CN116475954A - Processing equipment for producing aluminum templates - Google Patents

Processing equipment for producing aluminum templates Download PDF

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Publication number
CN116475954A
CN116475954A CN202310582602.1A CN202310582602A CN116475954A CN 116475954 A CN116475954 A CN 116475954A CN 202310582602 A CN202310582602 A CN 202310582602A CN 116475954 A CN116475954 A CN 116475954A
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CN
China
Prior art keywords
fixedly connected
plate
sand
electric push
component
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Granted
Application number
CN202310582602.1A
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Chinese (zh)
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CN116475954B (en
Inventor
姜淦清
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Zhaoqing Chuangfu New Materials Technology Co ltd
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Zhaoqing Chuangfu New Materials Technology Co ltd
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Priority to CN202310582602.1A priority Critical patent/CN116475954B/en
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Publication of CN116475954B publication Critical patent/CN116475954B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/18Abrasive blasting machines or devices; Plants essentially provided with means for moving workpieces into different working positions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/08Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/32Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C5/00Devices or accessories for generating abrasive blasts
    • B24C5/02Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials
    • B24C5/04Nozzles therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • B24C9/003Removing abrasive powder out of the blasting machine
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention relates to the technical field of aluminum template processing, in particular to processing equipment for producing an aluminum template. Technical problems: sand thrown by shot blasting equipment cannot completely cover the inner surface of the aluminum template, and dead angles of the aluminum template which are not shot blasted can cause easy falling of powder sprayed subsequently, so that the quality of the aluminum template is seriously affected. The technical scheme is as follows: a processing device for producing aluminum templates comprises a bottom frame, a connecting column and the like; the upper surface of the underframe is fixedly connected with a connecting column. According to the processing equipment for producing the aluminum templates, which is obtained through the design, the sand sprayed by the first rectangular spray nozzle polishes the inner surfaces of the three aluminum templates, the sand impacted with the inner surfaces of the aluminum templates can fall on the sand remover and the limiting plate below, and the sand can be sucked away through the continuous suction of the sand remover, so that the step of manual cleaning is omitted, and the burden of staff is lightened.

Description

Processing equipment for producing aluminum templates
Technical Field
The invention relates to the technical field of aluminum template processing, in particular to processing equipment for producing an aluminum template.
Background
The aluminum template production and processing steps are as follows: 1. cutting raw materials to form a plate; 2. punching a plate; 3. assembling and welding plates to form an aluminum template; 4. shot blasting is performed on the surface of the aluminum template; 5. powder spraying on the surface of the aluminum template; the aluminum template is formed by welding a bottom plate and a supporting beam, and through holes are formed in the upper part and the lower part of the aluminum template;
in the prior art, an aluminum template is conveyed into shot blasting equipment through a conveyor belt to be shot blasted, and because the aluminum template is in an arch bridge shape, sand blasted by the shot blasting equipment is easy to cause that the sand cannot completely cover the inner surface of the aluminum template, dead angles which cannot be shot blasted further appear, and dead angles which are not shot blasted by the aluminum template can cause that powder sprayed subsequently is easy to fall off, so that the quality of the aluminum template is seriously affected;
also, because the supporting beam on the aluminum template is formed by spot welding, gaps exist between the bottom plate and the supporting beam, in the polishing process, gaps Yi Kasha between the bottom plate and the supporting beam can fall on the aluminum template due to blocked sand in the subsequent carrying process, so that the powder spraying quality of the aluminum template is seriously affected, and further, the aluminum template product is unqualified.
Disclosure of Invention
The invention aims to overcome the defect that sand thrown by shot blasting equipment cannot completely cover the inner surface of an aluminum template, and the aluminum template is not subjected to dead angles of shot blasting, so that powder sprayed subsequently is easy to fall off and the quality of the aluminum template is seriously influenced.
Another object of the present invention is to provide a processing apparatus for producing an aluminum template having the above-described function.
The embodiment of the invention is realized by the following technical scheme: a processing device for producing aluminum templates comprises a bottom frame, a connecting column and a housing; the upper surface of the underframe is fixedly connected with a connecting column; the connecting column is connected with two covers; the device also comprises a fixing component, a partition board, a sand blasting component, a merging component, a first guide plate and a second guide plate; the upper surface of the underframe is connected with a fixing component for fixing the aluminum template; the fixed component is connected with a plurality of clapboards which are distributed in an annular equidistant manner; the surface of each baffle plate is provided with wear-resistant rubber; the fixed component is connected with a sand blasting component for polishing; the sand blasting assembly is connected with the underframe; the fixed component is connected with the merging component; the right part of the merging component is connected with a first guide plate; the left part of the merging component is connected with a second guide plate, and the first guide plate and the second guide plate are distributed in bilateral symmetry.
