34) symmetrically arranged at the bottom of the moving seat (4), moving shafts (33) are rotatably arranged between the moving plates (34), moving wheels (36) are fixedly arranged at two sides of the moving shafts (33), the moving wheels (36) are in rolling contact with the track (3), anti-tilting wheels (35) clamped at two sides of the track (3) are rotatably arranged at the bottom of the moving plates (34), the moving mechanism further comprises a moving assembly for driving the two moving shafts (33) to synchronously move, the moving assembly comprises a moving motor (13) fixed on the moving seat (4), the output end of the moving motor (13) is arranged on the moving shafts (33) through a moving belt wheel group (14), and the moving motor (13) is a double-steering stepping motor;
the disturbance mechanism comprises an outer shaft (9) rotatably mounted on a movable seat (4), a seal box (17) is fixedly mounted at the bottom of the outer shaft (9), a disturbance shaft (18) is rotatably mounted on the side wall of the seal box (17), a disturbance blade (19) is mounted at one end of the outer side of the disturbance shaft (18), a driven gear (22) arranged in the seal box (17) is connected at one end of the inner side of the disturbance shaft (18), a driving gear (21) is meshed with the outer side of the driven gear (22), an inner shaft (7) is mounted on the driving gear (21), the inner shaft (7) is rotatably arranged in the outer shaft (9) and penetrates through the upper end of the outer shaft (9), the disturbance mechanism further comprises a control assembly for changing the disturbance angle of the disturbance blade (19), the disturbance assembly comprises a U-shaped frame (6) mounted on the movable seat (4), a disturbance motor (5) is mounted on the U-shaped frame (6), an output end of the disturbance motor (5) is connected with the inner shaft (7), the control assembly comprises a control frame (8) symmetrically mounted on the movable seat (4), a worm wheel (8) is rotatably mounted on the control frame (8), a worm gear (38) is mounted on the control frame (38), and the worm gear (39) is mounted on the control shaft (39) and the worm gear (39) is meshed with the worm gear (39), a control motor (37) which is mutually connected with a control shaft (38) is arranged on the control frame (8), and the control motor (37) is a double-steering stepping motor.
2. The galvanized equipment for rust prevention for communication tower processing according to claim 1, wherein the two sides of the rail (3) are provided with abutting layers (41) which are mutually contacted with the anti-tilting wheels (35), and the abutting layers (41) are made of wear-resistant materials.
3. The rust-proof galvanization equipment for communication tower processing according to claim 1, characterized in that the stretching mechanism comprises stretching grooves (42) arranged on two sides of the movable seat (4), stretching blocks (40) are slidably arranged in the stretching grooves (42), moving blocks (29) are fixedly arranged on the stretching blocks (40), stretching frames (30) which are arranged in a mutually crossed mode are hinged to the moving blocks (29) respectively, lifting blocks (32) are hinged to one ends, away from the moving blocks (29), of the stretching frames (30), the lifting blocks (32) slide in lifting grooves (31) arranged on the lifting seat (11), and the stretching mechanism further comprises stretching components used for driving the stretching blocks (40) to move.
4. A galvanized apparatus for rust prevention in communication tower processing according to claim 3, characterized in that the extension assembly comprises an extension shaft (26) rotatably arranged on the movable seat (4), two ends of the extension shaft (26) are respectively connected with a moving block (29) through an external thread a (27) and an external thread b (28), one end of the extension shaft (26) is also connected with an extension motor (16) arranged on the movable seat (4) through an extension belt pulley group (15), the extension motor (16) is a double-steering stepping motor, and the spiral directions of the external thread a (27) and the external thread b (28) are opposite.
5. The galvanized equipment for rust prevention for communication tower processing according to claim 1, wherein the hoisting mechanism comprises a hoisting shaft (23) rotatably arranged at the bottom of the hoisting seat (11), one end of the hoisting shaft (23) is connected with a hoisting motor (25) arranged on the hoisting seat (11), a hoisting cylinder (24) is further arranged on the hoisting shaft (23), a hoisting rope (12) is wound on the hoisting cylinder (24), and a hoisting ring (20) is arranged at the bottom of the hoisting rope (12).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310739945.4A CN116497302B (en) | 2023-06-21 | 2023-06-21 | Galvanized equipment for rust prevention in communication iron tower processing |
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| CN202310739945.4A CN116497302B (en) | 2023-06-21 | 2023-06-21 | Galvanized equipment for rust prevention in communication iron tower processing |
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| CN116497302B true CN116497302B (en) | 2023-11-24 |
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| CN116497302A (en) | 2023-07-28 |
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