CN116493790A - Automatic production system for dust remover frame - Google Patents
Automatic production system for dust remover frame Download PDFInfo
- Publication number
- CN116493790A CN116493790A CN202310276015.XA CN202310276015A CN116493790A CN 116493790 A CN116493790 A CN 116493790A CN 202310276015 A CN202310276015 A CN 202310276015A CN 116493790 A CN116493790 A CN 116493790A
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- China
- Prior art keywords
- supporting
- plate
- cylinder
- rod
- connecting rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000428 dust Substances 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000011324 bead Substances 0.000 claims abstract description 60
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 58
- 239000010959 steel Substances 0.000 claims abstract description 58
- 238000003466 welding Methods 0.000 claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims description 37
- 230000007306 turnover Effects 0.000 claims description 13
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 7
- 230000001154 acute effect Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
- B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to the technical field of dust collectors and discloses an automatic production system of a dust collector frame, which comprises a support frame, wherein a conveying belt is rotationally connected to the support frame, a traction plate is connected to the conveying belt, a plurality of symmetrical long steel wires are inserted and fixed in the traction plate to form a steel wire cylinder, a welding device for welding a steel wire ring in the long steel wires is arranged in the middle of the support frame, and a feeding device for conveying the steel wire ring to a support expansion plate is arranged on the side edge of the support frame. The invention has the following advantages and effects: realize unloading, transport, the upset of bead ring, can realize the welding of pipelined, need not artifical the participation, the welding work of full-automatic completion dust remover frame saves the labour, promotes the security, improves production efficiency.
Description
Technical Field
The invention relates to the technical field of dust collectors, in particular to an automatic production system for a dust collector frame.
Background
The dust removing frame is also called a dust removing framework and a dust removing bag cage, and is formed by welding special equipment at one time. The dust removal frame is a rib of the dust removal cloth bag, which is an important accessory of the cloth bag dust remover. The quality of the dust removal frame directly influences the working state and the service life of the filter bag.
At present, when a dust remover framework is manufactured, a plurality of long steel wires are firstly penetrated into welding equipment, the long steel wires are intermittently pulled by a traction device to move, a worker is needed at the welding equipment to penetrate into a circle formed by the long steel wires from a seam of the long steel wires, after the steel wires are placed in the welding equipment, a welding head is started to weld a place where the long steel wires are contacted with the steel wires, so that the welding needs a person to specially discharge the steel wires, the labor intensity is high, the labor force is wasted, the welding efficiency of the whole framework is lower, and the production efficiency is reduced.
Disclosure of Invention
The invention aims to provide an automatic production system for a dust remover frame, which has the effects of automatic feeding and production efficiency improvement.
The technical aim of the invention is realized by the following technical scheme: including the support frame, the support frame is rotated and is connected with conveyer, be connected with the traction plate on the conveyer, insert in the traction plate and be fixed with the long steel wire of a plurality of symmetry, a plurality of long steel wire forms steel wire drum, its characterized in that: the welding device comprises a supporting expansion plate for supporting the bead ring, a feeding device for conveying the bead ring to the supporting expansion plate is arranged on the side edge of the supporting frame, the feeding device comprises a blanking component, a clamping conveying component and a turnover conveying component, the blanking component comprises a charging barrel fixed on a supporting plate, a plurality of guide rods are fixed on the circumferential surface of the bottom of the charging barrel at equal intervals, two supporting cross rods perpendicular to the long bead ring are connected to the bottom of the guide rods, the bead ring on the supporting cross rods is equal in height to the middle of the steel wire cylinder, the clamping conveying component is arranged on one side of the supporting cross rods and comprises a first clamping cylinder and a first driving mechanism, the first driving mechanism drives the clamping cylinder to move towards the turnover conveying component, the other side of the supporting frame is provided with a second turnover conveying component which comprises a second clamping cylinder and is arranged opposite to the first clamping cylinder, and the second turnover conveying component further comprises a second driving mechanism which drives the second clamping cylinder to move to the second supporting mechanism after the second turnover conveying component is arranged on the supporting cross rods.
Through adopting above-mentioned technical scheme, confirm at first that the middle part cross section that is located the steel wire drum of horizontality is not sheltered from by long steel wire, can send into the steel wire drum with the steel wire of horizontality like this on this highly, because the external diameter of steel wire is less than the internal diameter of steel wire drum, so the steel wire of horizontality can smooth rotation in the steel wire drum for the steel wire of horizontality rotates to vertical state, and the steel wire is mutually perpendicular with long steel wire, later sends the steel wire again to the welded part and welds, transports whole steel wire drum after the welding is accomplished, later repeats unloading, transportation, the upset of steel wire, can realize pipelined welding, need not artifical the participation, the welding work of full-automatic completion dust remover frame, save the labour, promote security, improve production efficiency.