Further, the fixing component comprises a DD motor, a turntable, a limiting plate, a supporting column, a circular plate, a first electric push rod and an arc plate; the DD motor is fixedly connected in the middle of the upper surface of the underframe; the DD motor rotating part is fixedly connected with a rotary table, and the edge of the upper surface of the rotary table is inclined; the upper surface of the turntable is fixedly connected with the three partition boards; the turntable is provided with a plurality of first positioning pins, and each four first positioning pins are in a group; each group of first locating pins is positioned between two adjacent partition boards; the upper surface of the turntable is fixedly connected with a limiting plate; the middle part of the DD motor is fixedly connected with a support column; the outer surface of the support column is rotationally connected with a circular plate; the outer ring surface of the circular plate is fixedly connected with three partition plates; the circular plate is connected with a plurality of first electric push rods, and each first electric push rod is positioned between two adjacent partition plates; all the first electric push rod telescopic parts are fixedly connected with arc plates; each arc plate is provided with four second locating pins.
Further, the sand blasting assembly comprises a first circular tube, a first rectangular spray head, a mounting plate, a second circular tube and a second rectangular spray head; the support column is provided with a first round tube; the rear part of the support column is provided with a first rectangular spray head; the first rectangular spray head is communicated with the first circular tube; the upper surface of the underframe is fixedly connected with a mounting plate; the rear part of the mounting plate is fixedly connected with a second round tube; the front part of the mounting plate is fixedly connected with a second rectangular spray head; the second rectangular spray head is communicated with the second round tube.
Further, the combining component comprises a fixed plate, a second electric push rod and a third electric push rod; the rear part of the support column is fixedly connected with a fixing plate; the rear side surface of each fixed plate is fixedly connected with a second electric push rod; a third electric push rod is fixedly connected to the rear side surface of each fixing plate; all the second electric push rods are fixedly connected with the first guide plate together; all the third electric push rods are fixedly connected with the second guide plate.
Further, the device also comprises a first collecting box, a third round tube and a sand remover; a first collecting box is arranged at the lower part of each housing; the front part of the support column is provided with a third round tube; the bottom of the support column is fixedly connected with a sand remover; the sand remover is communicated with the third round tube.
Further, the first round tube, the second round tube and the third round tube are all connected with the housing in a clamping mode, and sealing strips are arranged at the clamping positions, so that sand is prevented from being ejected out of the housing in the sand blasting process.
Further, the sand removing device also comprises a sand removing mechanism; the front part of the support column is connected with three sand removing mechanisms which are distributed at equal intervals; the sand removing mechanism positioned at the uppermost part comprises a sector plate, a power assembly, an H-shaped plate, a fourth electric push rod, a first fixed block, a fifth electric push rod, a second fixed block, a square block, a first spring telescopic column, a cone rod and a cleaning assembly; the support column is fixedly connected with a sector plate; the upper part and the lower part of the sector plate are respectively connected with a power component, and the two power components are distributed symmetrically up and down; each power assembly is connected with an H-shaped plate; each H-shaped plate is fixedly connected with a fourth electric push rod; the telescopic part of the fourth electric push rod above is fixedly connected with a first fixed block; the telescopic part of the fourth electric push rod below is fixedly connected with another first fixed block; each first fixed block is fixedly connected with a fifth electric push rod; each fifth electric push rod telescopic part is fixedly connected with a second fixed block; the front part of each second fixed block is fixedly connected with a square block; each square block is fixedly connected with a first spring telescopic column; the telescopic end of each first spring telescopic column is fixedly connected with a conical rod; the lower part of each cone rod is provided with one cone rod; one cone rod is arranged at the lower part of each cone rod, and the guide part is positioned above the chute; the lower part of each cone rod is provided with a curved arc part, and the curved arc part is positioned below the chute; the front part of the second fixed block above is connected with a cleaning component for cleaning residual sand on the supporting beam; the cleaning component is connected with the H-shaped plate above, and the power component brings the cone rod and the cleaning component to move forwards or backwards.
Further, the cleaning assembly comprises a mounting seat, a hairbrush, a limiting block, bristles, a second spring telescopic column, a second collecting box, a third guide plate and an elastic piece; the right part of the second fixed block above is fixedly connected with a mounting seat; the mounting seat is rotationally connected with a hairbrush through a rotating shaft; a limiting block is fixedly connected to the right side surface of the second fixed block above; the lower surface of the second fixed block above is provided with bristles; the front side surface of the H-shaped plate is fixedly connected with a plurality of second spring telescopic columns; the telescopic ends of all the second spring telescopic columns are fixedly connected with a second collecting box; the left part and the right part of the second collecting box are respectively connected with a third guide plate in a sliding way; each third guide plate is fixedly connected with two elastic pieces; all elastic pieces are fixedly connected with the second collecting box.
Further, the bristles on the brush are inclined.
Further, the bristles are conically distributed.
Compared with the prior art, the invention has the following advantages:
according to the processing equipment for producing the aluminum template, which is obtained through the design, the first locating pin of the turntable and the second locating pin of the arc-shaped plate are respectively inserted into the through holes on the aluminum template, so that the aluminum template is fixed.
According to the processing equipment for producing the aluminum templates, which is obtained through the design, the sand sprayed by the first rectangular spray nozzle polishes the inner surfaces of the three aluminum templates, the sand impacted with the inner surfaces of the aluminum templates can fall on the sand remover and the limiting plate below, and the sand can be sucked away through the continuous suction of the sand remover, so that the step of manual cleaning is avoided, and the burden of staff is lightened;
the sand that same second rectangle shower nozzle sprayed polishes the surface of three aluminum templates, and the sand after striking with aluminum templates surface all can drop in first collection box, and when the sand that the second rectangle shower nozzle sprayed polishes the side of two aluminum templates, the rethread surface is provided with wear-resisting rubber's baffle, blocks the sand of catapulting, prevents that the sand from carrying out the secondary polishing to the side of two aluminum templates at the in-process of catapulting, lets aluminum templates surface polishing back, keeps roughness unanimous.
