CN116492826A - Desulfurization and particle removal equipment based on step washing and treatment method thereof - Google Patents
Desulfurization and particle removal equipment based on step washing and treatment method thereof Download PDFInfo
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- CN116492826A CN116492826A CN202310537664.0A CN202310537664A CN116492826A CN 116492826 A CN116492826 A CN 116492826A CN 202310537664 A CN202310537664 A CN 202310537664A CN 116492826 A CN116492826 A CN 116492826A
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- 238000005406 washing Methods 0.000 title claims abstract description 101
- 238000006477 desulfuration reaction Methods 0.000 title claims abstract description 51
- 230000023556 desulfurization Effects 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 35
- 239000002245 particle Substances 0.000 title claims abstract description 15
- 239000007788 liquid Substances 0.000 claims abstract description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 87
- 230000003009 desulfurizing effect Effects 0.000 claims description 47
- 239000007789 gas Substances 0.000 claims description 46
- 239000003795 chemical substances by application Substances 0.000 claims description 28
- 238000005507 spraying Methods 0.000 claims description 26
- 239000002912 waste gas Substances 0.000 claims description 26
- 238000001179 sorption measurement Methods 0.000 claims description 22
- 239000013535 sea water Substances 0.000 claims description 20
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 18
- 239000000292 calcium oxide Substances 0.000 claims description 18
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 18
- 239000002351 wastewater Substances 0.000 claims description 18
- 239000002244 precipitate Substances 0.000 claims description 17
- 239000010440 gypsum Substances 0.000 claims description 16
- 229910052602 gypsum Inorganic materials 0.000 claims description 16
- 239000011268 mixed slurry Substances 0.000 claims description 15
- 239000007921 spray Substances 0.000 claims description 15
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 14
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 claims description 14
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 13
- 239000003575 carbonaceous material Substances 0.000 claims description 13
- 238000002360 preparation method Methods 0.000 claims description 13
- 238000006243 chemical reaction Methods 0.000 claims description 12
- 238000002156 mixing Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 239000008367 deionised water Substances 0.000 claims description 10
- 229910021641 deionized water Inorganic materials 0.000 claims description 10
- 238000000227 grinding Methods 0.000 claims description 10
- 238000000926 separation method Methods 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 10
- 229910052799 carbon Inorganic materials 0.000 claims description 9
- 229920000642 polymer Polymers 0.000 claims description 7
- 230000035484 reaction time Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 239000013049 sediment Substances 0.000 claims description 5
- 238000000197 pyrolysis Methods 0.000 claims description 4
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 2
- 239000003153 chemical reaction reagent Substances 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims description 2
- 239000011261 inert gas Substances 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 1
- 238000004806 packaging method and process Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 10
- 239000000428 dust Substances 0.000 abstract description 4
- 238000004134 energy conservation Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 12
- 239000003546 flue gas Substances 0.000 description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 8
- 239000002585 base Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- 229910001873 dinitrogen Inorganic materials 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical group [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 239000013505 freshwater Substances 0.000 description 2
- 238000004868 gas analysis Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000010000 carbonizing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/48—Sulfur compounds
- B01D53/50—Sulfur oxides
- B01D53/501—Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound
- B01D53/502—Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound characterised by a specific solution or suspension
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8603—Removing sulfur compounds
- B01D53/8609—Sulfur oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/20—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/40—Alkaline earth metal or magnesium compounds
- B01D2251/404—Alkaline earth metal or magnesium compounds of calcium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/60—Inorganic bases or salts
- B01D2251/602—Oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/60—Inorganic bases or salts
- B01D2251/608—Sulfates
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Abstract
The invention relates to a desulfurization and particle removal device based on cascade washing and a treatment method thereof, which adopt a combination process of cascade washing and semi-dry wet desulfurization and dust removal, have excellent desulfurization and dust removal effects, have the characteristics of energy conservation, environmental protection and low operation cost, and part of liquid in the device is recycled, so that the operation cost and the maintenance cost of each component are reduced.
Description
Technical Field
The invention belongs to the technical field of marine equipment, and relates to desulfurization and particle removal equipment based on step washing and a treatment method thereof.