The invention is further provided with: the feed cylinder is characterized in that notches are symmetrically formed in two opposite side surfaces of the feed cylinder, a feed distribution mechanism is arranged on the supporting plate and comprises a cam arranged on the side edge of the notch of the feed cylinder, the cam penetrates through and rotates to be connected to the supporting plate, concave sliding grooves are formed in the opposite side surfaces of each cam, the sliding grooves on two sides of each cam face opposite directions, two connecting rods are respectively clamped in the sliding grooves on two sides of each cam and respectively penetrate through two connecting blocks between the feed cylinder and the cam in a sliding mode, a first baffle and a second baffle are respectively fixed at the end portions of the connecting blocks, the first baffle is located right above the second baffle, and the first baffle and the second baffle are respectively and slidably inserted into the feed cylinder through the notches.
Through adopting above-mentioned technical scheme, because the concave spout of cam both sides is opposite, so when the cam rotates, two baffle one and baffle two alternately get into in the breach of feed cylinder, when the baffle first of putting is close to each other and go deep into the breach like this, two baffle second of below is the state of keeping away from each other, the bead ring that is located on the baffle second like this falls vertically, follow the cam and continue to rotate, two baffle second are close to each other and hold the bead ring this moment, the bead ring stops falling, the cam rotates further, the baffle reentrantly gets into in the breach once more, hold the bead ring that is located the penultimate, along with two baffle first keep away from each other, the bead ring completion blanking of bottom, through setting up feed divider mechanism, can realize single bead ring material loading, intermittent type blanking, carry with follow-up material loading and overturn and carry high-efficient cooperation, realize uninterrupted welding, promote the smoothness of whole process, work efficiency.
The invention is further provided with: the clamping cylinder I is fixed on the connecting plate and is located between the two supporting cross bars, the driving mechanism I comprises a driving rod, one end of the driving rod is slidably connected in the limiting block, the other end of the driving rod is hinged to the connecting plate, a spring is sleeved outside the driving rod between the limiting block and the connecting plate, a push rod penetrates through the connecting plate, the push rod is vertically slidably connected in the supporting rod, and the supporting rod is parallel to the supporting cross bars.
Through adopting above-mentioned technical scheme, after the bead ring drops to supporting the horizontal pole, the actuating lever rotates, drive the push rod and slide on branch, along with the connecting plate slides towards the support frame, carry the bead ring to the centre gripping cylinder in second after centre gripping cylinder one with the bead ring centre gripping is tightened, this moment along with the further rotation of actuating lever, the connecting plate slides on the push rod, because the bead ring is located between two long steel wires, the horizontal slip of connecting plate can not produce the interference to the steel wire drum, along with the continuation rotation of actuating lever, the actuating lever drives the push rod and slides on branch, keep away from the steel wire drum, the actuating lever continues to rotate at last, the drive connecting plate slides on the push rod, get back to initial position, through setting up actuating mechanism one, realize carrying the bead ring one by one to centre gripping tilting mechanism, replace the process of staff pay-off, promote the security.
The invention is further provided with: the second driving mechanism comprises a supporting vertical plate, a U-shaped groove is concavely arranged on the side surface of the supporting vertical plate, which is close to the supporting frame, a driving short rod is connected in the U-shaped groove in a sliding manner, the driving short rod penetrates through and is rotationally connected in a circular plate, a connecting rod I is vertically fixed at the end part of the driving short rod, which is close to the side surface of the supporting frame, the other end of the connecting rod I is hinged to one end of the connecting rod II, the other end of the connecting rod II is hinged to the connecting rod III, a clamping cylinder II is fixed at the end point of the side surface of the connecting rod I, which is far away from the connecting rod II, and is in an acute angle with the connecting rod I, a sliding block is hinged to the side surface of the connecting rod II, the sliding block is connected in a sliding groove of the supporting vertical plate, the connecting rod III is connected with a driven gear on the outer side of the supporting vertical plate, and the driven gear is externally meshed with an incomplete gear on an output shaft of the motor II.