According to the processing equipment for producing the aluminum templates, which is obtained through the design, after the inner surfaces of the three aluminum templates are polished once by the first rectangular spray heads, the aluminum templates are sleeved on the first rectangular spray heads for secondary polishing through the combination of the first guide plates and the second guide plates, dead angles of the inner surfaces of the aluminum templates are polished, and the situation that sand sprayed by the first rectangular spray heads cannot contact the dead angles is avoided.
According to the processing equipment for producing the aluminum template, which is obtained through the design, when the tip of the cone rod is inserted into the gap between the bottom plate and the supporting beam and moves in the gap between the bottom plate and the supporting beam, sand is extruded out of the gap through the chute of the cone rod, and when the cone rod touches a welding position, the cone rod is contacted with the welding position through the guide part, and is pushed to be far away from the welding position, and then the curved arc part is contacted with the welding position, so that the tip of the cone rod is continuously pushed to be far away from the welding position, and the tip of the cone rod is separated from the gap.
According to the processing equipment for producing the aluminum templates, which is obtained through the design, when the rotating part of the DD motor drives the three aluminum templates to rotate, sand at the included angle between the bottom plate and the supporting beam is gathered towards the right side of the supporting beam through the inclined bristles on the bristle brush, and then the sand on the upper surface of the supporting beam is gathered towards the right part of the supporting beam through the bristles, and the bristles are distributed in a conical shape, so that the sand can be prevented from falling from the upper surface of the supporting beam in the moving process.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention.
In the drawings:
fig. 1 is a schematic perspective view of a processing apparatus for producing an aluminum form according to the present invention;
FIG. 2 is a schematic view showing a partial perspective structure of a fixing assembly of a processing apparatus for producing aluminum templates according to the present invention;
FIG. 3 is a schematic perspective view of the chassis, connecting column, housing, securing assembly, blasting assembly, merging assembly, first collecting box, third round tube, desander and desanding mechanism of the processing apparatus for producing aluminum templates of the present invention;
FIG. 4 is a view showing a state to be treated of an aluminum pattern plate rotated to the front of a sand removing mechanism of a processing apparatus for producing an aluminum pattern plate according to the present invention;
FIG. 5 is a schematic perspective view of a support column and sand removal mechanism of a processing apparatus for producing aluminum templates of the present invention;
FIG. 6 is an enlarged view of area A of the processing apparatus for producing aluminum templates of the present invention;
FIG. 7 is a schematic view showing a partial perspective structure of a sand removing mechanism of a processing apparatus for producing aluminum templates of the present invention;
fig. 8 is a schematic perspective view showing a second fixing block and bristles of a processing apparatus for manufacturing an aluminum mold plate according to the present invention;
fig. 9 is a schematic perspective view of a second collecting box, a third guide plate, and an elastic member of the processing apparatus for producing aluminum templates according to the present invention;
fig. 10 is a schematic perspective view of an aluminum form of a processing apparatus for producing an aluminum form according to the present invention.
Reference numerals illustrate: 1-underframe, 2-connecting column, 3-housing, 4-partition board, 5-first guide plate, 6-second guide plate, 7-aluminum template,
101-DD motor, 102-turntable, 103-limiting plate, 104-support column, 105-circular plate, 106-first electric push rod, 107-arc plate,
201-a first round tube, 202-a first rectangular spray head, 203-a mounting plate, 204-a second round tube, 205-a second rectangular spray head, 206-a fixing plate, 207-a second electric push rod, 208-a third electric push rod, 209-a first collecting box, 210-a third round tube, 211-a sand remover,
301-sector plate, 302-electric slide rail, 303-electric slide block, 304-H plate, 305-fourth electric push rod, 306-first fixed block, 307-fifth electric push rod, 308-second fixed block, 309-square block, 310-first spring telescopic column, 311-cone rod, 312-mounting seat, 313-brush, 314-limit block, 315-brush, 316-second spring telescopic column, 317-second collecting box, 318-third guide plate, 319-elastic member,
7 a-bottom plate, 7 b-support beam, 7 c-through hole, 102 a-first locating pin, 107 a-second locating pin, 311 a-chute, 311 b-guide portion, 311 c-curved portion.
Detailed Description
Embodiments according to the present invention will be described below with reference to the drawings. In the following drawings, the scale of each layer and each member is schematically shown with appropriate modification so that each layer and each member are distinguishable. It is only stated that the terms of orientation such as up, down, left, right, front, back, inner, outer, etc. used in this document or the imminent present invention, are used only with reference to the drawings of the present invention, and are not meant to be limiting in any way.