Background
The main components of the exhaust gas discharged by the ship comprise the following components: nitrogen oxides, carbon dioxide, sulfides and suspended particulate matters, and in addition, the discharged waste gas may contain a small amount of CO, total hydrocarbons, ammonia and other gases, which are the main reasons for acid rain and one of pollutants for haze, and cause serious harm to the living environment of human beings. At present, the ship exhaust gas washing and desulfurizing method mainly comprises a sea water method and an alkali liquor method for wet washing. The seawater method adopts natural seawater as a washing liquid, the system is simple and stable, but the desulfurization performance is greatly influenced by the physical properties (temperature, alkalinity and the like) of seawater in a sailing sea area, and the system is difficult to ensure to meet the emission requirements of an Emission Control Area (ECA). The alkaline solution method adopts a strong alkali (such as NaOH) solution as a washing solution to circulate in the system, the system can be used in any water area and can realize zero emission, and the defects are that the equipment consumes fresh water and NaOH, fresh water resources on ships are scarce, naOH is expensive and a special cabin is required to be used for storage, so that a series of problems of short endurance distance, high running cost and the like are caused.
Disclosure of Invention
The invention aims to provide a desulfurization and particle removal device based on step washing and a treatment method thereof, which adopt a combined process of step washing and semi-dry wet desulfurization and dust removal, have excellent desulfurization and dust removal effects, have the characteristics of energy conservation, environmental protection and low operation cost, and in addition, part of liquid in the device is recycled, so that the operation cost and the maintenance cost of each component are reduced.
The aim of the invention can be achieved by the following technical scheme:
desulfurization and particle removal equipment based on cascade washing, the equipment include cascade washing tower and with the desulfurizing tower that the cascade washing tower is linked together, the cascade washing tower include first washing tower and with the second washing tower that the first washing tower is linked together, the desulfurizing tower is equipped with activated carbon adsorption layer and locates the spraying area of activated carbon adsorption layer below, the activated carbon adsorption layer is the modified activated carbon of activated carbon doping base material, the spraying area is for adopting mixed desulfurizing agent to spray.
Further, the invention also discloses a preparation method of the mixed desulfurizing agent, which comprises the following steps:
1) Grinding calcium oxide, gypsum and polymer particles, adding deionized water, and grinding while stirring to obtain mixed slurry;
2) Adding ferric oxide into the mixed slurry, stirring and mixing uniformly to obtain the mixed desulfurizing agent.
As a preferred technical scheme of the invention, in the step 1), the mass ratio of the calcium oxide, the gypsum, the polymer particles and the deionized water is 80-95:2-12:3-10:50-60; the polymer reagent is one or more of polyaluminum chloride, polyaluminum sulfate and polyurethane.
As a preferable technical scheme of the invention, in the step 2), the mass ratio of the ferric oxide to the mixed slurry is 1-2%.
The invention further discloses a preparation method of the modified activated carbon, specifically, the activated carbon and the carbon-based material are mixed and then prepared through pyrolysis.
As a preferred embodiment of the present invention, the pyrolysis reaction conditions: under inert gas, the reaction temperature is 700-1100 ℃ and the reaction time is 1-3h; the mass ratio of the activated carbon to the carbon-based material is 1:1.
further, the scheme of the invention also discloses a method for treating ship exhaust gas by using the desulfurization and particle removal equipment based on step washing, which comprises the following steps:
(1) Carrying out solid-liquid separation on the ship exhaust gas after spray washing treatment by a first washing tower to obtain first treated exhaust gas, first sediment and washing wastewater;
(2) Spraying and washing the first treated waste gas by a second washing tower, and carrying out solid-liquid separation to obtain second treated waste gas and second precipitate;
(3) And sequentially passing the second treated waste gas through a spraying area of the desulfurizing tower and an active carbon adsorption layer to obtain exhaust gas.
As a preferable technical scheme of the invention, in the step (1), the first washing tower adopts seawater spraying, wherein the alkalinity of seawater is 700-800 mu mol/L, and the liquid-gas ratio of seawater to ship exhaust gas is 5-7L/m 3 ;
As a preferable technical scheme of the invention, in the step (2), the second washing tower sprays washing wastewater separated by the first washing tower, and the liquid-gas ratio of the washing wastewater to the first treated waste gas is 5-7L/m 3 The method comprises the steps of carrying out a first treatment on the surface of the In the step (3), controlling the reaction temperature in the desulfurizing tower to be 50-60 ℃ and the reaction time to be 2-3h; the pH value of the mixed desulfurizing agent is 4.5-6.5, in the scheme, the pH value of the mixed desulfurizing agent is 4.5-6.5, and in the pH value range, SO can be effectively promoted 2 Absorbing.