Through adopting above-mentioned technical scheme, after clamping cylinder II cliies the bead ring, clamping cylinder is in the horizontal groove of U type groove and is in keeping away from welding set motion, connecting rod III rotates, finally, drive the perpendicular groove of drive quarter butt slip U type groove, because clamping cylinder II is sharp angle with connecting rod I and connecting rod II articulates in the slider, so when drive quarter butt get into perpendicular groove and return to the horizontal groove again, clamping cylinder realizes 90 upset, drive the bead ring and become vertical state by the horizontality, owing to be connected with incomplete gear on motor II's the output shaft, so pause when clamping cylinder moves to supporting and expanding board department, be favorable to the bead ring to cover on supporting and expanding board, driving mechanism II's setting has realized ingenious and has overturn the bead ring to long wire vertically state by the horizontality, be favorable to carrying out the welding process, along with the further rotation of connecting rod III, reverse to resume the horizontality after clamping cylinder II gets into the perpendicular groove of another side, when the toothless part of incomplete gear meshes with the driven gear on the connecting rod III again, can carry out the process in the second district bead ring of clamping cylinder of step, realize continuous operation.
The invention is further provided with: the welding device further comprises an expansion mechanism, the expansion mechanism comprises a supporting circular plate, 4 through grooves facing the circle center of the supporting circular plate are formed in the supporting circular plate at equal intervals, the supporting expansion plates are connected in the through grooves in a sliding mode, the inner sides of the supporting expansion plates close to the circle center are hinged to the upper end and the lower end of one side of the X-shaped connecting rod, the upper end of the other side of the X-shaped connecting rod is hinged to a fixed cylinder, the lower end of the X-shaped connecting rod is hinged to a piston head of an expansion cylinder, the expansion cylinder is fixed to the supporting circular plate, and the piston head of the expansion cylinder penetrates through the circle center of the supporting circular plate.
Through adopting above-mentioned technical scheme, when centre gripping cylinder II carries vertical bead ring to the support plectane periphery department, the expansion cylinder drives X type connecting rod upper and lower both ends portion and is close to, finally makes the support expand the board and keeps away from the centre of a circle slip in logical groove to finally slide to strut the bead ring, can start the electric welding in the welding set this moment and weld bead ring and long steel wire contact department, after the welding is accomplished, the expansion cylinder is retracted, and the whole steel wire drum of traction plate outer east slides, will need weld bead ring department to remove to support plectane department next time.
The invention is further provided with: the outer diameter of the supporting circular plate is smaller than the inner diameter of the workpiece, and the outer side surface of the supporting expansion plate, which is far away from the center of the supporting circular plate, is an arc surface.
Through adopting above-mentioned technical scheme, support the plectane external diameter and be less than the internal diameter, conveniently place in the steel wire drum, support the laminating that the design of expanding the board cambered surface can be better in the bead ring.
The invention is further provided with: and a plugboard with a triangular cross section is arranged on one side of the first baffle and one side of the second baffle, which are close to the charging barrel, and the distance between the two plugboards is matched with the thickness of the bead ring.
By adopting the technical scheme, the triangular inserting plates are favorable for separating the bead rings which are accumulated together, the distance between the two inserting plates is matched with the thickness of the bead rings, and the bead rings are ensured to realize single blanking.
The invention is further provided with: the first motor is fixed in the support frame, and an output shaft of the first motor is fixedly connected with the limiting block in a coaxial mode.
The invention is further provided with: and a motor II is fixed on the supporting plate and is connected with the two cams through a belt pulley assembly I.
The beneficial effects of the invention are as follows: through setting up unloading subassembly, centre gripping conveying subassembly and upset conveying subassembly and welding set, realize the unloading of bead ring, carry, upset, can realize the welding of pipelined, need not artifical the participation, the welding work of full-automatic completion dust remover frame saves the labour, promotes the security, improves production efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is another side structural schematic of fig. 1.
Fig. 3 is a schematic structural view of the welding device in the present invention.
Fig. 4 is a schematic structural view of the blanking assembly and the clamping and conveying assembly in the present invention.
Fig. 5 is another side structural schematic of fig. 4.
Fig. 6 is a schematic view of the structure of the clamp delivery assembly of the present invention.
Fig. 7 is a schematic view of the structure of the inverting conveyance assembly of the present invention.