Example 1
A processing device for producing aluminum templates, as shown in figures 1-3 and 10, comprises a bottom frame 1, a connecting column 2 and a housing 3; the rear part of the upper surface of the underframe 1 is fixedly connected with a connecting column 2; the connecting column 2 is hinged with two housings 3, and wear-resistant rubber is arranged on the inner wall of each housing 3; the device also comprises a fixing component, a partition board 4, a sand blasting component, a merging component, a first guide plate 5 and a second guide plate 6; the middle part of the upper surface of the underframe 1 is connected with a fixing component; the lower part of the fixed component is connected with three partition boards 4, and the three partition boards 4 are distributed in an annular equidistant manner; the surface of each baffle plate 4 is provided with wear-resistant rubber, so that secondary ejection is prevented after sand collides with the baffle plates 4; the fixed component is connected with a sand blasting component; the sand blasting assembly is connected with the underframe 1; the fixed component is connected with the merging component; the right part of the merging component is connected with a first guide plate 5; the left part of the merging component is connected with a second guide plate 6, and the first guide plate 5 and the second guide plate 6 are distributed in bilateral symmetry.
The fixed assembly comprises a DD motor 101, a turntable 102, a limiting plate 103, a support column 104, a circular plate 105, a first electric push rod 106 and an arc-shaped plate 107; the middle part of the upper surface of the underframe 1 is connected with a DD motor 101 through bolts; the rotating part of the DD motor 101 is connected with a turntable 102 through bolts, and the edge of the upper surface of the turntable 102 is inclined, so that a large amount of sand is prevented from being remained on the turntable 102; the upper surface of the turntable 102 is fixedly connected with three partition boards 4; twelve first positioning pins 102a are arranged on the upper surface of the turntable 102, and every four first positioning pins 102a are in a group; each group of first positioning pins 102a is located between two adjacent partition boards 4; a limiting plate 103 is fixedly connected in the middle of the upper surface of the turntable 102; the middle part of the DD motor 101 is fixedly connected with a support column 104, and the outer surface of the support column 104 is provided with wear-resistant rubber to prevent the sand from being ejected for the second time after colliding with the support column 104; a circular plate 105 is rotatably connected to the upper part of the outer surface of the support column 104; the outer ring surface of the circular plate 105 is fixedly connected with the three partition plates 4; the circular plate 105 is connected with three first electric push rods 106 through bolts, and each first electric push rod 106 is positioned between two adjacent partition plates 4; all the telescopic parts of the first electric push rod 106 are fixedly connected with an arc-shaped plate 107; four second positioning pins 107a are provided on the lower surface of each arc plate 107.
The sand blasting assembly comprises a first circular tube 201, a first rectangular nozzle 202, a mounting plate 203, a second circular tube 204 and a second rectangular nozzle 205; the support column 104 is embedded with a first round tube 201; the rear part of the support column 104 is embedded with a first rectangular spray head 202; the first rectangular spray head 202 is communicated with the first circular tube 201; the rear part of the upper surface of the underframe 1 is fixedly connected with a mounting plate 203; a second round tube 204 is fixedly connected to the rear part of the mounting plate 203; a second rectangular spray head 205 is fixedly connected to the front part of the mounting plate 203; the second rectangular nozzle 205 communicates with the second circular tube 204.
The combining component comprises a fixed plate 206, a second electric push rod 207 and a third electric push rod 208; two fixing plates 206 are fixedly connected to the rear part of the support column 104; a second electric push rod 207 is fixedly connected to the rear side surface of each fixing plate 206; a third electric push rod 208 is fixedly connected to the rear side surface of each fixing plate 206; all the second electric push rods 207 are fixedly connected with the first guide plate 5 together; all third electric push rods 208 are fixedly connected with the second guide plate 6.
Also comprises a first collecting box 209, a third round tube 210 and a sand remover 211; a first collection box 209 is arranged at the lower part of each housing 3; the front part of the support column 104 is embedded with a third round tube 210; the bottom of the support column 104 is fixedly connected with a sand remover 211; the sand remover 211 communicates with the third circular tube 210.
The first round tube 201, the second round tube 204 and the third round tube 210 are all clamped with the housing 3, and sealing strips are arranged at the clamping positions, so that sand is prevented from being ejected out of the housing 3 in the sand blasting process.
The rotation is that the visual angle direction is from front to back, from top to bottom and from right to left; when the automatic shot blasting machine is used, the automatic shot blasting machine is placed at a required position, in the prior art, the aluminum template 7 is conveyed into the shot blasting machine through the conveying belt to be shot, the aluminum template 7 is in an arch bridge shape, sand which is easily caused to be shot by the shot blasting machine cannot completely cover the inner surface of the aluminum template 7, dead angles which are not shot by the shot blasting machine occur, powder which is sprayed subsequently is easy to fall off and seriously affects the quality of the aluminum template 7, therefore, an operator firstly connects a sand blasting machine on the first round pipe 201 and the second round pipe 204, a dust remover is connected on the third round pipe 210, then the two covers 3 are completely unfolded, then the operator adjusts the aluminum template 7 to be vertical through the crane, the aluminum template is moved between two adjacent partition boards 4 of the rotary table 102, and four first positioning pins 102a of the rotary table 102 are inserted into four through holes 7c of the lower part of the aluminum template 7, the aluminum template 7 are contacted with the limiting plate 103, a first electric push rod 106 positioned above the aluminum template 7 is controlled to push out, the lower part is carried by the operator, the operator firstly, the two cover plates are moved on the rotary table 210, the rotary table 101 is controlled by the rotary table 102, the rotary table 101 is controlled by the rotary table 101 to rotate, and the rotary table 101 rotates around the rotary table 7 through the rotary table 101.