Further, the treatment method according to the present invention further comprises filtering, drying and packing the first precipitate in step (1) and the second precipitate in step (2). The main component of the first precipitate and the second precipitate is calcium sulfate, and the method has application in food processing, building industry, paper industry and the like.
As a preferable technical scheme of the invention, the activated carbon of the scheme of the invention is preferably coal activated carbon, and is specifically prepared by carbonizing and activating coal materials. The method has the advantages that the price is relatively low, the removal effect of sulfur dioxide with low concentration is obvious, the effect of sulfur dioxide with high concentration is relatively poor, and the concentration of sulfur dioxide reaching an active carbon layer is low after the ship exhaust gas is desulfurized for many times.
The invention has the beneficial effects that:
1. the waste water generated after the desulfurization of the ship exhaust gas by the seawater is reasonably utilized for secondary washing desulfurization, so that the recycling of the waste water is realized, the concentration of sulfur dioxide in the ship exhaust gas is effectively reduced, and the use cost of the subsequent process is effectively reduced.
2. The polymer particles are added, so that the cost is saved, the reaction rate can be accelerated, and the desulfurization efficiency can be improved; the proper amount of ferric oxide is added to increase the fluidity of the mixed desulfurizing agent, improve the mixing uniformity, reduce the viscosity, prevent caking and reduce the risk of blocking the spray head.
3. The desulfurization effect of the scheme of the invention is good: the calcium oxide, the gypsum and the polyaluminium chloride have better desulfurization effect, and can effectively remove SO in the flue gas 2 And SO 3 The polyaluminium chloride can be used as a catalyst, so that the cost is saved, the reaction rate can be accelerated, the desulfurization efficiency is improved, the desulfurization effect of the waste gas is more obvious, and even if other acid gases such as HCl, HF and the like exist in the waste gas, the waste gas can be effectively removed. The scheme of the invention adopts the calcium oxide and gypsum components which are easy to regenerate, can be recycled and reduce the generation of wastes. In addition, compared with some other desulfurizing agents, the desulfurizing agent formed by mixing calcium oxide, gypsum, polyaluminum chloride and ferric oxide has relatively low cost.
4. The activated carbon prepared by adding the carbon-based material has good mechanical strength, high specific surface area and uniform distribution, stable adsorption performance and lower manufacturing cost, reduces the burden of calcium oxide and improves the removal efficiency.
Detailed Description
In order to further describe the technical means and effects adopted by the present invention for achieving the intended purpose, the following detailed description is given below with reference to the embodiments, structures, features and effects according to the present invention.
Example 1
Desulfurization and particle removal equipment based on cascade washing, the equipment include cascade washing tower and with the desulfurizing tower that the cascade washing tower is linked together, the cascade washing tower include first washing tower and with the second washing tower that the first washing tower is linked together, the desulfurizing tower is equipped with activated carbon adsorption layer and locates the spraying area of activated carbon adsorption layer below, the activated carbon adsorption layer is the modified activated carbon of activated carbon doping base material, the spraying area is for adopting mixed desulfurizing agent to spray.
The preparation method of the mixed desulfurizing agent comprises the following steps:
1) Grinding calcium oxide, gypsum and polyaluminium chloride, adding deionized water, and grinding while stirring to obtain mixed slurry; wherein, the mass ratio of the calcium oxide, the gypsum, the polyaluminum chloride and the deionized water is 80:2:3:50;
2) Adding ferric oxide into the mixed slurry, and stirring and uniformly mixing to obtain a mixed desulfurizing agent; wherein the mass ratio of the ferric oxide to the mixed slurry is 1%.
The preparation method of the modified activated carbon comprises the steps of mixing activated carbon and a carbon-based material, and reacting at 700 ℃ for 1h under nitrogen gas; the mass ratio of the activated carbon to the carbon-based material is 1:1, preparing the modified activated carbon.