In the figure, 1, a supporting frame; 2. a conveyor belt; 3. a traction plate; 4. a long steel wire; 5. a welding device; 51. supporting the expansion plate; 52. supporting a circular plate; 53. a through groove; 54. an X-shaped connecting rod; 55. an expansion cylinder; 56. a fixed cylinder; 6. a blanking assembly; 61. a support plate; 62. a charging barrel; 63. a guide rod; 64. a support rail; 65. a notch; 66. a cam; 67. a connecting rod; 68. a first baffle; 69. a second baffle; 7. clamping the conveying assembly; 71. clamping a first cylinder; 72. a connecting plate; 73. a driving rod; 74. a limiting block; 75. a spring; 76. a push rod; 77. a support rod; 8. overturning the conveying assembly; 81. clamping a second cylinder; 82. supporting a vertical plate; 83. a U-shaped groove; 84. driving the short rod; 85. a circular plate; 86. a first connecting rod; 87. a second connecting rod; 88. a slide block; 89. a connecting rod III; 9. a bead ring; 10. a second motor; 11. inserting plate; 12. a first motor; 13. and a belt pulley assembly I.
Detailed Description
The technical scheme of the present invention will be clearly and completely described in connection with specific embodiments. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to fall within the scope of the invention.
1-7, including a support frame 1, a conveyor belt 2 is rotatably connected to the support frame 1, a traction plate 3 is connected to the conveyor belt 2, a plurality of symmetrical long steel wires 4 are inserted and fixed in the traction plate 3, the plurality of long steel wires 4 form a steel wire cylinder, a welding device 5 for welding the steel wire ring 9 in the long steel wires 4 is arranged in the middle of the support frame 1, the welding device 5 includes a support expansion plate 51 for supporting the steel wire ring 9, the welding device 5 also includes an expansion mechanism, the expansion mechanism includes a support circular plate 52, the outer diameter of the support circular plate 52 is smaller than the inner diameter of a workpiece, the outer side surface of the support expansion plate 51 far away from the center of the support circular plate 52 is a cambered surface, 4 through grooves 53 facing the center of the support circular plate 52 are arranged on the support circular plate 52 at equal intervals, the support expansion plate 51 is slidingly connected in the through grooves 53, the inner side of the supporting expansion plate 51, which is close to the center, is hinged to the upper end and the lower end of one side of the X-shaped connecting rod 54, the upper end of the other side of the X-shaped connecting rod 54 is hinged to the fixed cylinder 56, the lower end is hinged to the piston head of the expansion cylinder 55, the expansion cylinder 55 is fixed on the supporting circular plate 52, the piston head of the expansion cylinder 55 penetrates through the center of the supporting circular plate 52, when the clamping cylinder two 81 conveys the vertical bead ring 9 to the periphery of the supporting circular plate 52, the expansion cylinder 55 drives the upper end and the lower end of the X-shaped connecting rod 54 to be close, finally, the supporting expansion plate 51 slides in the through groove 53 along the distance from the center and finally slides to support the bead ring 9, at the moment, the welding machine can be started to weld the contact position of the bead ring 9 and the long steel wire 4 in the welding device 5, after the welding is finished, the expansion cylinder 55 is retracted, the whole steel wire cylinder slides outside the traction plate 3, the next time the bead ring 9 is to be welded is moved to the support circular plate 52.
As shown in fig. 3-5, a feeding device for conveying the bead rings 9 to the supporting expansion plate 51 is arranged on the side edge of the supporting frame 1, the feeding device comprises a blanking component 6, a clamping conveying component 7 and a turnover conveying component 8, the blanking component 6 comprises a charging barrel 62 fixed on a supporting plate 61, a plurality of guide rods 63 are fixed on the circumference surface of the bottom of the charging barrel 62 at equal intervals, two supporting cross rods 64 perpendicular to the long steel wires 4 and used for supporting the bead rings 9 are connected to the bottom of the guide rods 63, gaps 65 are symmetrically arranged on two opposite side surfaces of the charging barrel 62, a distributing mechanism is arranged on the supporting plate 61, the distributing mechanism comprises cams 66 arranged on the side