When three aluminum templates 7 are fixed on the turntable 102, an operator folds and closes two housings 3, controls an external sand blasting machine to open, conveys sand into a first rectangular spray head 202 and a second rectangular spray head 205 through a first circular pipe 201 and a second circular pipe 204, controls a dust remover to open, enables a sand remover 211 to generate suction through a third circular pipe 210, then controls a rotating part of a DD motor 101 to start rotating, and rotates together with the connected parts and the three aluminum templates 7, and simultaneously polishes the inner surfaces and outer surfaces of the three aluminum templates 7 through the sand sprayed by the first rectangular spray head 202 and the second rectangular spray head 205, and only the upper surface and the lower surface of a supporting beam 7b are affected by the sand blasting angle in the polishing process, so that the sprayed sand cannot be polished, and after the sprayed sand collides with the inner surface of the aluminum templates 7, most of the sand falls on the sand remover 211 and a limiting plate 103 below, a small part of the sand is left on the upper surface of the supporting beam 7b, and the suction burden of the sand remover 103 is relieved, and the manual sand is continuously removed by the personnel.
When the second rectangular spray head 205 polishes the outer surface of the rotating aluminum templates 7, the sprayed sand can be sprayed in the other direction after being impacted with the outer surface of the aluminum templates 7, part of the sprayed sand can fall into the first collecting box 209 after being impacted with the wear-resistant rubber on the inner wall of the housing 3, part of the sand can fall onto the rotary table 102, the edge of the upper surface of the rotary table 102 is inclined and can also fall into the first collecting box 209, when the side surfaces of the two aluminum templates 7 are rotated to face the second rectangular spray head 205, the sprayed sand of the second rectangular spray head 205 simultaneously polishes the side surfaces of the two aluminum templates 7, the sprayed sand can be sprayed to the side surfaces of the adjacent aluminum templates 7 after being impacted with the outer surface of the aluminum templates 7, at this time, the use of the partition plate 4 positioned between the two aluminum templates 7 can block the sprayed sand, and the surface of the partition plate 4 is provided with wear-resistant rubber, so that the sprayed sand can impact on the rubber and fall into the lower surface of the first collecting box 209, the polished rubber 102 or the first collecting box 209 until the side surfaces of the two aluminum templates 7 are rotated to face the second rectangular spray heads 202, the polished sand can be controlled to stop the rotation of the outer surface of the aluminum templates 7, and the polishing roughness of the aluminum templates is kept to be completely controlled to rotate after the first rectangular spray the aluminum templates 7 and the outer surface of the aluminum templates are polished, and the first and the outer surface of the aluminum templates are completely and the polished, and the outer surfaces of the polishing surface of the polishing plates are completely and the polishing surface of the polishing plate 7 are completely and the surface is polished.
When the outer surface and the inner surface of the aluminum template 7 are polished once, the second electric push rod 207 and the third electric push rod 208 are controlled to shrink together, the first guide plate 5 and the second guide plate 6 are driven to move in opposite directions, the first guide plate 5 and the second guide plate 6 are combined and sleeved on the first rectangular spray head 202, the first rectangular spray head 202 is controlled to perform sand blasting again, meanwhile, the rotating part of the DD motor 101 starts to rotate, the connected parts and the three aluminum templates 7 are driven to rotate together, sand sprayed by the first rectangular spray head 202 is guided by the first guide plate 5 and the second guide plate 6 to polish the upper surface and the lower surface of the support beam 7b until the three aluminum templates 7 rotate for one circle, after the upper surface and the lower surface of the support beam 7b of the three aluminum templates 7 are polished, the rotating part of the DD motor 101 is controlled to stop rotating, and the sand blasting of the first rectangular spray head 202 is stopped to avoid dead angles, which are not polished, on the inner surfaces of the three aluminum templates 7.
Example 2
On the basis of the embodiment 1, as shown in fig. 3-6 and 10, the sand removing mechanism is also included; three sand removing mechanisms are connected to the front part of the outer surface of the support column 104 and are distributed at equal intervals; the sand removing mechanism at the uppermost part comprises a sector plate 301, a power assembly, an H-shaped plate 304, a fourth electric push rod 305, a first fixed block 306, a fifth electric push rod 307, a second fixed block 308, a square block 309, a first spring telescopic column 310, a conical rod 311 and a cleaning assembly; a sector plate 301 is fixedly connected to the front part of the outer surface of the support column 104; the upper part and the lower part of the sector plate 301 are respectively connected with a power component, and the two power components are distributed symmetrically up and down; each power assembly has an H-plate 304 attached thereto; each H-shaped plate 304 is fixedly connected with two fourth electric push rods 305; the telescopic parts of the upper two fourth electric push rods 305 are fixedly connected with a first fixed block 306; the telescopic parts of the two fourth electric push rods 305 below are fixedly connected with another first fixed block 306; each first fixing block 306 is fixedly connected with a fifth electric push rod 307; a second fixing block 308 is fixedly connected to the telescopic part of each fifth electric push rod 307; a square block 309 is fixedly connected to the front part of each second fixing block 308; each square block 309 is fixedly connected with a first spring telescopic column 310; the telescopic end of each first spring telescopic column 310 is fixedly connected with a conical rod 311; a 311-chute 311a is arranged at the lower part of each cone rod 311, and the chute 311a is used for scraping out sand clamped by a gap between the bottom plate 7a and the supporting beam 7 b; a 311-guiding part 311b is arranged at the lower part of each cone rod 311, and the guiding part 311b is positioned above the chute 311 a; the lower part of each cone rod 311 is provided with an arc bending part 311c, and the arc bending part 311c is positioned below the chute 311 a; the cleaning component is connected to the front part of the second fixed block 308 above; the cleaning assembly is connected with the upper H-shaped plate 304, and the power assembly carries the conical rod 311 and the cleaning assembly to move forwards or backwards, so that the conical rod 311 moves to a gap between the bottom plate 7a and the supporting beam 7 b.