A method of treating ship exhaust gas using a step wash based desulfurization and particulate removal apparatus, the method comprising the steps of:
(1) Carrying out solid-liquid separation on the ship exhaust gas after spray washing treatment by a first washing tower to obtain first treated exhaust gas, first sediment and washing wastewater; wherein the first washing tower adopts seawater spraying, wherein the alkalinity of seawater is 700 mu mol/L, and the liquid-gas ratio of seawater to ship exhaust gas is 5L/m 3 ;
(2) Spraying and washing the first treated waste gas by a second washing tower, and carrying out solid-liquid separation to obtain second treated waste gas and second precipitate; wherein the second washing tower adopts the first washingSpraying washing wastewater separated by the tower, wherein the liquid-gas ratio of the washing wastewater to the first treated waste gas is 5L/m 3 ;
(3) Sequentially passing the second treated waste gas through a spraying area of the desulfurizing tower and an active carbon adsorption layer to obtain exhaust gas; wherein, the reaction temperature in the desulfurizing tower is controlled to be 50 ℃ and the reaction time is controlled to be 2h; the pH value of the mixed desulfurizing agent is 4.5.
Wherein the first precipitate of step (1) and the second precipitate of step (2) are filtered, dried, and packed.
Example 2
Desulfurization and particle removal equipment based on cascade washing, the equipment include cascade washing tower and with the desulfurizing tower that the cascade washing tower is linked together, the cascade washing tower include first washing tower and with the second washing tower that the first washing tower is linked together, the desulfurizing tower is equipped with activated carbon adsorption layer and locates the spraying area of activated carbon adsorption layer below, the activated carbon adsorption layer is the modified activated carbon of activated carbon doping base material, the spraying area is for adopting mixed desulfurizing agent to spray.
The preparation method of the mixed desulfurizing agent comprises the following steps:
1) Grinding calcium oxide, gypsum and polyaluminium chloride, adding deionized water, and grinding while stirring to obtain mixed slurry; wherein, the mass ratio of the calcium oxide, the gypsum, the polyaluminum chloride and the deionized water is 87:7:6.5:55;
2) Adding ferric oxide into the mixed slurry, and stirring and uniformly mixing to obtain a mixed desulfurizing agent; wherein the mass ratio of the ferric oxide to the mixed slurry is 1.5%.
The preparation method of the modified activated carbon comprises the steps of mixing the activated carbon and a carbon-based material, and reacting at 900 ℃ for 2 hours under nitrogen gas; the mass ratio of the activated carbon to the carbon-based material is 1:1, preparing the modified activated carbon.
A method of treating ship exhaust gas using a step wash based desulfurization and particulate removal apparatus, the method comprising the steps of:
(1) The ship exhaust gas is subjected to spray washing treatment by a first washing tower and then is subjected to solid-liquid separationObtaining first treated waste gas, first sediment and washing wastewater; wherein the first washing tower adopts seawater spraying, wherein the alkalinity of seawater is 750 mu mol/L, and the liquid-gas ratio of seawater to ship exhaust gas is 6L/m 3 ;
(2) Spraying and washing the first treated waste gas by a second washing tower, and carrying out solid-liquid separation to obtain second treated waste gas and second precipitate; wherein the second washing tower sprays washing wastewater separated by the first washing tower, and the liquid-gas ratio of the washing wastewater to the first treated waste gas is 6L/m 3 ;
(3) Sequentially passing the second treated waste gas through a spraying area of the desulfurizing tower and an active carbon adsorption layer to obtain exhaust gas; wherein, the reaction temperature in the desulfurizing tower is controlled to be 55 ℃ and the reaction time is controlled to be 2.5h; the pH value of the mixed desulfurizing agent is 5.5.
Wherein the first precipitate of step (1) and the second precipitate of step (2) are filtered, dried, and packed.
Example 3
Desulfurization and particle removal equipment based on cascade washing, the equipment include cascade washing tower and with the desulfurizing tower that the cascade washing tower is linked together, the cascade washing tower include first washing tower and with the second washing tower that the first washing tower is linked together, the desulfurizing tower is equipped with activated carbon adsorption layer and locates the spraying area of activated carbon adsorption layer below, the activated carbon adsorption layer is the modified activated carbon of activated carbon doping base material, the spraying area is for adopting mixed desulfurizing agent to spray.