edge of the gaps 65 of the charging barrel 62, the cams 66 penetrate through and are rotatably connected to the supporting plate 61, a motor two 10 are fixed on the supporting plate 61, the motor two 10 and the two cams 66 are connected through a belt pulley component one 13, concave sliding grooves are formed in opposite side surfaces of each cam 66 in an inward concave manner, the sliding grooves on two sides of each cam 66 face opposite directions, two connecting rods 67 are respectively clamped in the sliding grooves on two sides of each cam 66, the two connecting rods 67 respectively penetrate through two connecting blocks between the charging barrel 62 and the cams 66 in a sliding manner, a first baffle 68 and a second baffle 69 are respectively fixed at the ends of the two connecting blocks, a plugboard 11 with a triangular cross section is arranged on one side, close to the charging barrel 62, of the first baffle 68 and the second baffle 69, a gap between the two plugboards 11 is matched with the thickness of the bead ring 9, the first baffle 68 is positioned right above the second baffle 69, the first baffle 68 and the second baffle 69 can be inserted into the charging barrel 62 through the notch 65 in a sliding manner, because the concave sliding grooves on two sides of the cams 66 are opposite, when the cams 66 rotate, the first baffle 68 and the second baffle 69 are crossed into the notch 65 of the charging barrel 62, when the upper baffle I68 approaches to each other and goes deep into the notch 65, the two baffles II 69 below are in a state of being far away from each other, the wire ring 9 positioned on the baffle II 69 vertically drops down, the two baffles II 69 support the wire ring 9 along with the continuous rotation of the cam 66, the wire ring 9 stops dropping, the cam 66 further rotates, the baffle I68 enters the notch 65 again to support the wire ring 9 positioned at the penultimate, the wire ring 9 positioned at the bottommost end is far away from the two baffles I68, the blanking is completed by arranging the material distributing mechanism, the single wire ring 9 feeding, intermittent blanking, efficient matching with the subsequent feeding conveying and overturning conveying are realized, uninterrupted welding is realized, the smoothness of the whole working procedure is improved, and the working efficiency is improved.
As shown in fig. 4-7, a clamping and conveying assembly 7 is arranged on one side of the supporting cross rod 64, the clamping and conveying assembly 7 comprises a clamping cylinder 71 and a driving mechanism 7, the driving mechanism 7 drives the clamping cylinder to move towards the overturning and conveying assembly 8, the driving mechanism 73 comprises a driving rod 73, one end of the driving rod 73 is connected in a limiting block 74 in a sliding manner, the other end of the driving rod is hinged on a connecting plate 72, a spring 75 is sleeved outside the driving rod 73 between the limiting block 74 and the connecting plate 72, a push rod 76 penetrates through the connecting plate 72, the push rod 76 is vertically connected in a supporting rod 77 in a sliding manner, the supporting rod 77 is parallel to the supporting cross rod 64, a motor 12 is fixed in the supporting plate 61, an output shaft of the motor 12 is fixedly connected with the limiting block 74 in a coaxial manner, after the bead ring 9 falls onto the supporting plate 61, the driving rod 73 rotates to drive the push rod 76 to slide on the supporting rod 77, along with the connecting plate 72 slides towards the support frame 1, the clamping cylinder I71 carries the bead ring 9 to the clamping cylinder II 81 after clamping the bead ring 9 and is clamped, at this moment, along with the further rotation of the driving rod 73, the connecting plate 72 slides on the push rod 76, so that the connecting plate 72 horizontally slides, as the bead ring 9 is positioned between two long steel wires 4, the horizontal sliding of the connecting plate 72 can not interfere with the steel wire cylinder, along with the continuous rotation of the driving rod 73, the driving rod 73 drives the push rod 76 to slide on the supporting rod 77 and far away from the steel wire cylinder, and finally the driving rod 73 continuously rotates, the driving connecting plate 72 slides on the push rod 76 and returns to the initial position, and the one-by-one conveying of the bead rings 9 to the clamping turnover mechanism is realized through the arrangement of the driving mechanism I, so that the procedure of replacing the manual feeding is promoted.