The power assembly comprises an electric sliding rail 302 and an electric sliding block 303; the upper surface and the lower surface of the sector plate 301 are respectively connected with an electric sliding rail 302 through bolts; each outer surface of each electric sliding rail 302 is connected with an electric sliding block 303 in a sliding way; each electric slider 303 is fixedly connected with one H-shaped plate 304.
After the inner surface and the outer surface of the three aluminum templates 7 are polished by sprayed sand, as the supporting beams 7b on the aluminum templates 7 are formed by spot welding, gaps exist between the bottom plate 7a and the supporting beams 7b, in the polishing process, gaps Yi Kasha between the bottom plate 7a and the supporting beams 7b exist, and in the subsequent carrying process, the clamped sand can fall on the aluminum templates 7, so that the powder spraying quality of the aluminum templates 7 is seriously affected, and the aluminum templates 7 are disqualified, therefore, the rotating part of the DD motor 101 is controlled to rotate clockwise to drive the connected parts and the three aluminum templates 7 to rotate together, one aluminum template 7 is controlled to rotate in front of the three sand removing mechanisms, as shown in figure 4, the rotating part of the DD motor 101 is controlled to stop rotating, the three sand removing mechanisms synchronously operate, and the uppermost sand removing mechanism is taken as an example, the two electric sliding blocks 303 are controlled to move forward on the outer surface of one electric sliding rail 302, the two electric sliding blocks 303 move forward together with the H-shaped plate 304, the fourth electric push rod 305, the first fixed block 306, the fifth electric push rod 307, the second fixed block 308, the square block 309, the first spring telescopic column 310 and the conical rod 311, after the two electric sliding blocks 303 move to the tail ends of the two electric sliding rails 302, the two fifth electric push rods 307 are controlled to push out, the second fixed block 308, the square block 309, the first spring telescopic column 310 and the conical rod 311 are driven to move forward continuously, so that the two second fixed blocks 308 move forward against the left wall in the bottom plate 7a until the front side surfaces of the two second fixed blocks 308 are contacted with the aluminum template 7, and at the moment, the uppermost supporting beam 7b is positioned between the two conical rods 311.
Then the four fourth electric push rods 305 are controlled to shrink, the first fixed block 306, the fifth electric push rod 307, the second fixed block 308, the square block 309, the first spring telescopic column 310 and the cone rods 311 are moved together, so that the two cone rods 311 move towards the supporting beam 7b, the tip of the cone rod 311 is inserted into the gap between the bottom plate 7a and the supporting beam 7b, the guide part 311b of the cone rod 311 does not enter the gap, the rotating part of the DD motor 101 is controlled to rotate clockwise, the connected parts and the three aluminum templates 7 are driven to rotate together, the two cone rods 311 move in the gap, the sand is extruded from the gap under the guidance of the chute 311a through the chute 311a of the cone rod 311, when the cone rod 311 touches the welding position in the moving process, the guide part 311b of the cone rod 311 is contacted with the welding position first, the cone rod 311 is pushed away from the welding position, forcing the first spring expansion column 310 to compress, then the curved arc part 311c of the cone rod 311 is also contacted with the welding position, continuously pushing the cone rod 311 away from the welding position, continuously compressing the first spring expansion column 310, enabling the tip of the cone rod 311 to separate from the gap and move against the welding position until the cone rod 311 removes sand in the gap, and after the second fixed block 308 is contacted with the inner right wall of the aluminum template 7, controlling the rotating part of the DD motor 101 to stop rotating, controlling the four fourth electric push rods 305 to push out, enabling the cone rod 311 to completely separate from the supporting beam 7b, controlling the two electric slide blocks 303 to drive the connected parts to reset, simultaneously shrinking the two fifth electric push rods 307, and operating the other two sand removing mechanisms in the above working mode, carrying the cone rod 311 to remove sand blocked at the corresponding gap, avoiding the sand blocked at the gap from falling on the aluminum template 7, and the subsequent sand blasting quality is affected.
After the sand stuck on the first aluminum mould plate 7 is removed by the three sand removing mechanisms, the sand stuck on the second aluminum mould plate 7 and the third aluminum mould plate 7 are sequentially removed until the sand stuck on the three aluminum mould plates 7 is removed.