The preparation method of the mixed desulfurizing agent comprises the following steps:
1) Grinding calcium oxide, gypsum and polyaluminium chloride, adding deionized water, and grinding while stirring to obtain mixed slurry; wherein, the mass ratio of the calcium oxide, the gypsum, the polyaluminum chloride and the deionized water is 95:12:10:60;
2) Adding ferric oxide into the mixed slurry, and stirring and uniformly mixing to obtain a mixed desulfurizing agent; wherein the mass ratio of the ferric oxide to the mixed slurry is 2%.
The preparation method of the modified activated carbon comprises the steps of mixing the activated carbon and a carbon-based material, and reacting at 1100 ℃ for 3 hours under nitrogen gas; the mass ratio of the activated carbon to the carbon-based material is 1:1, preparing the modified activated carbon.
A method of treating ship exhaust gas using a step wash based desulfurization and particulate removal apparatus, the method comprising the steps of:
(1) Carrying out solid-liquid separation on the ship exhaust gas after spray washing treatment by a first washing tower to obtain first treated exhaust gas, first sediment and washing wastewater; wherein the first washing tower adopts seawater spraying, wherein the alkalinity of seawater is 800 mu mol/L, and the liquid-gas ratio of seawater and ship exhaust gas is 7L/m 3 ;
(2) Spraying and washing the first treated waste gas by a second washing tower, and carrying out solid-liquid separation to obtain second treated waste gas and second precipitate; wherein the second washing tower sprays washing wastewater separated by the first washing tower, and the liquid-gas ratio of the washing wastewater to the first treated waste gas is 7L/m 3 ;
(3) Sequentially passing the second treated waste gas through a spraying area of the desulfurizing tower and an active carbon adsorption layer to obtain exhaust gas; wherein, the reaction temperature in the desulfurizing tower is controlled to be 60 ℃ and the reaction time is controlled to be 3h; the pH value of the mixed desulfurizing agent is 6.5.
Wherein the first precipitate of step (1) and the second precipitate of step (2) are filtered, dried, and packed.
Comparative example 1
The difference compared with example 1 is that the mixed desulfurizing agent is not added with polyaluminum chloride, and the rest components, the preparation steps and the parameters are consistent.
Comparative example 2
Compared with example 1, the difference is that the mixed desulfurizing agent is not added with ferric oxide, and the rest components, the preparation steps and parameters are consistent.
Comparative example 3
Compared with the embodiment 1, the difference is that the ship exhaust gas is sprayed and washed by the first washing tower, is directly fed into the separation tower without being sprayed and washed by the second washing tower, and the rest components, the preparation steps and the parameters are consistent.
Comparative example 4
Compared with the embodiment 1, the active carbon adsorption layer is active carbon, the active carbon is not doped with carbon-based materials, and the rest components, the preparation steps and the parameters are consistent.
Desulfurization test:
desulfurization treatment was performed on the simulated flue gas according to the procedures in examples 1 to 3 and comparative examples 1 to 4; the test device consists of a simulated flue gas air supply system, a simulated flue gas treatment system, a simulated flue gas absorption system and a tail gas analysis system, wherein the air supply system provides high-temperature simulated flue gas, and SO in the simulated flue gas 2 The mass concentration is 500mg/m 3 The mass concentration of NO is 1000mg/m 3 The balance being air; the simulated flue gas treatment system provides a condensing pipe and sodium hydroxide solution to spray the simulated flue gas, and controls the temperature of the simulated flue gas after spraying; the simulated flue gas absorption system is a quartz tube filled with adsorbent, and the tail gas analysis system is a flue gas analyzer.
The desulfurization performance evaluation index is desulfurization efficiency eta 1 ;
Desulfurization efficiency eta 1 =[(C 0 -C 1 )]/C 0 ×100%;
Wherein C is 0 Is SO 2 Initial mass concentration, C 1 For treated SO 2 Mass concentration; the test results are shown in table 1 below:
TABLE 1
As can be seen from the test results in Table 1, compared with comparative example 1, the addition of the polyaluminium oxide as a catalyst can accelerate the reaction rate and improve the desulfurization efficiency, so that the desulfurization effect of the waste gas is more obvious, the acid gas is effectively removed, and the desulfurization efficiency of the calcium oxide is synergistically improved; examples 1 to 3 have a lower desulfurization efficiency in comparative example 2 than comparative example 2 because the shower head portion was clogged, affecting the desulfurization efficiency of other components such as calcium oxide and gypsum; examples 1-3 compared with comparative examples 3-4, the use of the wash wastewater from the first wash column to add the second wash column desulfurization process, and the addition of the desulfurization process by the carbon-based material modified activated carbon provides effective assurance of the overall process desulfurization efficiency, improving the overall process desulfurization stability.