As shown in fig. 4-7, the other side of the supporting frame 1 opposite to the clamping and conveying assembly 7 is provided with a turnover conveying assembly 8, the turnover conveying assembly 8 comprises a clamping cylinder II 81 opposite to the clamping cylinder I71, the turnover conveying assembly 8 further comprises a driving mechanism II for driving the clamping cylinder II 81 to move to the supporting expansion plate 51 after being turned over, the driving mechanism II comprises a supporting vertical plate 82, a U-shaped groove 83 is concavely arranged on the side surface of the supporting vertical plate 82, which is close to the supporting frame 1, a driving short rod 84 is connected in the U-shaped groove 83 in a sliding manner, the driving short rod 84 is connected in a circular plate 85 in a penetrating and rotating manner, a connecting rod I86 is vertically fixed at the end part of the driving short rod 84, which is close to the side surface of the supporting frame 1, the other end of the connecting rod I86 is hinged to one end of the connecting rod II 87, the other end of the connecting rod II 87 is hinged with a connecting rod III 89, the end point of the side surface of the connecting rod I86, which is far away from the connecting rod II 87, is fixed with the clamping cylinder II 81, the clamping cylinder II 81 and the connecting rod I86 form an acute angle, the side surface of the connecting rod II 87, which is far away from the connecting rod I86, is hinged with a sliding block 88, the sliding block 88 is slidably connected in a sliding groove of the supporting vertical plate 82, the connecting rod III 89 is connected with a driven gear on the outer side of the supporting vertical plate 82, the driven gear is externally meshed with an incomplete gear on the output shaft of the motor II 10, when the clamping cylinder II 81 clamps the bead ring 9, the clamping cylinder is positioned in a transverse groove of the U-shaped groove 83 and moves away from the welding device 5, the connecting rod III 89 rotates to finally drive the driving short rod 84 to slide into a vertical groove of the U-shaped groove 83, as the clamping cylinder II and the connecting rod I86 form an acute angle and the connecting rod II 87 is hinged in the sliding block 88, when the driving short rod 84 enters the vertical groove and returns to the transverse groove, the clamping cylinder realizes 90-degree turnover to drive the bead ring 9 from a horizontal state to a vertical state, and the incomplete gear is connected on the output shaft of the motor II 10, therefore, when the clamping cylinder moves to the supporting expansion plate 51, the clamping cylinder is suspended, the wire ring 9 is favorably sleeved on the supporting expansion plate 51, the driving mechanism II is arranged, the situation that the wire ring 9 is turned from the horizontal state to the state that the long wire 4 is vertical is skillfully realized, the welding process is favorably carried out, the clamping cylinder II 81 enters a vertical groove on the other side and is then turned back to the horizontal state along with the further rotation of the connecting rod III 89, and when the toothless part of the incomplete gear is meshed with the driven gear on the connecting rod III 89 again, the next process of clamping the wire ring 9 in the area of the clamping cylinder II 81 can be carried out, so that continuous work is realized.
As shown in fig. 1-2, the welding device 5 further comprises welding cylinders, the welding cylinders are uniformly fixed on the welding circular plate 85 at intervals, and a supporting rod for supporting the fixing cylinder 56 is fixedly penetrated through the center of the fixing cylinder 56.
The working principle of the automatic production system of the dust remover frame is as follows:
when the cam 66 rotates, the first baffle 68 and the second baffle 69 are crossed and enter the notch 65 of the charging barrel 62, so that when the first baffle 68 put up is close to each other and goes deep into the notch 65, the second baffles 69 below are in a state of being far away from each other, the wire ring 9 on the second baffle 69 vertically drops, the second baffles 69 are close to each other to support the wire ring 9 along with the continuous rotation of the cam 66, the wire ring 9 stops dropping, the cam 66 further rotates, the first baffle 68 enters the notch 65 again, the wire ring 9 at the last and the second are supported, the wire ring 9 at the bottommost end is separated along with the separation of the first baffles 68, and the feeding of the single wire ring 9 can be realized by arranging the material distributing mechanism, the intermittent feeding and the efficient matching with the subsequent feeding and overturning conveying can be realized, the uninterrupted welding can be realized, the smoothness of the whole working procedure can be improved, and the working efficiency can be improved.
When the wire ring 9 falls onto the support cross bar 64, the driving rod 73 rotates to drive the push rod 76 to slide on the supporting rod 77, the clamping cylinder I71 clamps the wire ring 9 and then conveys the wire ring 9 into the clamping cylinder II 81 to be clamped, at the moment, the connecting plate 72 slides on the push rod 76 along with further rotation of the driving rod 73, so that the connecting plate 72 horizontally slides, the wire ring 9 is positioned between two long wires 4, the horizontal sliding of the connecting plate 72 cannot interfere with the wire cylinder, the driving rod 73 drives the push rod 76 to slide on the supporting rod 77 along with further rotation of the driving rod 73, the wire cylinder is far away, finally, the driving rod 73 continues to rotate, the driving connecting plate 72 slides on the push rod 76 to return to an initial position, and the wire ring 9 is conveyed into the clamping turnover mechanism one by setting the driving mechanism to replace a procedure of manual feeding, so that the safety is improved.