Example 3
7-9 and 10, the cleaning assembly comprises a mounting seat 312, a hairbrush 313, a limiting block 314, bristles 315, a second spring telescopic column 316, a second collecting box 317, a third guide plate 318 and an elastic piece 319; the right part of the second fixed block 308 above is fixedly connected with a mounting seat 312; the mounting seat 312 is rotatably connected with a hairbrush 313 through a rotating shaft; a limiting block 314 is fixedly connected to the right side surface of the second fixed block 308 above; bristles 315 are fixedly connected to the rear part of the lower surface of the upper second fixing block 308; the front side surface of the H-shaped plate 304 is fixedly connected with two second spring telescopic columns 316; the telescopic ends of all the second spring telescopic columns 316 are fixedly connected with a second collecting box 317; a third guide plate 318 is slidably connected to the left and right of the second collecting box 317; each third guide plate 318 is fixedly connected with two elastic pieces 319; all the elastic members 319 are fixedly connected with the second collecting box 317 in common.
The brush hair on the brush 313 is inclined, so that the brush 313 can conveniently remove sand at the included angle between the bottom plate 7a and the supporting beam 7 b.
The bristles 315 are tapered to prevent sand on the upper surface of the support beam 7b from falling.
When three sand removing mechanisms synchronously process the first aluminum mould plate 7, taking the uppermost sand removing mechanism as an example, the upper electric sliding rail 302 also drives the mounting seat 312, the hairbrush 313, the limiting block 314, the bristles 315, the second spring telescopic column 316, the second collecting box 317, the third guide plate 318 and the elastic piece 319 to move forwards together in the moving process, the upper fifth electric pushing rod 307 pushes out, so that the second collecting box 317 contacts with the supporting beam 7b to force the two second spring telescopic columns 316 to be compressed, the hairbrush 313 and the bristles 315 move above the supporting beam 7b, then, when the upper two fourth electric pushing rods 305 shrink, the mounting seat 312, the hairbrush 313, the limiting block 314 and the bristles 315 move downwards together, so that the hairbrush 313 and the bristles 315 contact with the upper surface of the supporting beam 7b, and when the rotating part of the DD motor 101 drives the connected parts and the three aluminum mould plates 7 to rotate together, the sand at the included angle between the bottom plate 7a and the supporting beam 7b is gathered towards the right of the supporting beam 7b by the inclined bristles on the brush 313, the sand remained on the upper surface of the supporting beam 7b is gathered towards the right of the supporting beam 7b by the same bristles 315, the bristles 315 are distributed in a conical shape, the sand is prevented from falling off from the upper surface of the supporting beam 7b in the gathering process, the supporting beam 7b also rotates against the second collecting box 317, when the third guide plate 318 on the right of the second collecting box 317 is extruded by the supporting beam 7b in the rotating process, the two elastic pieces 319 are forced to stretch, the third guide plate 318 on the right is automatically reset under the action of the two elastic pieces 319 after the third guide plate 318 on the right is not extruded, when the brush 313 contacts with the inner right wall of the bottom plate 7a in the rotating process, the brush 313 is forced to rotate around the rotating shaft of the mounting seat 312, the sand carried by the brush 313 is gathered in the direction of the brush 315 until the brush 313 contacts with the stopper 314, and then the rotation of the rotating part of the DD motor 101 is stopped, at this time, the second collecting box 317 and the third guide plate 318 on the right are also contacted with the inner right wall of the bottom plate 7a, and then when the fifth electric push rod 307 on the upper part is contracted, the sand carried by the brush 313 and the brush 315 gathered to the right part of the supporting beam 7b is moved to the second collecting box 317, the sand is carried into the second collecting box 317 for collecting, and the electric slide rail 302 on the upper part is reset with all the components.
When the sand on the three aluminum templates 7 is cleaned, an operator fully expands the two covers 3, and then controls the crane and the corresponding first electric push rod 106 to take down the three aluminum templates 7 in sequence.
Although embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.

Claims (10)

1. A processing device for producing aluminum templates comprises a bottom frame (1); the upper surface of the underframe (1) is fixedly connected with a connecting column (2); the connecting column (2) is connected with two covers (3); the method is characterized in that: the device also comprises a fixing component; the upper surface of the underframe (1) is connected with a fixing component for fixing an aluminum template (7); the fixed component is connected with a plurality of clapboards (4), and the clapboards (4) are distributed in an annular equidistant manner; the surface of each baffle plate (4) is provided with wear-resistant rubber; the fixed component is connected with a sand blasting component for polishing; the sand blasting assembly is connected with the underframe (1); the fixed component is connected with the merging component; the right part of the merging component is connected with a first guide plate (5); the left part of the merging component is connected with a second guide plate (6), and the first guide plate (5) and the second guide plate (6) are distributed in bilateral symmetry.
2. A processing apparatus for producing aluminum templates according to claim 1, characterized in that: the fixed component comprises a DD motor (101); the DD motor (101) is fixedly connected in the middle of the upper surface of the underframe (1); a rotating part of the DD motor (101) is fixedly connected with a rotating disc (102), and the edge of the upper surface of the rotating disc (102) is inclined; the upper surface of the turntable (102) is fixedly connected with three partition boards (4); the turntable (102) is provided with a plurality of first positioning pins (102 a), and every four first positioning pins (102 a) are in a group; each group of first positioning pins (102 a) is positioned between two adjacent partition boards (4); the upper surface of the turntable (102) is fixedly connected with a limiting plate (103); the middle part of the DD motor (101) is fixedly connected with a support column (104); the outer surface of the support column (104) is rotationally connected with a circular plate (105); the outer ring surface of the circular plate (105) is fixedly connected with the three partition boards (4); the circular plate (105) is connected with a plurality of first electric pushing rods (106), and each first electric pushing rod (106) is positioned between two adjacent partition plates (4); all the telescopic parts of the first electric push rods (106) are fixedly connected with arc plates (107); each arcuate plate (107) is provided with four second positioning pins (107 a).