In addition, the scheme of the invention adopts the calcium oxide and gypsum components which are easy to regenerate, can be recycled and reduce the generation of wastes. Compared with other desulfurizing agents, the desulfurizing agent formed by mixing calcium oxide, gypsum, polyaluminum chloride and ferric oxide has relatively low cost.
The present invention is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present invention.
Claims (10)
1. Desulfurization removes particulate equipment based on step washing, its characterized in that: the equipment comprises a step washing tower and a desulfurization tower communicated with the step washing tower, wherein the step washing tower comprises a first washing tower and a second washing tower communicated with the first washing tower, the desulfurization tower is provided with an activated carbon adsorption layer and a spraying area arranged below the activated carbon adsorption layer, the activated carbon adsorption layer is modified activated carbon of an activated carbon-doped base material, and the spraying area is sprayed by adopting a mixed desulfurizing agent.
2. The step-washing-based desulfurization and particulate removal apparatus as claimed in claim 1, wherein the preparation method of the mixed desulfurizing agent comprises the steps of:
1) Grinding calcium oxide, gypsum and polymer particles, adding deionized water, and grinding while stirring to obtain mixed slurry;
2) Adding ferric oxide into the mixed slurry, stirring and mixing uniformly to obtain the mixed desulfurizing agent.
3. The step-wash-based desulfurization and particulate removal apparatus according to claim 2, wherein: in the step 1), the mass ratio of the calcium oxide to the gypsum to the polymer particles to the deionized water is 80-95:2-12:3-10:50-60; the polymer reagent is one or more of polyaluminum chloride, polyaluminum sulfate and polyurethane.
4. The step-wash-based desulfurization and particulate removal apparatus according to claim 2, wherein: in step 2), the mass ratio of the ferric oxide to the mixed slurry is 1-2%.
5. The desulfurization and particulate removal device based on step washing according to claim 1, wherein the modified activated carbon is prepared by mixing activated carbon and a carbon-based material and then preparing the mixture by pyrolysis.
6. The step-wash based desulfurization and particulate removal apparatus of claim 5, wherein the pyrolysis reaction conditions: under inert gas, the reaction temperature is 700-1100 ℃ and the reaction time is 1-3h; the mass ratio of the activated carbon to the carbon-based material is 1:1.
7. a method of treating ship exhaust gas using the step-wash-based desulfurization and particulate removal apparatus as claimed in any one of claims 1 to 6, comprising the steps of:
(1) Carrying out solid-liquid separation on the ship exhaust gas after spray washing treatment by a first washing tower to obtain first treated exhaust gas, first sediment and washing wastewater;
(2) Spraying and washing the first treated waste gas by a second washing tower, and carrying out solid-liquid separation to obtain second treated waste gas and second precipitate;
(3) And sequentially passing the second treated waste gas through a spraying area of the desulfurizing tower and an active carbon adsorption layer to obtain exhaust gas.
8. The method for treating ship exhaust gas using a step-wash based desulfurization and particulate removal apparatus according to claim 7, wherein: in the step (1), the first washing tower adopts seawater spraying, wherein the alkalinity of seawater is 700-800 mu mol/L, and the liquid-gas ratio of seawater to ship exhaust gas is 5-7L/m 3 。
9. The method for treating ship exhaust gas using a step-wash based desulfurization and particulate removal apparatus according to claim 7, wherein: in the step (2), the second washing tower sprays washing wastewater separated by the first washing tower, and the liquid-gas ratio of the washing wastewater to the first treated waste gas is 5-7L/m 3 The method comprises the steps of carrying out a first treatment on the surface of the In the step (3), controlling the reaction temperature in the desulfurizing tower to be 50-60 ℃ and the reaction time to be 2-3h; the pH value of the mixed desulfurizing agent is 4.5-6.5.
10. The method for treating ship exhaust gas using a step-wash based desulfurization and particulate removal apparatus according to claim 7, wherein: the treatment method further comprises the steps of filtering, drying and packaging the first precipitate in the step (1) and the second precipitate in the step (2).
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