When the clamping cylinder II 81 clamps the bead ring 9, the clamping cylinder is positioned in the transverse groove of the U-shaped groove 83 and moves away from the welding device 5, the connecting rod III 89 rotates to finally drive the driving short rod 84 to slide into the vertical groove of the U-shaped groove 83, and as the clamping cylinder II 81 and the connecting rod III 86 form an acute angle and the connecting rod II 87 is hinged in the sliding block 88, when the driving short rod 84 enters the vertical groove and returns to the transverse groove, the clamping cylinder realizes 90-degree overturning to drive the bead ring 9 to be changed into a vertical state, and as the output shaft of the motor II 10 is connected with an incomplete gear, the clamping cylinder pauses when moving to the supporting expansion plate 51, thereby being beneficial to the bead ring 9 being sleeved on the supporting expansion plate 51, and the driving mechanism II is arranged, thereby being beneficial to the welding process.
When the clamping cylinder II 81 conveys the vertical bead ring 9 to the periphery of the supporting circular plate 52, the expanding cylinder 55 drives the upper end and the lower end of the X-shaped connecting rod 54 to approach, finally the supporting expanding plate 51 slides in the through groove 53 along the distance from the circle center and finally slides to support the bead ring 9, at this time, an electric welding machine in the welding device 5 can be started to weld the contact part of the bead ring 9 and the long steel wire 4, after welding is completed, the expanding cylinder 55 is retracted, the whole steel wire cylinder outside the outer end of the traction plate 3 slides, and the next bead ring 9 to be welded moves to the position of the supporting circular plate 52.
The welding cylinder in the welding device 5 then starts to weld the contact point of the bead ring 9 with the long wire 4.
Claims (9)
1. The utility model provides a dust remover frame automatic production system, includes support frame (1), the rotation of support frame (1) is connected with conveyer (2), be connected with traction plate (3) on conveyer (2), insert in traction plate (3) and be fixed with long steel wire (4) of a plurality of symmetry, a plurality of long steel wire (4) form steel wire drum, its characterized in that: the middle part of the support frame (1) is provided with a welding device (5) used for welding a bead ring (9) in a long steel wire (4), the welding device (5) comprises a support expansion plate (51) used for supporting the bead ring (9), the side edge of the support frame (1) is provided with a feeding device used for conveying the bead ring (9) to the support expansion plate (51), the feeding device comprises a blanking component (6), a clamping conveying component (7) and a turnover conveying component (8), the blanking component (6) comprises a feed cylinder (62) fixed on the support plate (61), a plurality of guide rods (63) are fixed on the circumferential surface of the bottom of the feed cylinder (62) at equal intervals, two support cross rods (64) used for supporting the bead ring (9) and perpendicular to the long steel wire (4) are connected at the bottom of the guide rods (63), the bead ring (9) on the support cross rods (64) and the middle part of the steel wire cylinder are at equal height, one side of the support cross rods (64) is provided with a clamping conveying component (7), the clamping conveying component (7) comprises a clamping conveying mechanism (71) and a clamping conveying mechanism (8) and a driving cylinder (8) which is arranged opposite to the clamping conveying component (8), the overturning conveying assembly (8) comprises a clamping cylinder II (81) which is arranged opposite to the clamping cylinder I (71), and the overturning conveying assembly (8) further comprises a driving mechanism II which drives the clamping cylinder II (81) to move to the supporting expansion plate (51) after overturning.
2. An automated dust collector frame production system as set forth in claim 1 wherein: the utility model discloses a feed cylinder, including feed cylinder (62), feed cylinder (66) are provided with breach (65) in opposite both sides face symmetry, be provided with feed divider on backup pad (61), feed divider is including setting up cam (66) in feed cylinder (62) breach (65) side, cam (66) run through and rotate and connect on backup pad (61), every equal indent of cam (66) opposite side is provided with concave spout, every spout orientation in cam (66) both sides is opposite, the joint has two connecting rods (67) in the spout of cam (66) both sides respectively, two connecting rods (67) are respectively the slip run through in two connecting blocks between feed cylinder (62) and cam (66), two connecting block tip are fixed with baffle one (68) and baffle two (69) respectively, baffle one (68) are located baffle two (69), baffle one (68) and baffle two (69) all slidable run through breach (65) and insert in feed cylinder (62).