3. A processing apparatus for producing aluminum templates according to claim 2, characterized in that: the sand blasting assembly comprises a first round tube (201); the support column (104) is provided with a first round tube (201); the rear part of the support column (104) is provided with a first rectangular spray head (202); the first rectangular spray head (202) is communicated with the first circular tube (201); the upper surface of the underframe (1) is fixedly connected with a mounting plate (203); the rear part of the mounting plate (203) is fixedly connected with a second circular tube (204); the front part of the mounting plate (203) is fixedly connected with a second rectangular spray head (205); the second rectangular spray head (205) is communicated with the second circular tube (204).
4. A processing apparatus for producing aluminum templates according to claim 2, characterized in that: the combining component comprises a fixed plate (206); the rear part of the support column (104) is fixedly connected with a fixing plate (206); the rear side surface of each fixed plate (206) is fixedly connected with a second electric push rod (207); a third electric push rod (208) is fixedly connected to the rear side surface of each fixed plate (206); all the second electric push rods (207) are fixedly connected with the first guide plate (5) together; all the third electric push rods (208) are fixedly connected with the second guide plate (6) together.
5. A processing apparatus for producing aluminum templates according to claim 2, characterized in that: also comprises a first collecting box (209); a first collecting box (209) is arranged at the lower part of each housing (3); the front part of the support column (104) is provided with a third round tube (210); the bottom of the support column (104) is fixedly connected with a sand remover (211); the sand remover (211) is communicated with the third circular tube (210).
6. A processing apparatus for producing aluminum templates as defined in claim 5, wherein: the first round tube (201), the second round tube (204) and the third round tube (210) are all clamped with the housing (3), and sealing strips are arranged at the clamping positions, so that sand is prevented from being ejected out of the housing (3) in the sand blasting process.
7. A processing apparatus for producing aluminum templates according to claim 2, characterized in that: the sand removing mechanism is also included; the front part of the support column (104) is connected with three sand removing mechanisms which are distributed at equal intervals; the sand removing mechanism at the uppermost part comprises a sector plate (301); the support column (104) is fixedly connected with a sector plate (301); the upper part and the lower part of the sector plate (301) are respectively connected with a power component, and the two power components are distributed symmetrically up and down; each power assembly is connected with an H-shaped plate (304); each H-shaped plate (304) is fixedly connected with a fourth electric push rod (305); a first fixed block (306) is fixedly connected to the telescopic part of the fourth electric push rod (305) above; the telescopic part of the fourth electric push rod (305) at the lower part is fixedly connected with another first fixed block (306); each first fixed block (306) is fixedly connected with a fifth electric push rod (307); a second fixed block (308) is fixedly connected to the telescopic part of each fifth electric push rod (307); the front part of each second fixed block (308) is fixedly connected with a square block (309); each square block (309) is fixedly connected with a first spring telescopic column (310); the telescopic end of each first spring telescopic column (310) is fixedly connected with a conical rod (311); the lower part of each cone rod (311) is provided with one cone rod; one cone rod (311) is arranged at the lower part of each cone rod, and the guide part (311 b) is positioned above the chute (311 a); the lower part of each cone rod (311) is provided with an arc bending part (311 c), and the arc bending part (311 c) is positioned below the chute (311 a); the front part of the second fixed block (308) above is connected with a cleaning component for cleaning residual sand on the supporting beam (7 b); the cleaning component is connected with the H-shaped plate (304) above, and the cleaning component moves forwards or backwards through the power component with the conical rod (311).
8. A processing apparatus for producing aluminum templates as defined in claim 7, wherein: the cleaning assembly comprises a mounting seat (312); the right part of the second fixed block (308) above is fixedly connected with a mounting seat (312); the mounting seat (312) is rotationally connected with a hairbrush (313) through a rotating shaft; a limiting block (314) is fixedly connected to the right side surface of the second fixed block (308) above; the lower surface of the second fixed block (308) above is provided with bristles (315); the front side surface of the H-shaped plate (304) is fixedly connected with a plurality of second spring telescopic columns (316); the telescopic ends of all the second spring telescopic columns (316) are fixedly connected with a second collecting box (317) together; the left part and the right part of the second collecting box (317) are respectively connected with a third guide plate (318) in a sliding way; each third guide plate (318) is fixedly connected with two elastic pieces (319); all elastic pieces (319) are fixedly connected with the second collecting box (317) together.
9. A processing apparatus for producing aluminum templates according to claim 8, wherein: the bristles on the brush (313) are inclined.
10. A processing apparatus for producing aluminum templates according to claim 8, wherein: the bristles (315) are conically distributed.
CN202310582602.1A 2023-05-23 2023-05-23 Processing equipment for producing aluminum templates Active CN116475954B (en)

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