3. An automated dust collector frame production system as set forth in claim 2 wherein: the clamping cylinder I (71) is fixed on the connecting plate (72) and is located between the two support cross bars (64), the driving mechanism I comprises a driving rod (73), one end of the driving rod (73) is slidably connected in the limiting block (74), the other end of the driving rod is hinged to the connecting plate (72), a spring (75) is sleeved outside the driving rod (73) between the limiting block (74) and the connecting plate (72), a push rod (76) penetrates through the connecting plate (72), the push rod (76) is vertically slidably connected in the supporting rod (77), and the supporting rod (77) is parallel to the support cross bars (64).
4. A dust collector frame automated production system as set forth in claim 3 wherein: the second driving mechanism comprises a supporting vertical plate (82), a U-shaped groove (83) is formed in the supporting vertical plate (82) near the side face of the supporting frame (1) in a concave mode, a driving short rod (84) is connected in the U-shaped groove (83) in a sliding mode, the driving short rod (84) is connected in a circular plate (85) in a penetrating mode, a connecting rod I (86) is perpendicularly fixed to the end portion of the driving short rod (84) near the side face of the supporting frame (1), the other end of the connecting rod I (86) is hinged to one end of the connecting rod II (87), the other end of the connecting rod II (87) is hinged to a connecting rod III (89), a clamping cylinder II (81) is fixed to the end point of the side face of the connecting rod II (86) far away from the connecting rod II (81), a sliding block (88) is hinged to the side face of the connecting rod II (86), the sliding block (88) is connected to a sliding groove of the supporting vertical plate (82) in a sliding mode, the connecting rod III (89) is connected to a driven gear on the outer side of the supporting vertical plate (82), and the driven gear is not completely meshed with the driven gear II (10).
5. An automated dust collector frame production system as set forth in claim 4 wherein: the welding device is characterized in that the welding device (5) further comprises an expansion mechanism, the expansion mechanism comprises a supporting circular plate (52), 4 through grooves (53) facing the circle center of the supporting circular plate (52) are formed in the supporting circular plate (52) at equal intervals, the supporting expansion plate (51) is connected in the through grooves (53) in a sliding mode, the inner side, close to the circle center, of the supporting expansion plate (51) is hinged to the upper end and the lower end of one side of an X-shaped connecting rod (54), the upper end of the other side of the X-shaped connecting rod (54) is hinged to a fixed cylinder (56), the lower end of the X-shaped connecting rod is hinged to a piston head of an expansion cylinder (55), the expansion cylinder (55) is fixed to the supporting circular plate (52), and a piston head of the expansion cylinder (55) penetrates through the circle center of the supporting circular plate (52).
6. An automated dust collector frame production system as set forth in claim 5 wherein: the outer diameter of the supporting circular plate (52) is smaller than the inner diameter of the workpiece, and the outer side surface of the supporting expansion plate (51) far away from the circle center of the supporting circular plate (52) is an arc surface.
7. An automated dust collector frame production system as set forth in claim 6 wherein: and a plugboard (11) with a triangular cross section is arranged on one side, close to the charging barrel (62), of the baffle I (68) and the baffle II (69), and the distance between the two plugboards (11) is matched with the thickness of the bead ring (9).
8. An automated dust collector frame production system as set forth in claim 7 wherein: the first motor (12) is fixed in the supporting plate (61), and an output shaft of the first motor (12) is fixedly connected with the limiting block (74) in a coaxial mode.
9. An automated dust collector frame production system as set forth in claim 8 wherein: a motor II (10) is fixed on the supporting plate (61), and the motor II (10) is connected with two cams (66) through a belt pulley assembly I (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310276015.XA CN116493790A (en) | 2023-03-16 | 2023-03-16 | Automatic production system for dust remover frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310276015.XA CN116493790A (en) | 2023-03-16 | 2023-03-16 | Automatic production system for dust remover frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116493790A true CN116493790A (en) | 2023-07-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310276015.XA Pending CN116493790A (en) | 2023-03-16 | 2023-03-16 | Automatic production system for dust remover frame |
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| Country | Link |
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| CN (1) | CN116493790A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116900715A (en) * | 2023-09-12 | 2023-10-20 | 武汉森源蓝天环境科技工程有限公司 | Frame ring-supporting welding device for bag type dust collector |
-
2023
- 2023-03-16 CN CN202310276015.XA patent/CN116493790A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116900715A (en) * | 2023-09-12 | 2023-10-20 | 武汉森源蓝天环境科技工程有限公司 | Frame ring-supporting welding device for bag type dust collector |
| CN116900715B (en) * | 2023-09-12 | 2023-12-08 | 武汉森源蓝天环境科技工程有限公司 | Frame ring-supporting welding device for bag type dust collector |
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